CN112411214A - 一种涤棉混纺织物面料特深色生产工艺 - Google Patents

一种涤棉混纺织物面料特深色生产工艺 Download PDF

Info

Publication number
CN112411214A
CN112411214A CN202011293259.1A CN202011293259A CN112411214A CN 112411214 A CN112411214 A CN 112411214A CN 202011293259 A CN202011293259 A CN 202011293259A CN 112411214 A CN112411214 A CN 112411214A
Authority
CN
China
Prior art keywords
temperature
fabric
polyester
dyeing
drying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011293259.1A
Other languages
English (en)
Inventor
邓小红
石建峰
朱凤英
杨湘钰
陈军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jihua 3542 Textile Co Ltd
Original Assignee
Jihua 3542 Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jihua 3542 Textile Co Ltd filed Critical Jihua 3542 Textile Co Ltd
Priority to CN202011293259.1A priority Critical patent/CN112411214A/zh
Publication of CN112411214A publication Critical patent/CN112411214A/zh
Pending legal-status Critical Current

Links

Images

Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D06P3/8238—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
    • D06P3/8247—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye using dispersed and vat, sulfur or indigo dyes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B7/00—Mercerising, e.g. lustring by mercerising
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C9/00—Singeing
    • D06C9/02—Singeing by flame
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/12—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
    • D06M11/40—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table combined with, or in absence of, mechanical tension, e.g. slack mercerising
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/30—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using sulfur dyes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34—Material containing ester groups
    • D06P3/52—Polyesters
    • D06P3/54—Polyesters using dispersed dyestuffs
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58—Material containing hydroxyl groups
    • D06P3/60—Natural or regenerated cellulose
    • D06P3/6025—Natural or regenerated cellulose using vat or sulfur dyes

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Coloring (AREA)

Abstract

一种涤棉混纺织物面料特深色生产工艺，其工艺步骤为:放缝→烧毛→退浆氧漂→丝光→定型→热熔→轧染→皂（水）洗→热水洗→拉幅→预缩（成品检验），该工艺是利用市场现有且容易获得的染化料，经过多种染料进行不同比例的配伍混合，并对相应工艺参数和路线进行优化，生产工艺科学合理，改善目前印染行业中对涤棉混纺织物特深色产品存在的缺陷与不足，且生产周期短，效率高，可节约常规特深色染色方法所用分散染料及还原染料的30%‑40%，解决了印染行业对涤棉混纺织物特深色产品色牢度差的技术难题，能够减少印染污水的排放，提高了涤棉混纺织物特深色产品的质量，提升企业产品竞争力。

Description

一种涤棉混纺织物面料特深色生产工艺
技术领域
本发明涉及纺织印染技术领域，具体说是一种涤棉混纺织物面料特深色染色生产工艺。
背景技术
涤棉混纺织物是我国在20世纪60年代初期开发的一个纺织品种，是由涤纶纤维与棉纤维混合纺织而成。这种纺织品服用面料既有涤纶的风格又有棉织物的长处，具有挺拔、不易皱折、易洗、快干、耐穿的特点，深受广大消费者的喜爱；在干、湿情况下弹性和耐磨性都较好，尺寸稳定，缩水率小，所以成为普通服装面料的首选。当前，此种混纺面料已由原先的65%涤纶与35%棉的比例，发展出60:40、55:45、50:50、40:60、35:65以及20:80等多种不同比例的产品，分别应用于服装外衣、衬衣、家纺床品等。
但由于涤纶纤维与棉纤维上染的特性不同，其混纺织物需分别对涤纶纤维和棉纤维进行染色，在染涤纶纤维时，对棉纤维的上染得色造成影响；对棉纤维上染时，对涤纶纤维的得色造成影响，使得涤棉混纺织物不容易获得完美的特深色如黑色、深藏青等。而为了达到这一目的，很多印染企业往往会采取加大染料处方中染化料用量的方式，在经过两步两浴法的生产流程获得；但这一方法虽然能够勉强利用染化料的堆积上染获得特深色的产品，却存在着后续家庭洗涤掉色、氯漂褪色严重等色牢度较差的弊病；同时，两步两浴法的生产流程，工艺繁琐复杂，生产能源成本高，生产周期长，排污量大。
发明内容
本发明的目的是改善目前印染行业中涤棉混纺织物特深色面料生产工艺以及产品存在的不足，利用市场现有且容易获得的染化料，研发出一种能够对涤棉混纺织物面料特深色生产工艺，该工艺具有染化料用量低、生产成本低，生产周期短效率高（两浴一步法）、色牢度好，耐氯漂、染色稳定性好等显著优点；经此工艺染出的特深色产品能具有良好的色深度及很好的色牢度与耐氯漂的性能指标。
本发明的技术方案是：一种涤棉混纺织物面料特深色生产工艺，包括放缝、退浆、氧漂、丝光、定型、热熔、轧染、皂洗、热水洗、拉幅、预缩；其中热熔、轧染工序主要包括：浸轧染液→红外线预烘→1#热风预烘→2#热风预烘→烘干机烘干→高温焙烘→浸轧同浴液→湿蒸箱（促染液）→干蒸箱（还原液）→1#室温水洗→2#室温水洗→1#氧化→2#氧化→1#高温皂洗→2#高温皂洗→1#热水洗→2#热水洗→3#热水洗→烘干工艺步骤。
所述的一种涤棉混纺织物面料特深色生产工艺，在涤棉混纺织物上染特深色时，优选市场易购的分散、还原及特殊的液体硫化染料等，按照染料处方分别制成染液，其中还原料与特殊的液体硫化染料混合到一起制成同浴染液，然后经过热熔轧染两浴一步法工艺后，获得特深色的涤棉混纺织物产品。该工艺可以通过调整几种染料用量的比例，适用于不同比例的涤棉混纺织物上染特深色。
所述的一种涤棉混纺织物面料特深色生产工艺，其方法步骤如下：
1、放缝：将涤棉混纺织物的坯布用包缝机缝接在一起，针码为30-35针/10CM；
2、烧毛:气体烧毛，火口一正一反，车速90－100米/分； 3、低温退浆氧漂：用烧碱NaOH（28°Be′）350L加低温精炼剂10KG加双
氧水（H2O2）50KG合成1000L配置成氧漂工作液（pH值9-10），织物充分浸透常温工作液后经均匀轧压进入汽蒸箱汽蒸，汽蒸箱温度为60-80℃，汽蒸时间50-60分钟，80-85℃充分水洗，烘干；
4、丝光：NaOH 200-24g/L,室温两浸两轧，再次浸轧50-55℃、80-90 g/LNaOH，扩幅，80-85℃去碱箱去碱，4格80-85℃热水洗，再经室温水洗（加醋酸调节织物PH6-8），烘干；
5、定型：烘房温度:180-200℃,时间50-60秒，下机幅宽按工艺要求；
6、热熔：织物浸轧分散染料染液经过红外线预烘、热风箱烘燥、烘干机烘干、焙烘箱焙烘；热风烘燥温度90-105℃；焙烘温度：205-210℃；
7、悬浮体轧染：织物浸轧染液由还原染料与硫化染料混合配置成的同浴液，然后进入湿蒸箱（湿蒸箱内有用适量同浴液与硫化碱、棉用匀染剂、渗透剂BBN混合制成的促染液），湿蒸箱温度95-98℃；然后进入有还原液封口的干蒸箱，干蒸箱温度：100-102℃；出干蒸箱经过两个常温水洗槽洗去织物表面残液后进入两个氧化槽充分氧化，两个氧化槽内有氧化液，氧化液浓度【O】2.0-2.2g/L；
8、高温皂洗：在温度为90-95℃、酸性皂洗剂10KG+螯合分散剂2KG合成400L皂洗液的两个高温皂洗箱内皂洗，保持皂洗液续料；
9、热水洗：1#水洗槽温度90-95℃，2#水洗槽温度85-90℃，3#水洗槽温度80-85温度℃；上淋下溢、充分水洗，烘干机烘干；
10、拉幅：幅宽按照用户要求；拉幅的同时可根据用户要求对织物进行功能性整理；
11、预缩：按照用户要求或标准要求进行预缩；最后进行成品检验。
本发明的有益效果是：一种涤棉混纺织物面料特深色生产工艺,是利用市场现有且容易获得的染化料，经过多种染料进行不同比例的配伍混合，并对相应工艺参数和路线进行优化，生产工艺科学合理，生产周期短、效率高，成功改善目前印染行业中对涤棉混纺织物特深色产品存在的缺陷与不足，解决了印染行业对涤棉混纺织物特深色产品色牢度差的技术难题，可节约常规特深色染色方法所用分散染料及还原染料的30%-40%，且原材料获得渠道容易，同时能够减少印染污水的排放，降低污水中的废染液含量，提高涤棉混纺织物面料特深色产品的质量和企业产品竞争力。
附图说明
下面结合附图和实施例对本发明作进一步说明：
图1是本发明的工艺步骤路线图。
具体实施方式
在本发明给出图1的实施例生产工艺步骤中，以32×32T65/C35涤棉黑色斜纹布为例,其具体方法步骤如下：
1、放缝：将涤棉混纺面料坯布用包缝机缝接在一起，针码为30-35针/10CM；
2、烧毛:气体烧毛，火口一正一反，车速90－100米/分； 3、低温退浆氧漂：用烧碱NaOH（28°Be′）350L加低温精炼剂10KG加双
氧水（H2O2）50KG合成1000L配置成氧漂工作液（pH值9-10），织物充分浸透常温工作液后经均匀轧压进入汽蒸箱汽蒸，汽蒸箱温度为60-80℃，汽蒸时间50-60分钟，80-85℃充分水洗，烘干；
4、丝光：NaOH 200-24g/L,室温两浸两轧，再次浸轧50℃、80-90 g/LNaOH，扩幅，80-85℃去碱箱去碱，4格80-85℃热水洗，再经室温水洗（加醋酸调节织物PH6-8），烘干；
5、定型：烘房温度:190-200℃,时间50-60秒，下机幅宽按工艺要求；
6、热熔：织物浸轧染液，经红外线预烘、热风预烘、烘干机、焙烘箱焙烘；
a、在配置分散染料染液时，按照小样处方分别称量分散染料进行配制，配制的分散染液中加入渗透剂BBN 及匀染剂BOF适量，分别称重混合搅拌均匀制成分散染液；
b、配置分散染液配方见下表：
Figure 100805DEST_PATH_IMAGE001
C、2组红外线预烘全开，1#热风烘干温度90-95℃，2#热风烘干温度100-105℃；烘干机汽压1-1.2MPa；焙烘箱焙烘温度208-210℃；
7、悬浮体轧染：织物浸轧染液，经湿蒸箱、干蒸箱、室温水洗槽、氧化槽、皂洗箱、水洗槽、烘干机工序；
a、在配置轧染同浴染液时，按照小样处方分别称量还原染料及特殊的液体硫化染料配制混合成同浴染液；选取配制的还原/硫化染料同浴染液适量，加入渗透剂BBN及棉纤维用匀染剂适量，混合搅拌均匀配置成湿蒸箱促染液；还原液由烧碱（28°Bé）、保险粉（Na2S2O4）以及绿色还原剂T-50加水配置而成；
b、轧染机所用各类染液配方见下表：
Figure 367838DEST_PATH_IMAGE001
c、湿蒸箱采取高给液方式，温度95-98℃，时间10-15分钟；干蒸箱用还原液封口，温度105-110℃，湿度70-80%，汽蒸时间30-35分钟；
d、织物进入氧化槽充分氧化，氧化浓度【O】2.0-2.2g/L；
8、高温皂洗：在温度为90-95℃、酸性皂洗剂10KG+螯合分散剂2KG合成400L皂洗液的两个高温皂洗箱内皂洗，保持皂洗液续料；
9、热水洗：1#水洗槽温度90-95℃，2#水洗槽温度85-90℃，3#水洗槽温度80-85温度℃；上淋下溢、充分水洗，烘干机烘干；
10、拉幅：幅宽按照用户要求确定，拉幅的时可对织物进行普通功能性整理；
11、预缩：根据用户要求或标准要求对产品进行预缩整理，进行成品检验。

Claims (1)

1.一种涤棉混纺织物面料特深色生产工艺，其方法步骤如下：
（1）放缝：将涤棉混纺织物的坯布用包缝机缝接在一起，针码为30-35针/10CM；
（2）烧毛:气体烧毛，火口一正一反，车速90－100米/分；
（3）低温退浆氧漂：用烧碱NaOH（28°Be′）350L加低温精炼剂10KG加双
氧水（H2O2）50KG合成1000L配置成氧漂工作液（pH值9-10），织物充分浸透常温工作液后经均匀轧压进入汽蒸箱汽蒸，汽蒸箱温度为60-80℃，汽蒸时间50-60分钟，80-85℃充分水洗，烘干；
（4）丝光：NaOH 200-24g/L,室温两浸两轧，再次浸轧50-55℃、80-90 g/LNaOH，扩幅，80-85℃去碱箱去碱，4格80-85℃热水洗，再经室温水洗加醋酸调节织物PH6-8，烘干；
（5）定型：烘房温度:180-200℃,时间50-60秒，下机幅宽按工艺要求；
（6）热熔：织物浸轧分散染料染液经过红外线预烘、热风箱烘燥、烘干机烘干、焙烘箱焙烘；热风烘燥温度90-105℃；焙烘温度：205-210℃；
（7）悬浮体轧染：织物浸轧由还原染料与硫化染料混合配置成的同浴液，然后进入湿蒸箱；湿蒸箱内有用适量同浴液与硫化碱、棉用匀染剂、渗透剂BBN混合制成的促染液，湿蒸箱温度95-98℃；然后进入有还原液封口的干蒸箱，干蒸箱温度：100-102℃；出干蒸箱经过两个常温水洗槽洗去织物表面残液后进入两个氧化槽充分氧化，两个氧化槽内有氧化液，氧化液浓度【O】2.0-2.2g/L；
（8）高温皂洗：在温度为90-95℃、酸性皂洗剂10KG+螯合分散剂2KG合成400L皂洗液的两个高温皂洗箱内皂洗，保持皂洗液续料；
（9）热水洗：1#水洗槽温度90-95℃，2#水洗槽温度85-90℃，3#水洗槽温度80-85温度℃；上淋下溢、充分水洗，烘干机烘干；
（10）拉幅：幅宽按照用户要求；拉幅的同时可根据用户要求对织物进行功能性整理；
（11）预缩：按照用户要求或标准要求进行预缩；最后进行成品检验。
CN202011293259.1A 2020-11-18 2020-11-18 一种涤棉混纺织物面料特深色生产工艺 Pending CN112411214A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011293259.1A CN112411214A (zh) 2020-11-18 2020-11-18 一种涤棉混纺织物面料特深色生产工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011293259.1A CN112411214A (zh) 2020-11-18 2020-11-18 一种涤棉混纺织物面料特深色生产工艺

Publications (1)

Publication Number Publication Date
CN112411214A true CN112411214A (zh) 2021-02-26

Family

ID=74772972

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011293259.1A Pending CN112411214A (zh) 2020-11-18 2020-11-18 一种涤棉混纺织物面料特深色生产工艺

Country Status (1)

Country Link
CN (1) CN112411214A (zh)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113832746A (zh) * 2021-09-10 2021-12-24 际华三五四二纺织有限公司 一种锦棉混纺织物高日晒特浅色产品的生产方法
CN113930982A (zh) * 2021-11-24 2022-01-14 鲁丰织染有限公司 涤棉深色织物分散/活性染料一浴法染色工艺
CN113957731A (zh) * 2021-11-24 2022-01-21 鲁丰织染有限公司 改善纤维素纤维与涤混纺的深色面料皂洗溶液牢度的工艺

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101768876A (zh) * 2008-12-31 2010-07-07 福建协盛协丰印染实业有限公司 还原洗褪染色工艺
CN103572465A (zh) * 2013-09-26 2014-02-12 浙江大港印染有限公司 一种防羽绒面料的制备方法
CN104358141A (zh) * 2014-11-05 2015-02-18 常熟市立丹纺织品有限公司 一种涤棉分散浴法染色工艺
CN106087463A (zh) * 2016-06-08 2016-11-09 安徽亚源印染有限公司 一种涤棉混纺织物分散还原染色工艺
CN106223003A (zh) * 2016-07-29 2016-12-14 安徽亚源印染有限公司 一种涤棉混纺纤维织物的染整工艺

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101768876A (zh) * 2008-12-31 2010-07-07 福建协盛协丰印染实业有限公司 还原洗褪染色工艺
CN103572465A (zh) * 2013-09-26 2014-02-12 浙江大港印染有限公司 一种防羽绒面料的制备方法
CN104358141A (zh) * 2014-11-05 2015-02-18 常熟市立丹纺织品有限公司 一种涤棉分散浴法染色工艺
CN106087463A (zh) * 2016-06-08 2016-11-09 安徽亚源印染有限公司 一种涤棉混纺织物分散还原染色工艺
CN106223003A (zh) * 2016-07-29 2016-12-14 安徽亚源印染有限公司 一种涤棉混纺纤维织物的染整工艺

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
常州丝绸印染厂: "深色涤/棉布热溶染色", 《印染》 *
李淼官: "竹/棉/涤混纺弹力织物的染整加工", 《印染》 *
李玉华等: "深蓝色涤棉工装织物染整生产", 《印染》 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113832746A (zh) * 2021-09-10 2021-12-24 际华三五四二纺织有限公司 一种锦棉混纺织物高日晒特浅色产品的生产方法
CN113930982A (zh) * 2021-11-24 2022-01-14 鲁丰织染有限公司 涤棉深色织物分散/活性染料一浴法染色工艺
CN113957731A (zh) * 2021-11-24 2022-01-21 鲁丰织染有限公司 改善纤维素纤维与涤混纺的深色面料皂洗溶液牢度的工艺
CN113957731B (zh) * 2021-11-24 2023-08-18 鲁丰织染有限公司 改善纤维素纤维与涤混纺的深色面料皂洗溶液牢度的工艺
CN113930982B (zh) * 2021-11-24 2023-08-22 鲁丰织染有限公司 涤棉深色织物分散/活性染料一浴法染色工艺

Similar Documents

Publication Publication Date Title
CN112411214A (zh) 一种涤棉混纺织物面料特深色生产工艺
CN102304862B (zh) 一种纯棉或涤棉牛仔布的印制工艺
CN106012610B (zh) 一种涤棉混纺针织物的染色方法
CN101525851A (zh) 一种活性染料超短快速染色固色工艺技术方法
CN104762839B (zh) 尼龙/涤纶弹力针织面料的低温染色工艺
CN101492880B (zh) 活性染料染前预处理助剂进行染色处理的方法
CN103965653B (zh) 后丝光复合型活性染料及其染色方法和用途
CN104213441B (zh) 用于去除化学浆和低聚物的坯布染色生产方法
CN106939515B (zh) 一种牛仔面料生产中球经丝光工艺及高效丝光渗透剂的制备
CN102852013A (zh) 涤/棉混纺面料分散/还原印花工艺
CN109837771A (zh) 一种t/c织物分散、活性染色生产的工艺
CN102071583B (zh) 匹染面料的染色工艺
CN106757658A (zh) 一种家纺异密织物的设计织造及染整处理方法
CN106436269A (zh) 一种服装面料的染整工艺
CN110939002A (zh) 一种涤棉混纺面料及其制备方法和应用
CN105463876B (zh) 一种还原染料与水溶性硫化染料同浴成衣染色工艺
CN1962995A (zh) 一种色织后漂高档衬衫面料的染整工艺
CN102912661B (zh) 一种织物的固色处理方法
CN106012587A (zh) 一种还原染料悬浮体湿短蒸轧染染色工艺
CN103243573B (zh) 一种用于仿记忆面料的印染工艺
CN102912654B (zh) 一种织物的染色方法
CN109853266A (zh) 一种TR织物稳定分散染色pH值的生产工艺
CN111675925B (zh) 一种混合染料及利用其超临界co2无水拼色的方法
CN109706754A (zh) 一种织物的活性染料无盐染色方法
CN108755197A (zh) 纯棉活性无盐染色面料及其染整工艺

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20210226

WD01 Invention patent application deemed withdrawn after publication