CN112454470A - 一种胎面分条机 - Google Patents

一种胎面分条机 Download PDF

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Publication number
CN112454470A
CN112454470A CN202011188898.1A CN202011188898A CN112454470A CN 112454470 A CN112454470 A CN 112454470A CN 202011188898 A CN202011188898 A CN 202011188898A CN 112454470 A CN112454470 A CN 112454470A
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gear
plate
conveyer belt
hob
conveying belt
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宋海龙
杨朔
徐祥越
洪剑
张志坚
贾肖阳
张超
王纪增
张鹏飞
杨震
王浩
邵先行
孙文文
姚明
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Bayi Rubber Co ltd
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Bayi Rubber Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
    • B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/24—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with another disc cutter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08—Means for treating work or cutting member to facilitate cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22—Component parts, details or accessories; Auxiliary operations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

本发明公开了一种胎面分条机，包括支撑腿、侧板、传送带、传送带齿轮、轴承座、主动齿轮、钢板、板槽、下滚刀、固定架，所述支撑腿顶部焊接有侧板，前后所述侧板左端安装有传送带，所述传送带两端通过传送带齿轮和轴承座实现传动，所述传送带齿轮和轴承座安装于侧板外壁，所述主动齿轮与传送带齿轮右端啮合，前后所述侧板右端焊接有水平的钢板，所述钢板与传送带同高，所述钢板上下贯穿有多个等距的板槽，所述主动齿轮中心轴带动有多个等距的下滚刀，且下滚刀位于板槽中，所述侧板顶部焊接有固定架。本发明胎面返回分裁后可直接掺用，大大减少了来回运送的油气损耗和人员精力。

Description

一种胎面分条机
技术领域
本发明涉及一种分条机，尤其涉及一种胎面分条机。
背景技术
前期胎面生产过程中造成的返回统一返至密炼车间，通过密炼机压片处理后到部件进行掺用，工艺规程要求返回胶掺用比例不得超过总胶量的15%，压片后的整片胶料，对于掺用比例无法准确界定，掺用时常出现未按比例掺用问题，给产品带来质量隐患。返回胎面的回压，会对密炼机造成磨损消耗，减少设备使用寿命，同时对密炼车间产能造成不利影响。返回胎面需由叉车运送至密炼车间，压片后再行挑回，来回运送影响叉车司机工作效率及油气损耗。
发明内容
本发明的目的在于提供一种胎面分条机，以解决上述技术问题。
为实现上述目的本发明采用以下技术方案：
一种胎面分条机，包括支撑腿、侧板、传送带、传送带齿轮、轴承座、主动齿轮、钢板、板槽、下滚刀、固定架，所述支撑腿顶部焊接有侧板，前后所述侧板左端安装有传送带，所述传送带两端通过传送带齿轮和轴承座实现传动，所述传送带齿轮和轴承座安装于侧板外壁，所述主动齿轮与传送带齿轮右端啮合，前后所述侧板右端焊接有水平的钢板，所述钢板与传送带同高，所述钢板上下贯穿有多个等距的板槽，所述主动齿轮中心轴带动有多个等距的下滚刀，且下滚刀位于板槽中，所述侧板顶部焊接有固定架。
在上述技术方案基础上，所述固定架包括上滚刀齿轮、上滚刀、调节板、调节槽、定位螺栓、压辊，所述上滚刀齿轮与主动齿轮顶部啮合，所述上滚刀齿轮带动多个等距的上滚刀转动，所述上滚刀与下滚刀上下对应，所述调节板上部开有调节槽，所述定位螺栓与固定架螺纹连接，前后所述调节板之间安装有压辊。
在上述技术方案基础上，所述调节板通过调节槽上下移动，并通过定位螺栓固定。
与现有技术相比，本发明具有以下优点：本发明的主动齿轮能带动传送带齿轮和上滚刀齿轮转动，实现传送带于上下滚刀的同步转动，而且多个上下滚刀能够将胎面分成均匀的条状结构，操作人员按技术要求对分条后的胶条逐条掺用，精确掺用比例，提高产品质量，压辊能够上下调节便于胎面进入上下滚刀刀口中，消除了密炼机因压片而带来的设备消耗和人员投入，大大提升了密炼产能，胎面分条机位于部件车间压出线位置，胎面返回分裁后可直接掺用，大大减少了来回运送的油气损耗和人员精力。
附图说明
图1为本发明外观结构示意图。
图2为本发明主视图。
图3为本发明侧视示意图。
图中：1、支撑腿，2、侧板，3、传送带，4、传送带齿轮，5、轴承座，6、主动齿轮，7、钢板，8、板槽，9、下滚刀，10、固定架，11、上滚刀齿轮，12、上滚刀，13、调节板，14、调节槽，15、定位螺栓，16、压辊。
具体实施方式
下面结合附图和具体实施例对本发明作进一步详细阐述。
如图1-3所示，一种胎面分条机，包括支撑腿1、侧板2、传送带3、传送带齿轮4、轴承座5、主动齿轮6、钢板7、板槽8、下滚刀9、固定架10，所述支撑腿1顶部焊接有侧板2，前后所述侧板2左端安装有传送带3，所述传送带4两端通过传送带齿轮4和轴承座5实现传动，所述传送带齿轮4和轴承座5安装于侧板2外壁，所述主动齿轮6与传送带齿轮4右端啮合，前后所述侧板2右端焊接有水平的钢板7，所述钢板7与传送带3同高，所述钢板7上下贯穿有多个等距的板槽8，所述主动齿轮6中心轴带动有多个等距的下滚刀9，且下滚刀9位于板槽8中，所述侧板2顶部焊接有固定架10。
所述固定架10包括上滚刀齿轮11、上滚刀12、调节板13、调节槽14、定位螺栓15、压辊16，所述上滚刀齿轮11与主动齿轮6顶部啮合，所述上滚刀齿轮11带动多个等距的上滚刀12转动，所述上滚刀12与下滚刀9上下对应，所述调节板13上部开有调节槽14，所述定位螺栓15与固定架10螺纹连接，前后所述调节板13之间安装有压辊16。
所述调节板13通过调节槽14上下移动，并通过定位螺栓15固定。
本发明的工作原理：胎面从传送带运输至压辊底下，被压平整，进入上下滚刀刀口中，被滚刀分成多个条状，有工作人员进行细分掺和使用。
以上所述为本发明较佳实施例，对于本领域的普通技术人员而言，根据本发明的教导，在不脱离本发明的原理与精神的情况下，对实施方式所进行的改变、修改、替换和变型仍落入本发明的保护范围之内。

Claims (3)

1.一种胎面分条机，包括支撑腿（1）、侧板（2）、传送带（3）、传送带齿轮（4）、轴承座（5）、主动齿轮（6）、钢板（7）、板槽（8）、下滚刀（9）、固定架（10），其特征在于：所述支撑腿（1）顶部焊接有侧板（2），前后所述侧板（2）左端安装有传送带（3），所述传送带（4）两端通过传送带齿轮（4）和轴承座（5）实现传动，所述传送带齿轮（4）和轴承座（5）安装于侧板（2）外壁，所述主动齿轮（6）与传送带齿轮（4）右端啮合，前后所述侧板（2）右端焊接有水平的钢板（7），所述钢板（7）与传送带（3）同高，所述钢板（7）上下贯穿有多个等距的板槽（8），所述主动齿轮（6）中心轴带动有多个等距的下滚刀（9），且下滚刀（9）位于板槽（8）中，所述侧板（2）顶部焊接有固定架（10）。
2.根据权利要求1所述的一种胎面分条机，其特征在于：所述固定架（10）包括上滚刀齿轮（11）、上滚刀（12）、调节板（13）、调节槽（14）、定位螺栓（15）、压辊（16），所述上滚刀齿轮（11）与主动齿轮（6）顶部啮合，所述上滚刀齿轮（11）带动多个等距的上滚刀（12）转动，所述上滚刀（12）与下滚刀（9）上下对应，所述调节板（13）上部开有调节槽（14），所述定位螺栓（15）与固定架（10）螺纹连接，前后所述调节板（13）之间安装有压辊（16）。
3.根据权利要求2所述的一种胎面分条机，其特征在于：所述调节板（13）通过调节槽（14）上下移动，并通过定位螺栓（15）固定。
CN202011188898.1A 2020-10-30 2020-10-30 一种胎面分条机 Pending CN112454470A (zh)

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CN202378100U (zh) * 2011-12-07 2012-08-15 新丰杰力电工材料有限公司 分条机
CN104275714A (zh) * 2013-07-11 2015-01-14 佛山市顺德区帝通精密复合材料有限公司 一种片材分条机
CN104828625A (zh) * 2015-04-28 2015-08-12 重庆市金盾橡胶制品有限公司 一种轮胎复合挤出生产线的打孔输送机
CN205466413U (zh) * 2016-01-28 2016-08-17 漯河市邦威橡胶有限公司 胶用切割机
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CN207593896U (zh) * 2017-11-06 2018-07-10 河南伯爵液压科技发展有限公司 一种橡胶切条机
CN208409984U (zh) * 2018-06-20 2019-01-22 厦门晶欣电子有限公司 一种全自动pcb分板机
CN208629530U (zh) * 2018-07-10 2019-03-22 南宁市贺欧食品有限责任公司 猪肉切条机
CN208645543U (zh) * 2018-08-10 2019-03-26 马鞍山市威利坚机械科技有限公司 一种轮胎冠带层分切机构用分切下刀
CN111216271A (zh) * 2018-11-23 2020-06-02 蔡美 一种废轮胎颗粒、胶带分切一体机
CN111268489A (zh) * 2020-02-13 2020-06-12 付桂侠 一种间距可调分条设备
JP2020141633A (ja) * 2019-03-08 2020-09-10 株式会社徳尾商事 食材用切断機
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CN202378100U (zh) * 2011-12-07 2012-08-15 新丰杰力电工材料有限公司 分条机
CN104275714A (zh) * 2013-07-11 2015-01-14 佛山市顺德区帝通精密复合材料有限公司 一种片材分条机
CN104828625A (zh) * 2015-04-28 2015-08-12 重庆市金盾橡胶制品有限公司 一种轮胎复合挤出生产线的打孔输送机
CN205466413U (zh) * 2016-01-28 2016-08-17 漯河市邦威橡胶有限公司 胶用切割机
CN205671421U (zh) * 2016-04-19 2016-11-09 中国水产舟山海洋渔业公司 鱿鱼切片机
CN207593896U (zh) * 2017-11-06 2018-07-10 河南伯爵液压科技发展有限公司 一种橡胶切条机
CN208409984U (zh) * 2018-06-20 2019-01-22 厦门晶欣电子有限公司 一种全自动pcb分板机
CN208629530U (zh) * 2018-07-10 2019-03-22 南宁市贺欧食品有限责任公司 猪肉切条机
CN208645543U (zh) * 2018-08-10 2019-03-26 马鞍山市威利坚机械科技有限公司 一种轮胎冠带层分切机构用分切下刀
CN111216271A (zh) * 2018-11-23 2020-06-02 蔡美 一种废轮胎颗粒、胶带分切一体机
JP2020141633A (ja) * 2019-03-08 2020-09-10 株式会社徳尾商事 食材用切断機
DE102019204477A1 (de) * 2019-03-29 2020-10-01 Multivac Sepp Haggenmüller Se & Co. Kg Längsschneidung mit integrierter Förderrolle
CN111268489A (zh) * 2020-02-13 2020-06-12 付桂侠 一种间距可调分条设备

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