CN112674357A - Single-station automatic bamboo shoot peeling machine - Google Patents
Single-station automatic bamboo shoot peeling machine Download PDFInfo
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- CN112674357A CN112674357A CN202011523587.6A CN202011523587A CN112674357A CN 112674357 A CN112674357 A CN 112674357A CN 202011523587 A CN202011523587 A CN 202011523587A CN 112674357 A CN112674357 A CN 112674357A
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Abstract
The invention discloses a single-station automatic bamboo shoot peeling machine which comprises a bamboo shoot peeling device, a control device, a driving device, a sorting device, a rack and a shield, wherein the bamboo shoot peeling device is used for peeling bamboo shoots and is fixed above the rack; the control device is used for installing an electric control system of the whole machine, controlling the operation of a machine and a fan, is provided with under-voltage, under-voltage and overload protection and is arranged above the motor; the driving device takes a motor as matched power, the motor is fixed on the rack, and the machine is driven to work through belt transmission, chain transmission and gear transmission. This shell bamboo shoot device of shelling of bamboo shoot machine utilizes and sets up the blade in the compression roller below of pan feeding mouth, through the cooperation between conveyer belt and the compression roller, reaches the purpose that strips the bamboo shoot shell fast and do not destroy bamboo shoot meat, and the complete machine has simple structure, convenient operation, characteristics that degree of automation is high, can show to improve and shell bamboo shoot efficiency, saves manual work and cost, has stronger production adaptability and economical and practical.
Description
Technical Field
The invention belongs to the technical field of food processing machinery, and particularly relates to a single-station automatic bamboo shoot peeling machine.
Background
Bamboo shoots, i.e., tender stems of bamboo, are delicious in taste and crispy in mouthfeel, and can be used as not only vegetables which are rare in vegetables, but also good medicines with effects of helping digestion, preventing constipation and the like. The area of the bamboo forest in China exceeds 9000 ten thousand mu, the yield of the bamboo shoots is rich, the market demand is increasingly increased, and the method becomes an important way for farmers to defy poverty and become rich in mountainous areas. Bamboo shoot shells need to be removed before being eaten, bamboo shoot meat is kept, and the working procedures are complicated. Under the condition of small using amount, only the bamboo shoots need to be manually peeled, but if a large amount of processing is needed, the working strength is higher, the manual bamboo shoot peeling is not only low in efficiency, but also needs to consume a large amount of labor and financial resources, particularly in rainy seasons, the bamboo shoots grow rapidly and in short periods of growth, and cannot be eaten without being picked, the manual bamboo shoot peeling speed cannot reach the harvesting speed of the bamboo shoots, and the bamboo shoots are easily rotten or lignified and lose fresh, tender and delicious eating quality if not processed in time.
In the existing bamboo shoot peeling technology, bamboo shoots are peeled manually, namely, a blade is used for scratching the shell of the bamboo shoots, fingers are used for winding the bamboo shoot shells from top to bottom until the bamboo shoot shells fall off, and the manual bamboo shoot peeling technology is low in efficiency, easy to scratch by a knife and the bamboo shoot shells and safe for operators. Most of the existing bamboo shoot peeling mechanisms are hand-operated, namely, one hand is used for shaking the handle, and the other hand is used for filling the bamboo shoots, so that the machine is not only troublesome to operate, but also has higher requirements on the diameter and the length of the bamboo shoots. Aiming at the aspects, the bamboo shoot peeling device adopted by the invention can be suitable for bamboo shoots with the diameter of 10-65 mm and the length of 200-600 mm, and the effect of peeling the bamboo shoots is achieved by arranging the blades below the compression roller and matching the blades with the conveying belt; self-adaptive control based on the PLC bamboo shoot peeling process is adopted, under-voltage, no-voltage and overload protection are provided, the work is stable, and the damage rate is low; in addition, a fan is arranged below the bamboo shoot peeling device to separate the bamboo shoot shells and the bamboo shoot meat so as to reduce the working strength. Overall structure is simple and practical, convenient operation, and degree of automation is high, effectively improves the integrality of shelling bamboo shoot efficiency and bamboo shoot meat.
Disclosure of Invention
The invention aims to provide a single-station automatic bamboo shoot peeling machine to solve the technical problem.
The invention provides the following technical scheme: a single-station automatic bamboo shoot peeling machine comprises a bamboo shoot peeling device, a control device, a driving device, a sorting device, a rack and a shield, wherein the bamboo shoot peeling device is used for peeling bamboo shoots and is arranged above the rack; the control device is used for controlling the operation of the motor and the fan, and is connected with the rack and fixed above the motor; the driving device takes a motor as matched power, the motor is fixed on the rack, and the motor drives the machine to work through belt transmission, chain transmission and gear transmission; the sorting device is used for separating bamboo shoot shells and bamboo shoot meat, is arranged at the lower end of the bamboo shoot peeling device and is fixed on the rack; the protective cover is used for protecting operators and avoiding machine damage, is positioned on the outer side of the bamboo shoot peeling device and is connected with the rack through a hinge.
Further, shell the bamboo shoot device and include conveying mechanism, compression roller mechanism, conveying mechanism is fixed in the frame through the fixed plate, compression roller mechanism one end is fixed in conveying mechanism through the bearing frame on, the other end can move about from top to bottom, shell the bamboo shoot device and can wholly dismantle.
Furthermore, the conveying mechanism comprises an adjusting bolt, a side plate, a baffle plate, a first transmission shaft, a fixed plate, a first fixed mandrel, a first discharging compression roller, a conveying belt, a roller and a roller shaft, wherein the adjusting bolt is fixed on the side plate and used for limiting the position of the compression roller mechanism, and the baffle plate is arranged on two sides of the conveying belt and fixed on the side plate; the four fixing plates are respectively fixed below the two side plates; the first fixed mandrels are uniformly distributed from the feeding position to the discharging position and used for fixing the two side plates; the discharging compression roller is arranged below the moving direction of the conveying belt and is fixed between the side plates through a first transmission shaft; the conveyer belt is arranged between the side plates and is driven to work by a roller arranged on a roller shaft.
Furthermore, the top end of the adjusting bolt is provided with a rubber sleeve, the bottom end of the adjusting bolt is fixed on the side plate, and the height of the adjusting bolt can be freely adjusted through matching with the nut.
Furthermore, the discharging compression roller is closely matched with a roller below the moving direction of the conveying belt through the conveying belt, and the position of the first transmission shaft in the waist hole of the side plate can be adjusted, so that the position of the discharging compression roller is adjusted.
Furthermore, the diameter of the discharging press roller is 50 mm-70 mm, the discharging press roller is made of polyurethane, and concave-convex stripes are arranged on the surface of the discharging press roller.
Further, the length of the conveying belt is 450 mm-650 mm, and the width of the conveying belt is 50 mm-100 mm.
Furthermore, the conveyer belt adopts PU polyurethane steel wire hold-in range, and the inclined included angle with the horizontal plane is 35 ~ 45.
Furthermore, the compression roller mechanism comprises an adjusting support plate, a positioning support plate, a pressing plate, a knife rest, a feeding compression roller, a second fixed mandrel, a second transmission shaft, a blade, a fixed plate of the pressing plate and a third fixed mandrel, wherein one end of the adjusting support plate is fixed on the side plate through the third fixed mandrel and a bearing seat, and the other end of the adjusting support plate is connected with the positioning support plate through a bolt and a nut; the pressing plate is arranged between the feeding pressing roller and the discharging pressing roller and is connected with the positioning support plate through a pressing plate fixing plate; the cutter rest is fixed on the positioning support plate through a bolt, and the cutter blade is fixed on the cutter rest through a bolt; the feeding compression roller is connected with the positioning supporting plate through a second transmission shaft, two fixed mandrels are arranged, one mandrel is arranged above the feeding compression roller, and the other mandrel is arranged below the blade.
Furthermore, the adjusting support plate and the positioning support plate are respectively provided with a pair of waist holes and connected through bolts and nuts, so that the overall length of the compression roller mechanism can be changed.
Furthermore, the pressing plate is made of spring steel, one end of the pressing plate is in a comb shape, and the other end of the pressing plate is connected with the pressing plate fixing plate.
Furthermore, the knife rest is fixed on the positioning support plate through bolts, a transverse groove is formed in the direction facing the feeding direction and used for placing a blade, and bolts are arranged below the knife rest and used for fixing and adjusting the blade.
Furthermore, the feeding press roller is in a ratchet shape, the diameter of the feeding press roller is 50 mm-70 mm, and the feeding press roller is made of stainless steel 304.
Furthermore, two fixed mandrels are arranged and fixed between the two positioning support plates, one fixed mandrel is arranged above the feeding position, the other fixed mandrel is arranged below the blade, and the compression roller mechanism can be rotated by the aid of the two fixed mandrels and the fixed mandrel serves as the center.
Furthermore, the blades are double-layer blades, wherein the upper layer blade is arranged at the rear of the lower layer blade by 5-10 mm.
Furthermore, the blade is made of high-speed steel, and the inclined included angle between the blade and the conveying belt is 5-15 degrees.
Furthermore, waist holes are formed in two sides of the pressing plate fixing plate and connected with the positioning supporting plate through bolts and nuts, so that the angle and the position of the pressing plate can be changed by adjusting the pressing plate fixing plate.
Furthermore, the side plates, the adjusting support plate and the positioning support plate are all made of stainless steel 304.
Furthermore, the control device comprises an electric cabinet and a sensor, an electric control system is arranged in the electric cabinet, the electric cabinet is arranged above the motor and fixed on the rack, and the sensor is arranged on the pressing plate fixing plate.
Furthermore, the electric control system is arranged in the control device and used for controlling the operation of the machine and the operation of the fan, and is provided with under-voltage, under-voltage and overload protection, and adopts self-adaptive control based on the PLC bamboo shoot peeling process.
Furthermore, the sensor is a pressure sensor and is electrically connected with the controller.
Furthermore, the driving device comprises a motor, a belt wheel I, a belt wheel II, a transmission shaft III, a belt wheel IV, a chain wheel I, a chain wheel II and a gear, the motor is fixed on the frame through bolts and nuts, the belt wheel I is connected with a motor shaft, the power is transmitted to the second belt wheel through the belt, the second belt wheel transmits the power to the husking device through the third transmission shaft, one end of the third transmission shaft is fixed with a second belt wheel, the other end of the third transmission shaft is connected with a third belt wheel, the third belt wheel transmits power to a fourth belt wheel through belt transmission, the fourth belt wheel is connected with the first transmission shaft, the belt drives the discharging compression roller to rotate, one end of the first transmission shaft, which is far away from the fourth belt wheel, is meshed through a gear to drive the roller to work, the first chain wheel is arranged on the first transmission shaft, and the power is transmitted to the second chain wheel through chain transmission, and the second chain wheel drives the feeding compression roller to rotate through the second transmission shaft, so that the bamboo shoot peeling device is driven to work.
Further, sorting unit includes the fan, selects separately the motor, fan and select separately the motor and locate and shell under the bamboo shoot device, be fixed in on the frame.
Further, the frame includes support frame, bamboo shoot shell division board, the bamboo shoot shell division board is fixed on the support frame, locates to shell bamboo shoot device lower extreme.
Further, the guard shield includes housing, outer baffle, stay tube, layer board, the housing is fixed in the frame, and the place that shells bamboo shoot device and correspond is opened pan feeding mouth and discharge gate, outer baffle is located pan feeding mouth and discharge gate both sides respectively, is fixed in on the housing, the stay tube is fixed in the layer board below through the hinge, the guard shield rear is located to the layer board, is fixed in pan feeding mouth lower extreme.
Furthermore, one end of the cover shell is fixed on the frame through a hinge, and the other end of the cover shell can be opened so as to overhaul the machine.
Further, the layer board is folding contraction structure, and the layer board is used for placing bamboo shoots through the stay tube struts.
The beneficial effects of the invention are as follows:
the bamboo shoot peeling device adopted by the invention is safe and reliable, the range of the peeled bamboo shoots is wide, and the adaptability is strong; and can be integrally disassembled, thereby being convenient to repair or replace.
The invention adopts the self-adaptive control based on the PLC bamboo shoot peeling process, is provided with under-voltage, pressure loss and overload protection, and has good working stability and low damage rate.
According to the bamboo shoot peeling machine, the conveying mechanism and the compression roller mechanism are arranged, the blades are arranged below the compression rollers, and the bamboo shoots are driven to complete peeling through the cooperation between the conveying belt and the compression rollers, so that the labor intensity is greatly reduced, and the working efficiency is improved.
The bamboo shoot peeling device is provided with the sorting device, the fan is arranged below the bamboo shoot peeling device to separate the bamboo shoot shells and the bamboo shoot meat, the separating speed is high, the efficiency is high, the labor can be saved, and the cost can be saved.
The invention is provided with the control device, if the machine has a fault, the machine can be closed by pressing the emergency button, thereby avoiding the damage to the machine and protecting the personal safety.
The bamboo shoot harvester is provided with the protective cover, and the protective cover comprises a cover shell, a baffle plate and a supporting plate, so that the bamboo shoot harvester can be prevented from being damaged by external factors and also can be prevented from stirring bamboo shoots into the bamboo shoot harvester; meanwhile, the safety of operators can be ensured.
The automatic bamboo shoot peeling machine has the advantages of being simple in overall structure, high in automation degree, strong in practicability, simple in feeding operation, high in efficiency, capable of peeling bamboo shoots quickly, free of damage to bamboo shoot meat and the like, saving labor and cost and meeting automatic production requirements.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of FIG. 1 with the shield removed;
FIG. 3 is a schematic view of a conveying mechanism of the bamboo shoot peeling device in FIG. 2;
FIG. 4 is a schematic view of a press roller mechanism of the bamboo shoot peeling device in FIG. 2;
FIG. 5 is a schematic structural view of a sorting device, a control device and a rack of the present invention;
FIG. 6 is a schematic perspective view of a bamboo shoot peeling device according to the present invention;
FIG. 7 is a perspective view of the shield of the present invention;
FIG. 8 is a schematic structural view of a bamboo shoot before being fed;
FIG. 9 is a schematic structural view of a bamboo shoot with a cut-away upper layer of partial bamboo shoot shell;
FIG. 10 is a schematic view showing a process in which the bamboo shoot shell is peeled off;
labeled as: 1-bamboo shoot peeling device, 2-control device, 3-driving device, 4-sorting device, 5-frame, 6-shield, 7-bamboo shoot, 11-conveying mechanism, 12-compression roller mechanism, 21-electric cabinet, 22-sensor, 31-motor, 32-belt wheel I, 33-belt wheel II, 34-transmission shaft III, 35-belt wheel III, 36-belt wheel IV, 37-chain wheel I, 38-chain wheel II, 39-gear, 41-fan, 42-winnowing motor, 51-support frame, 52-bamboo shoot shell separating plate, 61-housing, 62-outer baffle, 63-support tube, 64-support plate, 71-bamboo shoot shell, 72-bamboo shoot meat, 110-adjusting bolt, 111-side plate, 112-baffle plate, 113-a first transmission shaft, 114-a fixed plate, 115-a first fixed mandrel, 116-a discharge press roller, 117-a conveyer belt, 118-a roller, 119-a roller shaft, 120-an adjusting support plate, 121-a positioning support plate, 122-a spring press plate, 123-a knife rest, 124-a feed press roller, 125-a second fixed mandrel, 126-a second transmission shaft, 127-a blade, 128-a press plate fixed plate and 129-a third fixed mandrel.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. These examples are intended to illustrate the invention and are not intended to limit the scope of the invention. The structural features of the present invention will now be described in detail with reference to the accompanying drawings.
As shown in fig. 1, the present embodiment provides a single-station automatic bamboo shoot peeling machine, which includes a bamboo shoot peeling device 1, a control device 2, a driving device 3, a sorting device 4, a rack 5 and a shield 6. The bamboo shoot peeling device 1 is used for peeling the bamboo shoots 7, is arranged above the rack 5, and is suitable for the bamboo shoots 7 with the diameter of 10-65 mm and the length of 200-600 mm; the control device 2 is used for installing an electric control system of the whole machine, controlling the machine and the fan 41 to operate, is connected with the rack 5 and is arranged above the motor 31; the driving device 3 takes a motor 31 as matched power, the motor is fixed on the frame 5, and the machine is driven to work through belt transmission, chain transmission and gear transmission; the sorting device 4 is used for separating bamboo shoot shells and bamboo shoot meat, is arranged at the lower end of the bamboo shoot peeling device 1 and is fixed on the rack 5; the shield 6 is used for protecting operators and avoiding machine damage, is positioned outside the bamboo shoot peeling device 1 and is fixed on the frame 5 through a hinge.
As shown in fig. 2 and 3, the bamboo shoot peeling device 1 in the present embodiment includes a conveying mechanism 11 and a press roller mechanism 12. Conveying mechanism 11 is fixed in on frame 5 through fixed plate 114, and compression roller mechanism 12 one end is fixed in conveying mechanism 11 through the bearing frame on, and the other end can move about from top to bottom, shells bamboo shoot device 1 and can wholly dismantle, is convenient for change.
As shown in fig. 2 and 3, the conveying mechanism 11 in this embodiment includes an adjusting bolt 110, a side plate 111, a baffle plate 112, a first transmission shaft 113, a first fixing plate 114, a first fixing spindle 115, a discharging press roller 116, a conveying belt 117, a roller 118, and a roller shaft 119. The two adjusting bolts 110 are fixed on two sides of the two side plates 111 and used for limiting the position of the compression roller mechanism 12, rubber sleeves are arranged at the top ends of the adjusting bolts to reduce abrasion, and the height of the adjusting bolts can be freely adjusted by matching with nuts; the baffles 112 are arranged at two sides of the conveyer belt 117 and fixed on the side plates 111 to prevent the bamboo shoots 7 from deviating in the conveying process; four fixing plates 114 are respectively fixed below the two side plates 111 and connected with the frame 5 through bolts; three first fixed mandrels 113 are arranged, are uniformly distributed from the feeding position to the discharging position and are used for fixing the two side plates 111; the discharging press roller 116 is arranged below the moving direction of the conveying belt 117, is fixed between the side plates 111 through the first transmission shaft 115, is tightly matched with the roller 118 below the moving direction of the conveying belt 117 through the conveying belt 117, and can adjust the position of the discharging press roller 116 by adjusting the position of the first transmission shaft 113 in the waist hole of the side plate 111, wherein the diameter of the discharging press roller 116 is 50-70 mm, the discharging press roller is made of polyurethane, and concave-convex stripes are arranged on the surface of the discharging press roller to increase friction force; the length of the conveying belt 117 is 450 mm-650 mm, the width is 50 mm-100 mm, a PU polyurethane steel wire synchronous belt is adopted, the inclined included angle between the PU polyurethane steel wire synchronous belt and the horizontal plane is 35-45 degrees, the PU polyurethane steel wire synchronous belt is arranged between the side plates 111 and is driven to work through a roller 118 arranged on a roller shaft 119, and the roller 118 is respectively arranged at two ends of the conveying belt 117 through the roller shaft 119.
As shown in fig. 3 and 4, the pressing roller mechanism 12 in this embodiment includes an adjusting support plate 120, a positioning support plate 121, a pressing plate 122, a tool post 123, a feeding pressing roller 124, a second fixed spindle 125, a second transmission shaft 126, a blade 127, a pressing plate fixing plate 128, and a third fixed spindle 129. One end of the adjusting support plate 120 is fixed on the side plate 111 through the fixing spindle III 129 and the bearing seat, and the other end is connected with the positioning support plate 121 through a bolt and a nut, the adjusting support plate 120 and the positioning support plate 121 are respectively provided with a pair of waist holes which are connected through a bolt and a nut, so that the whole length of the compression roller mechanism 12 can be changed; the pressing plate 122 is made of spring steel, one end of the pressing plate is comb-shaped, is arranged between the feeding pressing roller 124 and the discharging pressing roller 116, and is connected with the positioning support plate 121 through a pressing plate fixing plate 128; the cutter frame 123 is fixed on the positioning support plate 121 through bolts, a transverse groove is formed in the direction facing the feeding direction and used for placing the blade 127, and bolts are arranged below the cutter frame 123 and used for fixing and adjusting the blade 127; the blades 127 adopt double-layer blades 127, wherein the upper-layer blade 127 is arranged behind the lower-layer blade 127 by 5-10 mm and fixed on the tool rest 123 through bolts, is made of high-speed steel and has an inclined included angle of 5-15 degrees with the conveying belt; the feeding compression roller 124 is in a ratchet shape, has the diameter of 50 mm-70 mm, is made of stainless steel 304, is connected with the two positioning support plates 121 through the second transmission shaft 126, two fixing mandrels 125 are arranged and fixed between the two positioning support plates 121, one fixing mandrel is arranged above the feeding position to play a protection role, the compression roller mechanism 12 can also be rotated by taking the third fixing mandrel 129 as a center through the second fixing mandrel 125, and the other fixing mandrel is arranged below the blade 127 to prevent the tilting of the bamboo shoot head; waist holes are formed in two sides of the pressure plate fixing plate 128 and connected with the positioning support plate 121 through bolts and nuts, so that the angle and the position of the pressure plate 122 can be changed by adjusting the pressure plate fixing plate 128. The side plate 111, the adjusting support plate 120 and the positioning support plate 121 are all made of stainless steel 304.
As shown in fig. 3, 4, 5, and 6, the control device 2 in the present embodiment includes an electric cabinet 21 and a sensor 22. An electric control system is arranged in the electric cabinet 21 and used for controlling the operation of a machine and the fan 41, under-voltage, decompression and overload protection are provided, self-adaptive control based on a PLC (programmable logic controller) bamboo shoot peeling process is adopted, the purpose is to ensure that bamboo shoots are not easy to damage in the peeling process, and the electric cabinet 21 is arranged above the motor 31 and fixed on the rack 5; the sensor 22 is a pressure sensor, electrically connected to the controller, and disposed on the pressing plate fixing plate 128. The control device 2 can also be used for shutting down the machine in time at an emergency, thereby improving safety.
The driving device 3 comprises a motor 31, a first belt wheel 32, a second belt wheel 33, a third transmission shaft 34, a third belt wheel 35, a fourth belt wheel 36, a first chain wheel 37, a second chain wheel 38 and a gear 39. The motor 31 is fixed on the frame 5 through bolts and nuts; the first belt wheel 32 is connected with a motor shaft, transmits power to the second belt wheel 33 through a belt, and transmits power to the husking device 1 through the second belt wheel 33 and the third transmission shaft 34; one end of the third transmission shaft 34 is connected with the second fixed belt wheel 33, and the other end of the third transmission shaft is connected with the third belt wheel 35; the third belt wheel 35 transmits power to the fourth belt wheel 36 through belt transmission; the belt wheel IV 36 is connected with the transmission shaft I113 and drives the discharging press roller 116 to rotate through a belt; the other end of the first transmission shaft 113 is meshed with the gear 39 to drive the roller 118 to work; the first chain wheel 37 is arranged on the first transmission shaft 113, power is transmitted to the second chain wheel 38 through chain transmission, and the second transmission shaft 126 drives the feeding press roller 124 to rotate, so that the bamboo shoot peeling device 1 is driven to work.
The sorting device 4 includes a fan 41 and a sorting motor 42. The fan 41 and the sorting motor 42 are arranged right below the bamboo shoot peeling device 1, are fixed on the rack 5, and can be used for separating bamboo shoot shells and bamboo shoot meat.
The frame 5 comprises a support frame 51 and a bamboo shoot shell separating plate 52. The bamboo shoot shell separating plate 52 is fixed on the support frame 51 and arranged at the lower end of the bamboo shoot peeling device 1, and the bamboo shoot shell can drop along the bamboo shoot shell.
As shown in fig. 7, the shield 6 in the present embodiment includes a housing 61, an outer barrier 62, a support pipe 63, and a support plate 64. One end of the housing 61 is fixed on the frame 5 through a hinge, the other end of the housing can be opened so as to facilitate the inspection or repair of the machine, and a feeding port and a discharging port are arranged at the corresponding positions of the bamboo shoot peeling device 1; the outer baffles 62 are respectively arranged at two sides of the feeding port and the discharging port and are fixed on the housing 61 to prevent the bamboo shoots 7 from deviating; one end of the supporting pipe 63 is fixed below the supporting plate 64 through a hinge, and the other end can be used as required; the supporting plate 64 can be freely contracted, can be supported by the supporting tube 63 for placing the bamboo shoots 7, can also be contracted to save space, is arranged behind the protective cover 6 and is fixed at the lower end of the feeding port.
The working principle of the invention is as follows: when the machine works, the motor 31 is used as matched power, the first belt wheel 32 is connected with the motor shaft, and the power is transmitted to the second belt wheel 33 through belt transmission; one end of the third transmission shaft 34 is connected with the second belt wheel 33, the other end of the third transmission shaft is provided with a third belt wheel 35, power is transmitted to a fourth belt wheel 36 through the third belt transmission belt wheel 35, the fourth belt wheel 36 and the first chain wheel 37 are fixed on the first transmission shaft 113, and therefore the discharging press roller 116 on the first transmission shaft 113 is driven to rotate; the second chain wheel 38 is arranged on the second transmission shaft 126 of the press roll mechanism 12, and power is transmitted through the first chain wheel 37 so as to drive the feeding press roll 124 on the second transmission shaft 126 to rotate; the other end of the first transmission shaft 113 is provided with a gear 39, and the roller shaft 119 drives the roller 118 to rotate through gear engagement, so that the bamboo shoot peeling device 1 is driven to work.
As shown in fig. 8, 9 and 10, the bamboo shoot 7 enters from the feeding port, under the cooperation of the feeding compression roller 124 and the blade 127, the partial bamboo shoot shell 71 on the upper layer of the bamboo shoot 7 is cut off, and then the friction force of the conveying belt 117 drives the bamboo shoot shell to move downwards continuously, so that the spring pressing plate 122 is arranged for limiting to prevent the tip of the bamboo shoot from tilting; since the drum 118 and the discharging press roller 116 are turned oppositely, when the bamboo shoots 7 reach above the discharging press roller 116, the residual bamboo shoot shells 71 are pressed against the bamboo shoot shells 71 of the bamboo shoot tips by the drum 118 and the discharging press roller 116, so that the residual bamboo shoot shells 71 are completely peeled off and fall from the separating plate 52 of the bamboo shoot shells 71, and a small amount of the bamboo shoot shells 71 and the bamboo shoot meat 72 cut by the knife are separated by the sorting device 4. The machine simulates the manual bamboo shoot peeling process, namely, the bamboo shoot shell 71 is manually scratched by using a cutter, and then the bamboo shoot shell 71 is wound by fingers until the bamboo shoot shell is peeled off.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (27)
1. A single-station automatic bamboo shoot peeling machine comprises a bamboo shoot peeling device, a control device, a driving device, a sorting device, a rack and a shield, and is characterized in that the bamboo shoot peeling device is used for peeling bamboo shoots and is arranged above the rack; the control device is used for controlling the operation of the motor and the fan, and is connected with the rack and fixed above the motor; the driving device takes a motor as matched power, the motor is fixed on the rack, and the motor drives the machine to work through belt transmission, chain transmission and gear transmission; the sorting device is used for separating bamboo shoot shells and bamboo shoot meat, is arranged at the lower end of the bamboo shoot peeling device and is fixed on the rack; the protective cover is used for protecting operators and avoiding machine damage, is positioned on the outer side of the bamboo shoot peeling device and is connected with the rack through a hinge.
2. The single-station automatic bamboo shoot peeling machine as claimed in claim 1, characterized in that: the bamboo shoot peeling device comprises a conveying mechanism and a press roller mechanism, the conveying mechanism is fixed on the rack through a fixing plate, one end of the press roller mechanism is fixed on the conveying mechanism through a bearing seat, the other end of the press roller mechanism can move up and down, and the bamboo shoot peeling device can be integrally detached.
3. The single-station automatic bamboo shoot peeling machine as claimed in claim 2, characterized in that: the conveying mechanism comprises an adjusting bolt, a side plate, a baffle, a first transmission shaft, a fixed plate, a first fixed mandrel, a first discharging compression roller, a conveying belt, a roller and a roller shaft, wherein the adjusting bolt is fixed on the side plate and used for limiting the position of the compression roller mechanism, and the baffle is arranged on two sides of the conveying belt and fixed on the side plate; the four fixing plates are respectively fixed below the two side plates; the first fixed mandrels are uniformly distributed from the feeding position to the discharging position and used for fixing the two side plates; the discharging compression roller is arranged below the moving direction of the conveying belt and is fixed between the side plates through a first transmission shaft; the conveyer belt is arranged between the side plates and is driven to work by a roller arranged on a roller shaft.
4. The single-station automatic bamboo shoot peeling machine as claimed in claim 3, characterized in that: the top end of the adjusting bolt is provided with a rubber sleeve, the bottom end of the adjusting bolt is fixed on the side plate, and the height of the adjusting bolt can be freely adjusted by matching with the nut.
5. The single-station automatic bamboo shoot peeling machine as claimed in claim 3, characterized in that: the discharging compression roller is closely matched with a roller below the moving direction of the conveying belt through the conveying belt, and the position of the first transmission shaft in the waist hole of the side plate can be adjusted, so that the position of the discharging compression roller is adjusted.
6. The single-station automatic bamboo shoot peeling machine as claimed in claim 3, characterized in that: the diameter of the discharging compression roller is 50-70 mm, the discharging compression roller is made of polyurethane, and concave-convex stripes are arranged on the surface of the discharging compression roller.
7. The single-station automatic bamboo shoot peeling machine as claimed in claim 3, characterized in that: the length of the conveyor belt is 450-650 mm, and the width of the conveyor belt is 50-100 mm.
8. The single-station automatic bamboo shoot peeling machine as claimed in claim 3, characterized in that: the conveyer belt adopts PU polyurethane steel wire hold-in range, and the slope contained angle between and the horizontal plane is 35 ~ 45.
9. The single-station automatic bamboo shoot peeling machine as claimed in claim 3, characterized in that: the compression roller mechanism comprises an adjusting support plate, a positioning support plate, a pressing plate, a knife rest, a feeding compression roller, a second fixing mandrel, a second transmission shaft, a blade, a pressing plate fixing plate and a third fixing mandrel, wherein one end of the adjusting support plate is fixed on the side plate through the third fixing mandrel and a bearing seat, and the other end of the adjusting support plate is connected with the positioning support plate through a bolt and a nut; the pressing plate is arranged between the feeding pressing roller and the discharging pressing roller and is connected with the positioning support plate through a pressing plate fixing plate; the cutter rest is fixed on the positioning support plate through a bolt, and the cutter blade is fixed on the cutter rest through a bolt; the feeding compression roller is connected with the positioning supporting plate through a second transmission shaft, two fixed mandrels are arranged, one mandrel is arranged above the feeding compression roller, and the other mandrel is arranged below the blade.
10. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: the adjusting support plate and the positioning support plate are respectively provided with a pair of waist holes and are connected through bolts and nuts, so that the overall length of the compression roller mechanism can be changed.
11. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: the clamp plate material is the spring steel, and the one end of clamp plate is the broach form, and the other end links to each other with the clamp plate fixed plate.
12. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: the knife rest is fixed on the positioning support plate through bolts, a transverse groove is formed in the direction facing the feeding direction and used for placing a blade, and bolts are arranged below the knife rest and used for fixing and adjusting the blade.
13. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: the feeding press roller is in a ratchet shape, the diameter of the feeding press roller is 50 mm-70 mm, and the feeding press roller is made of stainless steel 304.
14. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: and the two fixed mandrels are fixed between the two positioning support plates, one of the two fixed mandrels is arranged above the feeding position, the other fixed mandrel is arranged below the blade, and the compression roller mechanism can be rotated by taking the three fixed mandrels as the center through the two fixed mandrels.
15. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: the blades are double-layer blades, wherein the upper layer blade is arranged at the rear of the lower layer blade by 5-10 mm.
16. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: the blade is made of high-speed steel, and an inclined included angle between the blade and the conveying belt is 5-15 degrees.
17. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: waist holes are formed in two sides of the pressing plate fixing plate and connected with the positioning supporting plate through bolts and nuts, and therefore the angle and the position of the pressing plate can be changed by adjusting the pressing plate fixing plate.
18. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: the side plates, the adjusting support plate and the positioning support plate are all made of stainless steel 304.
19. The single-station automatic bamboo shoot peeling machine as claimed in claim 9, characterized in that: the control device comprises an electric cabinet and a sensor, an electric control system is arranged in the electric cabinet, the electric cabinet is arranged above the motor and fixed on the rack, and the sensor is arranged on the pressing plate fixing plate.
20. The single-station automatic bamboo shoot peeling machine as claimed in claim 19, wherein: the electric control system is arranged in the control device and used for controlling the operation of the machine and the operation of the fan, is provided with under-voltage, under-voltage and overload protection, and adopts self-adaptive control based on a PLC (programmable logic controller) bamboo shoot peeling process.
21. The single-station automatic bamboo shoot peeling machine as claimed in claim 19, wherein: the sensor is a pressure sensor and is electrically connected with the controller.
22. The single-station automatic bamboo shoot peeling machine as claimed in claim 1, characterized in that: the driving device comprises a motor, a belt wheel I, a belt wheel II, a transmission shaft III, a belt wheel IV, a chain wheel I, a chain wheel II and a gear, the motor is fixed on the frame through bolts and nuts, the belt wheel I is connected with a motor shaft, the power is transmitted to the second belt wheel through the belt, the second belt wheel transmits the power to the husking device through the third transmission shaft, one end of the third transmission shaft is fixed with a second belt wheel, the other end of the third transmission shaft is connected with a third belt wheel, the third belt wheel transmits power to a fourth belt wheel through belt transmission, the fourth belt wheel is connected with the first transmission shaft, the belt drives the discharging compression roller to rotate, one end of the first transmission shaft, which is far away from the fourth belt wheel, is meshed through a gear to drive the roller to work, the first chain wheel is arranged on the first transmission shaft, and the power is transmitted to the second chain wheel through chain transmission, and the second chain wheel drives the feeding compression roller to rotate through the second transmission shaft, so that the bamboo shoot peeling device is driven to work.
23. The single-station automatic bamboo shoot peeling machine as claimed in claim 1, characterized in that: the sorting device comprises a fan and a sorting motor, wherein the fan and the sorting motor are arranged under the bamboo shoot peeling device and are fixed on the rack.
24. The single-station automatic bamboo shoot peeling machine as claimed in claim 1, characterized in that: the frame includes support frame, bamboo shoot shell division board, the bamboo shoot shell division board is fixed on the support frame, locates to shell bamboo shoot device lower extreme.
25. The single-station automatic bamboo shoot peeling machine as claimed in claim 1, characterized in that: the protective cover comprises a cover shell, an outer baffle, a supporting tube and a supporting plate, wherein the cover shell is fixed on the rack, a feeding hole and a discharging hole are formed in the place corresponding to the bamboo shoot peeling device, the outer baffle is respectively arranged on two sides of the feeding hole and the discharging hole and fixed on the cover shell, the supporting tube is fixed below the supporting plate through a hinge, and the supporting plate is arranged at the rear of the protective cover and fixed at the lower end of the feeding hole.
26. The single-station automatic bamboo shoot peeling machine as claimed in claim 25, wherein: one end of the cover shell is fixed on the frame through a hinge, and the other end of the cover shell can be opened so as to overhaul the machine.
27. The single-station automatic bamboo shoot peeling machine as claimed in claim 25, wherein: the layer board is folding contraction structure, and the layer board is used for placing bamboo shoots through the stay tube struts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011523587.6A CN112674357A (en) | 2020-12-22 | 2020-12-22 | Single-station automatic bamboo shoot peeling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011523587.6A CN112674357A (en) | 2020-12-22 | 2020-12-22 | Single-station automatic bamboo shoot peeling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112674357A true CN112674357A (en) | 2021-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011523587.6A Pending CN112674357A (en) | 2020-12-22 | 2020-12-22 | Single-station automatic bamboo shoot peeling machine |
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| Country | Link |
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| CN (1) | CN112674357A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113729238A (en) * | 2021-09-03 | 2021-12-03 | 徐周燊 | Bamboo shoots peeling device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102197882A (en) * | 2011-05-23 | 2011-09-28 | 中国科学院唐山高新技术研究与转化中心 | High-efficiency clean bamboo shoot husking machine |
| CN203618731U (en) * | 2013-12-10 | 2014-06-04 | 临安市蓉华食品有限公司 | Automated combined bamboo-shoot peeling machine |
| CN111728236A (en) * | 2020-07-24 | 2020-10-02 | 宁国市劲升农业机械制造有限公司 | Automatic change and shell bamboo shoot machine |
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2020
- 2020-12-22 CN CN202011523587.6A patent/CN112674357A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102197882A (en) * | 2011-05-23 | 2011-09-28 | 中国科学院唐山高新技术研究与转化中心 | High-efficiency clean bamboo shoot husking machine |
| CN203618731U (en) * | 2013-12-10 | 2014-06-04 | 临安市蓉华食品有限公司 | Automated combined bamboo-shoot peeling machine |
| CN111728236A (en) * | 2020-07-24 | 2020-10-02 | 宁国市劲升农业机械制造有限公司 | Automatic change and shell bamboo shoot machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113729238A (en) * | 2021-09-03 | 2021-12-03 | 徐周燊 | Bamboo shoots peeling device |
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Application publication date: 20210420 |
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