CN112501621A - 一种机械设备斜齿轮清洗方法 - Google Patents

一种机械设备斜齿轮清洗方法 Download PDF

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CN112501621A
CN112501621A CN202011425093.4A CN202011425093A CN112501621A CN 112501621 A CN112501621 A CN 112501621A CN 202011425093 A CN202011425093 A CN 202011425093A CN 112501621 A CN112501621 A CN 112501621A
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bevel gear
baking
cleaning
mechanical equipment
alcohol
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甘同安
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Shandong Shangsheng International Trade Co ltd
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Shandong Shangsheng International Trade Co ltd
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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08—Iron or steel
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08—Iron or steel
    • C23G1/088—Iron or steel solutions containing organic acids
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • C23G1/19—Iron or steel
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
    • C23G5/02—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents
    • C23G5/024—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents containing hydrocarbons

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Gear Transmission (AREA)

Abstract

本发明公开了一种机械设备斜齿轮清洗方法，涉及斜齿轮加工领域，S1将工件在150~450℃的盐浴炉中进行第一阶段加热处理；S2保温时间48小时，再在空气中自然冷却至室温;S3通过酒精灯外焰对斜齿轮轮齿进行烘烤处理，5‑15min;S4通过酒精喷灯对斜齿轮轴心进行烘烤处理，5‑15min；S5油冷2h；S6弱酸浸泡5min以上；S7弱碱浸泡15min以上；S8浸入汽油中，加热至50至150℃；S9离心机甩干；S10通过酒精喷灯对斜齿轮表面进行烘烤处理；S11空冷。本发明通过清洁技术、热处理与酸蚀技术的融合，实现了对于清洁技术的进化。减少了污染物的排放，具有广阔的市场前景。

Description

一种机械设备斜齿轮清洗方法
技术领域
本发明涉及斜齿轮加工领域，具体为一种机械设备斜齿轮清洗方法。
背景技术
齿轮是机械传动中经常会用到的一种常用零件，齿轮采用优质高强度合金钢，表面渗碳硬化处理，承载能力强，经久耐用。在实际应用中，斜齿轮因传动平稳，冲击、振动和噪声较小等特点，故而在高速重载场合使用广泛。齿轮传动的种类有很多种，其中斜齿圆柱齿轮的效率很高，例如直齿圆柱齿轮的传动的效率低于斜齿圆柱齿轮的传动。斜齿圆柱齿轮与直齿轮机构一样，斜齿圆柱齿轮可以利用减小中心距a的方法以便用于提高传动的承载能力可用于高速运转状态。斜齿轮减速机是一种新颖减速传动装置。斜齿轮减速机体积小重量轻，并且经济型好。
发明内容
为了克服上述背景技术中现有
本发明提供了一种机械设备斜齿轮清洗方法。
本发明解决上述不足之处所采用的技术方案是：。
本发明的有益之处在于：本发明通过清洁技术、热处理与酸蚀技术的融合，实现了对于清洁技术的进化。弱酸与金属表面发生化学反应，去除锈质；清洁技术去除化学反应残渣；热处理技术重新获得高强度的齿轮表面。本发明操作步骤简单，节省能源。减少了污染物的排放，具有广阔的市场前景。
具体实施方式
依据本申请的上述特点，对本申请的实施方式做进一步说明：
本实施例提供一种机械设备斜齿轮清洗方法，其特征在于，包括以下步骤：
S1将工件在150～450℃的盐浴炉中进行第一阶段加热处理；
S2保温时间为48小时，再在空气中自然冷却至室温；
S3通过酒精灯外焰对斜齿轮轮齿进行烘烤处理，5-15min；
S4通过酒精喷灯对斜齿轮轴心进行烘烤处理，5-15min；
S5油冷2h；
S6弱酸浸泡5min以上；
S7弱碱浸泡15min以上；
S8浸入汽油中，加热至50至150℃；
S9离心机甩干；
S10通过酒精喷灯对斜齿轮表面进行烘烤处理；
S11空冷。
作为本发明的进一步优化方案，所述弱酸如醋酸。
作为本发明的进一步优化方案，所述弱酸为氢氧化钠。
本发明的描述中，还需要说明的是，除非另有明确的规定和限制，术语“设置”、“安装”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接，可以是机械连接，也可以是电连接，可以是直接连接，也可以是通过中间媒介相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
综上所述，对于本领域的技术人员，依据本发明的指导，在不脱离本发明的原理与精神的前提下，对本发明所做的改变、修改、替换、变形仍落入本发明的保护范围内。

Claims (3)

1.一种机械设备斜齿轮清洗方法，其特征在于，包括以下步骤：S1将工件在150~450℃的盐浴炉中进行第一阶段加热处理；S2保温时间为48小时，再在空气中自然冷却至室温;S3通过酒精灯外焰对斜齿轮轮齿进行烘烤处理，5-15min;S4通过酒精喷灯对斜齿轮轴心进行烘烤处理，5-15min；S5油冷2h；S6弱酸浸泡5min以上；S7弱碱浸泡15min以上；S8浸入汽油中，加热至50至150℃；S9离心机甩干；S10通过酒精喷灯对斜齿轮表面进行烘烤处理；S11空冷。
2.根据权利要求1所述的机械设备斜齿轮清洗方法，其特征在于：所述弱酸如醋酸。
3.根据权利要求1所述的机械设备斜齿轮清洗方法，其特征在于：所述弱酸为氢氧化钠。
CN202011425093.4A 2020-12-09 2020-12-09 一种机械设备斜齿轮清洗方法 Withdrawn CN112501621A (zh)

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Application publication date: 20210316