CN112403815B - Automatic insulator assembling equipment - Google Patents
Automatic insulator assembling equipment Download PDFInfo
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- CN112403815B CN112403815B CN202011149860.3A CN202011149860A CN112403815B CN 112403815 B CN112403815 B CN 112403815B CN 202011149860 A CN202011149860 A CN 202011149860A CN 112403815 B CN112403815 B CN 112403815B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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Abstract
The invention relates to the technical field of insulator assembly and manufacture, in particular to automatic insulator assembly equipment which comprises a workbench, wherein a plurality of stations are arranged on the workbench, the same workpiece shifting device is arranged on the same side of the stations, a feeding conveying belt and a discharging conveying belt are respectively arranged on two sides of the workpiece shifting device, two groups of workpiece spinning units and workpiece overturning units are arranged between the feeding conveying belt and the discharging conveying belt, the workpiece spinning units and the workpiece overturning units are arranged corresponding to the stations, the two groups of workpiece spinning units are respectively arranged on two sides of the workpiece overturning unit, and workpieces sequentially flow on the feeding conveying belt, the stations, the workpiece shifting device and the discharging conveying belt. Compared with the prior art, the automatic insulator assembling equipment provided by the invention has the advantages that automatic feeding and blanking are adopted, the front side and the back side are operated simultaneously, the precise dispensing machine is adopted for automatic dispensing, the consistency of the glue amount is ensured, the servo system is used for automatic spinning, the accuracy of the spinning depth and the force is ensured, the labor is saved, the working efficiency is improved, and the product percent of pass is high.
Description
Technical Field
The invention relates to the technical field of insulator assembling and manufacturing, in particular to automatic insulator assembling equipment.
Background
In the prior art, the insulator and the insert are assembled, glue is dispensed by a manual glue gun, glue amount is not accurately controlled, sometimes glue is less, insert embedding force is insufficient, glue overflow is caused due to the fact that the glue amount is large, and subsequent manual wiping is needed. The manual spinning inserts, the uniformity of spinning depth and dynamics can not be guaranteed, thereby causing badness. The insulator is divided into an upper surface and a lower surface by 2 surfaces, the manual repeated work is complicated, the labor is consumed, and the production efficiency is low.
Disclosure of Invention
In order to solve the technical problems, the invention provides automatic insulator assembling equipment which solves the problems of low product yield and low production efficiency.
The technical scheme adopted by the invention is as follows: the utility model provides an insulator automatic assembly equipment, the key lies in: the automatic feeding device comprises a workbench, be equipped with a plurality of stations on the workstation, it is a plurality of the station homonymy is equipped with same work piece shifter, work piece shifter's both sides are equipped with material loading conveyer belt and exit conveyor respectively, be equipped with two sets of work piece spinning unit and work piece upset unit between material loading conveyer belt and the exit conveyor, work piece spinning unit and work piece upset unit with the station corresponds the setting, and is two sets of work piece spinning unit sets up respectively the both sides of work piece upset unit, the work piece circulates on material loading conveyer belt, a plurality of stations, work piece shifter and exit conveyor in proper order.
Preferably, the station is five, five the station is along the length direction of work piece shift unit sets gradually, the material loading conveyer belt is close to first station setting, exit conveyor belt is close to fifth station setting, work piece spinning unit is including gluing unit and nut material loading unit, and is first station and fourth the station correspondence is equipped with a little the unit, and is the second station and fifth the station correspondence is equipped with nut material loading unit, and the third the station correspondence is equipped with work piece upset unit. The effect of this scheme is to adopt automatic feeding and unloading, and the positive and negative simultaneous operation saves the manual work, improves work efficiency.
Preferably, the workpiece shifting device comprises a fixing frame arranged on the workbench, a bar moving frame is horizontally arranged at the upper part of the fixing frame, the bar moving frame is connected with the fixing frame in a sliding mode, the dispensing unit, the nut feeding unit and the workpiece overturning unit are sequentially arranged along the length direction of the bar moving frame, a plurality of positioning suckers and hollow yielding suckers are arranged on the bar moving frame, and the positioning suckers and the hollow yielding suckers are arranged at intervals. The effect of this scheme is can need not to change the sucking disc, can absorb corresponding diameter respectively for 60mm of phi, phi 50mm, phi 30mm and phi 25 mm's insulator.
Preferably, the nut feeding unit includes nut loading attachment and transports frame, be equipped with horizontal guide on the transport frame, sliding connection has vertical guide rail on the horizontal guide rail, vertical guide rail is driven by servo motor and is in linear sliding on the horizontal guide rail, sliding connection is horizontal spinning board on the vertical guide rail, horizontal spinning board is driven by servo motor and is in linear sliding on the vertical guide rail, horizontal spinning board's lower surface is equipped with at least one nut clamp and gets the cylinder, the nut clamp get the cylinder with the nut loading attachment is located transport frame's homonymy, horizontal spinning board's upper surface is equipped with rotates motor one, rotate motor one and keep away from nut loading attachment the nut clamp is got the cylinder drive and is connected. The effect of this scheme is that can follow nut loading attachment and get the nut and assemble with the insulator, guarantees that nut spinning depth and dynamics guarantee unanimity.
Preferably, the workbench is provided with a plurality of nut guide blocks, and the nut guide blocks are uniformly arranged along the length direction of the horizontal guide rail. The effect of this scheme is that can be directed against the nut of different models, select nut to lead positive piece, guarantee that the nut position is correct when inlaying soon.
Preferably, the workpiece overturning unit comprises an overturning frame arranged on the workbench, a first front air feeding cylinder is arranged on the overturning frame, a piston rod of the first front air feeding cylinder horizontally extends out to be connected with a moving seat, a second rotating motor is arranged on the moving seat, and a workpiece clamping cylinder is connected to an output shaft of the second rotating motor. The effect of this scheme is that the work piece can be overturned.
Preferably, two clamping arms of the workpiece clamping cylinder are respectively connected with a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are arranged oppositely, the first clamping plate is provided with a positioning clamping groove, and the second clamping plate is provided with a positioning column. The effect of this scheme can be according to the model of insulator, selects the second splint that the reference column size is different, through establishing insulator upper portion card in the locating clip groove, the bottom of insulator is worn to establish and is fixed in the reference column.
Preferably, the glue dispensing unit comprises a second front feeding cylinder arranged on the workbench, a piston rod of the second front feeding cylinder horizontally extends out to be connected with a glue spraying frame, and a glue dispenser is arranged on the glue spraying frame. The effect of this scheme is can spout gluey ware and send to the insulator and spout gluey processing position and carry out the point and glue, and the point is glued and is accomplished, and the action that resets to the accurate volume of gluing of controlling.
Preferably, the two sides of the feeding conveyor belt are detachably connected with guide baffles, a feeding channel is formed between the two guide baffles, the length direction of the feeding channel is consistent with the length direction of the feeding conveyor belt, the feeding conveyor belt is provided with a regulating cylinder and a positioning baffle, a piston rod of the regulating cylinder horizontally extends and is connected with a V-shaped regulating block, and the V-shaped regulating block and the positioning baffle are located on the two sides of a discharge port of the feeding channel. The effect of this scheme is that regular cylinder promotes the whole piece of V-arrangement rule to fix a position the insulator, is convenient for fix a position the accurate insulator that absorbs of suction head.
Preferably, the nut loading attachment includes the barrel, the bottom of barrel is equipped with the vibration dish, the nozzle department of barrel is equipped with the bore regulating part. The effect of this scheme can be according to the nut model regulation discharge gate size.
Has the advantages that: compared with the prior art, the automatic insulator assembling equipment provided by the invention has the advantages that automatic feeding and blanking are adopted, the front side and the back side are operated simultaneously, the precise dispensing machine is adopted for automatic dispensing, the consistency of the glue amount is ensured, the servo system is used for automatic spinning, the accuracy of the spinning depth and the force is ensured, the labor is saved, the working efficiency is improved, and the product percent of pass is high.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a nut feeding unit;
fig. 3 is a schematic structural diagram of the workpiece turnover unit.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the present invention will be described in detail below with reference to the accompanying tables and specific embodiments.
As shown in fig. 1-3, an automatic insulator assembling device comprises a workbench 1, wherein five stations are arranged on the workbench 1, the same workpiece shifting device 2 is arranged on the same side of the five stations, a feeding conveyor belt 3 and a discharging conveyor belt 4 are respectively arranged on two sides of the workpiece shifting device 2, two groups of workpiece spinning units and workpiece overturning units 6 are arranged between the feeding conveyor belt 3 and the discharging conveyor belt 4, each workpiece spinning unit comprises a dispensing unit 5 and a nut feeding unit 7, the five stations are sequentially arranged along the length direction of the workpiece shifting device 2, the feeding conveyor belt 3 is arranged close to a first station, the discharging conveyor belt 4 is arranged close to a fifth station, the dispensing unit 5 is correspondingly arranged on the first station and the fourth station, and the nut feeding unit 7 is correspondingly arranged on the second station and the fifth station, the third station is correspondingly provided with the workpiece overturning unit 6, and workpieces sequentially flow on the feeding conveyor belt 3, the plurality of stations, the workpiece shifting device 2 and the discharging conveyor belt 4;
the workpiece spinning unit comprises a dispensing unit 5 and a nut feeding unit 7, the workpiece shifting device 2 comprises a fixed frame 21 arranged on the workbench 1, a bar-shaped moving frame 22 is horizontally arranged at the upper part of the fixed frame 21, the bar-shaped moving frame 22 is in sliding connection with the fixed frame 21, the bar-shaped moving frame 22 moves up and down relative to the fixed frame 21, the dispensing unit 5, the nut feeding unit 7 and the workpiece overturning unit 6 are sequentially arranged along the length direction of the bar-shaped moving frame 22, a plurality of positioning suckers 23 and hollow abdicating suckers 24 are arranged on the bar-shaped moving frame 22, and the positioning suckers 23 and the hollow abdicating suckers 24 are arranged at intervals;
the nut feeding unit 7 comprises a nut feeding device 71 and a transfer frame 72, the nut feeding device 71 comprises a cylinder body, the bottom of the cylinder body is provided with a vibrating disk 711, the cylinder opening of the cylinder body is provided with a caliber adjusting part 712, a horizontal guide rail 73 is arranged on the transfer frame 72, a vertical guide rail 74 is connected on the horizontal guide rail 73 in a sliding way, the vertical guide rail 74 is driven by a servo motor to slide linearly on the horizontal guide rail 73, the vertical guide rail 74 is connected with a horizontal rotary pressing plate 75 in a sliding way, the horizontal rotary pressing plate 75 is driven by a servo motor to slide linearly on the vertical guide rail 74, the lower surface of the horizontal rotary press plate 75 is provided with at least one nut clamping cylinder 76, the nut clamping cylinder 76 and the nut feeding device 71 are located on the same side of the transfer frame 72, a first rotating motor is arranged on the upper surface of the horizontal spinning plate 75 and is in driving connection with the nut clamping cylinder 76 far away from the nut feeding device 71; a plurality of nut guide blocks 8 are arranged on the workbench 1, and the nut guide blocks 8 are uniformly arranged along the length direction of the horizontal guide rail 73;
the workpiece overturning unit 6 comprises an overturning frame arranged on the workbench 1, a first front air supply cylinder 62 is arranged on the overturning frame, a piston rod of the first front air supply cylinder 62 horizontally extends out and is connected with a moving seat 61, a second rotating motor is arranged on the moving seat 61, an output shaft of the second rotating motor is connected with a workpiece clamping cylinder 63, two clamping arms of the workpiece clamping cylinder 63 are respectively connected with a first clamping plate 9 and a second clamping plate 10, the first clamping plate 9 and the second clamping plate 10 are arranged oppositely, a positioning clamping groove 91 is formed in the first clamping plate 9, and a positioning column 101 is arranged on the second clamping plate 10;
the glue dispensing unit 5 comprises a second forward air cylinder 52 arranged on the workbench 1, a piston rod of the second forward air cylinder 52 horizontally extends out to be connected with a glue spraying frame 51, and a glue dispenser 53 is mounted on the glue spraying frame 51;
the utility model discloses a quick change material guide device, including material loading conveyer belt 3, guide baffle 31, two can be dismantled to the both sides of material loading conveyer belt 3 form the guide passageway between the guide baffle 31, the length direction of guide passageway with the length direction of material loading conveyer belt 3 is unanimous, the width of guide passageway can be adjusted according to the model of insulator, just be equipped with regular cylinder 32 and positioning baffle 33 on the material loading conveyer belt 3, the piston rod level of regular cylinder 32 is stretched out and is connected with the regular piece 34 of V-arrangement, the regular piece 34 of V-arrangement and positioning baffle 33 are located the both sides of the discharge gate of guide passageway, positioning baffle 33 can dismantle with material loading conveyer belt 3 and be connected, can carry out quick replacement according to the product.
When the device is used, the width of the material guide channel is adjusted according to the type of the insulator, the insulator is output from the material guide channel through the feeding conveyor belt 3, the V-shaped regulating block 34 pushes the insulator to be positioned, the positioning sucker 23 transfers the insulator to a first station, the glue dispenser 53 dispenses one surface of the insulator, the hollow abdicating sucker 24 transfers the glued insulator to a second station, the nut clamping cylinder 76 clamps the nut from the nut feeding device 71 and transfers the nut to the second station to be assembled with the insulator, the hollow abdicating sucker 24 transfers the assembled workpiece to a third station, the workpiece clamping cylinder 63 clamps the workpiece and then turns over, the positioning sucker 23 transfers the workpiece to a fourth station, the glue dispenser 53 dispenses the other surface of the insulator, the hollow abdicating sucker 24 transfers the glued insulator to a fifth station, the nut clamping cylinder 76 clamps the nut from the nut feeding device 71 and transfers the nut to the fifth station to be assembled with the insulator, the hollow abdicating sucker 24 transfers the workpiece with the two assembled surfaces to the discharging conveyor belt 4, and the automation degree is high.
Finally, it should be noted that the above-mentioned description is only a preferred embodiment of the present invention, and those skilled in the art can make various similar representations without departing from the spirit and scope of the present invention.
Claims (6)
1. The utility model provides an insulator automatic assembly equipment which characterized in that: the automatic feeding device comprises a workbench (1), wherein a plurality of stations are arranged on the workbench (1), the same workpiece shifting device (2) is arranged on the same side of the stations, a feeding conveyor belt (3) and a discharging conveyor belt (4) are respectively arranged on two sides of the workpiece shifting device (2), two groups of workpiece spinning units and workpiece overturning units (6) are arranged between the feeding conveyor belt (3) and the discharging conveyor belt (4), the workpiece spinning units and the workpiece overturning units (6) are arranged corresponding to the stations, the two groups of workpiece spinning units are respectively arranged on two sides of the workpiece overturning unit (6), and workpieces sequentially flow on the feeding conveyor belt (3), the stations, the workpiece shifting device (2) and the discharging conveyor belt (4); the number of the stations is five, the five stations are sequentially arranged along the length direction of the workpiece shifting device (2), the feeding conveyor belt (3) is arranged close to the first station, the discharging conveyor belt (4) is arranged close to the fifth station, the workpiece spinning unit comprises a dispensing unit (5) and a nut feeding unit (7), the dispensing unit (5) is correspondingly arranged on the first station and the fourth station, the nut feeding unit (7) is correspondingly arranged on the second station and the fifth station, and the workpiece overturning unit (6) is correspondingly arranged on the third station; the workpiece shifting device (2) comprises a fixed frame (21) arranged on the workbench (1), a bar-shaped moving frame (22) is horizontally arranged at the upper part of the fixed frame (21), the bar-shaped moving frame (22) is in sliding connection with the fixed frame (21), the dispensing unit (5), the nut feeding unit (7) and the workpiece overturning unit (6) are sequentially arranged along the length direction of the bar-shaped moving frame (22), a plurality of positioning suckers (23) and hollow abdicating suckers (24) are arranged on the bar-shaped moving frame (22), and the positioning suckers (23) and the hollow abdicating suckers (24) are arranged at intervals; the nut feeding unit (7) comprises a nut feeding device (71) and a transfer frame (72), a horizontal guide rail (73) is arranged on the transfer frame (72), a vertical guide rail (74) is connected on the horizontal guide rail (73) in a sliding way, the vertical guide rail (74) is driven by a servo motor to slide linearly on the horizontal guide rail (73), the vertical guide rail (74) is connected with a horizontal rotary pressing plate (75) in a sliding way, the horizontal rotary pressing plate (75) is driven by a servo motor to slide on the vertical guide rail (74) in a straight line, the lower surface of the horizontal spinning plate (75) is provided with at least one nut clamping cylinder (76), the nut clamping cylinder (76) and the nut feeding device (71) are positioned on the same side of the transfer frame (72), the upper surface of the horizontal spinning plate (75) is provided with a first rotating motor, and the first rotating motor is in driving connection with the nut clamping cylinder (76) far away from the nut feeding device (71); the glue dispensing unit (5) comprises a second front air feeding cylinder (52) arranged on the workbench (1), a piston rod of the second front air feeding cylinder (52) horizontally extends out to be connected with a glue spraying frame (51), and a glue dispenser (53) is installed on the glue spraying frame (51).
2. The automatic insulator assembling device according to claim 1, wherein: the workbench (1) is provided with a plurality of nut guide blocks (8), and the nut guide blocks (8) are uniformly arranged along the length direction of the horizontal guide rail (73).
3. The automatic insulator assembling device according to claim 1, wherein: work piece upset unit (6) are including establishing roll-over stand on workstation (1), install first preceding cylinder (62) of sending on the roll-over stand, the piston rod level of first preceding cylinder (62) of sending stretches out to be connected with removes seat (61), install rotation motor two on removing seat (61), the output shaft of rotation motor two has the work piece to press from both sides and gets cylinder (63).
4. An automatic insulator assembling device according to claim 3, wherein: two centre gripping arms of cylinder (63) are got to the work piece clamp are connected with first splint (9) and second splint (10) respectively, first splint (9) and second splint (10) are just to setting up, location clamp groove (91) have been seted up on first splint (9), be equipped with reference column (101) on second splint (10).
5. The automatic insulator assembling device according to claim 1, wherein: the utility model discloses a material guide device, including material loading conveyer belt (3), material loading conveyer belt (3) and positioning baffle (33), the both sides of material loading conveyer belt (3) can be dismantled and be connected with guide baffle (31), two form the guide passageway between guide baffle (31), the length direction of guide passageway with the length direction of material loading conveyer belt (3) is unanimous, just be equipped with regular cylinder (32) and positioning baffle (33) on material loading conveyer belt (3), the piston rod level of regular cylinder (32) is stretched out and is connected with V-arrangement rule piece (34), V-arrangement rule piece (34) and positioning baffle (33) are located the both sides of the discharge gate of material loading passageway.
6. The automatic insulator assembling device according to claim 4, wherein: the nut feeding device (71) comprises a cylinder body, a vibration disc (711) is arranged at the bottom of the cylinder body, and a caliber adjusting piece (712) is arranged at the opening of the cylinder body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011149860.3A CN112403815B (en) | 2020-10-23 | 2020-10-23 | Automatic insulator assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011149860.3A CN112403815B (en) | 2020-10-23 | 2020-10-23 | Automatic insulator assembling equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112403815A CN112403815A (en) | 2021-02-26 |
| CN112403815B true CN112403815B (en) | 2022-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011149860.3A Active CN112403815B (en) | 2020-10-23 | 2020-10-23 | Automatic insulator assembling equipment |
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| CN (1) | CN112403815B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113117974B (en) * | 2021-04-07 | 2022-08-09 | 西交思创自动化科技有限公司 | Rubber coating device is used in production of high-voltage circuit breaker |
| CN114904718B (en) * | 2022-03-15 | 2023-07-28 | 苏州卓兆点胶股份有限公司 | Adhesive dispensing device |
| CN114887831B (en) * | 2022-05-12 | 2023-07-14 | 成都泰美克晶体技术有限公司 | Automatic wafer gluing equipment |
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| CN207441372U (en) * | 2017-12-05 | 2018-06-01 | 江西省星海电瓷制造有限公司 | A kind of high-voltage porcelain insulator automated production equipment |
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| RU2233494C1 (en) * | 2002-10-23 | 2004-07-27 | Александров Георгий Николаевич | Method for manufacturing tubular insulators |
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