CN215146588U - Automatic plastic package shaft assembly assembling machine - Google Patents
Automatic plastic package shaft assembly assembling machine Download PDFInfo
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- CN215146588U CN215146588U CN202120910934.4U CN202120910934U CN215146588U CN 215146588 U CN215146588 U CN 215146588U CN 202120910934 U CN202120910934 U CN 202120910934U CN 215146588 U CN215146588 U CN 215146588U
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Abstract
The utility model provides an automatic assembling machine for a plastic package shaft assembly, which belongs to the technical field of gear box assembly and comprises a mechanism front side conveying belt, an assembly feeding turntable and a mechanism rear side conveying belt, wherein a raw piece installation cavity oiling mechanism, a plastic package shaft installation cavity oiling mechanism and a rotary material moving mechanism are sequentially arranged along the conveying direction of the mechanism front side conveying belt, and the rotary material moving mechanism, a raw piece transfer installation mechanism, a raw piece oiling mechanism, a raw piece assembly detection mechanism and a plastic package shaft transfer installation mechanism are sequentially arranged along the circumferential direction of the assembly feeding turntable; the rotary material moving mechanism is clamped between the front side conveying belt of the mechanism and the assembly feeding turntable, and the plastic package shaft rotary mounting mechanism is also butted with the tail end of the rear side conveying belt of the mechanism. According to the technical scheme, the technical problems of low processing efficiency, high labor cost, poor stability, high product defect rate and the like in the prior art which are mainly completed by manual processing when the plastic package shaft assembly is assembled into the gearbox seat can be effectively solved.
Description
Technical Field
The utility model relates to a tooth case equipment technical field, in particular to plastic envelope axle subassembly automatic assembly machine.
Background
The gearbox is a gear box, and the speed and the torsion of rotation are increased or reduced by meshing gears with different sizes, and the gearbox is also called a gear box. Generally, the gearbox mainly comprises a gearbox seat, a bearing, a plastic package shaft assembly (comprising a plastic package shaft and an original piece) and a plurality of gears, so that the plastic package shaft assembly is assembled into the gearbox seat in one process in the assembling process of the gearbox, the process is mainly completed through manual processing in the prior art, and the defects of low processing efficiency, high labor cost, poor stability, high product defect rate and the like exist.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides an automatic machine of assembling of plastic envelope axle subassembly aims at solving among the prior art and mainly adopts manual processing to accomplish when going into the tooth case seat with the plastic envelope axle subassembly equipment and has the technical problem that there are all sorts of insufficiencies not enough that machining efficiency is low, the human cost is big, poor stability, product flaw rate height.
In order to achieve the purpose, the utility model provides an automatic plastic package shaft assembly assembling machine, which comprises a mechanism front side conveying belt, an assembly feeding turntable and a mechanism rear side conveying belt, wherein a raw piece installation cavity oiling mechanism, a plastic package shaft installation cavity oiling mechanism and a rotary material moving mechanism are sequentially arranged along the conveying direction of the mechanism front side conveying belt, and the rotary material moving mechanism, a raw piece transfer installation mechanism, a raw piece oiling mechanism, a raw piece assembly detection mechanism and a plastic package shaft transfer installation mechanism are sequentially arranged along the circumferential direction of the assembly feeding turntable; the rotary material moving mechanism is clamped between the mechanism front side conveying belt and the assembly feeding turntable, so that a tooth box base to be assembled on the mechanism front side conveying belt is transferred onto the assembly feeding turntable, and meanwhile, the tooth box base assembled on the assembly feeding turntable is transferred onto the mechanism front side conveying belt; the plastic packaging shaft transferring and installing mechanism is also in butt joint with the tail end of the mechanism rear side conveying belt so as to transfer and press-fit the plastic packaging shaft on the mechanism rear side conveying belt into a tooth box seat to be assembled of the assembling and feeding turntable.
Optionally, the original piece mounting cavity oil dispensing mechanism, the plastic package shaft mounting cavity oil dispensing mechanism, and the original piece oil dispensing mechanism respectively include an oil dispensing module, an oil dispensing detection module for detecting whether the oil dispensing module dispenses oil, a first rotary cylinder for driving the oil dispensing module to rotate within 180 degrees together with the oil dispensing detection module, a first lifting power assembly for driving the oil dispensing module to lift together with the oil dispensing detection module, a first traverse power assembly for driving the oil dispensing module to traverse together with the oil dispensing detection module, and a proportional valve for distributing oil to the oil dispensing module according to the amount of oil dispensed.
Optionally, the oil dispensing module comprises an oil outlet head and an oil outlet head mounting seat, the oil outlet head is arranged on the oil outlet head mounting seat, an oil inlet communicated with the oil outlet head through an oil inlet pipeline is formed in the oil outlet head mounting seat, an oil outlet pipeline of the proportional valve is connected to the oil inlet, and the appearance of the oil outlet head is matched with a cavity to be filled with oil.
Optionally, one side of the oil outlet head is convexly provided with an oil outlet nozzle, the end face of the oil outlet nozzle is densely provided with a plurality of oil outlet holes, and the end face of the oil outlet nozzle is also convexly provided with an oil outlet baffle to surround the baffle.
Optionally, the first lifting power assembly comprises a first cylinder seat and a first lifting cylinder for driving the first cylinder seat to lift, and the first rotating cylinder is installed on the first cylinder seat; the first transverse moving power assembly comprises a second cylinder block and a first transverse moving motor which drives the second cylinder block to transversely move through screw rod transmission, and the first lifting cylinder is arranged on the second cylinder block.
Optionally, the rotary material moving mechanism comprises two material clamping jaws, a clamping jaw connecting arm, a second rotary cylinder for driving the clamping jaw connecting arm to rotate 180 degrees, and a second lifting cylinder for driving the clamping jaw connecting arm to lift, wherein two ends of the clamping jaw connecting arm are respectively and fixedly provided with one material clamping jaw, a cylinder shaft of the second rotary cylinder is fastened in the middle of the clamping jaw connecting arm to drive the clamping jaw connecting arm to rotate 180 degrees, the second lifting cylinder is located below the second rotary cylinder, and a cylinder shaft of the second lifting cylinder is connected with a main body of the second rotary cylinder.
Optionally, the original piece transferring and installing mechanism comprises an original piece feeding assembly and an original piece installing assembly, the original piece feeding assembly comprises an original piece vibrating disc feeding structure, a material receiving block and a material pushing cylinder for pushing the material receiving block to move transversely, a feed inlet butted with the tail end of a material feeding channel of the original piece vibrating disc feeding structure is formed in the material receiving block, and the original piece installing assembly comprises an original piece clamping jaw, a third rotating cylinder for driving the original piece clamping jaw to rotate, a second lifting power assembly for driving the original piece clamping jaw to lift and a second transverse moving power assembly for driving the original piece clamping jaw to move horizontally between the upper portion of the feed inlet and the upper portion of the assembling and feeding turntable.
Optionally, the original sheet vibration disc feeding structure comprises the feeding channel and an original sheet vibration disc for driving the original sheet to move forward in the feeding channel; the second lifting power assembly comprises a third cylinder block and a lifting motor for driving the third cylinder block to lift through screw transmission, and the third rotary cylinder is arranged on the third cylinder block; the second transverse moving power assembly comprises a fourth cylinder block and a second transverse moving motor for driving the fourth cylinder block to transversely move through screw rod transmission, and the lifting motor is arranged on the fourth cylinder block; and an original sheet in-place detection sensor is also arranged at the feed inlet.
Optionally, former piece assembly detection mechanism includes elasticity probe detection module, drive elasticity bullet needle detects the third lift cylinder that the module goes up and down and drive elasticity bullet needle detects the translation cylinder of module translation, elasticity probe detection module includes module pedestal, swing joint board, spring buffer subassembly, gauge rod, inductor and probe, the inductor install in on the module pedestal, the top side of swing joint board is passed through spring buffer subassembly elastic connection the module pedestal, swing joint board's top side still protruding is equipped with the gauge rod, just the top of gauge rod is run through the module pedestal and the activity passes the U type opening of inductor, swing joint board's bottom side is protruding to be equipped with the probe.
Optionally, the plastic package shaft transferring and installing mechanism comprises a plastic package shaft clamping jaw, a fourth rotating cylinder for driving the plastic package shaft clamping jaw to rotate, a third lifting power assembly for driving the plastic package shaft clamping jaw to lift, and a third transferring power assembly for driving the plastic package shaft clamping jaw to translate between the upper portion of the conveying belt on the rear side of the mechanism and the upper portion of the assembling and feeding turntable.
The utility model provides an automatic machine of packing shaft subassembly, it includes mechanism front side conveyer belt, assembly pay-off carousel and mechanism rear side conveyer belt, the direction of delivery along mechanism front side conveyer belt has set gradually former piece installation cavity point oil mechanism (can carry out some oily operations to the former piece installation cavity of the tooth case seat of treating some oil on the mechanism front side conveyer belt, come off after putting the former piece with attached preventing former piece, plastic envelope axle installation cavity point oil mechanism (can carry out some oily operations to the plastic envelope axle installation cavity of the tooth case seat of treating some oil on the mechanism front side conveyer belt, obtain the tooth case seat of treating the assembly) and rotatory material moving mechanism that moves, the circumferencial direction along assembly pay-off carousel has set gradually rotatory material moving mechanism, former piece shifts installation mechanism (can carry out former piece and shift the installation operation to the tooth case seat of treating the assembly on the assembly pay-off carousel), in order to install the former piece on the tooth case seat of treating the assembly installation cavity with the former piece), A raw piece oil dispensing mechanism (capable of performing raw piece oil dispensing operation on a tooth box base to be assembled on an assembly feeding turntable so as to dispense oil on a raw piece installed on a raw piece installation cavity), a raw piece assembly detection mechanism (capable of performing raw piece assembly detection operation on the tooth box base to be assembled on the assembly feeding turntable so as to detect whether the raw piece is accurately installed on the raw piece installation cavity) and a plastic package shaft transferring installation mechanism (capable of performing plastic package shaft transferring installation operation on the tooth box base to be assembled on the assembly feeding turntable so as to install a plastic package shaft on a plastic package shaft installation cavity on the tooth box base to be assembled); the rotary material moving mechanism is clamped between the front side conveying belt of the mechanism and the assembly feeding turntable, and the plastic package shaft rotary mounting mechanism is also butted with the tail end of the rear side conveying belt of the mechanism. Therefore, the plastic package shaft assembly is automatically assembled into the machine, so that the full-automatic operation of the whole assembly process of the plastic package shaft assembly (comprising the original sheet and the plastic package shaft) and the tooth box seat can be realized, the labor amount is reduced, the production efficiency is improved, and the product percent of pass is ensured. Therefore, according to the technical scheme, the technical problems of low processing efficiency, high labor cost, poor stability, high product defect rate and the like caused by the fact that manual processing is mainly adopted to finish the assembly of the plastic package shaft assembly into the gearbox seat in the prior art can be effectively solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is the utility model provides an automatic machine of assembling of plastic envelope axle subassembly overall structure sketch map that the embodiment of the utility model provides.
Fig. 2 is a schematic top view of the automatic plastic package shaft assembly assembling machine shown in fig. 1.
Fig. 3 is a schematic structural view of an original piece mounting cavity oil dispensing mechanism of the automatic plastic package shaft assembly assembling machine shown in fig. 1.
Fig. 4 is another angle structure diagram of the original sheet installation cavity oil dispensing mechanism shown in fig. 3.
Fig. 5 is a schematic structural view of a master transfer mounting mechanism of the automatic plastic package shaft assembly assembling machine shown in fig. 1.
Fig. 6 is a schematic structural view of an original piece assembly detection mechanism of the automatic plastic package shaft assembly assembling machine shown in fig. 1.
Detailed Description
The following describes the present invention with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features related to the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
As shown in fig. 1 and 2, the embodiment of the utility model provides a plastic envelope axle subassembly automatic assembly machine 1, this plastic envelope axle subassembly automatic assembly machine 1 includes mechanism front side conveyer belt 110, assembly pay-off carousel 120 and mechanism rear side conveyer belt 130, the direction of delivery along mechanism front side conveyer belt 110 has set gradually former piece installation cavity point oily mechanism 200, plastic envelope axle installation cavity point oily mechanism 300 and rotatory material mechanism 400 that moves, the circumferencial direction along assembly pay-off carousel 120 has set gradually rotatory material mechanism 400 that moves, former piece shifts installation mechanism 500, former piece point oily mechanism 600, former piece assembly detection mechanism 700 and plastic envelope axle shifts installation mechanism 800. The rotary material transferring mechanism 400 is clamped between the mechanism front side conveying belt 110 and the assembly feeding turntable 120, so as to transfer the tooth box bases to be assembled on the mechanism front side conveying belt 110 onto the assembly feeding turntable 120, and simultaneously transfer the tooth box bases assembled on the assembly feeding turntable 120 onto the mechanism front side conveying belt 110. The plastic package shaft transfer installation mechanism 800 is also butted against the end of the mechanism rear-side conveying belt 130 to transfer and press-fit the plastic package shaft on the mechanism rear-side conveying belt 130 into the dental box seat to be assembled of the assembly feed turntable 120.
In this embodiment, as shown in fig. 1 and 2, the original piece mounting cavity oil dispensing mechanism 200, the plastic package shaft mounting cavity oil dispensing mechanism 300, and the original piece oil dispensing mechanism 600 are all the same in structure, taking the original piece mounting cavity oil dispensing mechanism 200 as an example, as shown in fig. 3 and 4, the original piece mounting cavity oil dispensing mechanism 200 includes an oil dispensing module 210, an oil dispensing detection module 220 for detecting whether the oil dispensing module 210 dispenses oil, a first rotary cylinder 230 for driving the oil dispensing module 210 to rotate within 180 degrees together with the oil dispensing detection module 220, a first lifting power assembly 240 for driving the oil dispensing module 210 to lift up and down together with the oil dispensing detection module 220, a first traverse power assembly 250 for driving the oil dispensing module 210 to traverse together with the oil dispensing detection module 220, and a metering valve 260 for dispensing oil to the oil dispensing module 210 according to the amount of oil. In this way, the original mounting cavity oil dispensing mechanism 200, the plastic package shaft mounting cavity oil dispensing mechanism 300 and the original oil dispensing mechanism 600 can respectively realize the automatic oil dispensing operation of the original mounting cavity, the automatic oil dispensing operation of the plastic package shaft mounting cavity and the oil dispensing operation after the original mounting. Meanwhile, the first rotary cylinder 230 is adopted to drive the oil dispensing module 220 to dispense oil in a 180-degree rotary manner, and the first transverse moving power assembly 250 can transversely move to adapt to various cavity oil dispensing of gearbox bases of different models, so that the oil dispensing coverage area is large, and the application model is wide. In addition, the metering valve 260 is used for distributing oil to the oil dispensing module 210 according to the oil dispensing amount, and the oil dispensing detection module 220 is used for detecting whether the oil dispensing module 210 dispenses oil in real time, so that the oil dispensing accuracy can be ensured. Specifically, as shown in fig. 3 and 4, the oil dropping detection module 220 can use a CCD camera to photograph whether the oil dropping detection module 210 is dropping oil. The oil dispensing module 210 comprises an oil outlet head 211 and an oil outlet head mounting seat 212, the oil outlet head 211 is installed on the oil outlet head mounting seat 212, an oil inlet communicated with the oil outlet head 211 through an oil inlet pipeline 213 is formed in the oil outlet head mounting seat 212, an oil outlet pipeline of the proportional valve 260 is connected with the oil inlet, the shape of the oil outlet head 211 is matched with a cavity to be dispensed, namely the shape of the oil outlet head 211 of the original piece mounting cavity oil dispensing mechanism 200 and the shape of the oil outlet head of the original piece oil dispensing mechanism 600 are matched with the original piece mounting cavity, and the shape of the oil outlet head of the plastic package shaft mounting cavity oil dispensing mechanism 300 is matched with the plastic package shaft mounting cavity, so that the oil dispensing operation of the corresponding cavity can be better performed, and the oil dispensing uniformity of the plastic package shaft can be ensured. One side of the oil outlet head 211 is convexly provided with an oil outlet nozzle 2111, the end surface of the oil outlet nozzle 2111 is densely provided with a plurality of oil outlet holes, so that the oil can be evenly distributed, the end surface of the oil outlet nozzle 2111 is also convexly provided with an oil outlet baffle to surround and baffle the plurality of oil outlet holes, and the oil can be effectively prevented from splashing. The first lifting power assembly 240 includes a first cylinder base and a first lifting cylinder for driving the first cylinder base to lift, and the first rotary cylinder 230 is installed on the first cylinder base to drive the first cylinder base to lift through the first lifting cylinder, so as to drive the first rotary cylinder 230 to lift together with the oil dispensing module 210 and the oil dispensing detection module 220. The first traverse power assembly 250 comprises a second cylinder block and a first traverse motor for driving the second cylinder block to traverse through screw transmission, and the first lifting cylinder is arranged on the second cylinder block to drive the second cylinder block to traverse through the screw transmission by the first traverse motor, so as to drive the first lifting cylinder together with the first rotating cylinder 230, the oil dispensing module 210 and the oil dispensing detection module 220 to perform lifting operation.
As shown in fig. 1 and 2, the rotary material moving mechanism 400 includes two material clamping jaws, a clamping jaw connecting arm, a second rotary cylinder for driving the clamping jaw connecting arm to rotate by 180 degrees, and a second lifting cylinder for driving the clamping jaw connecting arm to lift, wherein two ends of the clamping jaw connecting arm are respectively and fixedly provided with a material clamping jaw, a cylinder shaft of the second rotary cylinder is fastened at the middle part of the clamping jaw connecting arm to drive the clamping jaw connecting arm to rotate by 180 degrees, the second lifting cylinder is located below the second rotary cylinder, and the cylinder shaft of the second lifting cylinder is connected with a main body of the second rotary cylinder. When the automatic assembling and conveying device works, one material clamping jaw is located above the mechanism front side conveying belt 110, the other material clamping jaw is located above the assembling and conveying rotary table 120, under the lifting control of the second lifting cylinder, one material clamping jaw clamps a gearbox base to be assembled on the mechanism front side conveying belt 110, the other material clamping jaw clamps a gearbox base assembled on the assembling and conveying rotary table 120, the second rotary cylinder drives the jaw connecting arm to rotate for 180 degrees and under the lifting control of the second lifting cylinder, the position exchange between the two is realized, and the gearbox base to be assembled on the mechanism front side conveying belt 110 is transferred to the assembling and conveying rotary table 120, and meanwhile, the gearbox base assembled on the assembling and conveying rotary table 120 is transferred to the mechanism front side conveying belt 110.
As shown in fig. 1, 2 and 5, the original sheet transferring and mounting mechanism 500 includes an original sheet feeding assembly 510 and an original sheet mounting assembly 520, the original sheet feeding assembly 510 includes an original sheet vibrating tray feeding structure 511, a material receiving block 512 and a material pushing cylinder 513 for pushing the material receiving block 512 to move transversely, the material receiving block 512 is provided with a material inlet 5121 for abutting against the end of a material feeding channel 5111 of the original sheet vibrating tray feeding structure 511, the original sheet mounting assembly 520 includes an original sheet clamping jaw 521, a third rotating cylinder 522 for driving the original sheet clamping jaw 521 to rotate, a second lifting power assembly 523 for driving the original sheet clamping jaw 521 to lift and a second transverse power assembly 524 for driving the original sheet clamping jaw 521 to move horizontally between the upper side of the material inlet 5121 and the upper side of the mounting and feeding turntable 120. Thus, the original sheet transferring and mounting mechanism 500 adopts the vibration basin to feed materials, and the material pushing cylinder 513 and the original sheet clamping jaw 521 (which can rotate under the driving of the third rotating cylinder 522 to adjust the original sheet to a proper mounting angle, can lift under the driving of the second lifting power assembly 523 and can transversely move under the driving of the second transversely moving power assembly 524) to mount the original sheet in the original sheet cavity of the gearbox seat, so that the fast feeding and automatic mounting of the original sheet are realized, and the efficiency is high. Specifically, as shown in fig. 5, the original sheet vibration tray feeding structure 511 includes a feeding channel 5111 and an original sheet vibration tray 5112 for driving the original sheet to move forward in the feeding channel 5111, so as to realize rapid feeding of the original sheet vibration tray. The second lifting power assembly 523 comprises a third cylinder block and a lifting motor for driving the third cylinder block to lift through screw transmission, and a third rotary cylinder 522 is installed on the third cylinder block to realize the lifting operation in the original sheet transferring and installing process. The second traverse power assembly 524 comprises a fourth cylinder block and a second traverse motor for driving the fourth cylinder block to traverse through screw transmission, and the lifting motor is arranged on the fourth cylinder block to realize the traverse operation in the original sheet transfer installation process. In addition, in order to ensure accurate pushing of the pushing cylinder 513, a raw piece in-place detection sensor 525 is further installed at the feed inlet 5121, and when the raw piece in-place detection sensor 525 detects that a new raw piece reaches the feed inlet 5121 of the material receiving block 512, the pushing cylinder 513 starts to work to push the material receiving block 512 to move transversely, so that the raw piece clamping jaws 521 can clamp the new raw piece in time.
As shown in fig. 1, 2 and 6, the original piece assembly detection mechanism 700 includes an elastic probe detection module 710, a third lifting cylinder 720 for driving the elastic pogo pin detection module 710 to lift, and a translation cylinder 730 for driving the elastic pogo pin detection module 710 to translate, the elastic probe detection module 710 includes a module base 711, a movable connection plate 712, a spring buffer assembly 713, a detection rod 714, a sensor 715, and a probe 176, the sensor is mounted on the module base, a top side of the movable connection plate is elastically connected to the module base through the spring buffer assembly, the top side of the movable connection plate is further provided with a detection rod in a protruding manner, a top end of the detection rod penetrates through the module base and movably penetrates through a U-shaped opening of the sensor 715, and a bottom side of the movable connection plate is provided with a probe 716 in a protruding manner. Thus, when the original piece is correctly assembled on the original piece installation cavity of the gearbox seat, the elastic spring pin detection module 710 is driven by the third lifting cylinder 720 to descend to touch the original piece on the original piece installation cavity, and the spring buffer assembly 713 is extruded under the blocking of the original piece, so that the detection rod 714 moves upwards to pass through the U-shaped opening of the sensor 715, and at the moment, the sensor 715 senses the existence of the detection rod 714 to judge that the original piece is correctly assembled on the original piece installation cavity of the gearbox seat. When the original sheet is not correctly assembled on the original sheet installation cavity of the gearbox seat, the elastic spring pin detection module 710 is driven by the third lifting cylinder 720 to descend so as not to touch the original sheet on the original sheet installation cavity, at this time, the spring buffer assembly 713 is not extruded, the detection rod 714 does not move upwards to pass through the U-shaped opening of the sensor 715, and at this time, the sensor 715 does not sense the existence of the detection rod 714 to judge that the original sheet is not correctly assembled on the original sheet installation cavity of the gearbox seat at present.
As shown in fig. 1 and 2, the plastic package shaft transferring and mounting mechanism 800 includes a plastic package shaft clamping jaw, a fourth rotating cylinder for driving the plastic package shaft clamping jaw to rotate, a third lifting power assembly for driving the plastic package shaft clamping jaw to lift, and a third traverse power assembly for driving the plastic package shaft clamping jaw to translate between the upper side of the rear conveying belt of the mechanism and the upper side of the assembly feeding turntable. When the mechanism works, after the plastic package shaft clamping jaws clamp the plastic package shaft to be assembled on the conveying belt at the rear side of the mechanism, the plastic package shaft to be assembled can be transferred and pressed into the tooth box seat to be assembled of the assembly feeding turntable 120 under the control of the fourth rotary cylinder, the third lifting power assembly and the third transverse moving power assembly respectively.
In addition, as shown in fig. 1 to 6, in all the clamping jaws mentioned in this embodiment, the clamping jaw bodies are driven by the air cylinders to close or separate two oppositely arranged clamping blocks to complete the clamping or releasing operation of the corresponding materials.
During operation, as shown in fig. 1 to 6, first, the gear box base to be subjected to oil dispensing is conveyed forward by the mechanism front side conveying belt 110, and the gear box base to be assembled is subjected to original piece mounting cavity oil dispensing operation and plastic package shaft mounting cavity oil dispensing operation in sequence to obtain the gear box base to be assembled. Next, the magazine base to be assembled is transferred from the mechanism front side conveyor 110 to the assembly feed turntable 120 by the rotary transfer mechanism 400, so that the magazine base to be assembled follows the assembly feed turntable 120 to rotate counterclockwise. At this time, the original piece transferring and mounting operation, the original piece oil dispensing operation, the original piece assembling and detecting operation, and the plastic package shaft transferring and mounting operation are sequentially performed on the to-be-assembled gearbox base on the assembling and feeding turntable 120, so as to obtain the assembled gearbox base. Finally, the assembled tooth box base is transferred to the mechanism front side conveyor belt 110 by the assembling and feeding turntable 120 through the rotary material transferring mechanism 400 so as to carry out the blanking operation. In the whole assembly process, the full-automatic operation of the whole assembly process of the plastic package shaft assembly and the gearbox seat can be realized, the amount of manual labor is reduced, the production efficiency is improved, and the product percent of pass is ensured.
The automatic plastic package shaft assembly assembling machine provided by the embodiment comprises a mechanism front side conveying belt, an assembly feeding rotary table and a mechanism rear side conveying belt, wherein a piece installation cavity oil dispensing mechanism (capable of performing oil dispensing operation on a piece installation cavity of a gearbox base to be subjected to oil dispensing on the mechanism front side conveying belt so as to attach a piece to prevent the piece from falling off after the piece is put on the mechanism front side conveying belt), a plastic package shaft installation cavity oil dispensing mechanism (capable of performing oil dispensing operation on a plastic package shaft installation cavity of a gearbox base to be subjected to oil dispensing on the mechanism front side conveying belt so as to obtain a gearbox base to be assembled) and a rotary material transferring mechanism are sequentially arranged along the circumferential direction of the assembly feeding rotary table, and the rotary material transferring mechanism and the piece transfer installation mechanism (capable of performing piece transfer installation operation on the gearbox base to be assembled on the assembly feeding rotary table so as to install the piece on a piece installation cavity of the gearbox base to be assembled) are sequentially arranged along the conveying direction of the mechanism front side conveying belt, A raw piece oil dispensing mechanism (capable of performing raw piece oil dispensing operation on a tooth box base to be assembled on an assembly feeding turntable so as to dispense oil on a raw piece installed on a raw piece installation cavity), a raw piece assembly detection mechanism (capable of performing raw piece assembly detection operation on the tooth box base to be assembled on the assembly feeding turntable so as to detect whether the raw piece is accurately installed on the raw piece installation cavity) and a plastic package shaft transferring installation mechanism (capable of performing plastic package shaft transferring installation operation on the tooth box base to be assembled on the assembly feeding turntable so as to install a plastic package shaft on a plastic package shaft installation cavity on the tooth box base to be assembled); the rotary material moving mechanism is clamped between the front side conveying belt of the mechanism and the assembly feeding turntable, and the plastic package shaft rotary mounting mechanism is also butted with the tail end of the rear side conveying belt of the mechanism. Therefore, the plastic package shaft assembly is automatically assembled into the machine, so that the full-automatic operation of the whole assembly process of the plastic package shaft assembly (comprising the original sheet and the plastic package shaft) and the tooth box seat can be realized, the labor amount is reduced, the production efficiency is improved, and the product percent of pass is ensured. Therefore, according to the technical scheme, the technical problems of low processing efficiency, high labor cost, poor stability, high product defect rate and the like caused by the fact that manual processing is mainly adopted to finish the assembly of the plastic package shaft assembly into the gearbox seat in the prior art can be effectively solved.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.
Claims (10)
1. The automatic plastic package shaft assembly assembling machine is characterized by comprising a mechanism front side conveying belt, an assembling and feeding rotary table and a mechanism rear side conveying belt, wherein a raw sheet mounting cavity oil dispensing mechanism, a plastic package shaft mounting cavity oil dispensing mechanism and a rotary material transferring mechanism are sequentially arranged along the conveying direction of the mechanism front side conveying belt, and the rotary material transferring mechanism, a raw sheet transferring mounting mechanism, a raw sheet oil dispensing mechanism, a raw sheet assembling and detecting mechanism and a plastic package shaft transferring mounting mechanism are sequentially arranged along the circumferential direction of the assembling and feeding rotary table; the rotary material moving mechanism is clamped between the mechanism front side conveying belt and the assembly feeding turntable, so that a tooth box base to be assembled on the mechanism front side conveying belt is transferred onto the assembly feeding turntable, and meanwhile, the tooth box base assembled on the assembly feeding turntable is transferred onto the mechanism front side conveying belt; the plastic packaging shaft transferring and installing mechanism is also in butt joint with the tail end of the mechanism rear side conveying belt so as to transfer and press-fit the plastic packaging shaft on the mechanism rear side conveying belt into a tooth box seat to be assembled of the assembling and feeding turntable.
2. The automatic assembling machine for plastic package shaft assemblies as recited in claim 1, wherein the original piece mounting cavity oil dispensing mechanism, the plastic package shaft mounting cavity oil dispensing mechanism and the original piece oil dispensing mechanism respectively comprise an oil dispensing module, an oil dispensing detection module for detecting whether the oil dispensing module dispenses oil, a first rotating cylinder for driving the oil dispensing module and the oil dispensing detection module to rotate within 180 degrees, a first lifting power assembly for driving the oil dispensing module and the oil dispensing detection module to lift together, a first traverse power assembly for driving the oil dispensing module and the oil dispensing detection module to traverse together, and a metering valve for dispensing oil to the oil dispensing module according to the amount of oil dispensed.
3. The automatic plastic package shaft assembly assembling machine according to claim 2, wherein the oil dispensing module comprises an oil outlet head and an oil outlet head mounting seat, the oil outlet head is arranged on the oil outlet head mounting seat, an oil inlet communicated with the oil outlet head through an oil inlet pipeline is arranged on the oil outlet head mounting seat, the oil outlet pipeline of the proportional valve is connected to the oil inlet, and the appearance of the oil outlet head is matched with a cavity to be dispensed with oil.
4. The automatic assembling machine for the plastic package shaft assembly according to claim 3, wherein an oil outlet nozzle is convexly arranged on one side of the oil outlet head, a plurality of oil outlet holes are densely distributed on the end surface of the oil outlet nozzle, and an oil outlet baffle is convexly arranged on the end surface of the oil outlet nozzle to surround and baffle the plurality of oil outlet holes.
5. The automatic assembling machine for the plastic package shaft assembly according to claim 2, wherein the first lifting power assembly comprises a first cylinder seat and a first lifting cylinder for driving the first cylinder seat to lift, and the first rotating cylinder is mounted on the first cylinder seat; the first transverse moving power assembly comprises a second cylinder block and a first transverse moving motor which drives the second cylinder block to transversely move through screw rod transmission, and the first lifting cylinder is arranged on the second cylinder block.
6. The automatic assembling machine for the plastic package shaft assembly according to claim 1, wherein the rotary material moving mechanism comprises two material clamping jaws, a jaw connecting arm, a second rotary cylinder for driving the jaw connecting arm to rotate 180 degrees, and a second lifting cylinder for driving the jaw connecting arm to lift, two ends of the jaw connecting arm are respectively and fixedly provided with one material clamping jaw, a cylinder shaft of the second rotary cylinder is fastened in the middle of the jaw connecting arm to drive the jaw connecting arm to rotate 180 degrees, the second lifting cylinder is located below the second rotary cylinder, and a cylinder shaft of the second lifting cylinder is connected with a main body of the second rotary cylinder.
7. The automatic assembling machine for plastic package shaft assemblies according to claim 1, wherein the original sheet transferring and mounting mechanism comprises an original sheet feeding assembly and an original sheet mounting assembly, the original sheet feeding assembly comprises an original sheet vibrating disk feeding structure, a receiving block and a material pushing cylinder for pushing the receiving block to move transversely, the receiving block is provided with a feeding port for butting with the tail end of a material feeding channel of the original sheet vibrating disk feeding structure, and the original sheet mounting assembly comprises an original sheet clamping jaw, a third rotating cylinder for driving the original sheet clamping jaw to rotate, a second lifting power assembly for driving the original sheet clamping jaw to lift and a second transverse moving power assembly for driving the original sheet clamping jaw to move horizontally between the upper part of the feeding port and the upper part of the assembling and feeding turntable.
8. The automatic plastic package shaft assembly assembling machine of claim 7, wherein the original sheet vibration disc feeding structure comprises the feeding channel and an original sheet vibration disc for driving the original sheet to move forward in the feeding channel; the second lifting power assembly comprises a third cylinder block and a lifting motor for driving the third cylinder block to lift through screw transmission, and the third rotary cylinder is arranged on the third cylinder block; the second transverse moving power assembly comprises a fourth cylinder block and a second transverse moving motor for driving the fourth cylinder block to transversely move through screw rod transmission, and the lifting motor is arranged on the fourth cylinder block; and an original sheet in-place detection sensor is also arranged at the feed inlet.
9. The automatic assembling machine for plastic package shaft assemblies according to claim 1, wherein the original piece assembly detection mechanism comprises an elastic probe detection module, a third lifting cylinder for driving the elastic pogo pin detection module to lift, and a translation cylinder for driving the elastic pogo pin detection module to translate, the elastic probe detection module comprises a module base, a movable connection plate, a spring buffer assembly, a detection rod, an inductor, and a probe, the inductor is mounted on the module base, the top side of the movable connection plate is elastically connected to the module base through the spring buffer assembly, the detection rod is further protruded on the top side of the movable connection plate, the top end of the detection rod penetrates through the module base and movably penetrates through a U-shaped opening of the inductor, and the probe is protruded on the bottom side of the movable connection plate.
10. The plastic package shaft assembly automatic assembly machine of claim 1, wherein the plastic package shaft transfer mounting mechanism comprises a plastic package shaft clamping jaw, a fourth rotary cylinder driving the plastic package shaft clamping jaw to rotate, a third lifting power assembly driving the plastic package shaft clamping jaw to lift, and a third traverse power assembly driving the plastic package shaft clamping jaw to translate between above the mechanism rear side conveyor belt and above the assembly feed turntable.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120910934.4U CN215146588U (en) | 2021-04-29 | 2021-04-29 | Automatic plastic package shaft assembly assembling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120910934.4U CN215146588U (en) | 2021-04-29 | 2021-04-29 | Automatic plastic package shaft assembly assembling machine |
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| CN215146588U true CN215146588U (en) | 2021-12-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139056A (en) * | 2023-09-05 | 2023-12-01 | 江苏皓日汽车零部件有限公司 | Automatic oiling station of stopper slider |
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2021
- 2021-04-29 CN CN202120910934.4U patent/CN215146588U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139056A (en) * | 2023-09-05 | 2023-12-01 | 江苏皓日汽车零部件有限公司 | Automatic oiling station of stopper slider |
| CN117139056B (en) * | 2023-09-05 | 2024-03-22 | 江苏皓日汽车零部件有限公司 | Automatic oiling station of stopper slider |
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