CN215530060U - Corn harvester capable of harvesting stems and ears - Google Patents
Corn harvester capable of harvesting stems and ears Download PDFInfo
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- CN215530060U CN215530060U CN202121776806.1U CN202121776806U CN215530060U CN 215530060 U CN215530060 U CN 215530060U CN 202121776806 U CN202121776806 U CN 202121776806U CN 215530060 U CN215530060 U CN 215530060U
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Abstract
The utility model discloses a corn harvester with a stem and ear harvesting function, which comprises an upper cutting table, a large elevator, a peeling machine, a lower cutting table, a feeder, a crusher, a throwing and air supplying machine, a returning machine, a power transmission system and an engine, wherein the upper cutting table is arranged on the lower cutting table; a power main output wheel is arranged on the engine, the power main output wheel is connected with a main transmission shaft belt pulley I arranged on a main transmission shaft through belt transmission, and the other end of the main transmission shaft is sequentially provided with a peeler input chain wheel, a returning machine power input chain wheel and a main transmission shaft belt pulley II; the peeling machine and the large elevator are in transmission connection with an input chain wheel of the peeling machine; the power input chain wheel of the returning machine transmits power to the returning machine through a power transmission system; the upper cutting table, the lower cutting table, the feeder, the crusher and the throwing air feeder are in transmission connection with the main transmission shaft pulley II. The utility model transmits power to each working unit of the corn harvester through the main transmission shaft, saves space, facilitates the arrangement of a transmission system of the whole machine, reduces the power transmission stages and improves the transmission efficiency and reliability.
Description
Technical Field
The utility model relates to the field of corn harvesters, in particular to a stem and ear harvesting type corn harvester.
Background
A stem and ear harvesting type corn harvester generally comprises a corn harvesting system, a straw harvesting system and a field returning machine, wherein the corn harvesting system comprises an upper header, a large elevator, a peeling machine and a granary, the upper header is used for picking corn ears, the picked corn ears are conveyed to the peeling machine through the large elevator, the peeling machine peels the corn ears, and the peeled corn ears are conveyed to the granary; the straw harvesting system comprises a lower cutting table, a feeding device, a crusher, a throwing and air supplying machine, a throwing and conveying part and a straw bin, wherein the lower cutting table is used for cutting off straws from the root part, the cut straws are conveyed to the crusher through the feeding device, the crusher cuts the straws into pieces, and the cut straws are thrown to the straw bin through the throwing and air supplying machine under the action of the throwing and air supplying machine for recycling; the field returning machine is used for crushing the root of the straw and returning the crushed straw to the field.
The existing stem and ear harvesting type corn harvester generally adopts an engine to transmit power to an upper cutting table, a large elevator, a peeling machine, a lower cutting table, a feeding device, a crusher, a throwing blower and the like through multi-stage transmission, wherein one of the two is high in power transmission stage number, so that the energy loss is large, and the product reliability is low; secondly, the arrangement of multi-stage transmission needs a large space, which affects the miniaturization of the corn harvester.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the utility model adopts the following technical scheme:
a corn harvester with stalk and ear harvesting function comprises an upper header, a large elevator, a peeler, a lower header, a feeder, a crusher, a throwing blower, a returning machine, a power transmission system and an engine;
the upper cutting table, the lower cutting table, the feeder and the crusher are arranged at the front part of the frame, the upper cutting table is arranged at the upper layer, and the lower cutting table, the feeder and the crusher are sequentially connected from front to back and are arranged at the lower layer; the upper header is connected with an inlet of the peeling machine through a large elevator, and an outlet of the peeling machine is connected with the granary; the bottom of the throwing air feeder is connected with the crusher; the upper part of the throwing air feeder is provided with a secondary throwing part matched with the grass bin; the upper cutting table, the large lifting conveyor, the peeling machine, the lower cutting table, the feeder, the crusher, the throwing blower and the returning machine are respectively in transmission connection with the engine through a power transmission system.
Preferably, the engine is provided with a power main output wheel, the power main output wheel is connected with a main transmission shaft belt pulley I arranged at the left end of the main transmission shaft through belt transmission, and the other end of the main transmission shaft is sequentially provided with a peeler input chain wheel, a returning machine power input chain wheel and a main transmission shaft belt pulley II; the peeling machine and the large elevator are in transmission connection with an input chain wheel of the peeling machine; the power input chain wheel of the returning machine transmits power to the returning machine through a power transmission system; the upper cutting table, the lower cutting table, the feeder, the crusher and the throwing air feeder are in transmission connection with a main transmission shaft pulley II.
Preferably, the peeling machine comprises a peeling mechanism and a sheet jelly machine arranged at the front end of the peeling machine; the peeling mechanism comprises a pressure transmitter assembly, a peeling assembly, an ear cleaning assembly, a seed cleaning fan and a seed recovery device;
the peeling assembly comprises a plurality of peeling rollers; the pressure feeder assembly comprises a plurality of dredging rollers and a plurality of pressure feeding pieces sleeved on the dredging rollers, and the pressure feeder assembly is arranged above the peeling assembly; the cluster cleaning component is arranged below the peeling component, and a cleaning auger group is arranged in the cluster cleaning component; the outlet end of the cluster cleaning component is communicated with the sheet jelly machine, and a movable cutter shaft is arranged in the sheet jelly machine; the grain recovery device is arranged at the bottom of the ear cleaning assembly, and the grain cleaning fan is arranged at one side of the grain recovery device;
the input chain wheel of the peeling machine is in transmission connection with the commutator through a chain and a commutator input chain wheel, and a commutator output chain wheel parallel to the commutator input chain wheel is in transmission connection with a power input chain wheel of the sheet jelly machine; and a second commutator output chain wheel vertical to the commutator input chain wheel is in transmission connection with the peeling mechanism.
Preferably, the second commutator output chain wheel is sequentially connected with a power input chain wheel of the peeler, a power input chain wheel of the cleaning auger and a power input chain wheel of the grain cleaning fan through chains;
the peeling machine comprises a peeling machine power input chain wheel, a peeling roller power shaft, a plurality of driving bevel gears and a plurality of driven bevel gears, wherein the peeling machine power input chain wheel is arranged on a peeling machine power input shaft, the peeling roller power input chain wheel is positioned on the peeling machine power input shaft, the outer side of the peeling machine power input chain wheel is also provided with the peeling roller output chain wheel, the peeling roller output chain wheel is in transmission connection with the peeling roller power shaft through a chain and the peeling roller power input chain wheel, the peeling roller power shaft is also provided with the plurality of driving bevel gears, and the driving bevel gears are in transmission connection with the peeling roller through driven bevel gears meshed with the driving bevel gears;
the cleaning auger power input chain wheel is arranged on the cleaning auger power transmission shaft, the other end of the cleaning auger power transmission shaft is provided with a cleaning auger power transmission chain wheel, and the cleaning auger power transmission chain wheel is sequentially connected with a lower cleaning auger power chain wheel and an upper cleaning auger power chain wheel in a transmission manner through a chain; the lower cleaning auger power chain wheel is arranged on the lower cleaning auger power shaft, and the upper cleaning auger power chain wheel is arranged on the upper cleaning auger power shaft; the inboard of cleaning auger power sprocket still is equipped with seed grain and retrieves power transmission sprocket down, the power transmission sprocket is retrieved to seed grain passes through chain, seed grain and retrieves power input sprocket transmission and connects seed grain and retrieve the power shaft.
Preferably, the other end of the peeling roller power shaft is also provided with a leading roller power transmission chain wheel, the leading roller power transmission chain wheel is connected with a leading roller power shaft through a chain and a leading roller input chain wheel in a transmission manner, the leading roller power shaft is further provided with a leading roller input chain wheel for two times, and the leading roller input chain wheel for two times is connected with a leading roller power shaft for two times, three times and four times through chain transmission in sequence.
Preferably, the large elevator comprises a left large elevator side plate, a right large elevator side plate and a large elevator conveying chain positioned between the two large elevator side plates; a large elevator lifting plate is also arranged between the two large elevator side plates, a large elevator driving shaft is arranged at the top end of the large elevator lifting plate, and a large elevator driven shaft is arranged at the bottom end of the large elevator lifting plate; a large elevator driving chain wheel is arranged on the large elevator driving shaft, a large elevator driven chain wheel is arranged on the large elevator driven shaft, and the large elevator conveying chain is matched with the large elevator driving chain wheel, the large elevator lifting plate and the large elevator driven chain wheel in a surrounding manner;
the large elevator driving shaft is also provided with a large elevator driving shaft input wheel, a large elevator transmission wheel is arranged on the sheet jelly power cutter shaft and on the outer side of the sheet jelly power input chain wheel, the large elevator transmission wheel is connected with a large elevator power transmission intermediate shaft through chain transmission, and the large elevator power transmission intermediate shaft is connected with a large elevator driving wheel through chain transmission.
Preferably, the input wheel of the driving shaft of the large elevator is rotatably arranged on the driving shaft of the large elevator, one side of the input wheel of the driving shaft of the large elevator is synchronously provided with a first clutch wheel, so that the input wheel of the driving shaft of the large elevator and the first clutch wheel synchronously rotate, and a first clutch tooth is arranged on the clutch surface of the first clutch wheel; a second clutch wheel is further sleeved on the driving shaft of the large elevator, a second clutch tooth is arranged on the clutch surface of the second clutch wheel, and the first clutch tooth corresponds to the second clutch tooth; the large elevator driving shaft is also sleeved with a clutch gland, and the clutch gland is synchronously arranged on the clutch wheel II so as to enable the clutch gland and the clutch wheel II to synchronously rotate; a sliding block is arranged on the inner side face of the clutch gland, and a sliding groove matched with the sliding block is formed in the large elevator driving shaft, so that the clutch gland is axially arranged in a sliding manner along the large elevator driving shaft and synchronously rotates; one end of the clutch gland is pressed by a pressing spring sleeved on the driving shaft of the large elevator so as to provide pressing force for the clutch pulley II and enable the clutch pulley II and the clutch pulley to be combined together; and a compression nut is installed at the end part of the large elevator driving shaft, the other end of the compression spring abuts against the compression nut, and then the compression spring is installed on the large elevator driving shaft.
Preferably, a large elevator top plate is arranged at the top of the large elevator, a fan mounting port is arranged at the top end of the large elevator top plate, and the fan mounting port is sealed through a fan mounting port cover plate; and a large elevator bottom plate is arranged at the bottom of the large elevator.
Preferably, the first transition shaft of the returning machine is in transmission connection with a second transition shaft of the returning machine through a universal shaft, a transmission belt pulley of the returning machine is arranged on the second transition shaft of the returning machine, and the transmission belt pulley of the returning machine is in transmission connection with the first transition shaft of the returning machine on the power shaft of the returning machine through a belt.
Preferably, the reversing chain wheel set comprises a reversing main chain wheel, a reversing auxiliary chain wheel I, a reversing auxiliary chain wheel II and a reversing chain, and the reversing auxiliary chain wheel I and the reversing auxiliary chain wheel II are respectively positioned at two sides of the reversing main chain wheel;
the field returning machine power input chain wheel is sequentially connected with a first reversing auxiliary chain wheel, a first reversing main chain wheel and a second reversing auxiliary chain wheel through a reversing chain, wherein the field returning machine power input chain wheel, the first reversing auxiliary chain wheel and the second reversing auxiliary chain wheel are located on the inner side of the reversing chain, the reversing main chain wheel is located on the outer side of the reversing chain, and the reversing main chain wheel is arranged on a transition shaft of the field returning machine.
Preferably, the reversing chain wheel set further comprises a reversing chain tensioning assembly comprising a tensioning chain wheel. The tensioning chain wheel is arranged on the inner side or the outer side of the reversing chain.
Preferably, a fan power shaft is arranged in the throwing and air supplying machine, a throwing and air supplying wheel is arranged on the fan power shaft, the fan power shaft is rotatably arranged on the side wall of the fan, and a fan power shaft power input belt pulley is arranged at the right end of the fan power shaft;
the crusher comprises a shell, a fixed blade and a movable blade roller, wherein the movable blade roller comprises a cutter shaft and a cutter shaft input wheel, and the cutter shaft input wheel is arranged at the left end of the cutter shaft;
the main transmission shaft belt pulley two-way is in transmission connection with a fan power shaft through a belt and a fan power shaft power input belt pulley, the other end of the fan power shaft is further provided with a fan power shaft power output belt pulley, and the fan power shaft power output belt pulley is in transmission connection with a cutter shaft through a belt and a cutter shaft input wheel.
Preferably, the feeder comprises a lower feeder shaft, an upper feeder shaft, a front ribbed roll and a rear feeding smooth roll which are positioned on the lower layer, and a front sawtooth knife roll and a rear long knife roll which are positioned on the upper layer; the left end of the front convex rib roller is provided with a front convex rib roller input gear, the left end of the rear feeding smooth roller is provided with a rear feeding smooth roller input gear, the right end of the front serrated knife roller is provided with a front serrated knife roller input wheel, and the right end of the rear long knife roller is provided with a rear long knife roller input wheel;
the feeding device comprises a feeding device upper shaft, a feeding device lower shaft power input wheel, a feeding main shaft output wheel and a feeding main shaft output gear, wherein the feeding device lower shaft is provided with the feeding device lower shaft power input wheel, the feeding main shaft output wheel and the feeding main shaft output gear, the feeding main shaft output gear is meshed with a front rib roller input gear and a rear feeding smooth roller input gear at the same time, the feeding main shaft output wheel is in transmission connection with the feeding device upper shaft through a chain and a feeding device upper shaft input wheel, the right end of the feeding device upper shaft is provided with the feeding device upper shaft output wheel, and the feeding device upper shaft output wheel is in transmission connection with a front sawtooth knife roller input wheel and a rear long knife roller input wheel through the chain.
Preferably, the right end of the cutter shaft is also provided with a crusher power shaft belt wheel II, and the crusher power shaft belt wheel II is in transmission connection with the feeder lower shaft through a belt and a feeder lower shaft power input wheel; the left end of the lower shaft of the feeder is connected with a header power shaft through a first coupler, and the header power shaft drives the upper header and the lower header.
Preferably, the upper header comprises an upper header auger and a left small elevator, a right small elevator, a left ear picking mechanism and a right ear picking mechanism which are arranged in front of the upper header auger, the top outlets of the left small elevator and the right small elevator are communicated with the upper header auger, and the left end of the upper header auger is provided with an upper auger input wheel;
the lower header comprises a lower header auger, a swing box, a fixed cutter and a movable cutter, wherein the left end of the lower header auger is provided with a lower auger input wheel, the swing box is provided with a swing box input wheel, and the swing box is in transmission connection with the movable cutter;
the cutting table driving wheel is connected with a cutting table lower driving shaft through chain transmission, a swing box driving belt pulley, a lower cutting table auger driving wheel, an upper cutting table auger driving wheel and a driving gear are sequentially arranged on the cutting table lower driving shaft from left to right, and the swing box driving belt pulley is in transmission connection with the swing box through a belt and a swing box input wheel; the driving wheel of the lower header auger is in transmission connection with the lower header auger through a chain and a lower auger input wheel; the driving wheel of the upper header auger is in transmission connection with the upper header auger through a chain and an input wheel of the upper auger;
the cutting machine comprises a cutting table, a driving gear, a middle shaft, a chain, a driving gear, a driving wheel, a driving shaft and a driving shaft, wherein the driving gear is meshed with a driven gear arranged on the middle shaft, the left end of the middle shaft is also provided with an upper cutting table driving wheel, the upper cutting table driving wheel is connected with an upper cutting table driving shaft through the chain and an upper cutting table power receiving wheel in a transmission mode, and the upper cutting table driving shaft drives the left small elevator, the right small elevator, the left ear picking mechanism and the right ear picking mechanism.
Preferably, the small left elevator comprises a shell, a small left elevator driving shaft, a small left elevator driven shaft and a transmission chain, wherein a plurality of transmission chain wheels are arranged on the small left elevator driving shaft and the small left elevator driven shaft and on the inner side of the shell, the transmission chain surrounds the transmission chain wheels corresponding to the small left elevator driving shaft and the small left elevator driven shaft, and the small left elevator driving shaft and the small left elevator driven shaft extend out of the left end of the shell in a penetrating manner;
the right small elevator and the left small elevator have the same structure, are arranged in a mirror image mode on the central line of the header and comprise a driving shaft of the right small elevator;
the left small elevator driving shaft and the right small elevator driving shaft are in transmission connection with the header upper driving shaft.
The left ear picking mechanism comprises a left ear picking unit I, a left middle ear picking unit and a left ear picking unit II; the left ear picking unit I comprises a left gearbox I, a left ear picking roller pair I, a left cardan shaft I, a left reversing box I power output shaft, a reel chain driving wheel I and a reel chain, the left ear picking roller pair I and the left cardan shaft I are arranged at the front end of the left reversing box I and are in transmission connection with the left reversing box I, the left reversing box I is in transmission connection with the left cardan shaft, the left reversing box I power output shaft is vertically arranged at the upper end of the left reversing box I, and the left reversing box I power output shaft is fixedly provided with the reel chain driving wheel I;
the first left gearbox comprises a power input shaft of the left gearbox, an output shaft of the ear picking pair rollers and an output shaft of the universal shaft, wherein the power input shaft of the left gearbox is in transmission connection with the driving shaft on the header, the output shaft of the ear picking pair rollers is connected with the first left ear picking pair rollers, and the output shaft of the universal shaft is connected with the first left universal shaft;
the left ear picking unit II is arranged in a mirror image mode with the left small elevator as a center and comprises a left gear box II, the left gear box II comprises a left gear box II power input shaft, and the left ear picking unit I and the left ear picking unit II are respectively arranged on the left side and the right side of the left small elevator; and the secondary power input shaft of the left gearbox is in transmission connection with the driving shaft on the header.
Preferably, the left middle ear picking unit comprises a support plate, a reversing mechanism and a second reel chain driving wheel, the support plate is mounted at the front end of the shell, the reversing mechanism is mounted below the support plate and close to the front end of the shell, and the reel chain driving wheel is mounted above the support plate;
the reversing mechanism comprises an input shaft and two output shafts, the two output shafts are vertical to the input shaft, and the second reel chain driving wheel is fixedly arranged on the output shafts; and a power transmission chain wheel is arranged on the driven shaft of the small left elevator and positioned outside the shell, a power receiving chain wheel is arranged on the input shaft, and the power transmission chain wheel is in transmission connection with the power receiving chain wheel through a chain.
Preferably, the right ear picking mechanism comprises a right ear picking unit I, a right middle ear picking unit and a right ear picking unit II; the first right ear picking unit comprises a first right gearbox, the first right gearbox comprises a first right gearbox power input shaft, the second right ear picking unit comprises a second right gearbox, and the second right gearbox comprises a second right gearbox power input shaft; the right ear picking mechanism and the left ear picking mechanism are symmetrically arranged, and the structure and the connection mode of the right ear picking mechanism are the same as those of the left ear picking mechanism.
Preferably, a transmission wheel of a gearbox and a transmission wheel of a small elevator are further arranged on a driving shaft on the cutting table; the transmission wheel of the gearbox is arranged in the middle of a driving shaft on the header, the transmission wheel of the gearbox is in transmission connection with a left power shaft of the gearbox through a chain and a power receiving wheel of the gearbox, and a first power input chain wheel of a left ear picking unit and a second power input chain wheel of the left ear picking unit are respectively arranged at the left end and the right end of the left power shaft of the gearbox;
the right end of the left power shaft of the gearbox is coaxially provided with a right power shaft of the gearbox, and the right end of the left power shaft of the gearbox is connected with the left end of the right power shaft of the gearbox through a second coupler so as to drive the right power shaft of the gearbox to synchronously rotate; the left end and the right end of a right power shaft of the gearbox are respectively provided with a right ear picking unit two power input chain wheel and a right ear picking unit one power input chain wheel.
Preferably, a power input chain wheel of the left ear picking unit is in transmission connection with a power input shaft of the left gearbox through a chain and a driving wheel of the left gearbox; the second power input chain wheel of the left ear picking unit is in transmission connection with the second power input shaft of the left gearbox through a chain and a second driving wheel of the left gearbox; the second power input chain wheel of the right ear picking unit is in transmission connection with the second power input shaft of the right gearbox through a chain and a second driving wheel of the right gearbox; and the power input chain wheel of the right ear picking unit is in transmission connection with a power input shaft of the right gearbox through a chain and a driving wheel of the right gearbox.
Preferably, the small elevator driving wheel is in transmission connection with the left small elevator driving shaft through a chain and a small elevator driving wheel; the right end of the left small elevator driving shaft penetrates through and extends out of the right end of the shell, and the right end of the left small elevator driving shaft is connected with the right small elevator driving shaft through a coupling assembly.
After the technical scheme is adopted, compared with the prior art, the utility model has the following advantages:
set gradually peeler input sprocket, still field machine power input sprocket and final drive shaft belt pulley two on the final drive shaft, still field machine power input sprocket passes through drive assembly with power transmission to still field machine, final drive shaft belt pulley two passes through drive assembly with power transmission to header, through a final drive shaft with power transmission to each work unit of maize picker, saves space, makes things convenient for complete machine transmission system's arrangement, reduces the power transmission progression, improves transmission efficiency and reliability.
A commutator output chain wheel parallel to the commutator input chain wheel is in transmission connection with a power input chain wheel of the sheet jelly machine, so as to provide power for a motorized cutter shaft of the sheet jelly machine; a second commutator output chain wheel vertical to the input chain wheel of the commutator is sequentially connected with a power input chain wheel of the peeling machine, a power input chain wheel of the cleaning auger and a power input chain wheel of the cleaning fan; the power is respectively transmitted to the power input chain wheel of the sheet jelly machine and the power input chain wheel of the peeling machine which are vertical to each other through the commutator, the sheet jelly machine is favorably arranged at the front end of the peeling machine through the commutator, the layout is reasonable, and the size of the whole machine of the corn harvester is reduced.
Set up in the outside of switching-over chain and then realize the switching of direction of rotation through cooperating the switching-over main sprocket, compare in gear engagement's switching-over case, the structure is simpler, need not additionally to set up the guard box and lubricate with the filling machine oil, and no high temperature risk, cooperation required precision is low, and the fault rate is low.
When the large elevator is blocked, the clutch wheel II and the clutch gland slide outwards to extrude the compression spring, the clutch tooth I is separated from the clutch tooth II, the input wheel of the driving shaft of the large elevator idles on the driving shaft of the large elevator, and the driving shaft of the large elevator cannot be driven to rotate, so that overlarge rotating force applied to the conveying chain of the large elevator is effectively avoided, the conveying chain of the large elevator is prevented from being broken or other damages are prevented, and the failure rate of the large elevator is reduced.
The header power shaft is sequentially provided with a swing box driving belt pulley, a lower header auger driving wheel, an upper header auger driving wheel and a driving gear, the power is transmitted to the swing box, the lower header auger, the upper header auger and a header upper driving shaft respectively, the header upper driving shaft is also provided with a gearbox driving wheel and a small elevator driving wheel, the power is transmitted to the ear picking mechanism and the small elevator respectively, the power transmission stage number is low, the energy loss is small, and the header reliability is high.
The grain pulling chain, the ear picking pair rollers, the small elevator and the upper header auger are independently arranged and independently driven, so that the speed is further increased, and the grain pulling chain, the ear picking pair rollers, the small elevator and the upper header auger can be reasonably matched. The gearbox drives the independent grain pulling chain and the ear picking roller pair to pull grain and pick ears, the grain pulling speed and the ear picking speed can be independently improved, and the grain pulling efficiency and the ear picking efficiency are improved. And moreover, the separate small elevator is adopted for elevating the clusters, the elevating speed of the clusters can be further improved, the elevating speed of the clusters is improved, the accumulation of the clusters is effectively prevented, and the omission of the clusters is avoided. And its rotational speed can be adjusted alone to the last header auger of independent setting to satisfy the demand that chain conveyor carried the ear fast, with a large amount of ears propelling movement to big lift fortune ware, improved the harvesting efficiency of maize.
Drawings
FIG. 1 is a whole vehicle structure view of the stalk and ear harvesting corn harvester of the present invention;
FIG. 2 is an overall structure diagram of the straw harvesting system of the present invention;
FIG. 3 is an overall view of the perspective of the power transmission system of the present invention;
FIG. 4 is a perspective two-dimensional overall view of the power transmission system of the present invention;
FIG. 5 is an overall block diagram of the debarker of the present invention;
FIG. 6 is a first structural view of the power transmission system of the peeling machine of the present invention;
FIG. 7 is a second embodiment of the power transmission system of the peeling machine of the present invention;
FIG. 8 is a third embodiment of the power transfer system of the peeling machine of the present invention;
FIG. 9 is a fourth embodiment of the power transmission system of the peeling machine of the present invention;
FIG. 10 is a diagram of the power transfer system of the present invention;
FIG. 11 is an overall block diagram of the large elevator of the present invention;
FIG. 12 is a view of the drive shaft of the large elevator of the present invention;
FIG. 13 is an internal view of the blower of the present invention;
FIG. 14 is a block diagram of the throwing blower, breaker, feeder and header power transmission system of the present invention;
FIG. 15 is an overall view of the crusher of the present invention;
FIG. 16 is a view showing the internal structure of the crusher of the present invention;
FIG. 17 is a view of the structure of the feeder lower shaft and the header power shaft of the present invention;
FIG. 18 is an overall view of the feeder view of the present invention;
FIG. 19 is a perspective view of a feeder according to the present invention;
FIG. 20 is an overall view of the header of the present invention;
FIG. 21 is a block diagram of a small elevator of the present invention;
FIG. 22 is a view of the small elevator and intermediate snapping unit configuration of the present invention;
FIG. 23 is a structural view of a snapping mechanism of the present invention;
FIG. 24 is a structural diagram I of the left ear-picking unit of the present invention;
FIG. 25 is a structural diagram II of the left ear-picking unit of the present invention;
FIG. 26 is a left transmission structural view of the present invention;
FIG. 27 is an overall view of the lower header of the present invention;
fig. 28 is a first view of the overall power transmission system of the header of the present invention;
fig. 29 is a second view of the overall power transmission system of the header of the present invention;
fig. 30 is a first view of the overall power transmission system of the header of the present invention;
fig. 31 is a second diagram of the overall power transmission system of the header of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element to which the description refers must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
The terms "first," "second," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1-2, according to the embodiment of the present invention, a corn harvester of stalk and ear harvesting type comprises a corn harvesting system, a straw harvesting system, a returning machine 12, a power transmission system 9 and an engine 10;
the corn harvesting system comprises an upper header 1, a large elevator 4, a peeling machine 3 and a granary 11;
the straw harvesting system comprises a lower cutting table 2, a feeder 5, a crusher 6, a throwing and air-supplying machine 7, a secondary throwing part 8 and a straw bin 13;
the upper cutting table 1, the lower cutting table 2, the feeder 5 and the crusher 6 are arranged at the front part of the frame, the upper cutting table 1 is arranged at the upper layer, and the lower cutting table 2, the feeder 5 and the crusher 6 are sequentially connected from front to back and arranged at the lower layer; the upper header 1 is connected with an inlet of a peeling machine 3 through a large elevator 4, and an outlet of the peeling machine 3 is connected with a granary 11; the bottom of the throwing air blower 7 is connected with the crusher 6; the upper part of the throwing blower 7 is provided with a secondary throwing part 8 which is matched with the grass bin 13; the upper cutting table 1, the large lifting conveyor 4, the peeling machine 3, the lower cutting table 4, the feeder 5, the crusher 6, the throwing and blowing machine 7 and the returning machine are respectively in transmission connection with an engine 10 through a power transmission system 9.
Further, as shown in fig. 3-4, a power main output wheel 10.1 is arranged on the engine 10, the power main output wheel 10.1 is connected with a main transmission shaft belt pulley first 9.2 arranged on a main transmission shaft 9.1 through belt transmission, and the other end of the main transmission shaft 9.1 is sequentially provided with a peeler input chain wheel 9.3, a returning machine power input chain wheel 9.4 and a main transmission shaft belt pulley second 9.5; still field machine power input sprocket 9.4 passes through power transmission system 9 with power transmission to still field machine 12, main drive shaft belt pulley two 9.5 with power transmission to header, through a main drive shaft 9.1 with each work unit of power transmission to maize picker, save space, make things convenient for whole machine transmission system's arrangement, reduce the power transmission progression, improve transmission efficiency and reliability.
Further, as shown in fig. 5, the peeling machine 3 comprises a pressure feeder assembly 3.1, a peeling assembly 3.2, an ear cleaning assembly 3.3, a grain cleaning fan 3.4, a grain recovery device 3.5 and a sheet jelly machine 3.6.
The subassembly of skinning 3.2 contains a plurality of units of skinning, the unit of skinning includes two parallel arrangement's outer skinning roller and parallel arrangement in two between two outer skinning rollers skinning roller, and specifically the unit mode of skinning sets up is prior art, and it is no longer repeated here.
The pressure feeder assembly 3.1 comprises a plurality of pressure feeding units, each pressure feeding unit comprises a leading roller and a plurality of pressure feeding pieces sleeved on the leading roller, and the number of the pressure feeding pieces in each pressure feeder assembly 3.1 corresponds to the number of the peeling assemblies 3.2; the pusher assembly 3.1 is arranged above the debarking assembly 3.2.
The ear cleaning assembly 3.3 is arranged below the peeling assembly 3.2; a cleaning auger group is arranged in the fruit cluster cleaning component 3.3, and a cleaning screen is arranged at the bottom of the fruit cluster cleaning component; the ear cleaning assembly 3.3 is used for conveying the separated ear bract to the sheet jelly machine 3.6.
The outlet end of the ear cleaning component 3.3 is communicated with the sheet jelly machine 3.6, and a movable cutter shaft is arranged in the sheet jelly machine 3.6.
Seed grain recovery unit 3.5 set up in the bottom of subassembly 3 is cleaned to the ear, receive certainly clean the seed grain that the screen cloth dropped, fan 4 is cleaned to the seed grain sets up in one side of seed grain recovery unit 5, inhales away the impurity in the seed grain.
Further, as shown in fig. 6-9, the input chain wheel 9.3 of the peeler is in transmission connection with a commutator 9.7 through an input chain wheel 9.6 of the commutator, and a first output chain wheel 9.8 of the commutator, which is parallel to the input chain wheel 9.6 of the commutator, is in transmission connection with a power input chain wheel 9.9 of the sheet jelly machine, so that power is provided for the motorized cutter shaft of the sheet jelly machine; a second reverser output chain wheel 9.10 vertical to the second reverser input chain wheel 9.6 is sequentially connected with a peeler power input chain wheel 9.12, a cleaning auger power input chain wheel 9.13 and a cleaning fan power input chain wheel 9.14 through a chain 9.11; the power is respectively transmitted to the power input chain wheel 9.9 of the sheet jelly machine and the power input chain wheel 9.12 of the peeling machine which are vertical to each other through the commutator, the sheet jelly machine is favorably arranged at the front end of the peeling machine through the commutator, the layout is reasonable, and the size of the whole corn harvester is reduced.
Further, the power input chain wheel 9.12 of the peeling machine is arranged on the power input shaft 9.15 of the peeling machine, a peeling roller output chain wheel 9.16 is further arranged on the power input shaft 9.15 of the peeling machine and outside the power input chain wheel 9.12 of the peeling machine, the peeling roller output chain wheel 9.16 is in transmission connection with a peeling roller power shaft 9.18 through a chain and a peeling roller power input chain wheel 9.17, the peeling roller power shaft 9.18 is further provided with a plurality of driving bevel gears 9.19, and the driving bevel gears 9.19 are in transmission connection with the peeling rollers 9.21 through driven bevel gears 9.20 meshed with the driving bevel gears 9.19; a plurality of groups of peeling assemblies are synchronously driven by a plurality of bevel gears and power is transmitted to the chain wheel transmission assembly, the chain wheel transmission assembly transmits the power to the pressure transmitter assembly, the power transmission stage number is reduced, and the transmission efficiency and the reliability are improved.
Further, the other end of peeling roller power shaft 9.18 still is equipped with dredges deflector roll power transmission sprocket 9.22, there is the roller power transmission sprocket 9.22 of dredging to connect one through chain, one to dredge roller input sprocket 9.23 transmission and dredge roller power shaft 9.24, it dredges roller input sprocket 9.25 still to be equipped with No. two on the roller power shaft 9.24 to dredge, No. two dredge roller input sprocket 9.25 connects two, three, No. four through the chain transmission in proper order and dredges roller power shaft 9.26, 9.27, 9.28.
Furtherly, 9.13 settings of cleaning auger power input sprocket are on cleaning auger power transmission axle 9.29, the other end of cleaning auger power transmission axle 9.29 is equipped with cleaning auger power transmission sprocket 9.30, cleaning auger power transmission sprocket 9.30 cleans auger power sprocket 9.32 and last cleaning auger power sprocket 9.33 under the drive connection in proper order through chain 9.31, wherein, cleaning auger power sprocket 9.32 sets up under on cleaning auger power axle 9.34 to clean the auger and provide power down, it sets up on last cleaning auger power axle 9.35 to clean auger power sprocket 9.33 on, thereby clean the auger and provide power for last cleaning auger.
Further, the inboard of cleaning auger power sprocket 9.32 still is equipped with seed grain and retrieves power transmission sprocket (not shown in the figure), power transmission sprocket is retrieved to seed grain passes through chain, the transmission of seed grain recovery power input sprocket 9.36 and connects seed grain recovery power shaft 9.37 to retrieve for seed grain and provide power.
Further, as shown in fig. 10, the first returning machine power input sprocket 9.4 is in transmission connection with a first returning machine transition shaft 12.1 through a reversing sprocket group, the first returning machine transition shaft 12.1 is in transmission connection with a second returning machine transition shaft 12.3 through a cardan shaft 12.2, a second returning machine transmission belt pulley 12.4 is arranged on the second returning machine transition shaft 12.3, and the second returning machine transmission belt pulley 12.4 is in transmission connection with a second returning machine power input belt pulley 12.6 on the second returning machine power shaft 12.5 through a belt, so that the returning machine is driven to work.
The reversing chain wheel set comprises a reversing main chain wheel 9.38, a reversing auxiliary chain wheel I9.39, a reversing auxiliary chain wheel II 9.40 and a reversing chain 9.41, wherein the reversing auxiliary chain wheel I9.39 and the reversing auxiliary chain wheel II 9.40 are respectively positioned at two sides of the reversing main chain wheel 9.38;
the first reversing auxiliary chain wheel 9.39, the first reversing main chain wheel 9.38 and the second reversing auxiliary chain wheel 9.40 are sequentially connected with the power input chain wheel 9.4 of the field returning machine through a reversing chain 9.41, wherein the power input chain wheel 9.4 of the field returning machine, the first reversing auxiliary chain wheel 9.39 and the second reversing auxiliary chain wheel 9.40 are positioned on the inner side of the reversing chain 9.41, the reversing main chain wheel 9.38 is positioned on the outer side of the reversing chain 9.41, and the reversing main chain wheel 9.38 is arranged on a transition shaft first 12.1 of the field returning machine. Obviously, the reversing chain 9.41 surrounds the first reversing auxiliary chain wheel 9.39, the second reversing auxiliary chain wheel 9.40 and the returning machine power input chain wheel 9.4, so that the rotating directions of the first reversing auxiliary chain wheel 9.39, the second reversing auxiliary chain wheel 9.40 and the returning machine power input chain wheel 9.4 are consistent. The reversing main chain wheel 9.38 is matched with the outer side of the reversing chain 9.41, and the reversing auxiliary chain wheel I9.39, the reversing auxiliary chain wheel II 9.40 and the returning machine power input chain wheel 9.4 are obviously opposite in rotation direction, so that the rotation direction is switched. Through setting up the switching of direction of rotation in the outside of switching-over chain 9.41 and then realizing with the cooperation of switching-over main sprocket 9.38, compare in gear engagement's switching-over case, the structure is simpler, need not additionally to set up the guard box and lubricate with the filling machine oil, and no high temperature risk, cooperation required precision is low, and the fault rate is low.
Further, the reversing chain wheel set also comprises a reversing chain tensioning assembly, and the reversing chain tensioning assembly comprises a tensioning chain wheel 9.42. The tension sprocket 9.42 is arranged inside or outside the reversing chain. The reversing chain tensioning assembly is a spring tensioning assembly or a hydraulic tensioning assembly, preferably a spring tensioning assembly. The reversing chain 9.41 is matched with the reversing main chain wheel 9.38, the reversing auxiliary chain wheel I9.39 and the reversing auxiliary chain wheel II 9.40 more tightly through the reversing chain tensioning assembly, so that falling off is prevented.
Further, as shown in fig. 11 to 12, the large elevator 4 includes two large elevator side plates 4.1 on the left and right, a large elevator conveying chain (not shown) between the two large elevator side plates 4.1;
and a large elevator lifting plate 4.5 is also arranged between the two large elevator side plates 4.1 of the large elevator 4, a large elevator driving shaft 4.3 is arranged at the top end of the large elevator lifting plate 4.5, and a large elevator driven shaft 4.4 is arranged at the bottom end. Two ends of the large elevator driving shaft 4.4 and two ends of the large elevator driven shaft 4.5 are rotatably arranged on the left and right large elevator side plates 4.1. The large elevator driving shaft 4.3 is provided with a large elevator driving sprocket 4.31, the large elevator driven shaft 4.4 is provided with a large elevator driven sprocket 4.41, the large elevator conveying chain is matched with the large elevator driving sprocket 4.31, the large elevator lifting plate 4.5 and the large elevator driven sprocket 4.41 in a surrounding manner, and the large elevator driving sprocket 4.31 drives the large elevator conveying chain to rotate around the large elevator driving sprocket 4.31, the large elevator lifting plate 4.5 and the large elevator driven sprocket 4.41 so as to lift and convey the fruit clusters to the peeling machine.
Further, as shown in fig. 12, a large elevator driving shaft input wheel 4.32 is further arranged on the large elevator driving shaft 4.3, the large elevator driving shaft input wheel 4.32 is rotatably mounted on the large elevator driving shaft 4.3, a clutch wheel one 4.33 is synchronously mounted on one side of the large elevator driving shaft input wheel 4.32, so that the large elevator driving shaft input wheel 4.32 and the clutch wheel one 4.33 synchronously rotate, and a clutch tooth one is arranged on a clutch surface of the clutch wheel one 4.33. The large elevator driving shaft 4.3 is further sleeved with a second clutch wheel 4.34, a second clutch tooth is arranged on the clutch surface of the second clutch wheel 4.34, and the first clutch tooth corresponds to the second clutch tooth. The clutch gland 4.35 is further sleeved on the driving shaft 4.3 of the large elevator, and the clutch gland 4.35 is synchronously installed on the second clutch wheel 4.34, so that the clutch gland 4.35 and the second clutch wheel 4.34 synchronously rotate. The inside surface of the clutch gland 4.35 is provided with a sliding block, and the large elevator driving shaft 4.3 is provided with a sliding groove matched with the sliding block, so that the clutch gland 4.35 is arranged along the axial direction of the large elevator driving shaft 4.3 in a sliding manner and synchronously rotates. One end of the clutch gland 4.35 is pressed by a pressing spring 4.36 sleeved on the driving shaft 4.3 of the large elevator so as to provide pressing force for the clutch pulley II 4.34 to combine the clutch pulley II 4.34 and the clutch pulley I4.33 together. And a compression nut 4.37 is installed at the end part of the large elevator driving shaft 4.3, the other end of the compression spring 4.36 abuts against the compression nut 4.37, and then the compression spring 4.36 is installed on the large elevator driving shaft 4.3.
Big lift conveyer driving shaft input wheel 4.32 is connected with engine 10 transmission through power transmission system, drives big lift conveyer driving shaft input wheel 4.32 through power transmission system and rotates, big lift conveyer driving shaft input wheel 4.32 drives clutch pulley 4.33 synchronous rotation, and clutch pulley 4.33 drives clutch pulley two 4.34 and rotates, clutch pulley two 4.34 drives clutch gland 4.35 synchronous rotation, clutch gland 4.35 drives big lift conveyer driving shaft 4.3 rotation through the slider of inboard setting and the cooperation of big lift conveyer driving shaft 4.3 upper chute. When the large elevator 4 is blocked, the clutch wheel II 4.34 and the clutch gland 4.35 slide outwards to extrude the compression spring 4.36, the clutch tooth I is separated from the clutch tooth II, and the large elevator driving shaft input wheel 4.32 idles on the large elevator driving shaft 4.3 and cannot drive the large elevator driving shaft 4.3 to rotate, so that overlarge rotating force applied to the large elevator conveying chain of the large elevator 4 is effectively avoided, the large elevator conveying chain is prevented from being broken or other damages are prevented, and the failure rate of the large elevator is reduced.
Further, as shown in fig. 11, a large elevator top plate 4.61 is arranged at the top of the large elevator 4, and a fan mounting port is arranged at the top end of the large elevator top plate 4.61 and is closed by a fan mounting port cover plate 4.62. Meanwhile, the user can dismantle the fan port cover plate 4.62 according to the requirement, the impurity removal fan is installed at the fan installation port, impurities in the fruit cluster during conveying are removed through the impurity removal fan, and the quality of the fruit cluster is improved. The bottom of the large elevator 4 is provided with a large elevator bottom plate, and the large elevator conveying chain is protected by the large elevator bottom plate, so that the large elevator conveying chain is prevented from being damaged by foreign matter impact.
Further, as shown in fig. 4 and 6, a large elevator transmission wheel 9.43 is arranged on the shaft of the sheet jelly machine and outside the power input chain wheel 9.9 of the sheet jelly machine, the large elevator transmission wheel 9.43 is connected with a large elevator power transmission intermediate shaft 9.44 through chain transmission, and the large elevator power transmission intermediate shaft 9.44 is connected with a large elevator driving wheel 4.32 through chain transmission (not shown in the figure).
Further, as shown in fig. 13, a fan power shaft 9.47 is arranged inside the blower 7, the blower power shaft 9.47 is provided with a blower wheel 7.1, the fan power shaft 9.47 is rotatably mounted on the side wall of the fan, and the fan power shaft 9.47 is provided with a fan power shaft power input belt pulley 9.46. The power input belt pulley 9.46 of the fan power shaft is in transmission connection with the engine through a power transmission system 9.
Further, as shown in fig. 15 to 16, the crusher 6 includes a housing 6.1, a fixed blade 6.2 and a movable blade roller 6.3, the fixed blade 6.2 is mounted on the housing 6.1, the movable blade roller 6.3 is rotatably mounted in the housing 6.1, the housing 6.1 is further provided with a fixed blade adjusting device 6.21, and the fixed blade 6.2 is driven by the fixed blade adjusting device 6.21 to move relative to the movable blade roller 6.3, so as to adjust a cutting gap between the movable blade and the fixed blade 6.2. The corn stalks conveyed by the feeding device are cut up by driving the movable knife roller 6.3 to rotate and utilizing the cooperation of the blades on the movable knife roller 6.3 and the fixed blades 6.2.
Further, the knife roller 6.3 comprises a knife shaft 6.31, a blade assembly 6.32, a knife roller shaft tube 6.33, a shaft tube mounting seat 6.34 and a knife shaft input wheel 9.49, the knife roller shaft tube 6.33 is mounted on the knife shaft 6.31 through the shaft tube mounting seat 6.34, the blade assembly 6.32 is mounted on the knife roller shaft tube 6.33, wherein the blade assembly 6.32 is provided with a detachable blade.
Further, one end of the cutter shaft 6.31 is provided with a cutter shaft input wheel 9.49, and the cutter shaft input wheel 9.49 is in transmission connection with an engine through a power transmission system 9 so as to drive the movable cutter roller 6.3 to rotate.
Further, as shown in fig. 3-4 and 14, the second main transmission shaft belt pulley 9.5 is in transmission connection with a fan power shaft 9.47 through a belt and a fan power shaft power input belt pulley 9.46, and the middle part of the fan power shaft is connected with fan blades of the throwing and air-supplying machine 7 to provide wind power for the secondary throwing and air-supplying part.
Further, the other end of the fan power shaft 9.47 is also provided with a fan power shaft power output belt wheel 9.48, and the fan power shaft power output belt wheel 9.48 is in transmission connection with the cutter shaft 6.31 through a belt and a cutter shaft input wheel 9.49 to provide power for the crusher.
Further, as shown in fig. 18-19, the feeder 5 includes a feeder lower shaft 9.52, and the feeder lower shaft 9.52 is provided with a feeder lower shaft power input wheel 9.51, a feeding main shaft output wheel 9.53 and a feeding main shaft output gear 9.54.
The feeder 5 also comprises a front convex rib roller 4.1 and a rear feeding smooth roller 4.2 which are positioned at the lower layer, and a front sawtooth knife roller 4.3 and a rear long knife roller 4.4 which are positioned at the upper layer. The left end of the front rib roller 4.1 is provided with a front rib roller input gear 9.55. And a rear feeding smooth roller input gear 9.56 is arranged at the left end of the rear feeding smooth roller 4.2. And a front sawtooth knife roller input wheel 9.57 is arranged at the right end of the front sawtooth knife roller 4.3. And a rear long knife roller input wheel 9.58 is arranged at the right end of the rear long knife roller 4.4.
And a feeding main shaft output gear 9.54 on the lower shaft 9.52 of the feeder is simultaneously meshed with a front rib roller input gear 9.55 and a rear feeding smooth roller input gear 9.56, so that the front rib roller 4.1 and the rear feeding smooth roller 4.2 are simultaneously driven to rotate.
The feeder 5 also comprises a feeder upper shaft 9.59, the left end of the feeder upper shaft 9.59 is provided with a feeder upper shaft input wheel 9.60, and the right end is provided with a feeder upper shaft output wheel 9.61; the upper shaft output wheel 9.61 of the feeder is in transmission connection with the front sawtooth knife roller input wheel 9.57 and the rear long knife roller input wheel 9.58 through a transmission belt or a chain. The feeding main shaft output wheel 9.53 is in transmission connection with the feeding device upper shaft input wheel 9.60 through a chain, so as to drive the feeding device upper shaft 9.59 to rotate, and further, the feeding device upper shaft output wheel 9.61 simultaneously drives the front sawtooth knife roller input wheel 9.57 and the rear long knife roller input wheel 9.58 to rotate so as to drive the front sawtooth knife roller 4.3 and the rear long knife roller 4.4 to rotate simultaneously.
The working process of the feeder 5 provided by the utility model is as follows: corn stalks cut by the lower header enter between the front convex rib roller and the rear feeding smooth roller on the lower layer in the feeder 5 and the front sawtooth knife roller and the rear long knife roller on the upper layer, and are conveyed backwards to the crusher 6 under the action of the front convex rib roller and the rear feeding smooth roller on the lower layer and the front sawtooth knife roller and the rear long knife roller on the upper layer.
Further, as shown in fig. 14, the other end of the cutter shaft 6.31 is further provided with a second crusher power shaft belt wheel 9.50, the second crusher power shaft belt wheel 9.50 is in transmission connection with a lower feeder shaft 9.52 through a belt and a power input wheel 9.51 of the lower feeder shaft, the lower feeder shaft 9.52 drives the feeder to work, and the left end of the lower feeder shaft 9.52 is connected with a power shaft 9.63 of the header through a first coupling 9.62, so that the upper header and the lower header are driven to work.
Further, as shown in fig. 20, the header 1 includes header auger 100 and sets up little left elevator 110, little right elevator 120, the ear of grain mechanism of plucking in the little left side in header auger 10 the place ahead, the top export of little left elevator 110 and little right elevator 120 links to each other with header auger 100, and header auger 100 further transports the ear of grain to the peeler, header auger 100's left end is provided with auger input wheel 101, go up auger input wheel 101 with header power shaft 9.63 transmission is connected.
Further, as shown in fig. 21 to 23, the small left elevator 110 is a chain plate type elevator, and includes a housing 111, a small left elevator driving shaft 112, a small left elevator driven shaft 113, and a transmission chain 114, a plurality of transmission sprockets are respectively disposed on the small left elevator driving shaft 112 and the small left elevator driven shaft 113 and located inside the housing 111, the transmission chain 114 surrounds the transmission sprockets corresponding to the small left elevator driving shaft 112 and the small left elevator driven shaft 113, the small left elevator driving shaft 112 and the small left elevator driven shaft 113 both penetrate and extend out of the left end of the housing 111, and the small left elevator driving shaft 112 is in transmission connection with the header power shaft 9.63.
Further, the right small elevator 120 has the same structure as the left small elevator 110, and includes a right small elevator driving shaft 122.
Further, as shown in fig. 23, the left ear picking mechanism includes a first left ear picking unit 130, a left middle ear picking unit 140, and a second left ear picking unit 150.
Further, as shown in fig. 23 to 25, the first left ear picking unit 130 includes a first left gearbox 131, a first left ear picking roller 132, a first left cardan shaft 133, a first left reversing box 134, a first left reversing box power output shaft 135, a first reel chain driving wheel 136 and a reel chain, the first left ear picking roller 132 and the first left cardan shaft 133 are disposed at the front end of the first left reversing box 134 and are in transmission connection with the first left reversing box 134, the first left reversing box 134 is in transmission connection with the first left cardan shaft 133, the first left reversing box power output shaft 135 is vertically disposed at the upper end of the first left reversing box, and the first reel chain driving wheel 136 is fixedly mounted on the first left reversing box power output shaft 135;
further, as shown in fig. 26, the left gearbox one 131 includes a left gearbox one power input shaft 1311, a pair of ear picking rollers output shaft 1312 and a cardan shaft output shaft 1313, wherein the left gearbox one power input shaft 1311 is in transmission connection with the header power shaft 9.63, the pair of ear picking rollers output shaft 1312 is connected with the left pair of ear picking rollers one 132, and the cardan shaft output shaft 1313 is connected with the left cardan shaft one 133.
Further, as shown in fig. 23, the left ear picking unit two 150 is symmetrically arranged with the left ear picking unit one 130 with the left small elevator 110 as the center, the left ear picking unit two 150 includes a left gear box two 151, the left gear box two 151 includes a left gear box two power input shaft 1511, and other structures and connection manners of the left ear picking unit two 150 are the same as those of the left ear picking unit one 130. The first left ear picking unit 130 and the second left ear picking unit 150 are respectively arranged at the left side and the right side of the small left elevator 110.
Further, as shown in fig. 21-22, the left middle snapping unit 140 includes a supporting plate 141, a reversing mechanism 142 and a second reel chain driving wheel 143, the supporting plate 141 is mounted at the front end of the housing 111, the reversing mechanism 142 is mounted below the supporting plate 141 at a position close to the front end of the housing 111, and the second reel chain driving wheel 143 is mounted above the supporting plate 141;
the reversing mechanism 142 comprises an input shaft 1421 and an output shaft 1422, two output shafts 1422 are provided and are perpendicular to the input shaft 1421, and the second reel chain driving wheel 143 is fixedly mounted on the output shaft 1422.
Further, as shown in fig. 21, the input shaft 1421 is in transmission connection with the left small elevator driven shaft 113. Preferably, a power transmission chain wheel 115 is arranged on the driven shaft 113 of the small left elevator and outside the shell 111, the input shaft 1421 is provided with a power receiving chain wheel 1423, and the power transmission chain wheel 115 is in transmission connection with the power receiving chain wheel 1423 through a chain.
Further, as shown in fig. 23, the right ear picking mechanism includes a first right ear picking unit 160, a right middle ear picking unit 170, and a second right ear picking unit 180; the first right ear picking unit 160 comprises a first right gearbox 161, the first right gearbox 161 comprises a first right gearbox power input shaft 1611, the second right ear picking unit 180 comprises a second right gearbox 181, and the second right gearbox 181 comprises a second right gearbox power input shaft 1811; the right ear picking mechanism and the left ear picking mechanism are symmetrically arranged, and the structure and the connection mode of the right ear picking mechanism are the same as those of the left ear picking mechanism.
Further, as shown in fig. 20 and 27, the lower header 2 comprises a lower header packing auger 200, the left end of the lower header packing auger 200 is provided with a lower packing auger input wheel 201, and the lower packing auger input sprocket 201 is in transmission connection with the header power shaft 9.63.
Further, lower header 2 still includes swing case 210, decides cutting knife and moves the cutting knife, be provided with swing case input wheel 211 on the swing case 210, swing case input wheel 211 passes through the drive belt and is connected with header power shaft 9.63 transmission. The swing box 210 is in transmission connection with the movable cutting knife, and the movable cutting knife is driven by the swing box to move in a reciprocating manner relative to the fixed cutting knife, so that the corn stalks are cut off from the bottom.
Further, as shown in fig. 28-29, a header transmission wheel 9.64 is arranged at the right end of the header power shaft 9.63, the header transmission wheel 9.64 is connected with a header lower driving shaft 9.65 through chain transmission, a swing box driving pulley 9.66, a lower header auger driving wheel 9.67, an upper header auger driving wheel 9.68 and a driving gear 9.69 are sequentially arranged on the header lower driving shaft 9.65 from left to right, and the swing box driving pulley 9.66 is in transmission connection with the swing box 210 through a belt and a swing box input wheel 211, so as to provide power for the swing box 210; the driving wheel 9.67 of the lower header packing auger is in transmission connection with the lower header packing auger 200 through a chain and a lower packing auger input wheel 201, so that power is provided for the lower header packing auger 200; and the upper header packing auger driving wheel 9.68 is in transmission connection with the upper header packing auger 100 through a chain and an upper packing auger input wheel 101, so that power is provided for the upper header packing auger.
Further, as shown in fig. 30, the driving gear 9.69 is engaged with a driven gear 9.70 disposed on the intermediate shaft 9.71, so as to drive the intermediate shaft 9.71 to rotate, a header driving wheel 9.72 is further disposed at the left end of the intermediate shaft 9.71, and the header driving wheel 9.72 is in transmission connection with a header upper driving shaft 9.74 through a chain and a header power receiving wheel 9.73; a gearbox driving wheel 9.75 and a small elevator driving wheel 9.76 are also arranged on the header upper driving shaft 9.74;
the transmission wheel 9.75 of the gearbox is arranged in the middle of a driving shaft 9.74 on the header, the transmission wheel 9.75 of the gearbox is in transmission connection with a left power shaft 9.78 of the gearbox through a chain and a power receiving wheel 9.77 of the gearbox, a first power input chain wheel 9.79 of a left ear picking unit and a second power input chain wheel 9.80 of a left ear picking unit are respectively arranged at the left end and the right end of the left power shaft 9.78 of the gearbox, and the first power input chain wheel 9.79 of the left ear picking unit is in transmission connection with the first power input shaft 1311 of the left gearbox through a chain and a driving wheel 9.81 of the left gearbox, so that the first gearbox 131 of the left gearbox is driven to work, and power is provided for the first left ear picking unit 130; the second power input chain wheel 9.80 of the left ear picking unit is in transmission connection with the second power input shaft 1511 of the left gearbox through a chain and a second driving wheel of the left gearbox (not shown), so that the second left gearbox 151 is driven to work, and power is provided for the second left ear picking unit 150.
Further, a right power shaft 9.82 of the gearbox is coaxially arranged at the right end of the left power shaft 9.78 of the gearbox, and the right end of the left power shaft 9.78 of the gearbox is connected with the left end of the right power shaft 9.82 of the gearbox through a second coupling 9.83, so that the right power shaft 9.82 of the gearbox is driven to synchronously rotate; the left end and the right end of the right power shaft 9.82 of the gearbox are respectively provided with a right ear picking unit two-power input chain wheel 9.84 and a right ear picking unit one-power input chain wheel 9.85, and the right ear picking unit two-power input chain wheel 9.84 is in transmission connection with the right gearbox two-power input shaft 1811 through a chain and a right gearbox two driving wheel (not shown), so that the right gearbox two 181 is driven to work, and power is provided for the right ear picking unit two 180; the power input chain wheel 9.85 of the right ear picking unit I is in transmission connection with the power input shaft 1611 of the right gearbox I through a chain and a driving wheel (not shown) of the right gearbox I, so that the right gearbox I161 is driven to work, and power is provided for the right ear picking unit I160.
Further, as shown in fig. 31, the driving wheel 9.76 of the small elevator is in transmission connection with the driving shaft 112 of the small left elevator through a chain and a driving wheel 9.86 of the small elevator, so as to provide power for the small left elevator; the right end of the left small elevator driving shaft 112 penetrates through and extends out of the right end of the shell 111, and the right end of the left small elevator driving shaft 112 is connected with the right small elevator driving shaft 122 through a coupling assembly 9.87, so that the right small elevator driving shaft 122 is driven to synchronously rotate, and power is provided for the right small elevator 120.
The working principle of the utility model is as follows:
for the upper header 1, a first reel chain driving wheel 136 is fixedly installed on a power output shaft 135 of a left reversing box in a first left snapping unit 130, and the first reel chain driving wheel 136 is driven to rotate by a power system, so that a reel chain on the first left snapping unit 130 is driven to move; two output shafts 1422 in the left middle ear picking unit 140 are provided, and two reel chain driving wheels 143 are fixedly mounted on the two output shafts 1422, wherein the reel chain driving wheel two 143 on the left side drives the reel chain to move, and forms a reel assembly with the reel chain in the left ear picking unit one 130, so as to right the lodging and skew corn plants; the left ear picking pair roller 132 in the left ear picking unit I130 is matched with the ear picking plate to pick the corn ears, the picked ears fall into the left small elevator 110, the left small elevator 110 conveys the ears to the upper header auger 100, and the ears finally enter the next process of the corn harvester through the upper header auger 100. Similarly, the second reel chain driving wheel 143 on the right side of the left middle ear picking unit 140 drives the reel chain to move, and forms a reel assembly with the reel chain in the second left ear picking unit 150 for righting the lodging and skewing corn plants, the left ear picking roller pair in the second left ear picking unit 150 cooperates with the ear picking plate to pick the corn ears, the picked corn ears also fall into the small left elevator 110, the small left elevator 110 conveys the corn ears to the upper header auger 100, and the corn ears finally enter the next process of the corn harvester through the upper header auger 100.
Similarly, the right ear picking mechanism and the right small elevator 120 on the right side of the upper header 1 have the same working principle as the left ear picking mechanism on the left side of the upper header 1.
For the lower header 2, the swinging ring cutter is a main part for cutting straws at the foremost edge of the header, the swinging ring cutter is controlled to reciprocate through the swinging ring box to cut the straws, and the cut straws are sent to the throwing air feeder by the lower header auger 200 to be discharged into the next process.
The foregoing is illustrative of the best mode of the utility model and details not described herein are within the common general knowledge of a person of ordinary skill in the art. The scope of the present invention is defined by the appended claims, and any equivalent modifications based on the technical teaching of the present invention are also within the scope of the present invention.
Claims (9)
1. A corn harvester with stalk and ear harvesting function comprises an upper header, a large elevator, a peeler, a lower header, a feeder, a crusher, a throwing blower, a returning machine, a power transmission system and an engine;
the upper cutting table, the lower cutting table, the feeder and the crusher are arranged at the front part of the frame, the upper cutting table is arranged at the upper layer, and the lower cutting table, the feeder and the crusher are sequentially connected from front to back and are arranged at the lower layer; the upper header is connected with an inlet of the peeling machine through a large elevator, and an outlet of the peeling machine is connected with the granary; the bottom of the throwing air feeder is connected with the crusher; the upper part of the throwing air feeder is provided with a secondary throwing part matched with the grass bin;
the machine is characterized in that a power main output wheel is arranged on the engine, the power main output wheel is connected with a main transmission shaft belt pulley I arranged at the left end of a main transmission shaft through belt transmission, and the other end of the main transmission shaft is sequentially provided with a peeler input chain wheel, a returning machine power input chain wheel and a main transmission shaft belt pulley II; the peeling machine and the large elevator are in transmission connection with an input chain wheel of the peeling machine; the power input chain wheel of the returning machine transmits power to the returning machine through a power transmission system; the upper cutting table, the lower cutting table, the feeder, the crusher and the throwing air feeder are in transmission connection with a main transmission shaft pulley II.
2. The corn harvester of claim 1, wherein: the peeling machine comprises a peeling mechanism and a sheet jelly machine arranged at the front end of the peeling machine; the peeling mechanism comprises a pressure transmitter assembly, a peeling assembly, an ear cleaning assembly, a seed cleaning fan and a seed recovery device;
the peeling assembly comprises a plurality of peeling rollers; the pressure feeder assembly comprises a plurality of dredging rollers and a plurality of pressure feeding pieces sleeved on the dredging rollers, and the pressure feeder assembly is arranged above the peeling assembly; the cluster cleaning component is arranged below the peeling component, and a cleaning auger group is arranged in the cluster cleaning component; the outlet end of the cluster cleaning component is communicated with the sheet jelly machine, and a movable cutter shaft is arranged in the sheet jelly machine; the grain recovery device is arranged at the bottom of the ear cleaning assembly, and the grain cleaning fan is arranged at one side of the grain recovery device;
the input chain wheel of the peeling machine is in transmission connection with the commutator through a chain and a commutator input chain wheel, and a commutator output chain wheel parallel to the commutator input chain wheel is in transmission connection with a power input chain wheel of the sheet jelly machine, which is arranged on a motor cutter shaft of the sheet jelly machine; and a second commutator output chain wheel vertical to the commutator input chain wheel is in transmission connection with the peeling mechanism.
3. The corn harvester of claim 2, wherein: the large elevator comprises a left large elevator side plate, a right large elevator side plate and a large elevator conveying chain positioned between the two large elevator side plates; a large elevator lifting plate is also arranged between the two large elevator side plates, a large elevator driving shaft is arranged at the top end of the large elevator lifting plate, and a large elevator driven shaft is arranged at the bottom end of the large elevator lifting plate; a large elevator driving chain wheel is arranged on the large elevator driving shaft, a large elevator driven chain wheel is arranged on the large elevator driven shaft, and the large elevator conveying chain is matched with the large elevator driving chain wheel, the large elevator lifting plate and the large elevator driven chain wheel in a surrounding manner;
the large elevator driving shaft is also provided with a large elevator driving shaft input wheel, a large elevator transmission wheel is arranged on the sheet jelly power cutter shaft and on the outer side of the sheet jelly power input chain wheel, the large elevator transmission wheel is connected with a large elevator power transmission intermediate shaft through chain transmission, and the large elevator power transmission intermediate shaft is connected with a large elevator driving wheel through chain transmission.
4. The corn harvester of claim 1, wherein: the transition shaft I of the returning machine is connected with the transition shaft II of the returning machine through the universal shaft in a transmission manner, the transition shaft II of the returning machine is provided with a driving belt pulley of the returning machine, and the driving belt pulley of the returning machine is in transmission connection with the power input belt pulley of the returning machine on the power shaft of the returning machine through a belt.
5. The corn harvester of claim 4, wherein: the reversing chain wheel set comprises a reversing main chain wheel, a reversing auxiliary chain wheel I, a reversing auxiliary chain wheel II and a reversing chain, and the reversing auxiliary chain wheel I and the reversing auxiliary chain wheel II are respectively positioned on two sides of the reversing main chain wheel;
the field returning machine power input chain wheel is sequentially connected with a first reversing auxiliary chain wheel, a first reversing main chain wheel and a second reversing auxiliary chain wheel through a reversing chain, wherein the field returning machine power input chain wheel, the first reversing auxiliary chain wheel and the second reversing auxiliary chain wheel are located on the inner side of the reversing chain, the reversing main chain wheel is located on the outer side of the reversing chain, and the reversing main chain wheel is arranged on a transition shaft of the field returning machine.
6. The corn harvester of claim 1, wherein: a fan power shaft is arranged in the throwing and air supplying machine, a throwing and air supplying wheel is arranged on the fan power shaft, the fan power shaft is rotatably arranged on the side wall of the fan, and a fan power shaft power input belt pulley is arranged at the right end of the fan power shaft;
the crusher comprises a shell, a fixed blade and a movable blade roller, wherein the movable blade roller comprises a cutter shaft and a cutter shaft input wheel, and the cutter shaft input wheel is arranged at the left end of the cutter shaft;
the main transmission shaft belt pulley two-way is in transmission connection with a fan power shaft through a belt and a fan power shaft power input belt pulley, the other end of the fan power shaft is further provided with a fan power shaft power output belt pulley, and the fan power shaft power output belt pulley is in transmission connection with a cutter shaft through a belt and a cutter shaft input wheel.
7. The corn harvester of claim 6, wherein: the feeder comprises a feeder lower shaft, a feeder upper shaft, a front convex rib roller and a rear feeding smooth roller which are positioned on the lower layer, and a front sawtooth knife roller and a rear long knife roller which are positioned on the upper layer; the left end of the front convex rib roller is provided with a front convex rib roller input gear, the left end of the rear feeding smooth roller is provided with a rear feeding smooth roller input gear, the right end of the front serrated knife roller is provided with a front serrated knife roller input wheel, and the right end of the rear long knife roller is provided with a rear long knife roller input wheel;
the feeding device comprises a feeding device upper shaft, a feeding device lower shaft power input wheel, a feeding main shaft output wheel and a feeding main shaft output gear, wherein the feeding device lower shaft is provided with the feeding device lower shaft power input wheel, the feeding main shaft output wheel and the feeding main shaft output gear, the feeding main shaft output gear is meshed with a front rib roller input gear and a rear feeding smooth roller input gear at the same time, the feeding main shaft output wheel is in transmission connection with the feeding device upper shaft through a chain and a feeding device upper shaft input wheel, the right end of the feeding device upper shaft is provided with the feeding device upper shaft output wheel, and the feeding device upper shaft output wheel is in transmission connection with a front sawtooth knife roller input wheel and a rear long knife roller input wheel through the chain.
8. The corn harvester of claim 7, wherein: the right end of the cutter shaft is also provided with a crusher power shaft belt wheel II, and the crusher power shaft belt wheel II is in transmission connection with a feeder lower shaft through a belt and a feeder lower shaft power input wheel; the left end of the lower shaft of the feeder is connected with a header power shaft through a first coupler, and the header power shaft drives the upper header and the lower header.
9. The corn harvester of claim 8, wherein: the upper header comprises an upper header auger and a left small elevator, a right small elevator, a left ear picking mechanism and a right ear picking mechanism which are arranged in front of the upper header auger, wherein the top outlets of the left small elevator and the right small elevator are communicated with the upper header auger, and the left end of the upper header auger is provided with an upper auger input wheel;
the lower header comprises a lower header auger, a swing box, a fixed cutter and a movable cutter, wherein the left end of the lower header auger is provided with a lower auger input wheel, the swing box is provided with a swing box input wheel, and the swing box is in transmission connection with the movable cutter;
the cutting table driving wheel is connected with a cutting table lower driving shaft through chain transmission, a swing box driving belt pulley, a lower cutting table auger driving wheel, an upper cutting table auger driving wheel and a driving gear are sequentially arranged on the cutting table lower driving shaft from left to right, and the swing box driving belt pulley is in transmission connection with the swing box through a belt and a swing box input wheel; the driving wheel of the lower header auger is in transmission connection with the lower header auger through a chain and a lower auger input wheel; the driving wheel of the upper header auger is in transmission connection with the upper header auger through a chain and an input wheel of the upper auger;
the cutting machine comprises a cutting table, a driving gear, a middle shaft, a chain, a driving gear, a driving wheel, a driving shaft and a driving shaft, wherein the driving gear is meshed with a driven gear arranged on the middle shaft, the left end of the middle shaft is also provided with an upper cutting table driving wheel, the upper cutting table driving wheel is connected with an upper cutting table driving shaft through the chain and an upper cutting table power receiving wheel in a transmission mode, and the upper cutting table driving shaft drives the left small elevator, the right small elevator, the left ear picking mechanism and the right ear picking mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121776806.1U CN215530060U (en) | 2021-08-02 | 2021-08-02 | Corn harvester capable of harvesting stems and ears |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121776806.1U CN215530060U (en) | 2021-08-02 | 2021-08-02 | Corn harvester capable of harvesting stems and ears |
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| Publication Number | Publication Date |
|---|---|
| CN215530060U true CN215530060U (en) | 2022-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121776806.1U Active CN215530060U (en) | 2021-08-02 | 2021-08-02 | Corn harvester capable of harvesting stems and ears |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113439538A (en) * | 2021-08-02 | 2021-09-28 | 河北英虎农业机械股份有限公司 | Corn harvester capable of harvesting stems and ears |
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2021
- 2021-08-02 CN CN202121776806.1U patent/CN215530060U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113439538A (en) * | 2021-08-02 | 2021-09-28 | 河北英虎农业机械股份有限公司 | Corn harvester capable of harvesting stems and ears |
| CN113439538B (en) * | 2021-08-02 | 2024-10-22 | 河北英虎农业机械股份有限公司 | Corn harvester for harvesting both stalks and ears |
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Assignee: Hebei Haorui Machinery Manufacturing Co.,Ltd. Assignor: Hebei Yinghu Agricultural Machinery Co.,Ltd. Contract record no.: X2024980007004 Denomination of utility model: A corn harvester with both stem and ear harvesting Granted publication date: 20220118 License type: Common License Record date: 20240611 |