CN109537138A - A kind of spinning Double-face flange velvet fabric of high color fastness half and its processing technology - Google Patents
A kind of spinning Double-face flange velvet fabric of high color fastness half and its processing technology Download PDFInfo
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/653—Nitrogen-free carboxylic acids or their salts
- D06P1/6533—Aliphatic, araliphatic or cycloaliphatic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/14—Wool
- D06P3/148—Wool using reactive dyes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/20—Protein-derived artificial fibres
- D10B2211/26—Globulin, e.g. groundnut protein
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- Textile Engineering (AREA)
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Abstract
The invention discloses a kind of spinning Double-face flange velvet fabric of high color fastness half and its processing technologys, the flannel fabric is interwoven by warp and weft, the warp and weft are mixed yarn, the mixed yarn by 40~60% Australia's wool top fiber, 20~30% soybean fiber, 10~15% polyester fiber and 10~15% SeaCell fibers are blended forms, the fineness of Australia's wool top is 90s, the soybean fiber is 1.2~1.5D, the polyester fiber is 1.1~1.5D, the SeaCell fiber is 1.4tex, and the mixed yarn is single thread structure.The present invention provides a kind of bright in luster, and pattern is abundant, comfortable and easy to wear, the antibacterial spinning Double-face flange velvet fabric of high color fastness half of lasting skin care and its processing technology.
Description
Technical field
The present invention relates to field of textile, and in particular to a kind of spinning Double-face flange velvet fabric of high color fastness half and its add
Work technique.
Background technique
Flannel generally refers to the stamin with folder flower style that colour mixture carded wool yarn weaves, and flannel face has
One layer of plentiful thin clean villus covering, does not reveal weavy grain, soft smooth, flannel fabric is widely used today on men and women
In dress, children's garment, nightwear and bed necessaries.Flannel grammes per square metre is high, and lint is fine and smooth and close, and fabric is thick, and high production cost, warmth retention property is good,
Market prospects are good.
Flannel fabric in the long-term use, can inevitably absorb moisture, breed bacterium and acarid, not to human health
Benefit can especially damage children, be easy to cause skin infection and respiratory disease etc..The prior art generally passes through final finishing
Method so that fabric is had the function of that skin care is antibacterial, but antibacterial finish agent is attached to fabric surface, with increasing for washing times,
Fungistatic effect gradually declines, and studies a lasting skin care, antibacterial flannel fabric becomes current research hotspot.
Summary of the invention
It is an object of the present invention to the problems of for prior art, provide a kind of bright in luster, pattern is abundant,
It is comfortable and easy to wear, the antibacterial spinning Double-face flange velvet fabric of high color fastness half of lasting skin care and its processing technology.
In order to achieve the above objectives, the technical solution of the present invention is as follows: a kind of spinning Double-face flange velvet fabric of high color fastness half, institute
Fabric is stated to be interwoven by warp and weft, the warp and weft are mixed yarn, the mixed yarn by 40~60% Australia
Wool top fiber, 20~30% soybean fiber, 10~15 polyester fiber and 10~15% SeaCell fibers are blended forms, institute
The fineness for stating Australia's wool top is 90s, and the soybean fiber is 1.2~1.5D, and the polyester fiber is 1.1~1.5D, described
SeaCell fiber is 1.4tex, and the mixed yarn is single thread structure.
Soybean fiber soybean-containing protein is good with skin affinity, soft, and Moisture absorption & moisture conductivity is good, particularly suitable
In being knitted inside and outside clothing product, contains antibacterial agent in fiber, have the function of health hygienic, had been displayed in high-grade knitted underwear field
Biggish development prospect.
SeaCell fiber combines the performance of cellulose fiber peacekeeping seaweed plants, has health care, skin care, antibacterial and other effects, is
A kind of biologically active cellulose fibre.It is evenly dispersed in the structure of fiber by the marine algae powder ground.By
It is much higher than the content of marine algae powder in the content of cellulose, marine algae powder is comprised in cellulose, there is certain stability,
Active constituent can be constantly released in use.When personal use fabric, skin can pass through sweat and skin
On wet environment and fiber carry out mass exchange.Active constituent in seaweed contained by fiber enters human body by skin, plays
The effect for promoting blood circulation and activating epidermal cell makes skin-tightening and keeps its smooth exquisiteness.SeaCell fiber is particularly suitable
In allergic constitution and suffer from dermopathic consumer.The antibacterial characteristics of SeaCell fiber product are beneficial to because of germ infection or allergy
The rehabilitation of scytitis caused by reacting.
Mixed yarn is by 60% Australia's wool top fiber in the fabric as a preferred technical solution, 20% soybean fiber,
10% polyester fiber and 10% SeaCell fiber is blended forms.
The SeaCell fiber is that the byssus activity through nitric acid silver salt solution immersion treatment is fine as a preferred technical solution,
Dimension.Due to containing carboxylic acid group in seaweed acid molecule, it can be combined into salt with metal ion, SeaCell fiber, which is immersed in concentration, is
In 0.1mol/L silver nitrate solution, dipping 10min forms SeaCell active fiber, since the algae component in SeaCell fiber is in fiber
It is uniformly distributed on section, in conventional wash, silver ion is not easy to fall off from fiber, can slowly release, and plays persistently
Antibacterial action.
A kind of processing technology of the spinning Double-face flange velvet fabric of high color fastness half, including following procedure of processing:
(1) dyeing of fibrous raw material；
A, it is dyed after soybean fiber is refined and bleaching using reactive dye, the formula of dyestuff are as follows: activity dye
The additive amount of material is 3~4% (o.w.f), 5~8g/L of soda ash, 25~30g/L of anhydrous sodium sulphate, and bath raio is 1:30~40；Dyeing
Are as follows: 40 DEG C of soybean fibers enter dye, and 1~2 DEG C/min temperature programming keeps the temperature 30~60min, wash after dye to 70~80 DEG C,
In 90 DEG C of 15~20min that soap, soap powder additive amount is 3~5g/L, and bath raio is 1:20~30, is sufficiently washed, drying.
B, it is dyed after Australia's wool top is refined and bleaching using reactive dye, the formula of dyestuff are as follows: reactive dye add
Dosage is 3~4% (o.w.f), and 2~5g/L of trichloroacetic acid, bath raio is 1:40~50；Dyeing are as follows: 35 DEG C of Australia's wool top fibers
Entering dye, 1~2 DEG C/min temperature programming keeps the temperature 45~60min to 95~100 DEG C, washes after dye, soap 15 at 90 DEG C~
20min is sufficiently washed, drying.
Trichloroacetic acid is added in active dyeing system, made under the high temperature conditions by trichloroacetic acid pH value by
Acidity becomes neutral or alkalinity, to improve the utilization rate of reactive dyeing wool.
C, it is dyed after polyester fiber is refined using disperse dyes, the formula of dyestuff are as follows: alkaline-proof disperse dyes add
Dosage is 2~3% (o.w.f), and 7~10g/L of sodium hydroxide, bath raio is 1:40~50；Dyeing are as follows: 20~25 DEG C of terylene fibres
Tie up into dye, 1~2 DEG C/min temperature programming to 80~85 DEG C, keep the temperature 10~15min, 1~2 DEG C/min temperature programming to 135~
140 DEG C, 30~60min is kept the temperature, last 3~5 DEG C/min program is cooled to 60~70 DEG C, sufficiently washes, drying.
Using the SeaCell fiber after dyeing as textile raw material.
(2) it spins；
Australia's wool top fiber, soybean fiber and SeaCell fiber are added in mixing willow, water and crude oil and antistatic are added
The additive amount of agent and crude oil is 0.2~1% (o.w.f), and the additive amount of antistatic agent is 4~7% (o.w.f), bored hair time 12
The bored hair time is extended to 12~14h and promotes fiber surface smooth by~14h, reduces frictionally damage when combing.
3, cylinder 250~270r/min of revolving speed, licker-in 900~950r/min of revolving speed are combed, it is appropriate to reduce cylinder and thorn
The revolving speed of roller adjusts the gauge between cover board and cylinder, cylinder and licker-in, while guaranteeing needle cloth surfacing, sharp, can be abundant
Carded fiber reduces gross profit, while reducing the damage to fiber.
Using 3 draftings, combined roots 4~6, drafting weight is 20~25g/5m, tension draft multiple 1.0~1.1, always
Drafting multiple 6~8,800~1000 times/min of faller drops.Gauge and drafting multiple before and after each road of rational, are reduced
Damage to fiber drawing, is reduced using low speed around roller phenomenon, and roller is carried out sour processing, eliminates electrostatic, enhancing it is anti-around
Property.
The traction multiple of rove is 11~13, and rove item weight is 0.2~0.3g/m；The traction multiple of spun yarn is 20~23,
Orientation is Z twirl, and the twist is 800~850T/m, and the scribbled density being spun into is 10~15tex.
(3) it weaves；
By above-mentioned scribbled on rapier loom, organized based on 2/2 twill, by the way of single-warp single-abb on
It is woven to make, upper machine breadth be 180~200cm, warp density on machine be 220~240/10cm, weft density on machine be 180~200/
10cm, speed are 300~320r/min.Semi-worsted yarn filoplume is more, and when manufacture is easily open unclear, generates the flaws such as spider web, skips
Defect, in warping on cold slurry, the rate of sizing be 10~15%, yam surface formed coating, reduce manufacture filoplume.It is adopted in weaving
With big opening, hightension, low speed production.
(4) final finishing；
Postfinishing process are as follows: → stamp → braying → dehydration → fulling → softness → dehydration → drying of singing；It singes processing
In speed be 80~100m/min, flame intensity be 300~400Pa；Using digital thermal transfering printing process, printing temperature 215
~230 DEG C, 8~10r/min of speed；Braying temperature is 60~65 DEG C, and the braying time is 15~20min, and remover additive amount is 1
~3% (o.w.f)；Fulling temperature is 90~95 DEG C, and the fulling time is 10~20min, and fulling coefficient is 1~1.8, and milling agent is used
Amount is 3~4% (o.w.f)；The additive amount 3~5% (o.w.f) of reagent in soft treatment, using second dipping and rolling technique, pick-up
It is 80~90%；140~150 DEG C of drying and shapings.
Braying and crabbing are carried out using open width washing and boiling combined machine, not only face capable of washing, but also can be tentatively formed, folding will not be generated
Trace, mild condition.
Bagging processing is carried out before fulling, makes that fabric can be conjugated sufficiently during fulling and face is uniform, reduces folding line.
To eliminate oblique weft, open width, when drying, connects leader tapes before and after fabric, keeps cloth feeding radial tension consistent during dress cloth.
As a preferred technical solution, in the flannel fabric postfinishing process printing technology process are as follows: pre-setting
→ digital thermal transfer printing → is formed again；Using framing shaping machine pre-setting, pre-setting temperature is 200~210 DEG C, and wind speed is
800~1000r/min, speed are 30~32m/min, 160~180cm of door；Multiple setting temperature is 180~190 DEG C, and wind speed is
700~800r/min, speed are 15~18m/min, and door width is 155~180cm.By fabric before digital thermal transfer printing processing
Processing of singing is carried out, the floating hair on fabric surface is on the one hand removed, is convenient for stamp, reduces the flaw of stamp rear surface, on the other hand,
Fabric of being singed that treated, layer of cloth is thinning, facilitates pattern and penetrates into hair root position, effectively avoids the problem of showing money or valuables one carries unintentionally.
As a preferred technical solution, in the flannel fabric postfinishing process soft treatment soft agent prescription are as follows:
Softening agent 1~2% (o.w.f), shrink-resistant agent 0.5~1% (o.w.f), antipilling finishing agent 0.5~1% (o.w.f).
The advantages and beneficial effects of the present invention are: adding SeaCell fiber in the production process of flannel fabric, make method
Blue velvet fabric has the function of that lasting skin care is antibacterial；Trichloroacetic acid is added in the dyeing course of wool, improves wool activity
The utilization rate of dyestuff；Using digital Heat Transfer Printing, make flannel fabric that there is pattern abundant；By optimizing final finishing
Technique significantly improves the color fastness of flannel fabric.The fabric is bright in luster, and pattern is abundant, comfortable and easy to wear, lasting skin care suppression
Bacterium and have high color fastness, can be widely applied to the manufacture of male, Ms. Wear, children's garment, nightwear and bed necessaries.
Specific embodiment
With reference to embodiment, the specific embodiment of the present invention is further described.Following embodiment is only used for more
Add and clearly demonstrate technical solution of the present invention, and not intended to limit the protection scope of the present invention.
Embodiment 1
A kind of spinning Double-face flange velvet fabric of high color fastness half, the fabric are interwoven by warp and weft, the warp
Line and weft are mixed yarn, and mixed yarn is by 60% Australia's wool top fiber, 20% soybean fiber, 10% terylene in the fabric
Fiber and 10% SeaCell fiber is blended forms.The fineness of Australia's wool top is 90s, and the soybean fiber is 1.2D, described
Polyester fiber is 1.1D, and the SeaCell fiber is 1.4tex, and the mixed yarn is single thread structure.
A kind of processing technology of the spinning Double-face flange velvet fabric of high color fastness half, including following procedure of processing:
(1) dyeing of fibrous raw material；
A, it is dyed after soybean fiber is refined and bleaching using reactive dye, the formula of dyestuff are as follows: activity dye
The additive amount of material is 3% (o.w.f), soda ash 5g/L, anhydrous sodium sulphate 25g/L, bath raio 1:30；Dyeing are as follows: 40 DEG C of soybean eggs
White fiber enters dye, and 1 DEG C/min temperature programming keeps the temperature 30min, wash after dye to 70 DEG C, in 90 DEG C of 15min that soap, soap powder addition
Amount is 3~5g/L, and bath raio is 1:20~30, is sufficiently washed, drying.
B, it is dyed after Australia's wool top is refined and bleaching using reactive dye, the formula of dyestuff are as follows: reactive dye add
Dosage is 3% (o.w.f), trichloroacetic acid 2g/L, bath raio 1:40；Dyeing are as follows: 35 DEG C of Australia's wool top fibers enter to contaminate, 1 DEG C/
Min temperature programming keeps the temperature 45min, washes after dye to 95 DEG C, in 90 DEG C of 15min that soap, sufficiently washes, drying.
C, it is dyed after polyester fiber is refined using disperse dyes, the formula of dyestuff are as follows: alkaline-proof disperse dyes add
Dosage is 2% (o.w.f), sodium hydroxide 7g/L, bath raio 1:40；Dyeing are as follows: 20 DEG C of polyester fibers enter to contaminate, and 1 DEG C/min
Temperature programming keeps the temperature 10min to 80 DEG C, in 1 DEG C/min temperature programming to 135 DEG C, keeps the temperature 30min, last 3 DEG C/min program drop
Temperature is sufficiently washed to 60 DEG C, drying.
D, the SeaCell fiber is using the SeaCell fiber after commercially available dyeing.
(2) it spins；
Australia's wool top fiber, soybean fiber and SeaCell fiber are added in mixing willow, water and crude oil and antistatic are added
The additive amount of agent and crude oil is 0.2% (o.w.f), and the additive amount of antistatic agent is 4% (o.w.f), bored hair time 14h；Combing
3, cylinder revolving speed 250r/min, licker-in revolving speed 900r/min；Using 3 draftings, combined roots 4, drafting weight is 20g/5m,
Tension draft multiple 1.0, total draft multiple 6,800 times/min of faller drops；The traction multiple of rove is 11, rove item weight
For 0.2g/m；The traction multiple of spun yarn is 20, and orientation is Z twirl, and twist 800T/m, the scribbled density being spun into is 10tex；
(3) it weaves；
When warping, the warping rate of sizing is 10%, by above-mentioned scribbled on rapier loom, based on 2/2 twill
Tissue, the looming weaving by the way of single-warp single-abb, upper machine breadth are 180cm, and warp density on machine is 220/10cm, weft density on machine
For 180/10cm, speed 300r/min；
(4) final finishing；
Postfinishing process are as follows: → stamp → braying → dehydration → fulling → softness → dehydration → drying of singing；It singes processing
In speed be 80m/min, flame intensity 300Pa；Using digital thermal transfering printing process, 215 DEG C of printing temperature, speed 8r/
min；Braying temperature is 60 DEG C, and the braying time is 15min, and remover additive amount is 1% (o.w.f)；Fulling temperature is 90 DEG C, contracting
Time is 10min, and fulling coefficient is 1, and milling agent dosage is 3% (o.w.f)；The additive amount 3% of reagent in soft treatment
(o.w.f), using second dipping and rolling technique, pick-up 80%；140 DEG C of drying and shapings.
The process of printing technology in the flannel fabric postfinishing process are as follows: pre-setting → number thermal transfer printing → multiple
Sizing；Using framing shaping machine pre-setting, pre-setting temperature is 200 DEG C, wind speed 800r/min, speed 30m/min, door width
160cm；Multiple setting temperature is 180 DEG C, wind speed 700r/min, speed 15m/min, and door width is 155cm.
The soft agent prescription of soft treatment in the flannel fabric postfinishing process are as follows: softening agent 1% (o.w.f) is prevented
Contracting finishing agent 0.5% (o.w.f), antipilling finishing agent 0.5% (o.w.f).
Embodiment 2
Embodiment 2 and embodiment 1 the difference is that: the mixed yarn by 50% Australia's wool top fiber, 20% soybean egg
White fiber, 15% polyester fiber and 15% SeaCell fiber is blended forms, the fineness of Australia's wool top is 90s, the soybean egg
White fiber is 1.4D, and the polyester fiber is 1.4D, and the SeaCell fiber is that the byssus through nitric acid silver salt solution immersion treatment is living
Property fiber.It is in 0.1mol/L silver nitrate solution that SeaCell fiber, which is immersed in concentration, and dipping 10min forms SeaCell active fiber.
A kind of processing technology of the spinning Double-face flange velvet fabric of high color fastness half, including following procedure of processing:
(1) dyeing of fibrous raw material；
A, it is dyed after soybean fiber is refined and bleaching using reactive dye, the formula of dyestuff are as follows: activity dye
The additive amount of material is 4% (o.w.f), soda ash 6g/L, anhydrous sodium sulphate 28g/L, bath raio 1:40；Dyeing are as follows: 40 DEG C of soybean eggs
White fiber enters dye, and 1.5 DEG C/min temperature programming keeps the temperature 45min, wash after dye, in 90 DEG C of 15min that soap, abundant water to 80 DEG C
It washes, dries；
B, it is dyed after Australia's wool top is refined and bleaching using reactive dye, the formula of dyestuff are as follows: reactive dye add
Dosage is 4% (o.w.f), trichloroacetic acid 3g/L, bath raio 1:50；Dyeing are as follows: 35 DEG C of Australia's wool top fibers enter to contaminate, 1.5 DEG C/
Min temperature programming keeps the temperature 60min, washes after dye to 95 DEG C, in 90 DEG C of 20min that soap, sufficiently washes, drying；
C, it is dyed after polyester fiber is refined using disperse dyes, the formula of dyestuff are as follows: alkaline-proof disperse dyes add
Dosage is 3% (o.w.f), sodium hydroxide 8g/L, bath raio 1:40；Dyeing are as follows: 20 DEG C of polyester fibers enter to contaminate, and 1 DEG C/min
Temperature programming keeps the temperature 10min to 80 DEG C, in 1 DEG C/min temperature programming to 135 DEG C, keeps the temperature 45min, last 4 DEG C/min program drop
Temperature is sufficiently washed to 60 DEG C, drying；
(2) it spins；
Australia's wool top fiber, soybean fiber and SeaCell fiber are added in mixing willow, water and crude oil and antistatic are added
The additive amount of agent and crude oil is 0.5% (o.w.f), and the additive amount of antistatic agent is 6% (o.w.f), bored hair time 13h；Combing
3, cylinder revolving speed 250r/min, licker-in revolving speed 930r/min；Using 3 draftings, combined roots 5, drafting weight is 22g/5m,
Tension draft multiple 1.1, total draft multiple 8,900 times/min of faller drops；The traction multiple of rove is 12, rove item weight
For 0.25g/m；The traction multiple of spun yarn is 21, and orientation is that Z is twisted, twist 820T/m, and the scribbled density being spun into is
12tex；
(3) it weaves；
By above-mentioned scribbled on rapier loom, organized based on 2/2 twill, by the way of single-warp single-abb on
Woven to make, upper machine breadth is 180cm, and warp density on machine is 230/10cm, and weft density on machine is 190/10cm, speed 300r/
min；
(4) final finishing；
Postfinishing process are as follows: → stamp → braying → dehydration → fulling → softness → dehydration → drying of singing；It singes processing
In speed be 90m/min, flame intensity 350Pa；Using digital thermal transfering printing process, 220 DEG C of printing temperature, speed 9r/
min；Braying temperature is 60 DEG C, and the braying time is 15min, and remover additive amount is 2% (o.w.f)；Fulling temperature is 93 DEG C, contracting
Time is 15min, and fulling coefficient is 1.5, and milling agent dosage is 3% (o.w.f)；The additive amount 4% of reagent in soft treatment
(o.w.f), using second dipping and rolling technique, pick-up 85%；145 DEG C of drying and shapings.
The process of printing technology in the flannel fabric postfinishing process are as follows: use framing shaping machine pre-setting, make a reservation for
Type temperature is 205 DEG C, wind speed 900r/min, speed 30m/min, door width 170cm；Multiple setting temperature is 185 DEG C, and wind speed is
750r/min, speed 16m/min, door width are 165cm.
The soft agent prescription of soft treatment in the flannel fabric postfinishing process are as follows: softening agent 2% (o.w.f) is prevented
Contracting finishing agent 0.8% (o.w.f), antipilling finishing agent 0.6% (o.w.f).
Embodiment 3
Embodiment 3 and embodiment 1 the difference is that: the mixed yarn by 50% Australia's wool top fiber, 25% soybean egg
White fiber, 10% polyester fiber and 15% SeaCell fiber is blended forms, the soybean fiber is 1.5D, and the terylene is fine
Dimension is 1.5D.
A kind of processing technology of the spinning Double-face flange velvet fabric of high color fastness half, including following procedure of processing:
(1) dyeing of fibrous raw material；
A, it is dyed after soybean fiber is refined and bleaching using reactive dye, the formula of dyestuff are as follows: activity dye
The additive amount of material is 4% (o.w.f), soda ash 8g/L, anhydrous sodium sulphate 30g/L, bath raio 1:0；Dyeing are as follows: 40 DEG C of soybean proteins
Fiber enters dye, and 2 DEG C/min temperature programming keeps the temperature 30min, wash after dye to 80 DEG C, in 90 DEG C of 20min that soap, sufficiently washes, dries
It is dry；
B, it is dyed after Australia's wool top is refined and bleaching using reactive dye, the formula of dyestuff are as follows: reactive dye add
Dosage is 4% (o.w.f), trichloroacetic acid 5g/L, bath raio 1:40；Dyeing are as follows: 35 DEG C of Australia's wool top fibers enter to contaminate, 1 DEG C/
Min temperature programming keeps the temperature 60min, washes after dye to 100 DEG C, in 90 DEG C of 20min that soap, sufficiently washes, drying；
C, it is dyed after polyester fiber is refined using disperse dyes, the formula of dyestuff are as follows: alkaline-proof disperse dyes add
Dosage is 3% (o.w.f), sodium hydroxide 10g/L, bath raio 1:40；Dyeing are as follows: 20 DEG C of polyester fibers enter to contaminate, and 1 DEG C/min
Temperature programming keeps the temperature 10min to 85 DEG C, in 1 DEG C/min temperature programming to 140 DEG C, keeps the temperature 30min, last 5 DEG C/min program drop
Temperature is sufficiently washed to 70 DEG C, drying；
(2) it spins；
Australia's wool top fiber, soybean fiber and SeaCell fiber are added in mixing willow, water and crude oil and antistatic are added
The additive amount of agent and crude oil is 1% (o.w.f), and the additive amount of antistatic agent is 7% (o.w.f), bored hair time 14h；Combing 3
Road, cylinder revolving speed 270r/min, licker-in revolving speed 950r/min；Using 3 draftings, combined roots 6, drafting weight is 25g/5m,
Tension draft multiple 1.1, total draft multiple 8,1000 times/min of faller drops；The traction multiple of rove is 13, rove item
Weight is 0.3g/m；The traction multiple of spun yarn is 23, and orientation is that Z is twisted, twist 850T/m, and the scribbled density being spun into is
15tex；
(3) it weaves；
By above-mentioned scribbled on rapier loom, organized based on 2/2 twill, by the way of single-warp single-abb on
Woven to make, upper machine breadth is 200cm, and warp density on machine is 240/10cm, and weft density on machine is 200/10cm, speed 320r/
min；
(4) final finishing；
Postfinishing process are as follows: → stamp → braying → dehydration → fulling → softness → dehydration → drying of singing；It singes processing
In speed be 100m/min, flame intensity 400Pa；Using digital thermal transfering printing process, 230 DEG C of printing temperature, speed
10r/min；Braying temperature is 65 DEG C, and the braying time is 20min, and remover additive amount is 3% (o.w.f)；Fulling temperature is 95
DEG C, the fulling time is 20min, and fulling coefficient is 1.8, and milling agent dosage is 4% (o.w.f)；The addition of reagent in soft treatment
5% (o.w.f) is measured, using second dipping and rolling technique, pick-up 90%；150 DEG C of drying and shapings.
The pre-setting temperature of the flannel fabric printing technology is 210 DEG C, wind speed 1000r/min, speed 32m/
Min, door width 170cm；Multiple setting temperature is 190 DEG C, wind speed 800r/min, speed 18m/min, and door width is 180cm.
The soft agent prescription of soft treatment in the flannel fabric postfinishing process are as follows: softening agent 2% (o.w.f) is prevented
Contracting finishing agent 1% (o.w.f), antipilling finishing agent 1% (o.w.f).
Claims (6)
1. a kind of spinning Double-face flange velvet fabric of high color fastness half, which is characterized in that the fabric by warp and weft interweave and
At, the warp and weft are mixed yarn, the mixed yarn by 40~60% Australia's wool top fiber, 20~30% soybean egg
White fiber, 10~15% polyester fiber and 10~15% SeaCell fibers are blended forms, the fineness of Australia's wool top is 90s, institute
Stating soybean fiber is 1.2~1.5D, and the polyester fiber is 1.1~1.5D, and the SeaCell fiber is 1.4tex, described mixed
Spinning is single thread structure.
2. a kind of spinning Double-face flange velvet fabric of high color fastness half according to claim 1, which is characterized in that the fabric
Middle mixed yarn is by 60% Australia's wool top fiber, 20% soybean fiber, 10% polyester fiber and 10% SeaCell fiber is blended forms.
3. a kind of spinning Double-face flange velvet fabric of high color fastness half according to claim 1, which is characterized in that the byssus
Fiber is the SeaCell active fiber through nitric acid silver salt solution immersion treatment.
4. a kind of processing technology of the spinning Double-face flange velvet fabric of high color fastness according to claim 1 half, feature exist
In, including following procedure of processing:
(1) dyeing of fibrous raw material；
A, it is dyed after soybean fiber is refined and bleaching using reactive dye, the formula of dyestuff are as follows: reactive dye
Additive amount is 3~4% (o.w.f), 5~8g/L of soda ash, 25~30g/L of anhydrous sodium sulphate, and bath raio is 1:30~40；Dyeing are as follows:
40 DEG C of soybean fibers enter dye, and 1~2 DEG C/min temperature programming keeps the temperature 30~60min, wash after dye, 90 to 70~80 DEG C
DEG C soap 15~20min, sufficiently washes, drying；
B, it is dyed after Australia's wool top is refined and bleaching using reactive dye, the formula of dyestuff are as follows: the additive amount of reactive dye
For 3~4% (o.w.f), 2~5g/L of trichloroacetic acid, bath raio is 1:40~50；Dyeing are as follows: 35 DEG C of Australia's wool top fibers enter dye,
1~2 DEG C/min temperature programming keeps the temperature 45~60min, washes after dye, in 90 DEG C of 15~20min that soap, sufficiently to 95~100 DEG C
Washing, drying；
C, it is dyed after polyester fiber is refined using disperse dyes, the formula of dyestuff are as follows: the additive amount of alkaline-proof disperse dyes
For 2~3% (o.w.f), 7~10g/L of sodium hydroxide, bath raio is 1:40~50；Dyeing are as follows: 20~25 DEG C of polyester fibers enter
Dye, 1~2 DEG C/min temperature programming keep the temperature 10~15min, in 1~2 DEG C/min temperature programming to 135~140 to 80~85 DEG C
DEG C, 30~60min is kept the temperature, last 3~5 DEG C/min program is cooled to 60~70 DEG C, sufficiently washes, drying；
(2) it spins；
Australia's wool top fiber, soybean fiber and SeaCell fiber are added in mixing willow, water and crude oil and antistatic agent are added,
It is 0.2~1% (o.w.f) with the additive amount of crude oil, the additive amount of antistatic agent is 4~7% (o.w.f), bored hair time 12~
14h；3 are combed, cylinder 250~270r/min of revolving speed, 900~950r/min of licker-in revolving speed；Using 3 draftings, combined roots 4
~6, drafting weight is 20~25g/5m, tension draft multiple 1.0~1.1, total draft multiple 6~8, faller drops 800
~1000 times/min；The traction multiple of rove is 11~13, and rove item weight is 0.2~0.3g/m；The traction multiple of spun yarn is 20
~23, orientation is Z twirl, and the twist is 800~850T/m, and the scribbled density being spun into is 10~15tex；
(3) it weaves；
By above-mentioned scribbled on rapier loom, organized based on 2/2 twill, by the way of single-warp single-abb on it is woven
It makes, upper machine breadth is 180~200cm, and warp density on machine is 220~240/10cm, and weft density on machine is 180~200/10cm,
Speed is 300~320r/min；
(4) final finishing；
Postfinishing process are as follows: → stamp → braying → dehydration → fulling → softness → dehydration → drying of singing；It singes in handling
Speed is 80~100m/min, and flame intensity is 300~400Pa；Using digital thermal transfering printing process, printing temperature 215~230
DEG C, 8~10r/min of speed；Braying temperature is 60~65 DEG C, and the braying time is 15~20min, and remover additive amount is 1~3%
(o.w.f)；Fulling temperature is 90~95 DEG C, and the fulling time is 10~20min, and fulling coefficient is 1~1.8, and milling agent dosage is 3
~4% (o.w.f)；The additive amount 3~5% (o.w.f) of reagent in soft treatment, using second dipping and rolling technique, pick-up 80
~90%；140~150 DEG C of drying and shapings.
5. a kind of processing technology of the spinning Double-face flange velvet fabric of high color fastness half according to claim 4, feature exist
In the process of printing technology in the flannel fabric postfinishing process are as follows: pre-setting → number thermal transfer printing → multiple sizing；
Using framing shaping machine pre-setting, pre-setting temperature is 200~210 DEG C, and wind speed is 800~1000r/min, speed is 30~
32m/min, 160~180cm of door；Multiple setting temperature is 180~190 DEG C, and wind speed is 700~800r/min, speed is 15~
18m/min, door width are 155~180cm.
6. a kind of processing technology of the spinning Double-face flange velvet fabric of high color fastness half according to claim 4, feature exist
In the soft agent prescription of soft treatment in the flannel fabric postfinishing process are as follows: softening agent 1~2% (o.w.f), it is shrinkproof
Finishing agent 0.5~1% (o.w.f), antipilling finishing agent 0.5~1% (o.w.f).
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| CN115559134A (en) * | 2022-11-01 | 2023-01-03 | 常州旭荣针织印染有限公司 | Dyeing and finishing process of Wumingzhi fabric |
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Application publication date: 20190329 |