CN112691853A - 一种铝箔上胶机 - Google Patents

一种铝箔上胶机 Download PDF

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CN112691853A
CN112691853A CN201911014155.XA CN201911014155A CN112691853A CN 112691853 A CN112691853 A CN 112691853A CN 201911014155 A CN201911014155 A CN 201911014155A CN 112691853 A CN112691853 A CN 112691853A
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aluminum foil
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王进
莫德辅
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Foshan Yingyan New Material Technology Co ltd
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Abstract

本发明提供一种铝箔上胶机，包括有机架、从左至右地设于所述机架上的放卷机构、龙门架、剪切机构及设于剪切机构右侧的成品出料台，所述龙门架下方设有一打孔机构对铝箔进行打孔，及一压平机构把铝箔上的针孔压平，所述龙门架左端设有上胶机构，在龙门架的上方设有风干机构，在龙门架的右端设有牵引铝箔前行的牵引机构，铝箔从所述放卷机构引出，通过导向辊进入打孔机构进行打孔，打孔后进入压平机构压平针孔，再进入到上胶机构进行上胶，上胶后通过风干机构进行风干，风干后再经过牵引机构进入到剪切机构进行切断，切断后进入成品出料台。本发明实现打孔、压平、上胶、烘干和剪切连续作业，上胶效率高，上胶效果好。

Description

一种铝箔上胶机
技术领域
本发明涉及上胶机技术领域，特指一种铝箔上胶机。
背景技术
铝蜂窝芯在家装及建筑行业应用广泛，在生产铝蜂窝芯时会使用到铝箔，贴在其表面以使用，铝箔使用前需要上胶，传统的上胶机无法满足铝箔的上胶要求，上胶不均匀，自动化程度低，导致工人工作量大，返工率高，而铝箔因材质原因，返工容易造成损坏，导致产品不良率上升，严重影响生产效率与生产成本，因此有必要进行更多的改进。
发明内容
针对以上问题，本发明提供了一种铝箔上胶机，打孔、压平、上胶、烘干和剪切连续作业，上胶效率高，上胶效果好。
为了实现上述目的，本发明采用的技术方案如下：
一种铝箔上胶机，包括有机架、从左至右地设于所述机架上的放卷机构、龙门架、剪切机构及设于剪切机构右侧的成品出料台，所述龙门架下方设有一打孔机构对铝箔进行打孔，及一压平机构把铝箔上的针孔压平，所述龙门架左端设有上胶机构，在龙门架的上方设有风干机构，在龙门架的右端设有牵引铝箔前行的牵引机构，铝箔从所述放卷机构引出，通过导向辊进入打孔机构进行打孔，打孔后进入压平机构压平针孔，再进入到上胶机构进行上胶，上胶后通过风干机构进行风干，风干后再经过牵引机构进入到剪切机构进行切断，切断后进入成品出料台。
优选地，所述上胶机构包括有胶槽、刮胶机构和压胶机构，所述胶槽通过两导杆沿竖直方向滑动于所述龙门架，每根所述导杆同一侧具有直齿条，所述龙门架上可转动地安装有胶槽螺杆，所述龙门架上可转动地连接有一胶槽联动杆，该胶槽联动杆上固定有两胶槽升降齿轮，所述胶槽升降齿轮与所述直齿条啮合，所述胶槽联动杆末端固定有一与所述胶槽螺杆配合的胶槽从动齿轮，通过转动胶槽螺杆可以调节胶槽的高度；所述刮胶机构包括有可转动连接于龙门架上的刮刀机架，所述刮刀机架上螺纹连接有刮刀升降螺杆，所述刮刀升降螺杆末端连接有一刮刀，所述刮刀机架末端固定有一刮刀齿轮，所述龙门架上可转动地安装有一刮刀摆动螺杆，该刮刀摆动螺杆与所述刮刀齿轮啮合；所述压胶机构包括有下、上设置并相互贴合的上胶辊与压胶辊，所述刮刀靠近所述上胶辊，所述上胶辊在所述胶槽上方，通过转动刮刀摆动螺杆可以摆动所述刮刀使其贴在所述上胶辊上，所述上胶辊由安装于所述龙门架上的上胶电机驱动。
优选地，所述风干机构包括有风箱及设于风箱侧面的两风机，铝箔从风箱内穿过。
优选地，所述剪切机构包括有剪切机架、两上下设置地安装在所述剪切机架上的定位辊，固定于剪切机架上的剪切板，及由剪切压力缸控制其升降的剪切刀，位于上方的所述定位辊由位于剪切机架顶部的气缸驱动其上下移动，所述剪切刀与所述剪切板配合对铝箔进行剪切。
优选地，所述放卷机构包括有放卷架，放卷架上可转动地安装铝箔卷，还包括有设于放卷架一侧的放卷电机用于控制铝箔卷的转动，及设于放卷架另一侧的制动手轮用于制动铝箔卷。
优选地，所述打孔机构包括有打孔机架，所述打孔机架上、下设置有针辊及胶辊，所述打孔机架上方还设有两气缸用于驱动针辊上下移动，该气缸工作端连接有轴承座，所述针辊通过轴承安装在所述轴承座上。
优选地，所述压平机构为水平设置并相互贴合的固定压辊和移动压辊构成，其中固定压辊可转动连接于所述机架，而移动压辊由气缸驱动其移动使其与所述固定压辊相互贴合，气缸安装在机架上，该气缸工作端连接有轴承座，移动压辊通过轴承安装于轴承座上。
优选地，所述牵引机构包括有牵引辊及从动辊，所述牵引辊有牵引电机驱动，所述从动辊滑动设于龙门架上，由两气缸驱动其贴紧牵引辊。
本发明有益效果：
本发明实现打孔、压平、上胶、烘干和剪切连续作业，使得铝箔卷出来后就是已经上好胶并剪切好的铝箔，供下一步工序使用，铝箔的上胶效率高，采用打孔机构进行打孔，使得铝箔打的孔均匀，通孔容易储存胶水，打孔后进行压平，使得针孔两端平整，再进行上胶作业，可以根据胶槽的胶水量来适当调节胶槽的高度，使得上胶辊。
附图说明
图1是本发明的立体图；
图2是本发明另一个视角的立体图；
图3是本发明的主视图；
图4是胶槽71安装结构的立体图；
图5是刮胶机构72的立体图；
图6是打孔机构5与压平机构6的安装结构图；
图7是剪切机构3的立体图；
图8是剪切机构3的主视图；
图9是图8的A-A面剖视图。
具体实施方式
下面结合附图与实施例对本发明的技术方案进行说明。
如图1至图9所示，本发明所述的一种铝箔上胶机，包括有机架100、从左至右地设于所述机架100上的放卷机构1、龙门架2、剪切机构3及设于剪切机构3右侧的成品出料台4，所述龙门架2下方设有一打孔机构5对铝箔进行打孔，及一压平机构6把铝箔上的针孔压平，所述龙门架2左端设有上胶机构7，在龙门架2的上方设有风干机构8，在龙门架2的右端设有牵引铝箔前行的牵引机构9。
具体的，所述上胶机构7包括有胶槽71、刮胶机构72和压胶机构73，所述胶槽71通过两导杆711沿竖直方向滑动于所述龙门架2，每根所述导杆711同一侧具有直齿条，所述龙门架2上可转动地安装有胶槽螺杆712，所述龙门架2上可转动地连接有一胶槽联动杆713，该胶槽联动杆713上固定有两胶槽升降齿轮714，所述胶槽升降齿轮714与直齿条啮合，所述胶槽联动杆713末端固定有一与所述胶槽螺杆712配合的胶槽从动齿轮715，通过转动胶槽螺杆712，带动胶槽联动杆713转动，再带动两胶槽升降齿轮714转动，从而带动导杆711升降，从而达到升降胶槽71的目的。所述刮胶机构72包括有可转动连接于龙门架2上的刮刀机架721，所述刮刀机架721上螺纹连接有刮刀升降螺杆722，所述刮刀升降螺杆722末端连接有一刮刀723，升降螺杆与刮刀723之间是可转动地连接，两根刮刀升降螺杆722同时转动时，可以带动刮刀723升降，所述刮刀机架721末端固定有一刮刀齿轮724，所述龙门架2上可转动地安装有一刮刀摆动螺杆725，该刮刀摆动螺杆725与所述刮刀齿轮724啮合，当转动刮刀摆动螺杆725时，带动刮刀机架721沿着其转动轴转动。
所述压胶机构73包括有呈下、上设置并相互贴合的上胶辊731与压胶辊732，上胶辊731在压胶辊732下方，铝箔从他们之间穿过，上胶辊731下部浸没于胶槽71的胶水内，压胶机构73可以把铝箔面上的胶压地均匀，所述刮刀723靠近所述上胶辊731，转动刮刀摆动螺杆725可以使得刮刀723贴在上胶辊731表面刮薄胶水，所述上胶辊731在所述胶槽71上方，多余的胶水流回胶槽71，所述上胶辊731由安装于所述龙门架2上的上胶电机驱动。
具体的，所述风干机构8包括有风箱81及设于风箱81侧面的两风机82，铝箔从风箱81内穿过，风箱81设于龙门架2顶部并水平设置，左侧一部风机82吹热风，后面一部风机82吹冷风，这样最适合胶水的风干温度。
具体的，所述剪切机构3包括有剪切机架31、两上下设置地安装在所述剪切机架31上的定位辊32，固定于剪切机架31上的剪切板33，及由剪切压力缸34控制其升降的剪切刀35，所述剪切机架31固定于机架100上，位于下方的所述定位辊32可转动地安装在所述剪切机架31上，位于下方的定位辊32由电机驱动其转动，位于上方的所述定位辊32由位于剪切机架31顶部的气缸驱动其上下移动，所述剪切刀35与所述剪切板33配合对铝箔进行剪切，两定位辊32相互贴合时可以压住铝箔并进行剪切，这样确保剪切铝箔时不走位。
具体的，所述放卷机构1包括有放卷架11，放卷架11上可转动地安装铝箔卷，还包括有设于放卷架11一侧的放卷电机12用于控制铝箔卷的转动，便于铝箔放料，及设于放卷架11另一侧的制动手轮13用于制动铝箔卷，制动手轮13螺纹连接有一制动螺杆14，该制动螺杆14顶部连接于铝箔卷的转轴用于制动铝箔卷。
具体的，所述打孔机构5包括有打孔机架51，打孔机架51固定连接于所述机架100，所述打孔机架51上、下设置有针辊52及胶辊53，胶辊53可转动地设置在打孔机架51上，所述打孔机架51上方还设有两气缸用于驱动针辊52上下移动，该气缸工作端连接有轴承座，所述针辊52通过轴承安装在所述轴承座上。
具体的，所述压平机构6为相互贴合的固定压辊61和移动压辊62构成，固定压辊61和移动压辊62水平设置，其中固定压辊61可转动连接于所述机架100，而移动压辊62由气缸驱动其移动使其与所述固定压辊61相互贴合，气缸安装在机架100上，该气缸工作端连接有轴承座，移动压辊62通过轴承安装于轴承座上。
具体的，所述牵引机构9包括有牵引辊91及从动辊92，所述牵引辊91有牵引电机93驱动，所述从动辊92滑动设于龙门架2上，由两气缸驱动其贴紧牵引辊91，当牵引辊91与从动辊92贴紧时，牵引辊91转动，就能牵引铝箔前移。
本发明工作时：铝箔从所述放卷机构1引出，通过导向辊进入打孔机构5进行打孔，打孔后进入压平机构6压平针孔，再进入到上胶机构7进行上胶，上胶后通过风干机构8进行风干，风干后再经过牵引机构9进入到剪切机构3进行切断，切断后进入成品出料台4。
在本发明的描述中，需要理解的是，术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作，因此，不能理解为对本发明的限制。此外，“第一”、“第二”仅由于描述目的，且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”“相连”“连接”等应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接连接，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
以上对本发明的一个实施例进行了详细说明，但所述内容仅为本发明的较佳实施例，不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等，均应仍归属于本发明的专利涵盖范围之内。

Claims (8)

1.一种铝箔上胶机，其特征在于：包括有机架、从左至右地设于所述机架上的放卷机构、龙门架、剪切机构及设于剪切机构右侧的成品出料台，所述龙门架下方设有一打孔机构对铝箔进行打孔，及一压平机构把铝箔上的针孔压平，所述龙门架左端设有上胶机构，在龙门架的上方设有风干机构，在龙门架的右端设有牵引铝箔前行的牵引机构，铝箔从所述放卷机构引出，通过导向辊进入打孔机构进行打孔，打孔后进入压平机构压平针孔，再进入到上胶机构进行上胶，上胶后通过风干机构进行风干，风干后再经过牵引机构进入到剪切机构进行切断，切断后进入成品出料台。
2.根据权利要求1所述的一种铝箔上胶机，其特征在于：所述上胶机构包括有胶槽、刮胶机构和压胶机构，所述胶槽通过两导杆沿竖直方向滑动于所述龙门架，每根所述导杆同一侧具有直齿条，所述龙门架上可转动地安装有胶槽螺杆，所述龙门架上可转动地连接有一胶槽联动杆，该胶槽联动杆上固定有两胶槽升降齿轮，所述胶槽升降齿轮与所述直齿条啮合，所述胶槽联动杆末端固定有一与所述胶槽螺杆配合的胶槽从动齿轮，通过转动胶槽螺杆可以调节胶槽的高度；所述刮胶机构包括有可转动连接于龙门架上的刮刀机架，所述刮刀机架上螺纹连接有刮刀升降螺杆，所述刮刀升降螺杆末端连接有一刮刀，所述刮刀机架末端固定有一刮刀齿轮，所述龙门架上可转动地安装有一刮刀摆动螺杆，该刮刀摆动螺杆与所述刮刀齿轮啮合；所述压胶机构包括有下、上设置并相互贴合的上胶辊与压胶辊，所述刮刀靠近所述上胶辊，所述上胶辊在所述胶槽上方，通过转动刮刀摆动螺杆可以摆动所述刮刀使其贴在所述上胶辊上，所述上胶辊由安装于所述龙门架上的上胶电机驱动。
3.根据权利要求1所述的一种铝箔上胶机，其特征在于：所述风干机构包括有风箱及设于风箱侧面的两风机，铝箔从风箱内穿过。
4.根据权利要求1所述的一种铝箔上胶机，其特征在于：所述剪切机构包括有剪切机架、两上下设置地安装在所述剪切机架上的定位辊，固定于剪切机架上的剪切板，及由剪切压力缸控制其升降的剪切刀，位于上方的所述定位辊由位于剪切机架顶部的气缸驱动其上下移动，所述剪切刀与所述剪切板配合对铝箔进行剪切。
5.根据权利要求1所述的一种铝箔上胶机，其特征在于：所述放卷机构包括有放卷架，放卷架上可转动地安装铝箔卷，还包括有设于放卷架一侧的放卷电机用于控制铝箔卷的转动，及设于放卷架另一侧的制动手轮用于制动铝箔卷。
6.根据权利要求1所述的一种铝箔上胶机，其特征在于：所述打孔机构包括有打孔机架，所述打孔机架上、下设置有针辊及胶辊，所述打孔机架上方还设有两气缸用于驱动针辊上下移动，该气缸工作端连接有轴承座，所述针辊通过轴承安装在所述轴承座上。
7.根据权利要求1所述的一种铝箔上胶机，其特征在于：所述压平机构为水平设置并相互贴合的固定压辊和移动压辊构成，其中固定压辊可转动连接于所述机架，而移动压辊由气缸驱动其移动使其与所述固定压辊相互贴合，气缸安装在机架上，该气缸工作端连接有轴承座，移动压辊通过轴承安装于轴承座上。
8.根据权利要求1所述的一种铝箔上胶机，其特征在于：所述牵引机构包括有牵引辊及从动辊，所述牵引辊有牵引电机驱动，所述从动辊滑动设于龙门架上，由两气缸驱动其贴紧牵引辊。
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Publication number Priority date Publication date Assignee Title
CN114618743A (zh) * 2022-02-09 2022-06-14 佛山市辰豪机械科技有限公司 一种全自动无框蜂窝板生产设备

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114618743A (zh) * 2022-02-09 2022-06-14 佛山市辰豪机械科技有限公司 一种全自动无框蜂窝板生产设备

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