CN101831750A - Weaving process of home textile product containing phase-change material - Google Patents
Weaving process of home textile product containing phase-change material Download PDFInfo
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- CN101831750A CN101831750A CN201010180088.1A CN201010180088A CN101831750A CN 101831750 A CN101831750 A CN 101831750A CN 201010180088 A CN201010180088 A CN 201010180088A CN 101831750 A CN101831750 A CN 101831750A
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Abstract
The invention discloses a weaving process of home textile product containing a phase-change material, comprising steps of winding, warping, weaving and post-processing grey cloth. The yarns applied in the weaving process are at least two of a phase-change material yarn made from the phase-change material viscose, cotton yarn made from cotton fibres, and a blended yarn made from the phase-change material viscose and the cotton fibres; and the content of the phase-change material viscose in the home textile product is not less than 30 wt%. The invention is woven by the phase-change material viscose or the blended yarn of the phase-change material viscose and the cotton, and the content of the phase-change material viscose in the home textile product is not less than 30wt%. The home textile product not only has good service performance, but also ensures that the phase-change material in the home textile product can function well, and the purpose of adjusting the temperature is achieved.
Description
Technical field
The present invention relates to field of textiles, relate in particular to a kind of weaving process of home textile product that contains phase-change material.
Background technology
Phase-change material is a kind of accumulation of heat temperature control material of intelligence, can provide comfort to human body according to the variation heat absorption and the heat release of health environment temperature.Phase-change material is applied in the home textile product, can produce to have and change the textiles of regulating fabric self temperature function according to ambient temperature, thereby around textiles, form a substantially invariable mesoclimate of temperature, reach thermoregulator purpose thus.Utilize this textiles that contains phase-change material to be made into bed necessaries and underwear, except keeping the original einnehmen function of clothing, because phase-change material contained in bed necessaries and the underwear is very responsive to variation of temperature, according to the variation of temperature neither endothermic nor exothermic, temperature is fluctuateed in very little scope, so the heat-insulating property excellence.Bed necessaries can effectively be eliminated the overheated night sweat of health in the sleep procedure and problem such as catch a cold; Underwear can effectively reduce body temperature and change the health cause and catch a cold.This home textile product that contains phase-change material reduced the human heat loss, improved sleep quality, for human body provides more comfort, be a new generation the fashion health product.
The existing manufacturing technique of making bed necessaries and towel comprises: with raw cotton by conventional operation opening picking, the comb and parallel cotton fibers prior to spinning drafting, rove, spun yarn, winder, the tube yarn, section warping, sizing, weave the semi-finished product grey cloth, in dye jigger, carry out destarch, boiling-off, bleaching, add desizing agent and bleeding agent destarch, at caustic soda, boil in pretreating reagent and the hydrogen peroxide solution and float, adding citric acid neutralization again, use the deoxygenase deoxidation, dyeing is as dyeing with 150%3RS Huang+glauber salt+soda ash, LS soaps with detergent, add soft with softener, oven dry, (wherein the 3RS Huang is: a kind of REACTIVE DYES that German DYSTAR company produces is the major ingredient of fabric in dyeing course to make cotton towel in sewing; LS is: a kind of detergent that Clariant company produces, its effect are to remove the loose colour of dyeing back attached to fabric face).But above-mentioned technology is to adopting woven bed necessaries of purified cotton yarns and towel very suitable, if produce and handle bed necessaries and the towel that contains phase change fiber with above-mentioned technology, then the phase-change microcapsule in the phase change fiber can be damaged, and causes partial function to incur loss.
Summary of the invention
Technical problem to be solved by this invention is: at the deficiency that prior art exists, provide a kind of weaving process that is fit to contain the home textile product of phase-change material.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of weaving process of home textile product that contains phase-change material, comprise winder, warping, weave and the grey cloth post-processing step, in cotton yarn that the yarn that is adopted in the described weaving process is made for the phase-change material yarn made by the phase-change material viscose, by cotton fiber and the blended yarn made by phase-change material viscose and cotton fiber at least two kinds, and the content 〉=30wt% of described phase-change material viscose in described home textile product.
Wherein, the warp thread of described weaving process adopts by phase-change material viscose and cotton fiber and presses 60 of 30: 70 weight proportions
sBlended yarn, weft yarn for by the phase-change material viscose make 40
sThe phase-change material weaving yarns forms the bed necessaries grey cloth, with described bed necessaries grey cloth through singe, destarch, kiering, bleaching, dyeing, oven dry and sewing make finished product.
As a kind of improvement, the destarch of described bed necessaries grey cloth, kiering, bleaching and dyeing are carried out in dye jigger.
The dyeing flow of described bed necessaries grey cloth in dye jigger is: dye 60 ± 2 ℃ 30 ± 5min; 40 ± 2 ℃ of one washings, 10 ± 5min; 95 ± 2 ℃ of soap boilings, 15 ± 5min; 80 ± 2 ℃ of two washings, 10 ± 5min; 60 ± 2 ℃ of three washings, 10 ± 5min; 20 ± 2 ℃ of four washings, 10 ± 5min.
Described weaving process can also adopt that Mao Jingwei phase-change material viscose makes 40
sPlying phase-change material yarn reaches by plying phase-change material yarn and cotton fiber presses 60 of 30: 70 weight proportions
sThe plying blended yarn, two kinds of yarns are alternately arranged at 1: 1, and ground warp and weft yarn are Quality Pure Cotton Yarn Production, weave to form the towel grey cloth, and described towel grey cloth is removed slurry, soft through washing, adding through immersion and decatize, make finished product through loose formula oven dry and sewing then.
As a kind of improvement, the immersion of described towel grey cloth, decatize, wash and add and softly in overflow machine, carry out.
Contain desizing agent, bleeding agent, neutralizing acid and softener in the described immersion body lotion; Described desizing agent is desizing agent JN-260II, and concentration is 3 ± 0.5mL/L; Bleeding agent is bleeding agent SAS60, and concentration is 1 ± 0.5mL/L; Neutralizing acid is neutralizing acid AC, and concentration is 0.5 ± 0.2mL/L; Softener is softener NHS, and concentration is 0.5 ± 0.2mL/L.
As further improvement, save the padding machine operation in the described grey cloth post-processing step.
Described phase-change material viscose is the microencapsulated phase change material viscose.
Owing to adopted technique scheme, the invention has the beneficial effects as follows:
1, the present invention uses the phase-change material yarn made by the phase-change material viscose, in the cotton yarn made by cotton fiber and the blended yarn made by phase-change material viscose and cotton fiber at least two kinds weave and form, and the content 〉=30wt% of phase-change material viscose in home textile product, the wearability excellence of home textile product not only, and guaranteed that phase-change material well plays a role in the home textile product, reach the purpose of regulating temperature.
2, in order to prevent squeeze and destroy, turned the pressure of roller and roller during spinning down to phase-change material micro-capsule in the phase-change material viscose; Adopt less warp tension when weaving; Reduce lining during post processing and be squeezed, the destarch of bed necessaries grey cloth, kiering, bleaching and dyeing are carried out in dye jigger, the immersion of towel grey cloth, decatize, wash and add and softly carry out in the body lotion of overflow machine, and last tentering oven dry is without the padding machine operation.
The specific embodiment
Further set forth the present invention below in conjunction with specific embodiment.
Embodiment 1
Warp thread adopts by phase-change material viscose and cotton fiber and presses 60 of 30: 70 weight proportions
sBlended yarn, weft yarn for by the phase-change material viscose make 40
sThe phase-change material yarn is produced the bed necessaries that contain phase-change material, specifically comprises step:
1, opening and cleaning step: phase-change material viscose cotton rolling quantity 400g/m, comprehensive hired roughneck's speed 900r/min; Cotton fiber cotton rolling quantity 380g/m, comprehensive hired roughneck's speed 900r/min.
2, carding step: phase-change material viscose comb and parallel cotton fibers prior to spinning sliver exporting speed 80m/min, quantitatively 15g/5m; Cotton fiber comb and parallel cotton fibers prior to spinning sliver exporting speed 80m/min, cotton weight of card sliver 14g/5min.
3, give mixing in doubling step: the phase-change material viscose carded sliver carries out in advance also, pre-and proparea * back zone ratch: 47 * 52mm, and sliver exporting speed: 250m/min, quantitatively: 14g/5m; Cotton fiber was wanted combing machine, crossed together in advance also, pre-and proparea * back zone ratch: 47 * 52mm, and sliver exporting speed: 200m/min, quantitatively: 14g/5m, bar is done CV%:4.40%.
4, bar and roll up operation: draw frame and lap machine combined is taked 28 roads and is closed, proparea * back zone ratch: 47 * 52mm, and maximum speed 100m/min, quantitatively: 55g/m;
5, combing process: combing feed quantity 4.7mm, retreat to cotton, linters rate 16%, quantitative 16.5g/5m, bar is done CV%:3.55%.
6, mixing in doubling step: press 60 of 30: 70 weight proportions by phase-change material viscose and cotton fiber
sBlended yarn takes two roads to mix also: one and the simple eye autoleveller draw frame of strip adoption, 2 phase-change material viscoses, 4 cotton fibers, 6 and close proparea * back zone ratch 47 * 52mm, speed 250m/min, quantitatively: 16g/5m, bar is done CV%:2.33%.6 of the simple eye autoleveller draw frames of two roads and strip adoption also close, proparea * back zone ratch: 47 * 52mm, and speed 250m/min, quantitatively: 15.5g/5m, bar is done CV%:2.79%.
By the phase-change material viscose make 40
sThe phase-change material yarn is taked twice equally and is closed:
Together and the simple eye autoleveller draw frame of strip adoption, 6 and close, proparea * back zone ratch: 47 * 52mm, speed 250m/min, quantitatively: 16g/5m.The simple eye autoleveller draw frame of two roads and strip adoption, 6 and close, proparea * back zone ratch: 47 * 52mm, speed 250m/min, quantitatively: 16g/5m.
7, rove operation: 60
sBlended yarn: Speed frames proparea * middle district * back zone surface of roller distance: 12.5 * 23.5 * 33.5mm, twist factor design 100, regular roving feeding: 3.5g/10m, the rove bar is done: 3.77%.
40
sThe phase-change material yarn: Speed frames proparea * middle district * back zone surface of roller distance: 12.5 * 23.5 * 33.5mm, the twist factor design: 95, regular roving feeding: 4.5g/10m, sliver is done: 4.82%.
8, spinning process: 60
sBlended yarn: 1.2 times of fine spining machine back area drafts, total draft is no more than 40 times, proparea * back zone ratch 43 * 64mm, front roller speed 136r/min, weight CV%1.6%, bar is done CV%13.2%, 2/km of-50% details, 16/km of+50% slubbing, 144/km of+140% cotton knot, bar is done CVb%2.8%, single strong CV%10.8%.
40
sPhase-change material yarn: 1.2 times of fine spining machine back area drafts, proparea * back zone ratch 43 * 64mm, front roller speed 144r/min, weight CV%1.5%, bar is done CV%13.0%, 3/km of-50% details, 19/km of+50% slubbing, 458/km of+140% cotton knot, bar is done CVb%1.9%, single strong CV%12.6%.
9, winding procedure: 60
sBlended yarn: winding speed 500m/min, cotton knot 5.0, short and thick 2.3, short and thick length 1.4cm, long thick 1.32, long thick length 25cm, long thin by-18%, long flexibility 25cm.
40
sThe phase-change material yarn: winding speed 500m/min, cotton knot 5.0, short and thick 2.4, short and thick length 1.4cm, long thick 1.32, long thick length 25cm, long thin by-16%, long flexibility 20cm.
10, weaving process: through close 161.2/2.54cm, 117/2.54cm of filling density organizes through filling face satin weave, twill, manufactures the bed necessaries grey cloth on the machine.
11, destarch kiering operation: the bed necessaries grey cloth is put into dye jigger after singing, in dye jigger, add 36 ° of Be NaOH:50g/l, 27.5wt% hydrogen peroxide: 40g/l, stabilizing agent F-PL:10g/l, refining agent CSA:6g/l, complexing agent Fe:3g/l is with the bed necessaries grey cloth normal temperature 24h that banks up.
12, dye jigger oxygen floats: add 27.5wt%H in dye jigger
2O
2: 17ml/l, 36 ° of BeNaOH:50ml/l,
Stabilizing agent F-PL:6ml/l, refining agent CSA:5ml/l, complexing agent MSD:3g/l, 95 ℃ * 4 roads.
13, dyeing process: adding dyestuff in dye jigger is: reactive yellow Yellow C-RG 0.022wt%, reactive red Red C-2BL 0.022wt%, reactive blue Blue C-R 0.022wt%, auxiliary agent: glauber salt 10g/l soda ash: 7g/l; Dyeing flow: 60 ℃ * 30min (dyeing), 40 ℃ * 10min (washing), 95 ℃ * 15min (soap boiling), 80 ℃ * 10min (two washings), 60 ℃ * 10min (three washings), 20 ℃ * 10min (four washings) goes out cylinder.
14, baking operation: 140 ℃ of dryer temperature, speed 50m/min.
15, add soft operation: the bed necessaries grey cloth is put into the high-temperature shaping machine, add softener A QG-01EZ:20g/l, silicon class softener DT-30:30g/l, neutralizing acid AD-1:0.3g/l, 3L softener JWJ solution, concentration is 2ml/l, then under 140 ℃ of temperature, with the speed of per minute 50m through adding soft typing.
Make the bed necessaries finished product through the sewing operation at last.
Embodiment 2
Mao Jingwei phase-change material viscose make 40
sPlying phase-change material yarn reaches by plying phase-change material yarn and cotton fiber presses 60 of 30: 70 weight proportions
sThe plying blended yarn, two kinds of yarns are alternately arranged at 1: 1, and ground warp and weft yarn are Quality Pure Cotton Yarn Production, are woven into the towel grey cloth, specifically comprise step:
Step 1～9 are with step 1～9 among the embodiment 1.
10, double twisting operation: will spin 2 60
sBlended yarn and 2 40
sIt is twisted and plied that the phase-change material yarn feeds two-for-one twister respectively, obtains 60
sPlying blended yarn and 40
sPlying phase-change material yarn.
12, bobbin dyeing operation: bobbin dyeing technology is: light color: 150%SGE is emerald green blue: 0.16%; 150%SGE is light yellow: 0.013%; 200%SNE Hai Lan: 0.12%, 80 ℃ * 30min; Dark: 150%SGE is emerald green blue: 0.68%; 150%SGE is light yellow: 0.12%; 200%SNE Hai Lan: 0.36%, 80 ℃ * 30min.
13, will dye back 60
sPlying blended yarn and 40
sPlying phase-change material yarn is alternately arranged by two kinds of yarns as the hair warp at 1: 1, and cotton yarn is ground warp and weft yarn, then through winder, warping, be woven into the towel grey cloth.
14, destarch, add soft operation: destarch, wash, add and softly carry out in overflow machine, technological parameter is:
Destarch desizing agent JN-260II:3ml/l, bleeding agent SAS60:1ml/l, 80 ℃ * 30min; Heat is washed 2 times: a heat is washed 80 ℃ * 15min, and two heat are washed 60 ℃ * 15min; Add soft: neutralizing acid AC:0.5ml/l, softener NHS:0.5ml/l, 40 ℃ * 30min.
15, oven dry: adopt the oscillation drying machine, utilize continuous 2 baking ovens that product is carried out fluffy soft finish again after the preliminary oven dry.
16, sewing: adopt automatic strip side seam to thread and obtain product.
Bed necessaries that the above embodiment of the invention provided and underwear manufacturing technique, for one of ordinary skill in the art, thought according to the embodiment of the invention, part in specific embodiments and applications all can change, in sum, the content of this specification embodiment should not be construed as limitation of the present invention.
Claims (9)
1. weaving process of home textile product that contains phase-change material, comprise winder, warping, weave and the grey cloth post-processing step, it is characterized in that: in cotton yarn that the yarn that is adopted in the described weaving process is made for the phase-change material yarn made by the phase-change material viscose, by cotton fiber and the blended yarn made by phase-change material viscose and cotton fiber at least two kinds, and the content 〉=30wt% of described phase-change material viscose in described home textile product.
2. the weaving process of home textile product that contains phase-change material as claimed in claim 1 is characterized in that: the warp thread of described weaving process adopts by phase-change material viscose and cotton fiber and presses 60 of 30: 70 weight proportions
sBlended yarn, weft yarn for by the phase-change material viscose make 40
sThe phase-change material weaving yarns forms the bed necessaries grey cloth, with described bed necessaries grey cloth through singe, destarch, kiering, bleaching, dyeing, oven dry and sewing make finished product.
3. the weaving process of home textile product that contains phase-change material as claimed in claim 2 is characterized in that: the destarch of described bed necessaries grey cloth, kiering, bleaching and dyeing are carried out in dye jigger.
4. the weaving process of home textile product that contains phase-change material as claimed in claim 3 is characterized in that: the dyeing flow of described bed necessaries grey cloth in dye jigger is: dye 60 ± 2 ℃ 30 ± 5min; 40 ± 2 ℃ of one washings, 10 ± 5min; 95 ± 2 ℃ of soap boilings, 15 ± 5min; 80 ± 2 ℃ of two washings, 10 ± 5min; 60 ± 2 ℃ of three washings, 10 ± 5min; 20 ± 2 ℃ of four washings, 10 ± 5min.
5. the weaving process of home textile product that contains phase-change material as claimed in claim 1 is characterized in that: described weaving process adopt that Mao Jingwei phase-change material viscose makes 40
sPlying phase-change material yarn reaches by plying phase-change material yarn and cotton fiber presses 60 of 30: 70 weight proportions
sThe plying blended yarn, two kinds of yarns are alternately arranged at 1: 1, and ground warp and weft yarn are Quality Pure Cotton Yarn Production, weave to form the towel grey cloth, and described towel grey cloth is removed slurry, soft through washing, adding through immersion and decatize, make finished product through loose formula oven dry and sewing then.
6. the weaving process of home textile product that contains phase-change material as claimed in claim 5 is characterized in that: the immersion of described towel grey cloth, decatize, wash and add and softly carry out in overflow machine.
7. the weaving process of home textile product that contains phase-change material as claimed in claim 6 is characterized in that: contain desizing agent, bleeding agent, neutralizing acid and softener in the described immersion body lotion; Described desizing agent is a desizing agent JN-260 II, and concentration is 3 ± 0.5mL/L; Bleeding agent is bleeding agent SAS60, and concentration is 1 ± 0.5mL/L; Neutralizing acid is neutralizing acid AC, and concentration is 0.5 ± 0.2mL/L; Softener is softener NHS, and concentration is 0.5 ± 0.2mL/L.
8. contain the weaving process of home textile product of phase-change material as described any of claim 1 to 7, it is characterized in that: save the padding machine operation in the described grey cloth post-processing step.
9. contain the weaving process of home textile product of phase-change material as described any of claim 1 to 7, it is characterized in that: described phase-change material viscose is the microencapsulated phase change material viscose.
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| CN102763906A (en) * | 2012-08-13 | 2012-11-07 | 广东宏杰内衣实业有限公司 | Production process of thermo-regulated ONWENT fiber female bra |
| CN104586305A (en) * | 2014-12-29 | 2015-05-06 | 滨州亚光家纺有限公司 | Moisture absorption and heating towel and production method thereof |
| CN105442146A (en) * | 2014-08-25 | 2016-03-30 | 上海水星家用纺织品股份有限公司 | Copper ion-containing long-acting antibiotic home textile suite fabric and manufacture method thereof |
| CN109338536A (en) * | 2018-09-20 | 2019-02-15 | 郑贤超 | The processing method of organic cotton cord as electronic cigarette drain item |
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| CN105442146A (en) * | 2014-08-25 | 2016-03-30 | 上海水星家用纺织品股份有限公司 | Copper ion-containing long-acting antibiotic home textile suite fabric and manufacture method thereof |
| CN105442146B (en) * | 2014-08-25 | 2017-12-29 | 上海水星家用纺织品股份有限公司 | A kind of copper ion long acting antibiotic home textile external member fabric and preparation method thereof |
| CN104586305A (en) * | 2014-12-29 | 2015-05-06 | 滨州亚光家纺有限公司 | Moisture absorption and heating towel and production method thereof |
| CN109338536A (en) * | 2018-09-20 | 2019-02-15 | 郑贤超 | The processing method of organic cotton cord as electronic cigarette drain item |
| WO2020057260A1 (en) * | 2018-09-20 | 2020-03-26 | 郑贤超 | Method for processing organic cotton string used as electronic cigarette liquid-guiding strip |
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Open date: 20100915 |