CN112676812A - Assembly system of bar-shaped lampshade - Google Patents
Assembly system of bar-shaped lampshade Download PDFInfo
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- CN112676812A CN112676812A CN202011630883.6A CN202011630883A CN112676812A CN 112676812 A CN112676812 A CN 112676812A CN 202011630883 A CN202011630883 A CN 202011630883A CN 112676812 A CN112676812 A CN 112676812A
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- Prior art keywords
- strip
- lampshade
- module
- shaped lampshade
- shaped
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 230000033001 locomotion Effects 0.000 claims abstract description 10
- 230000000149 penetrating effect Effects 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 16
- 238000013459 approach Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000003780 insertion Methods 0.000 abstract description 2
- 230000037431 insertion Effects 0.000 abstract description 2
- 239000004411 aluminium Substances 0.000 description 9
- 210000000078 claw Anatomy 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention discloses an assembly system of a strip-shaped lampshade, which comprises: a frame; the strip-shaped lampshade feeding module is positioned on one side of the rack; the aluminum bottom fixing module is arranged on the rack and used for bearing and fixing the aluminum bottom; the transmission module is arranged on the rack and used for conveying the strip-shaped lampshade from the strip-shaped lampshade feeding module; the strip-shaped lampshade positioning module is positioned at the front end of the transmission module in the motion direction so as to position the strip-shaped lampshade transmitted by the transmission module; the penetrating and conveying driving module is arranged on the rack and is used for transferring the strip-shaped lampshade on the strip-shaped lampshade positioning module to the front end of the aluminum bottom fixing module and enabling the strip-shaped lampshade to move to penetrate into the aluminum bottom for assembly; the automatic insertion type strip-shaped lampshade provided by the invention has the advantages that the strip-shaped lampshade is automatically inserted, the damage probability of the strip-shaped lampshade is reduced, and the working efficiency and the production qualified rate are improved.
Description
Technical Field
The invention relates to the technical field of manufacturing of strip-shaped lamps, in particular to an assembly system of a strip-shaped lampshade.
Background
The lamp shade assembly of traditional bar utensil is mainly accomplished by the manual work with lamp shade in penetrating the aluminium end, leads to production efficiency low, and the product percent of pass is not high. Meanwhile, aiming at the ultra-long lampshade, the lampshade is easy to bend in the manual plate penetrating process, and the production cost is increased. And the mill faces the production of many varieties, few batch products, and the bar lamp shade of different width can't be compatible to present production line, leads to frequently changing the line in actual production, influences the production progress, and is consuming time and power.
Disclosure of Invention
In view of the above, the present invention provides a strip lampshade assembly system to solve the above technical problems.
A system for assembling a strip lampshade, comprising:
a frame;
the strip-shaped lampshade feeding module is positioned on one side of the rack;
the aluminum bottom fixing module is arranged on the rack and used for bearing and fixing the aluminum bottom;
the transmission module is arranged on the rack and used for conveying the strip-shaped lampshade from the strip-shaped lampshade feeding module;
the strip-shaped lampshade positioning module is positioned at the front end of the transmission module in the motion direction so as to position the strip-shaped lampshade transmitted by the transmission module;
and the penetrating and conveying driving module is arranged on the rack to transfer the strip-shaped lampshade on the strip-shaped lampshade positioning module to the front end of the aluminum bottom fixing module and enable the strip-shaped lampshade to move to penetrate into the aluminum bottom for assembly.
Preferably, the strip-shaped lampshade feeding module comprises a material table and a moving mechanism capable of moving the strip-shaped lampshade on the material table to the transmission module.
Preferably, the moving mechanism includes:
the power output end of the first three-axis driving unit is provided with a horizontally arranged material taking rod;
the vacuum chuck type manipulators are connected with one ends of air sources, are arranged on the material taking rods and are arranged at intervals along the length direction of the material taking rods, and one ends with the chucks are arranged downwards.
Preferably, the aluminum bottom fixing module comprises a first clamping mechanism and a second clamping mechanism which are arranged at intervals along the transmission direction of the transmission module and used for clamping two ends of the aluminum bottom.
Preferably, the first clamping mechanism is close to the transmission module, and the aluminum bottom fixing module is provided with a lampshade guide unit at the feeding side of the first clamping mechanism.
Preferably, the lampshade guide unit comprises two opposite guide grooves, the openings of the guide grooves are from large to small along the movement direction of the strip-shaped lampshade, and the small ends of the guide grooves are aligned with the mounting holes at the bottom of the aluminum.
Preferably, the bar-shaped lampshade positioning module comprises a baffle plate for blocking the movement of the bar-shaped lampshade in the length direction and a third clamping mechanism for positioning the bar-shaped lampshade in the width direction.
Preferably, the threading driving module includes:
the moving manipulator is used for grabbing the strip-shaped lampshade positioned by the strip-shaped lampshade positioning module and enabling the strip-shaped lampshade to move to penetrate into the aluminum bottom;
and the power output end of the second triaxial driving unit is connected with the movable manipulator.
Preferably, the transfer robot includes:
the two rollers are arranged in parallel to form a mechanical claw;
the first driving mechanism drives the two rollers to approach or separate from each other;
and the second driving mechanism drives one of the rollers to rotate, and friction is generated between the two rollers to enable the strip-shaped lampshade to penetrate into the aluminum bottom.
Preferably, the penetrating and conveying driving module further comprises an angle rotating mechanism, the movable manipulator is fixedly connected with the angle rotating mechanism, a base of the angle rotating mechanism is connected with a power output end of the second three-axis driving unit, and the movable manipulator can synchronously rotate along with the angle rotating mechanism to adjust the angle of the strip-shaped lampshade relative to the horizontal plane so as to smoothly penetrate into the aluminum bottom.
The invention has the technical effects that:
according to the assembling system of the strip-shaped lampshade, the strip-shaped lampshade is conveyed to the conveying rail through the vacuum chuck type manipulator, the conveying rail is continuously conveyed, the strip-shaped lampshade is positioned at one time through the strip-shaped lampshade positioning module, the positioned strip-shaped lampshade is grabbed through the mechanical claw formed by the two rollers arranged in parallel, and the strip-shaped lampshade moves to penetrate into the aluminum bottom by utilizing the friction force generated between the rollers and the strip-shaped lampshade during movement, so that the automatic insertion of the strip-shaped lampshade is realized, the damage probability of the strip-shaped lampshade is reduced, and the working efficiency and the production yield are improved.
Drawings
Embodiments of the invention are described below with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural view of an assembling system of the stripe-shaped lamp shade of the present embodiment.
Fig. 2 is a schematic structural diagram of the strip lampshade feeding module according to the embodiment.
Fig. 3 is an enlarged schematic view of a portion a of fig. 1.
Fig. 4 is a schematic structural diagram of the positioning module of the strip-shaped lampshade in this embodiment.
Fig. 5 is a schematic structural diagram of the mobile robot of the present embodiment.
Detailed Description
Specific embodiments of the present invention will be described in further detail below based on the drawings. It should be understood that the description herein of embodiments of the invention is not intended to limit the scope of the invention.
As shown in fig. 1 to 5, the assembling system of the strip-shaped lampshade according to the embodiment includes a rack 100, a strip-shaped lampshade feeding module 200, an aluminum bottom fixing module 300, a transmission module 400, a strip-shaped lampshade positioning module 500, and a passing driving module 600. The rack 100 is used for carrying other functional modules; the strip-shaped lampshade feeding module 200 is positioned at one side of the rack 100 and used for placing the strip-shaped lampshade 800 on the transmission module 400; the aluminum bottom fixing module 300 is disposed on the frame 100 for supporting and fixing the aluminum bottom 900; the transmission module 400 is arranged on the rack 100 and used for conveying the strip-shaped lampshade 800 from the strip-shaped lampshade feeding module 200; the strip-shaped lampshade positioning module 500 is positioned at the front end of the transmission module 400 in the movement direction so as to position the strip-shaped lampshade 800 transmitted by the transmission module 400; the strip lampshade positioning module 500 is provided with a strip lampshade passing driving module 600 which is arranged on the rack 100 to move the strip lampshade 800 on the strip lampshade positioning module 500 to the front end of the aluminum bottom fixing module 300 and move the strip lampshade 800 to pass through the aluminum bottom 900 for assembly.
The strip lampshade feeding module 200 is used for placing the strip lampshade 800 on the transmission module 400, in this embodiment, the strip lampshade feeding module 200 includes a material table 201, and a moving mechanism 202 capable of moving the strip lampshade 800 on the material table 201 to the transmission module 400. Further, the moving mechanism 202 includes a first three-axis driving unit 2021 and a plurality of sets of vacuum chuck type robots 2023. First triaxial drive unit 2021, power take off end is equipped with the material pole 2022 of getting that the level set up, get material pole 2022 and bar lamp shade 800 parallel arrangement, multiunit vacuum chuck formula manipulator 2023 connects air supply one end and sets up on getting material pole 2022 and along getting material pole 2022 length direction interval arrangement, the one end that has the sucking disc sets up down, the same bar lamp shade 800 of multiple spot absorption, be difficult to drop and crooked lamp shade, reduce the damage, vacuum chuck formula manipulator 2023 during operation, the sucking disc presses on the lamp shade upper surface, vacuum chuck formula manipulator 2023 accomplishes promptly and snatchs the sucking disc evacuation, wait that first triaxial drive unit 2021 moves the region that needs, the exhaust can be released, realize snatching and placing. Vacuum chuck type robot 2023 is commercially available.
The effect of fixed module 300 is at the bottom of the fixed aluminium at the bottom of the aluminium, and the lighting fixture that is the bar lamp at the bottom of the aluminium adopts the aluminium alloy mostly, consequently is called the aluminium at the bottom of, and bar lamp shade 800 installs in 900 at the bottom of the aluminium, in this embodiment, fixed module 300 includes at the bottom of the aluminium along transmission module 400's transmission direction interval sets up first fixture 301 and second fixture 302 that are used for 900 both ends at the bottom of the centre gripping aluminium, and the both ends centre gripping can make at the bottom of the aluminium difficult rock, improves the installation accuracy.
In order to improve the mounting accuracy, the aluminum bottom fixing module 300 is provided with a lampshade guide unit 303 at the feeding side of the first clamping mechanism 301 near one end of the transmission module 400. Specifically, the lampshade guide unit 303 comprises two guide slots 3031 which are oppositely arranged, the opening of each guide slot 3031 is gradually reduced along the movement direction of the strip-shaped lampshade 800, and the small end of each guide slot 3031 is aligned with the mounting opening of the aluminum bottom 900. The two sides of the strip-shaped lampshade 800 are respectively clamped into the guide slots 3031, enter from the large ends of the guide slots 3031 and are guided to the mounting opening of the aluminum bottom 900 through the guide slots 3031.
The transmission module 400 mostly adopts conveying mechanisms such as belt pulleys, and the positioning is inaccurate, and therefore, the positioning module 500 is arranged to position the strip-shaped lampshade 800 once, in this embodiment, the positioning module 500 comprises a baffle 501 for blocking the movement of the strip-shaped lampshade 800 in the length direction and a third clamping mechanism 502 for positioning the strip-shaped lampshade 800 in the width direction.
After the positioning is completed, the penetrating driving module 600 works to penetrate the strip-shaped lampshade 800 into the aluminum bottom 900. In this embodiment, the threading driving module 600 includes a moving robot 601 and a second triaxial driving unit 602. The moving manipulator 601 is used for grabbing the strip-shaped lampshade 800 positioned by the strip-shaped lampshade positioning module 500 and enabling the strip-shaped lampshade 800 to move to penetrate into the aluminum bottom 900; the power output end of the second triaxial drive unit 602 is connected to the mobile manipulator 601.
In order to improve the mounting efficiency and reliability, in this embodiment, the moving robot 601 includes two rollers 6011, a first driving mechanism 6012, and a second driving mechanism 6013. The two rollers 6011 are arranged in parallel to form a mechanical claw; the first driving mechanism 6012 drives the two rollers 6011 to approach or separate from each other; the second driving mechanism 6013 drives one of the rollers 6011 to rotate, and friction is generated between the two rollers 6011 to enable the strip lampshade 800 to penetrate into the aluminum base 900. The front and back of the moving manipulator 601 are provided with two groups, the second driving mechanism 6013 can be provided with only one, power can be transmitted to the front group or the back group through a belt pulley, the first driving mechanism 6012 can also be provided with only one, and the two groups of moving manipulators 601 are always arranged on the same first driving mechanism 6012. The first driving mechanism 6012 may employ a cylinder. The second driving mechanism 6013 may employ a motor.
The penetrating and conveying driving module 600 further comprises an angle rotating mechanism 700, the movable manipulator 601 is fixedly connected with the angle rotating mechanism 700, a base of the angle rotating mechanism 700 is connected with a power output end of the second three-axis driving unit 602, and the movable manipulator 601 can rotate synchronously along with the angle rotating mechanism 700 to adjust the angle of the strip-shaped lampshade 800 relative to the horizontal plane so as to smoothly penetrate into the aluminum bottom 900.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, and any modifications, equivalents or improvements that are within the spirit of the present invention are intended to be covered by the following claims.
Claims (10)
1. An assembly system for a strip lampshade, comprising:
a frame (100);
the strip-shaped lampshade feeding module (200) is positioned on one side of the rack (100);
the aluminum bottom fixing module (300) is arranged on the rack (100) and used for bearing and fixing the aluminum bottom (900);
the transmission module (400) is arranged on the rack (100) and used for conveying the strip-shaped lampshade (800) from the strip-shaped lampshade feeding module (200);
the strip-shaped lampshade positioning module (500) is positioned at the front end of the transmission module (400) in the motion direction so as to position the strip-shaped lampshade (800) transmitted by the transmission module (400);
the penetrating and conveying driving module (600) is arranged on the rack (100) to transfer the strip-shaped lampshade (800) on the strip-shaped lampshade positioning module (500) to the front end of the aluminum bottom fixing module (300) and enable the strip-shaped lampshade (800) to move to penetrate into the aluminum bottom (900) for assembly.
2. The assembling system of the strip lampshade according to claim 1, characterized in that the strip lampshade loading module (200) comprises a material table (201), and a moving mechanism (202) which can move the strip lampshade (800) on the material table (201) to the transmission module (400).
3. Strip light shade assembly system according to claim 2, characterized in that the moving mechanism (202) comprises:
the power output end of the first three-axis driving unit (2021) is provided with a horizontally arranged material taking rod (2022);
and one end of the connecting air source is arranged on the material taking rod (2022) and is arranged at intervals along the length direction of the material taking rod (2022), and the end with the sucker is arranged downwards.
4. The assembling system of the strip type lampshade according to claim 1, wherein the aluminum base fixing module (300) comprises a first clamping mechanism (301) and a second clamping mechanism (302) which are arranged at intervals along the conveying direction of the conveying module (400) and are used for clamping two ends of the aluminum base (900).
5. Assembly system of strip-shaped lampshades according to claim 4, characterized in that the first clamping mechanism (301) is adjacent to the transport module (400) and the aluminum bottom fixture module (300) is provided with a shade guide unit (303) at the feeding side of the first clamping mechanism (301).
6. The strip lampshade assembly system according to claim 5, characterized in that the lampshade guide unit (303) comprises two oppositely arranged guide grooves (3031), the openings of the guide grooves (3031) are from large to small along the moving direction of the strip lampshade (800), and the small ends of the guide grooves (3031) are aligned with the mounting opening of the aluminum bottom (900).
7. The assembling system of the strip lampshade according to claim 6, characterized in that the strip lampshade positioning module (500) comprises a baffle plate (501) blocking the movement of the strip lampshade (800) in the length direction and a third clamping mechanism (502) positioning the width direction of the strip lampshade (800).
8. The strip light shade assembly system of claim 1, wherein: the threading drive module (600) comprises:
the moving manipulator (601) is used for grabbing the strip-shaped lampshade (800) positioned by the strip-shaped lampshade positioning module (500) and enabling the strip-shaped lampshade (800) to move to penetrate into the aluminum bottom (900);
and the power output end of the second three-axis driving unit (602) is connected with the mobile manipulator (601).
9. The strip light shade assembly system of claim 8, wherein: the moving robot (601) includes:
two rollers (6011) arranged in parallel to form a gripper;
a first driving mechanism (6012) for driving the two rollers (6011) to approach or separate from each other;
and the second driving mechanism (6013) drives one roller (6011) to rotate, and friction is generated between the two rollers (6011) to enable the strip-shaped lampshade (800) to penetrate into the aluminum bottom (900).
10. The strip light shade assembly system of claim 8, wherein: the penetrating and conveying driving module (600) comprises an angle rotating mechanism (700), the moving mechanical arm (601) is fixedly connected with the angle rotating mechanism (700), a base of the angle rotating mechanism (700) is connected with a power output end of the second three-axis driving unit (602), and the moving mechanical arm (601) can synchronously rotate along with the angle rotating mechanism (700) to adjust the angle of the strip-shaped lampshade (800) relative to the horizontal plane so as to smoothly penetrate into the aluminum bottom (900).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011630883.6A CN112676812B (en) | 2020-12-30 | 2020-12-30 | Assembly system of bar-shaped lampshade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011630883.6A CN112676812B (en) | 2020-12-30 | 2020-12-30 | Assembly system of bar-shaped lampshade |
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| Publication Number | Publication Date |
|---|---|
| CN112676812A true CN112676812A (en) | 2021-04-20 |
| CN112676812B CN112676812B (en) | 2024-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011630883.6A Active CN112676812B (en) | 2020-12-30 | 2020-12-30 | Assembly system of bar-shaped lampshade |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113500387A (en) * | 2021-06-30 | 2021-10-15 | 赛尔富电子有限公司 | Rectangular lamp assembly fixture |
| CN115178992A (en) * | 2022-06-27 | 2022-10-14 | 赛尔富电子有限公司 | Automatic assembling equipment for lampshade of LED strip-shaped lamp |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115178992A (en) * | 2022-06-27 | 2022-10-14 | 赛尔富电子有限公司 | Automatic assembling equipment for lampshade of LED strip-shaped lamp |
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| Publication number | Publication date |
|---|---|
| CN112676812B (en) | 2024-10-01 |
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