CN111739720A - Transformer production equipment - Google Patents

Abstract

The invention belongs to the technical field of transformer production, and particularly relates to transformer production equipment which comprises a workbench and a conveying mechanism, wherein the conveying mechanism is fixedly provided with the following components in sequence: the first magnetic core feeding and mounting mechanism is used for dispensing a left magnetic core and mounting the left magnetic core on a carrier; the wire package feeding and mounting mechanism is used for mounting a wire package on the carrier so that the wire package is fixedly connected with the left magnetic core; the second magnetic core feeding and mounting mechanism is used for mounting a right magnetic core on the carrier, so that the right magnetic core is fixedly connected with the left magnetic core; the metal clip loading and mounting mechanism is used for mounting a metal clip on the magnetic core; the product detection mechanism is used for detecting whether the product is a defective product or not and taking out the defective product; and the product blanking mechanism is used for taking down the product. According to the invention, the magnetic cores can be automatically assembled and produced, a large amount of manpower is saved, the production efficiency is improved, the assembly and production are more accurate, and the problem of high defective rate of products caused by human factors is solved.

Description

Transformer production equipment

Technical Field

The invention belongs to the technical field of transformer production, and particularly relates to transformer production equipment.

Background

With the popularization of electric power and the development of transformer technology, the application of transformers is more and more extensive. The existing transformer is mainly formed by assembling parts such as a left magnetic core, a right magnetic core, a coil and the like, and the sizes of the left magnetic core, the right magnetic core and the coil are small, so that the existing transformer is generally assembled through manual work, automatic production cannot be realized, a large amount of manual work is consumed, the production efficiency is low while the labor cost is increased, and errors easily occur in the process of assembling the parts into the transformer through manual work due to the small sizes of the parts, so that the assembled transformer has a high defective rate.

Disclosure of Invention

The invention aims to provide transformer production equipment, and aims to solve the technical problems that in the prior art, a transformer is mainly assembled manually, automatic production cannot be realized, and accordingly cost is high, production efficiency is low, defective rate is high and the like.

In order to achieve the above object, an embodiment of the present invention provides a transformer production apparatus, which includes a workbench and a conveying mechanism fixedly mounted on the workbench, wherein the conveying mechanism is sequentially and fixedly provided with: the first magnetic core feeding and mounting mechanism is used for dispensing a left magnetic core and mounting the left magnetic core on a carrier; the wire package feeding and mounting mechanism is used for mounting a wire package on the carrier so that the wire package is fixedly connected with the left magnetic core; the second magnetic core feeding and mounting mechanism is used for mounting a right magnetic core on the carrier, so that the right magnetic core is fixedly connected with the left magnetic core; the metal clip loading and mounting mechanism is used for mounting a metal clip on the magnetic core; the product detection mechanism is used for detecting whether the product is a defective product or not and taking out the defective product; and the product blanking mechanism is used for taking down the product.

Optionally, the conveying mechanism includes a first conveying component and a second conveying component, the first conveying component and the second conveying component are both fixedly mounted on the workbench, the first conveying component is located below the first magnetic core loading and mounting mechanism and the product unloading mechanism, and the second conveying component is located on one side of the first conveying component.

Optionally, first magnetic core material loading installation mechanism includes first magnetic core material loading part, first magnetic core point and glues part and first magnetic core installation component, first magnetic core material loading part first magnetic core point with first magnetic core installation component is equal fixed mounting in on the workstation, first magnetic core point is glued the part and is located first magnetic core material loading part with between the first magnetic core installation component, first magnetic core installation component is located conveying mechanism's top.

Optionally, package material loading installation mechanism includes wired package material loading part and solenoid installation component, package material loading part fixed mounting be in on the workstation, the one end of package material loading part is located solenoid installation component's below, solenoid installation component is located conveying mechanism's top.

Optionally, second magnetic core material loading installation mechanism second magnetic core material loading part and second magnetic core installation component, second magnetic core material loading part fixed mounting be in conveying mechanism's one side, second magnetic core installation component is located conveying mechanism's top.

Optionally, the metal clip feeding and mounting mechanism comprises a metal clip feeding component and a metal clip mounting component, the metal clip feeding component is fixedly mounted on the workbench, the metal clip mounting component is located above the conveying mechanism, and the metal clip feeding component is abutted to the metal clip mounting component.

Optionally, the product detection mechanism includes a product detection base, a product detection driving assembly, a product detection assembly and a defective product discharging assembly, the product detection base is fixedly mounted on one side of the conveying mechanism, the product detection driving assembly is fixedly mounted on the product detection base, the product detection assembly is connected with the product detection driving assembly, and the defective product discharging assembly is located above the product detection assembly.

Optionally, the product blanking mechanism comprises a product blanking part and a product placing part, the product blanking part is fixedly mounted on the right side of the product detection mechanism, the product blanking part is located above the conveying mechanism, and the product placing part is located below the product blanking part.

Optionally, the transformer production equipment further comprises a first carrier picking and placing mechanism and a second carrier picking and placing mechanism, the first carrier picking and placing mechanism and the second carrier picking and placing mechanism are respectively and fixedly installed at two ends of the conveying mechanism, the first carrier picking and placing mechanism is located on the left side of the first magnetic core feeding and installing mechanism, and the second carrier picking and placing mechanism is located on the right side of the product discharging mechanism.

Optionally, the transformer production equipment is still including product guiding mechanism, product guiding mechanism fixed mounting be in second magnetic core material loading installation mechanism with between the metal clamp material loading installation mechanism, product guiding mechanism is located conveying mechanism's top, product guiding mechanism includes the rotatory clamping part of product adjustment removal part and product adjustment, the rotatory clamping part of product adjustment is installed on the product adjustment removal part, the rotatory clamping part of product adjustment is located conveying mechanism's top.

One or more technical solutions in the transformer production equipment provided by the embodiment of the present invention at least have one of the following technical effects: when in use, a carrier is placed on a conveying mechanism, the conveying mechanism drives the carrier to sequentially pass through a first magnetic core feeding and installing mechanism, a coil feeding and installing mechanism, a second magnetic core feeding and installing mechanism, a metal clip feeding and installing mechanism, a product detecting mechanism and a product discharging mechanism, the first magnetic core feeding and installing mechanism is used for conveying a left magnetic core to one side of the carrier, then dispensing is carried out on the left magnetic core and installing the left magnetic core on the carrier, the carrier provided with the left magnetic core is conveyed to the lower portion of the coil feeding and installing mechanism, the coil feeding and installing mechanism is used for conveying a coil to the upper portion of the carrier and installing the coil on the carrier, so that the coil is fixedly bonded with the left magnetic core, then the carrier is conveyed to the second magnetic core feeding and installing mechanism, the second magnetic core feeding and installing mechanism is used for conveying a right magnetic core to the upper portion of the carrier and installing the right magnetic core on the carrier, then the carrier is transmitted to the lower part of the metal clip feeding installation mechanism, the metal clip feeding installation mechanism transmits a metal clip to the upper part of the carrier and installs the metal clip on the magnetic core, then the carrier is transmitted to the lower part of the product detection mechanism, the product detection mechanism detects the magnetic core, the magnetic core which is unqualified in detection is taken out, the magnetic core which is qualified in detection is continuously transmitted to the product blanking mechanism, the product blanking mechanism carries out blanking and dishing on the magnetic core which is qualified in detection, and finally the empty load tool is placed to the initial position again.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.

Fig. 1 is a schematic structural diagram of a transformer production apparatus provided in an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a positioning component of a transformer production apparatus according to an embodiment of the present invention.

Fig. 3 is a schematic structural diagram of a first magnetic core loading and mounting mechanism of transformer production equipment according to an embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a first magnetic core loading and mounting mechanism of transformer production equipment according to an embodiment of the present invention.

Fig. 5 is an exploded schematic view of a coil loading and mounting mechanism of transformer production equipment according to an embodiment of the present invention.

Fig. 6 is a schematic structural diagram of a second magnetic core loading and mounting mechanism of transformer production equipment according to an embodiment of the present invention.

Fig. 7 is a schematic structural diagram of a metal clip loading and mounting mechanism of transformer production equipment according to an embodiment of the present invention.

Fig. 8 is a schematic structural diagram of a metal clip loading and mounting mechanism of transformer production equipment according to an embodiment of the present invention.

Fig. 9 is a schematic structural diagram of a product blanking mechanism of the transformer production equipment provided in the embodiment of the present invention.

Fig. 10 is a schematic structural diagram of a product detection mechanism of a transformer production apparatus according to an embodiment of the present invention.

Fig. 11 is a schematic structural diagram of a product adjustment mechanism of a transformer production apparatus according to an embodiment of the present invention.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.

In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.

In an embodiment of the present invention, as shown in fig. 1, a transformer production apparatus is provided, which includes a workbench 1 and a conveying mechanism 2 fixedly installed on the workbench 1, wherein a first magnetic core feeding and installing mechanism 3, a coil feeding and installing mechanism 4, a second magnetic core feeding and installing mechanism 5, a metal clip feeding and installing mechanism 6, a product detection mechanism 7 and a product discharging mechanism 8 are fixedly installed above the conveying mechanism 2 in sequence along a conveying direction of the conveying mechanism 2; the first magnetic core feeding and installing mechanism 3 is used for carrying out dispensing on a left magnetic core and then conveying and installing the left magnetic core on a carrier; the wire package feeding and mounting mechanism 4 is used for conveying and mounting a wire package on the carrier, so that the wire package is fixedly connected with the left magnetic core; the second magnetic core feeding and mounting mechanism 5 is used for conveying and mounting a right magnetic core on the carrier, so that the right magnetic core is fixedly connected with the left magnetic core; the metal clip loading and mounting mechanism 6 is used for mounting a metal clip on the magnetic core; the product detection mechanism 7 is used for detecting whether the product is a defective product or not and taking out the defective product; and the product blanking mechanism 8 is used for taking down the processed product.

In this embodiment, when in use, a carrier is placed on the conveying mechanism 2, the conveying mechanism 2 drives the carrier to sequentially pass through the first magnetic core feeding and mounting mechanism 3, the package feeding and mounting mechanism 4, the second magnetic core feeding and mounting mechanism 5, the metal clip feeding and mounting mechanism 6, the product detection mechanism 7 and the product blanking mechanism 8, the first magnetic core feeding and mounting mechanism 3 carries out dispensing on the left magnetic core after transmitting the left magnetic core to one side of the carrier, and mounts the left magnetic core on the carrier, the carrier with the left magnetic core is transmitted to the position below the package feeding and mounting mechanism 4, the package feeding and mounting mechanism 4 transmits the package to the position above the carrier and mounts the package on the carrier, so that the package is fixedly bonded with the left magnetic core, and then the carrier is transmitted to the second magnetic core feeding and mounting mechanism 5, the second magnetic core feeding and mounting mechanism 5 transmits the right magnetic core to the position above the carrier and mounts the right magnetic core on the carrier, the right magnetic core and the left magnetic core are fixedly bonded, the coil is positioned between the left magnetic core and the right magnetic core, then the carrier is conveyed to the position below the metal clip feeding and mounting mechanism 6, the clip feed mounting mechanism 6 transports a clip over the carrier and mounts the clip onto the core, then the carrier is transmitted to the lower part of the product detection mechanism 7, the product detection mechanism 7 detects the magnetic core, the magnetic core which is not detected is taken out, the magnetic core which is detected to be qualified is continuously transmitted to the product blanking mechanism 8, the product unloading mechanism 8 is used for unloading and loading qualified magnetic cores, and finally the empty loading tool is placed at the initial position again, so that the steps are repeated, the magnetic cores are automatically assembled and produced, a large amount of manpower is saved, the production efficiency is improved, the assembly and production are more accurate, and the problem of high defective rate of products caused by human factors is solved.

In another embodiment of the present invention, as shown in fig. 1 and 2, the conveying mechanism 2 includes a first conveying component 21 and a second conveying component 22, the first conveying component 21 and the second conveying component 22 are both fixedly mounted on the workbench 1, the first conveying component 21 is located below the first magnetic core loading and mounting mechanism 3 and the product unloading mechanism 8, the second conveying component 22 is located on one side of the first conveying component 21, and conveying positioning blocks are fixedly disposed at both ends of the first conveying component 21 and the second conveying component 22. A certain number of carriers are placed on the second conveying component 22, the conveying positioning blocks at two ends of the second conveying component 22 limit the carriers on the second conveying component 22, the carriers on the second conveying component 22 are sequentially placed on the first conveying component 21 during operation, and the conveying positioning blocks at two ends of the first conveying component 21 limit the carriers to prevent the carriers from running out of the first conveying component 21.

Conveying mechanism 2 is still including a plurality of locating component 23, locating component 23 fixed mounting be in on the first conveying component 21, first magnetic core material loading installation mechanism 3 line package material loading installation mechanism 4 second magnetic core material loading installation mechanism 5 metal clip material loading installation mechanism 6 product detection mechanism 7 with the equal fixed mounting in below of product unloading mechanism 8 has locating component 23. The positioning component 23 detects whether the carrier reaches a designated position, and when the carrier reaches the designated position, the positioning component 23 limits the carrier, so that the carrier does not move along with the first conveying component 21 any more, and assembly production of the magnetic core is performed.

The positioning component 23 includes a carrier detecting component 231 and a carrier positioning component 232, the carrier detecting component 231 and the carrier positioning component 232 are sequentially and fixedly mounted on the first conveying component 21, and the carrier detecting component 231 is located on the left side of the carrier positioning component 232. The carrier detection component 231 is used for detecting the carrier, when the carrier detection component 231 detects that the carrier reaches the designated position, the carrier positioning component 232 positions the carrier, so that the carrier does not move any more, and when the magnetic core assembly production step is completed, the carrier positioning component 232 does not position the carrier any more, so that the carrier can move to the next processing station.

The carrier detection assembly 231 comprises a carrier detection fixing plate 2311 and a carrier detection sensor 2312, the carrier detection fixing plate 2311 is fixedly connected with the first conveying part 21, and the carrier detection sensor 2312 is fixedly installed on the carrier detection fixing plate 2311;

the carrier positioning assembly 232 includes a carrier positioning fixing plate 2321, a carrier positioning connecting plate 2322, a carrier positioning cylinder 2323 and a carrier positioning post 2324, the carrier positioning fixing plate 2321 is fixedly mounted on the first conveying component 21, the carrier positioning connecting plate 2322 is fixedly connected with the upper end of the carrier positioning fixing plate 2321, the carrier positioning cylinder 2323 is fixedly connected with the lower end of the carrier positioning fixing plate 2321, the carrier positioning post 2324 is connected with the carrier positioning cylinder 2323, and a first through hole matched with the carrier positioning post 2324 is formed in the carrier positioning connecting plate 2322. The carrier is provided with a stop pillar which is located above the carrier positioning connecting plate 2322, when the carrier detection sensor 2312 detects that the carrier reaches a specified position, the carrier positioning cylinder 2323 drives the carrier positioning column 2324 to move upwards to penetrate through the first through hole, so that the carrier positioning column 2324 can stop the stop pillar of the carrier, the carrier is stopped, the carrier is positioned, and when the assembling and processing steps are completed, the carrier positioning cylinder 2323 drives the carrier positioning column 2324 to move downwards, so that the carrier can move to the next processing station.

In another embodiment of the present invention, as shown in fig. 3 and 4, the first magnetic core feeding and mounting mechanism 3 includes a first magnetic core feeding component 31, a first magnetic core dispensing component 32, and a first magnetic core mounting component 33, the first magnetic core feeding component 31, the first magnetic core dispensing component 32, and the first magnetic core mounting component 33 are all fixedly mounted on the workbench 1, the first magnetic core dispensing component 32 is located between the first magnetic core feeding component 31 and the first magnetic core mounting component 33, and the first magnetic core mounting component 33 is located above the conveying mechanism 2. The first magnetic core feeding part 31 is used for conveying a left magnetic core to the position below the first magnetic core dispensing part 32, the first magnetic core dispensing part 32 is used for dispensing the left magnetic core, and then the first magnetic core mounting part 33 is used for mounting the dispensed left magnetic core on the carrier, so that the dispensing of the left magnetic core is automatically performed, the left magnetic core is automatically mounted on the carrier, the labor is saved, the production efficiency is improved, and the defective rate is reduced.

In the present invention, the first magnetic core feeding component 31 includes a first magnetic core placing component 311, a first magnetic core stirring component 312 and a first magnetic core transmission component 313, the first magnetic core placing component 311 is fixedly mounted on the workbench 1, the first magnetic core stirring component 312 is located above the first magnetic core placing component 311, one end of the first magnetic core transmission component 313 abuts against the first magnetic core placing component 311, and the other end of the first magnetic core transmission component 313 is located below the first magnetic core dispensing component 32. Put left magnetic core earlier put on first magnetic core puts subassembly 311, first magnetic core group material subassembly 312 will left magnetic core on first magnetic core puts subassembly 311 dials on first magnetic core transmission subassembly 313, first magnetic core transmission subassembly 313 will left magnetic core transmit first magnetic core point is glued the part 32 below and is glued, has realized that automatic will left magnetic core transmits first magnetic core point is glued the part 32 below, has saved the manpower, has improved production efficiency.

Wherein, base 3111 is put including first magnetic core to first magnetic core placing component 311, first magnetic core is put and is fixed on base 3111 and be provided with servo driving piece 3112, fixed mounting has first magnetic core layer board 3113 on the servo driving piece 3112, fixed mounting has first magnetic core tool 3114 on the first magnetic core layer board 3113, be provided with the first recess that the multiseriate is used for putting left magnetic core on the first magnetic core tool 3114, first recess is close to the one end of first magnetic core transmission assembly 313 is provided with first breach, first breach with first magnetic core transmission assembly 313 butt. A left magnetic core is placed on the first magnetic core fixture 3114, the first magnetic core shifting assembly 312 shifts a first row of left magnetic cores on the first magnetic core fixture 3114 to the first magnetic core transmission assembly 313, then the servo driving part 3112 drives the first magnetic core supporting plate 3113 to move towards the first magnetic core shifting assembly 312, the first magnetic core fixture 3114 moves along with the first magnetic core supporting plate 3113, so that a second row of left magnetic cores on the first magnetic core fixture 3114 is located below the first magnetic core shifting assembly 312, the first magnetic core shifting assembly 312 shifts a second row of left magnetic cores to the first magnetic core transmission assembly 313, and after the left magnetic cores on the first magnetic core transmission assembly 313 are mounted on the carrier by the first magnetic core mounting part 33, the first magnetic core shifting assembly 312 continues to shift a left magnetic core of a next row to the first magnetic core transmission assembly 313, when not having left magnetic core on first magnetic core tool 3114, change a new, fill with left magnetic core first magnetic core tool 3114 has saved the manpower, has improved production efficiency.

The first magnetic core material pulling assembly 312 comprises a first magnetic core material pulling fixing seat 3121, a first magnetic core material pulling sliding rail 3122, a first magnetic core driving air cylinder 3123, a first magnetic core material pulling air cylinder 3124, and a first magnetic core material pulling block 3125, the first magnetic core material pulling fixing seat 3121 is fixedly mounted on the workbench 1, the first magnetic core material pulling sliding rail 3122 is fixedly mounted at the rear end of the first magnetic core material pulling fixing seat 3121, the first magnetic core material driving air cylinder 3123 is fixedly mounted at the front end of the first magnetic core material pulling fixing seat 3121, the first magnetic core material pulling air cylinder 3124 is connected with the first magnetic core material pulling sliding rail 3122 through a first magnetic core material pulling connecting block, the first magnetic core material driving air cylinder 3123 is connected with the first magnetic core material pulling connecting block, and the first magnetic core material pulling block 3125 is connected with the first material pulling air cylinder 3124. The first magnetic core driving cylinder 3123 drives the first magnetic core material stirring cylinder 3124 to move to the first groove and is not provided with the one end top of first breach, then the first magnetic core material stirring cylinder 3124 drives the first magnetic core material stirring block 3125 to move down, the first magnetic core driving cylinder 3123 drives the first magnetic core material stirring cylinder 3124 to move towards the first magnetic core transmission assembly 313 direction, the first magnetic core material stirring block 3125 moves along with the first magnetic core material stirring cylinder 3124, the first magnetic core material stirring block 3125 is realized automatically with the left magnetic core on the first magnetic core jig 3114 to be stirred onto the first magnetic core transmission assembly 313, the manpower is saved, and the production efficiency is improved.

The first magnetic core transmission assembly 313 includes a first magnetic core transmission direct vibration feeder 3131 and a first magnetic core transmission guide groove 3132, the first magnetic core transmission direct vibration feeder 3131 is fixedly mounted on the workbench 1, the other end of the first magnetic core transmission guide groove 3132 is fixedly mounted on the first magnetic core transmission direct vibration feeder 3131, and one end of the first magnetic core transmission guide groove 3132 is abutted to the first magnetic core jig 3114. The first magnetic core material poking component 312 pokes the left magnetic core on the first magnetic core jig 3114 to the first magnetic core transmission guide groove 3132, and then the left magnetic core continuously moves forward to the position below the first magnetic core dispensing component 32 under the action of the first magnetic core transmission direct vibration feeder 3131, so that the labor is saved, and the production efficiency is improved.

Wherein, the other end of the first magnetic core transmission guide groove 3132 is provided with a first magnetic core transmission detection sensor for detecting whether the left magnetic core has moved to a designated position, and when the first magnetic core transmission detection sensor detects that the left magnetic core has moved to the other end of the first magnetic core transmission guide groove 3132, the first magnetic core dispensing part 32 dispenses the left magnetic core.

In this embodiment, the first magnetic core dispensing component 32 includes a first magnetic core pushing component 321 and a first magnetic core dispensing component 322, the first magnetic core pushing component 321 is fixedly mounted on the workbench 1, the first magnetic core pushing component 321 is fixedly connected to the first magnetic core transmission guide slot 3132, and the first magnetic core dispensing component 322 is located above the first magnetic core pushing component 321. The left magnetic core is transmitted to the first magnetic core pushing assembly 321 through the first magnetic core transmission guide groove 3132, the first magnetic core dispensing assembly 322 dispenses the left magnetic core, then the first magnetic core pushing assembly 321 pushes the left magnetic core to the position below the first magnetic core mounting part 33, dispensing of the left magnetic core is achieved automatically, the left magnetic core after dispensing is transmitted to the position below the first magnetic core mounting part 33, manpower is saved, production efficiency is improved, and the defective rate is reduced.

Wherein, the first magnetic core pushes away material subassembly 321 includes that first magnetic core pushes away material fixing base 3211, first magnetic core pushes away material cylinder 3212 and first magnetic core material pushing block 3213, first magnetic core pushes away material fixing base 3211 and is located the below of first magnetic core dispensing subassembly 322, the one end that first magnetic core pushed away material fixing base 3211 is fixed to be provided with first magnetic core and pushes away the material fixed block, be provided with on the first magnetic core fixed block with left magnetic core assorted second recess, the second recess is located first magnetic core installing component 33 below, first magnetic core pushes away material cylinder 3212 fixed mounting in the first magnetic core pushes away the other end that material fixing base 3211, first magnetic core material pushing block 3213 with first magnetic core material pushing cylinder 3212 is connected, first magnetic core transmission guiding groove 3132 is located first magnetic core material pushing block 3213 with between the first material pushing block. The left magnetic core is transmitted to a position between a first magnetic core pushing block 3213 and a first magnetic core pushing fixing block through the first magnetic core transmission guide groove 3132, then the first magnetic core dispensing assembly 322 dispenses the left magnetic core, after dispensing of the left magnetic core is completed, the first magnetic core pushing cylinder 3212 drives the first magnetic core pushing block 3213 to move, the first magnetic core pushing block 3213 pushes the left magnetic core into the second groove, and then the first magnetic core mounting part 33 mounts the left magnetic core onto the carrier, so that manpower is saved and production efficiency is improved.

Wherein the first magnetic core dispensing assembly 322 comprises a first magnetic core dispensing fixing seat 3221, a first magnetic core dispensing connecting plate 3222, a first magnetic core dispensing air cylinder 3223, a first magnetic core dispensing slide rail 3224, a first magnetic core dispensing connecting block 3225 and a first magnetic core dispenser 3226, the first magnetic core dispensing connecting plate 3222 is fixedly installed at the upper end of the first magnetic core dispensing fixing seat 3221, the first magnetic core dispensing air cylinder 3223 is fixedly installed at the upper end of the first magnetic core dispensing connecting plate 3222, the first magnetic core dispensing slide rail 3224 is fixedly installed on the first magnetic core dispensing connecting plate 3222, the first magnetic core dispensing slide rail 3224 is located below the first magnetic core dispensing air cylinder 3223, one end of the first magnetic core dispensing connecting block 3225 is connected with the magnetic core dispensing air cylinder 3223, the other end of the first magnetic core dispensing connecting block 3225 is fixedly connected with the first magnetic core dispensing air cylinder 3226, the magnetic core dispenser is located above the first magnetic core transmission guide slot 3132. When the left magnetic core is transferred between the first magnetic core pushing block 3213 and the first magnetic core pushing fixing block through the first magnetic core transfer guide groove 3132, the first magnetic core glue dispensing cylinder 3223 drives the first magnetic core glue dispensing connecting block 3225 to move downward along the first magnetic core glue dispensing sliding rail 3224, the first magnetic core glue dispenser 3226 moves downward along with the first magnetic core glue dispensing connecting plate 3222, and the first magnetic core glue dispenser 3226 moves onto the left magnetic core to dispense glue on the left magnetic core, so that labor is saved, production efficiency is improved, and a defective rate is reduced.

In this embodiment, the first magnetic core mounting component 33 includes a first magnetic core mounting fixing seat 331, a first magnetic core mounting primary driving component 332, a first magnetic core mounting secondary driving component 333, a first magnetic core mounting rotary driving component 334, and a first magnetic core mounting clamping component 335, the first magnetic core mounting primary driving component 332 is fixedly mounted at the upper end of the first magnetic core mounting fixing seat 331, the first magnetic core mounting secondary driving component 333 is connected with the first magnetic core mounting primary driving component 332, the first magnetic core mounting rotary driving component 334 is connected with the first magnetic core mounting secondary driving component 333, and the first magnetic core mounting clamping component 335 is connected with the first magnetic core mounting rotary driving component 334. The first magnetic core mounting primary driving component 332 drives the first magnetic core mounting secondary driving component 333 to move back and forth, the first magnetic core mounting secondary driving component 333 drives the first magnetic core mounting rotary driving component 334 to move up and down, the first magnetic core mounting rotary driving component 334 drives the first magnetic core mounting clamping component 335 to rotate, the first magnetic core mounting clamping component 335 clamps a left magnetic core, then the first magnetic core mounting clamping component 335 rotates under the driving of the first magnetic core mounting rotary driving component 334, the left magnetic core rotates along with the rotation, then under the driving of the first magnetic core mounting primary driving component 332, the first magnetic core mounting clamping component 335 moves to the upper portion of the carrier, and then the left magnetic core is mounted on the carrier, so that the manpower is saved, the production efficiency is improved, and the defective rate is reduced.

Wherein, the primary drive assembly 332 of first magnetic core installation includes that first magnetic core installation drives actuating cylinder 3321 and first magnetic core installation drive slide rail 3322, first magnetic core installation drive actuating cylinder 3321 with first magnetic core installation drive slide rail 3322 is fixed mounting respectively in the both ends of first magnetic core installation fixing base 331, first magnetic core installation secondary drive assembly 333 with first magnetic core installation drive slide rail 3322 is connected, first magnetic core installation drive actuating cylinder 3321 with first magnetic core installation secondary drive assembly 333 is connected. The first mounting drive cylinder may drive the first core mounting secondary drive assembly 333 back and forth along the first core mounting drive slide 3322.

Wherein, first magnetic core installation secondary drive assembly 333 includes first magnetic core installation secondary fixed plate 3331, first magnetic core installation secondary drive cylinder 3332 and first magnetic core installation secondary slide rail 3333, first magnetic core installation secondary fixed plate 3331 with first magnetic core installation drive slide rail 3322 is connected, first magnetic core installation secondary drive cylinder 3332 fixed mounting be in first magnetic core installation secondary fixed plate 3331 upper end, first magnetic core installation secondary slide rail 3333 fixed mounting be in first magnetic core installation secondary fixed plate 3331 lower extreme, first magnetic core installation secondary slide rail 3333 with first magnetic core installation rotary drive assembly 334 is connected, first magnetic core installation rotary drive assembly 334 still with first magnetic core secondary drive cylinder is connected. The first core mounting sub-mount plate 3331 is slidable along the first core mounting drive rail 3322 and the first core mounting sub-drive cylinder 3332 drives the first core mounting rotary drive assembly 334 to slide up and down along the first core mounting sub-rail 3333.

Wherein, first magnetic core installation rotary driving subassembly 334 includes first magnetic core installation rotary connecting plate 3341 and first magnetic core installation revolving cylinder 3342, first magnetic core installation rotary connecting plate 3341's one end with first magnetic core installation secondary slide rail 3333 is connected, first magnetic core installation revolving cylinder 3342 fixed mounting be in the other end of first magnetic core installation rotary connecting plate 3341, first magnetic core installation rotary connecting plate 3341 still with first magnetic core installation secondary driving cylinder 3332 is connected, first magnetic core installation revolving cylinder 3342 with first magnetic core installation presss from both sides material subassembly 335 and connects. First magnetic core installation secondary driving cylinder 3332 drives first magnetic core installation swivelling joint board 3341 along first magnetic core installation secondary slide rail 3333 slides from top to bottom, first magnetic core installation swivelling joint board 3342 is along with first magnetic core installation swivelling joint board 3341 reciprocates, first magnetic core installation swivelling cylinder 3342 drives first magnetic core installation clamp subassembly 335 is rotatory.

The first magnetic core mounting and clamping assembly 335 comprises a first magnetic core mounting and clamping connection plate 3351, a first magnetic core mounting and clamping cylinder 3352 and at least two first magnetic core mounting clamps 3353, the first magnetic core mounting and clamping connection plate 3351 is connected with the first magnetic core mounting rotating cylinder 3342, the first magnetic core mounting and clamping cylinder 3352 is fixedly mounted on the first magnetic core mounting and clamping connection plate 3351, and the first magnetic core mounting clamps 3353 are connected with the first magnetic core mounting and clamping cylinder 3352; the first magnetic core mounting and clamping connecting plate 3351 is driven to rotate by the first magnetic core mounting rotating cylinder 3342, the first magnetic core mounting and clamping connecting plate 3351 drives the first magnetic core mounting and clamping cylinder 3352 to rotate, and the first magnetic core mounting and clamping cylinder 3352 drives the two first magnetic core mounting clamps 3353 to open and close, so that the left magnetic core is clamped and put down, manpower is saved, production efficiency is improved, and the defective rate is reduced.

In another embodiment of the present invention, as shown in fig. 5, the thread package feeding mechanism 4 includes a thread package feeding component 41 and a thread package mounting component 42, the thread package feeding component 41 is fixedly mounted on the working table 1, one end of the thread package feeding component 41 is located below the thread package mounting component 42, and the thread package mounting component 42 is located above the conveying mechanism 2. The solenoid is placed on the solenoid feeding part 41 from the other end of the solenoid feeding part 41, the solenoid feeding part 41 transmits the solenoid to the position below the solenoid mounting part 42, and then the solenoid mounting part 42 mounts the solenoid on the carrier, so that the solenoid is bonded and fixed with the left magnetic core, manpower is saved, production efficiency is improved, and defective rate is reduced.

In this embodiment, package material loading part 41 includes package material loading rectilinear oscillator 411, package material loading guide way 412 and package material loading detection subassembly 413, package material loading rectilinear oscillator 411 fixed mounting be in on the workstation 1, package material loading guide way 412 is installed on package material loading rectilinear oscillator 411, the one end of package material loading guide way 412 is located package installation part 42 below, package material loading detection subassembly 413 fixed mounting be in the one end of package material loading guide way 412. Place the solenoid from the other end of solenoid material loading guide way 412 on the solenoid material loading guide way 412, solenoid material loading rectilinear oscillator 411 makes the solenoid in constantly antedisplacement on the solenoid material loading guide way 412, works as when solenoid material loading determine module 413 detects the solenoid and reachs the assigned position, solenoid material loading rectilinear oscillator 411 stop work, solenoid installation component 42 is installed the solenoid on the carrier, then this moment solenoid determine module can not detect the solenoid, solenoid material loading rectilinear oscillator 411 begins to work, and the next solenoid removes the braking position, constantly repeats above-mentioned step, reaches automatically with the solenoid transmit solenoid installation component 42 below, has saved a large amount of manpowers, has improved production efficiency.

The thread package feeding detection assembly 413 comprises a thread package feeding detection sensor, and the thread package feeding detection sensor is fixedly arranged at one end of the thread package feeding guide groove 412. The coil feeding detection sensor detects whether the coil moves to a designated position in real time, when the coil moves to the designated position, the coil feeding detection sensor transmits a signal to the controller, the controller transmits a corresponding signal to the coil mounting component 42, the coil mounting component 42 mounts the coil on the carrier, the phenomenon that the coil does not move to the designated position yet is avoided, the coil mounting component 42 starts to work, manpower is saved, production efficiency is improved, and defective rate is reduced

In this embodiment, the solenoid installation part 42 includes solenoid installation fixing base 421, the primary drive assembly 422 of solenoid installation, secondary drive assembly 423 of solenoid installation, rotatory drive assembly 424 of solenoid installation and solenoid installation clamping assembly 425, solenoid installation fixing base 421 fixed mounting first conveyor means 21 with between the second conveyor means 22, the primary drive assembly 422 fixed mounting of solenoid installation is in the upper end of solenoid installation fixing base 421, the secondary drive assembly 423 of solenoid installation with the primary drive assembly 422 of solenoid installation is connected, the rotatory drive assembly 424 of solenoid installation with secondary drive assembly 423 of solenoid installation is connected, solenoid installation clamping assembly 425 with solenoid installation rotating assembly connects. During production, the coil-mounted primary drive assembly 422 moves the coil-mounted secondary drive assembly 423, the coil mounting rotating component moves along with the coil mounting secondary driving component 423, the coil mounting rotating component drives the coil mounting material clamping component 425 to rotate above the coil feeding guide groove 412, after the coil is clamped by the coil mounting and clamping assembly 425, the coil mounting and clamping assembly 425 is driven by the coil mounting and rotating drive assembly 424, the coil mounting and clamping assembly 425 rotates to the position above the carrier, and moves back and forth up and down under the drive of the coil mounting primary drive assembly 422 and the coil mounting secondary drive assembly 423, the coil mounting and clamping assembly 425 can mount the coil on the carrier, so that the labor is saved, the production efficiency is improved, and the defective rate is reduced.

Wherein the structure of the coil-mounted primary driving assembly 422 is the same as that of the first core-mounted primary driving assembly 332, and will not be described herein; the construction of the coil-mounted secondary drive component 423 is the same as the construction of the first core-mounted secondary drive component 333 and will not be described again here.

The coil installation rotary driving assembly 424 comprises a coil installation rotary connecting plate 4241 and a coil installation rotary cylinder 4242, the upper end of the coil installation rotary connecting plate 4241 is connected with the coil installation secondary driving assembly 423, and the coil installation rotary cylinder 4242 is fixedly connected with the lower end of the coil installation rotary connecting plate 4241.

The coil mounting and clamping assembly 425 comprises a coil mounting and clamping connecting plate 4251, a coil mounting and clamping driving cylinder 4252 and at least two coil mounting clamps 4253, the lower surface of the coil mounting and clamping connecting plate 4251 is connected with the coil mounting rotating cylinder 4242, the coil mounting and clamping driving cylinder 4252 is fixedly mounted on the upper surface of the coil mounting and clamping connecting plate 4251, and the coil mounting clamps 4253 are connected with the coil mounting and clamping driving cylinder 4252.

In another embodiment of the present invention, as shown in fig. 6, the second core feeding and mounting mechanism 5 includes a second core feeding component 51 and a second core mounting component 52, the second core feeding component 51 is fixedly mounted on one side of the conveying mechanism 2, and the second core mounting component 52 is located above the conveying mechanism 2. The right magnetic core is transmitted to the position below the second magnetic core mounting part 52 through the second magnetic core feeding part 51, then the second magnetic core mounting part 52 mounts the right magnetic core into the carrier, so that the right magnetic core and the left magnetic core are bonded and fixed, and the left magnetic core and the right magnetic core clamp the solenoid in the middle, so that the right magnetic core is automatically transmitted and mounted onto the carrier, the labor is saved, the production efficiency is improved, and the defective rate is reduced.

In this embodiment, the second magnetic core feeding component 51 includes a second magnetic core placing component 511, a second magnetic core pulling component 512, a second magnetic core transmission component 513 and a second magnetic core pushing component 514, the second magnetic core placing component 511 is fixedly mounted on the workbench 1, the second magnetic core pulling component 512 is located above the second magnetic core placing component 511, one end of the second magnetic core transmission component 513 is abutted to the second magnetic core placing component 511, the other end of the second magnetic core placing component 511 is fixedly connected to the second magnetic core pushing component 514, and the second magnetic core pushing component 514 is located below the second magnetic core mounting component 52. The right magnetic core is placed on the second magnetic core placing component 511, the second magnetic core material pulling component 512 is used for pulling the right magnetic core on the second magnetic core placing component 511 to one end of the second magnetic core transmission component 513, the second magnetic core transmission component 513 is used for transmitting the right magnetic core to the other end, the second magnetic core material pushing component 514 is used for pushing the right magnetic core to the lower part of the second magnetic core mounting component 52, and the second magnetic core mounting component 52 is used for mounting the right magnetic core on the carrier, so that the right magnetic core and the left magnetic core are bonded and fixed, the labor is saved, the production efficiency is improved, and the defective rate is reduced.

The structure of the second magnetic core placing assembly 511 is the same as that of the first magnetic core placing assembly 311, the structure of the second magnetic core stirring assembly 512 is the same as that of the first magnetic core stirring assembly 312, the structure of the second magnetic core transmission assembly 513 is the same as that of the first magnetic core transmission assembly 313, and the structure of the second magnetic core pushing assembly 514 is the same as that of the first magnetic core pushing assembly 321, which will not be described again.

Here, the structure of the second core mounting part 52 is the same as that of the first core mounting part 33, and a description thereof will not be repeated.

In another embodiment of the present invention, as shown in fig. 6 and 7, the clip loading and mounting mechanism 6 includes a clip loading member 61 and a clip mounting member 62, the clip loading member 61 is fixedly mounted on the table 1, the clip mounting member 62 is located above the conveying mechanism 2, and the clip loading member 61 and the clip mounting member 62 abut against each other. The metal clip is placed on the metal clip feeding part 61, the metal clip is transmitted to the metal clip mounting part 62 by the metal clip feeding part 61, and the metal clip is mounted on a carrier by the metal clip mounting part 62, so that the metal clip is fixedly connected with the magnetic core, automatic feeding and mounting of the metal clip are realized, labor is saved, production efficiency is improved, and defective rate is reduced.

The metal clip feeding component 61 includes a metal clip feeding assembly 611, a metal clip moving assembly 612, and a metal clip pushing assembly 613, the metal clip feeding assembly 611 is fixedly mounted on the work table 1, the metal clip moving assembly 612 is fixedly mounted below the metal clip feeding assembly 611, the metal clip moving assembly 612 is located between the first conveying component 21 and the metal clip feeding assembly 611, the metal clip pushing assembly 613 is fixedly mounted on the metal clip moving assembly 612, and the metal clip pushing assembly 613 abuts against the metal clip mounting component 62. The metal clip feeding assembly 611 transmits the metal clip to the position above the metal clip moving assembly 612, the metal clip moving assembly 612 moves the metal clip to the metal clip pushing assembly 613, the metal clip pushing assembly 613 pushes the metal clip into the metal clip mounting part 62, and the metal clip mounting part 62 mounts the metal clip onto the carrier, so that the metal clip and the magnetic core are fixedly connected together, manpower is saved, production efficiency is improved, and defective rate is reduced.

The metal clip feeding assembly 611 comprises a metal clip feeding vibration disc 6111, a metal clip feeding fixing seat 6112, a metal clip feeding straight vibration device 6113, a metal clip feeding straight vibration connecting plate, a metal clip feeding straight vibration block 6115 and at least two metal clip feeding baffle plates 6116, the metal clip feeding vibration disc 6111 is abutted to the metal clip feeding baffle plate 6116, the metal clip feeding straight vibration device 6113 is fixedly installed on the metal clip feeding fixing seat 6112, the metal clip feeding straight vibration connecting plate is installed on the metal clip feeding straight vibration device 6113, the metal clip feeding straight vibration block 6115 is fixedly installed on the metal clip feeding straight vibration connecting plate, and the two metal clip feeding baffle blocks are respectively and fixedly installed on two sides of the metal clip feeding straight vibration block 6115. The metal clip loading vibration plate 6111 transmits the metal clip to the metal clip loading straight vibration block 6115, the metal clip loading straight vibration device 6113 starts to work, the metal clip loading straight vibration plate 6113 enables the metal clip loading straight vibration block 6115 to enable the metal clip to continuously move through the metal clip loading straight vibration connecting plate, the metal clip loading baffle 6116 limits the metal clip on the metal clip loading straight vibration block 6115, the metal clip is prevented from being separated from the metal clip loading straight vibration block 6115, manpower is saved, production efficiency is improved, and defective rate is reduced.

The metal clamp moving assembly 612 comprises a metal clamp moving fixing seat 6121, a metal clamp moving guide rail 6122, a metal clamp moving connecting plate 6123, a metal clamp moving material stirring block 6124, a metal clamp moving driving cylinder 6125, a metal clamp moving fixing block 6126 and a metal clamp moving detection block 6127, the metal clamp moving fixing seat 6121 is fixedly installed between the metal clamp feeding assembly 611 and the metal clamp installing component 62, the metal clamp moving guide rail 6122 is fixedly installed on the metal clamp moving fixing seat 6121, the metal clamp moving connecting plate 6123 is connected with the metal clamp moving guide rail 6122, the metal clamp moving material stirring block 6124 is fixedly installed on the metal clamp moving connecting plate 6123, the metal clamp moving driving cylinder 6125 is fixedly installed on the metal clamp moving fixing seat 6121, the metal clamp moving driving cylinder 6125 is connected with the metal clamp moving connecting plate 6123, one end of the metal clamp moving fixing block 6126 is fixedly connected to the metal clamp moving fixing seat 6121, the other end of the metal clamp moving fixing block 6126 abuts against the metal clamp moving material stirring block 6124, the metal clamp moving detection block 6127 is fixedly connected to the upper end of the metal clamp moving fixing block 6126, and the metal clamp moving detection block 6127 is located above the metal clamp feeding assembly 611. The metal clamp feeding straight vibrating block 6115 transmits the metal clamp to the metal clamp moving material shifting block 6124, when the metal clip movement detection block 6127 detects that the metal clip has been transferred to the metal clip movement kick-off block 6124, the metal clamp moving driving cylinder 6125 drives the metal clamp moving connecting plate 6123 to move, the metal clamp moving block 6124 moves along with the metal clamp moving connecting plate 6123, the metal clip moving material stirring block 6124 drives the metal clip to the metal clip pushing assembly 613, the clip pushing assembly 613 pushes the clip into the clip mounting part 62, then the metal clamp moving driving cylinder 6125 drives the metal clamp moving connecting plate 6123 to return to the initial position, the metal clip moving connecting plate 6123 drives the metal clip moving material stirring block 6124 to return to the initial position, and then transmits the next metal clip to the metal clip pushing assembly 613; the metal clamp moving block 6124 abuts against the metal clamp feeding straight vibrating block 6115, the metal clamp moving fixing block 6126 abuts against the metal clamp moving block 6124, the metal clamp moving block 6124 is located between the metal clamp feeding straight vibrating block 6115 and the metal clamp moving fixing block 6126, and the metal clamp moving block can limit a metal clamp moving from the metal clamp feeding straight vibrating block 6115 to the metal clamp moving block 6124, so that the metal clamp is prevented from being deviated or even falling, manpower is saved, production efficiency is improved, and defective rate is reduced.

Wherein, a bump 6128 matched with the metal clip is protruded on the metal clip moving material stirring block 6124; the metal clip moves to the metal clip moving and shifting block 6124 through the metal clip feeding straight vibrating block 6115, and the metal clip is clamped with the projection 6128, so that the metal clip is not easy to shake, and the metal clip is prevented from shifting in the moving process.

In this embodiment, the metal clip pushing assembly 613 includes a metal clip pushing base 6131, a metal clip pushing cylinder 6132, a metal clip pushing block 6133, a first metal clip pushing guide block 6134 and a second metal clip pushing guide block 6135, the metal clip pushing base 6131 is fixedly mounted on the metal clip mobile fixing base 6121, the metal clip pushing cylinder 6132 is fixedly mounted on one end of the metal clip pushing base 6131, one end of the metal clip pushing block 6133 is connected with the metal clip pushing cylinder 6132, the first metal clip pushing guide block 6134 is fixedly mounted at the other end of the metal clip pushing base 6131, the other end of the metal clip pushing block 6133 is abutted against the first metal clip pushing guide block 6134, the second metal clip pushing guide block 6135 is fixedly mounted on the metal clip mobile fixing base 6121, the second metal clip pushing guide block 6135 and the first metal clip pushing guide block 6134 are located on the same horizontal line, a gap matched with the metal clamp moving material stirring block 6124 is arranged between the second metal clamp pushing guide block 6135 and the first metal clamp pushing guide block 6134, and the second metal clamp pushing guide block 6135 is abutted to the metal clamp mounting part 62. The metal clip moving material stirring block 6124 drives the metal clip to the gap, the metal clip pushing cylinder 6132 drives the metal clip pushing block 6133 to move on the first metal clip pushing guide block 6134, the metal clip pushing block 6133 pushes the metal clip on the metal clip moving material stirring block 6124 to the second metal clip pushing guide block 6135, then the metal clip pushing block 6133 continues to push the metal clip into the metal clip installing component 62, and the metal clip installing component 62 installs the metal clip on the carrier, so that the labor is saved, the production efficiency is improved, and the defective rate is reduced.

The metal clip mounting component 62 comprises a metal clip mounting base 621, a metal clip inserting component 622, a metal clip unfolding component 623 and a metal clip mounting guide seat 624, the metal clip mounting fixing seat is fixedly mounted on one side of the first conveying component 21, the metal clip inserting component 622 is fixedly mounted on the upper end of the metal clip mounting base 621, the metal clip unfolding component 623 is fixedly mounted in the middle of the metal clip mounting base 621, the metal clip mounting guide seat 624 is fixedly connected with the metal clip unfolding component 623, the metal clip mounting guide seat 624 is abutted to the metal clip pushing component 613, the metal clip mounting guide seat 624 is located below the metal clip inserting component 622, and the metal clip mounting guide seat 624 is located above the first conveying component 21. The metal clip is moved into the metal clip installation guide seat 624 by the second metal clip pushing guide block 6135, the metal clip unfolding assembly 623 is inserted into the metal clip installation guide seat 624, the metal clip inserting assembly 622 presses the metal clip downwards onto the metal clip unfolding assembly 623, so that the metal clip is unfolded, then the metal clip unfolding assembly 623 leaves the metal clip installation guide seat 624, and the metal clip inserting assembly 622 inserts the unfolded metal clip onto a carrier, so that the metal clip is installed on a magnetic core, thereby saving labor, improving production efficiency and reducing defective rate.

The metal clip inserting assembly 622 comprises a metal clip inserting cylinder 6221, a metal clip inserting connecting block 6222 and a metal clip inserting push block 6223, the metal clip inserting cylinder 6221 is fixedly mounted at the upper end of the metal clip mounting base 621, the metal clip inserting connecting block 6222 is connected with the metal clip inserting cylinder 6221, and the metal clip inserting push block 6223 is fixedly connected with the metal clip inserting connecting block 6222. The metal clip inserting cylinder 6221 drives the metal clip inserting connecting plate to move, the metal clip inserting connecting plate drives the metal clip inserting pushing block 6223 to move, and the metal clip inserting pushing block 6223 pushes the metal clip in the metal clip installing guide seat 624 onto the metal clip unfolding component 623 for unfolding, so that the labor is saved, the production efficiency is improved, and the defective rate is reduced.

The metal clip unfolding assembly 623 comprises a metal clip unfolding base 6231, a metal clip unfolding cylinder 6232 and a metal clip unfolding block 6233, the metal clip unfolding base 6231 is fixedly mounted in the middle of the metal clip mounting base 621, the metal clip unfolding cylinder 6232 is fixedly mounted on the metal clip unfolding base 6231, and the metal clip unfolding block 6233 is connected with the metal clip unfolding cylinder 6232. The metal clip unfolding cylinder 6232 drives the metal clip unfolding block 6233 to move, the metal clip unfolding block 6233 is inserted into the metal clip installation guide seat 624, so that when the metal clip inserting assembly 622 presses the metal clip downwards, the metal clip is firstly pressed onto the metal clip unfolding block 6233 to unfold the metal clip, then the metal clip unfolding cylinder 6232 drives the metal clip unfolding block 6233 to leave the metal clip installation guide seat 624, and the metal clip inserting assembly 622 can continuously press the metal clip downwards onto the carrier, so that the labor is saved, the production efficiency is improved, and the defective rate is reduced.

The metal clip mounting guide seat 624 is provided with a metal clip mounting guide groove matched with the metal clip insertion push block 6223, the upper end and the lower end of the metal clip mounting guide groove are respectively provided with an upper metal clip mounting stop 6242 and a lower metal clip mounting stop 6243, the lower metal clip mounting stop 6243 is abutted to the metal clip pushing component 613, and the lower half part of the metal clip mounting guide seat 624 is further provided with a second through hole matched with the metal unfolding block. The metal clip pushing assembly 613 delivers the metal clip to the metal clip installation guide groove, the metal clip unfolding assembly 623 passes through the second through hole and abuts against the lower metal clip installation stop 6243, then the metal clip inserting assembly 622 presses the metal clip downwards along the metal clip installation guide groove onto the metal clip unfolding assembly 623 so as to unfold the metal clip, then the metal clip unfolding assembly 623 leaves the metal clip installation guide seat 624 from the second through hole, the metal clip inserting assembly 622 continues to press the metal clip downwards onto the carrier along the metal clip installation guide groove, the upper metal clip installation stop 6242 enables the metal clip inserting assembly 622 not to shake when moving along the metal clip installation guide groove, the lower metal clip installation stop 6243 enables the metal clip to move downwards along the metal clip installation guide groove, the situation that the metal clamp shakes or even drops in the moving process is avoided, the metal clamp can be accurately mounted with the magnetic core on the carrier, manpower is saved, production efficiency is improved, and the defective rate is reduced.

In another embodiment of the present invention, as shown in fig. 10, the product detection mechanism 7 includes a product detection base 71, a product detection driving assembly 72, a product detection assembly 73, and a defective product discharging assembly 74, the product detection base 71 is fixedly installed at one side of the conveying mechanism 2, the product detection driving assembly 72 is fixedly installed on the product detection base 71, the product detection assembly 73 is connected to the product detection driving assembly 72, and the defective product discharging assembly 74 is located above the product detection assembly 73. When the carrier moves to the product detection mechanism 7, the product detection driving assembly 72 drives the product detection assembly 73 to move, the product detection assembly 73 is abutted to the magnetic core on the carrier, when the product detection assembly 73 detects that the magnetic core on the carrier is a defective product, the defective product blanking assembly 74 transmits the magnetic core on the carrier to a defective product storage box, and when the product detection assembly 73 detects that the magnetic core on the carrier has no problem, the carrier continues to move to the next processing station, so that the labor is saved, the production efficiency is improved, and the defective rate is reduced.

The product detection driving assembly 72 comprises a product detection driving cylinder 721 and a product detection driving connecting plate 722, the product detection driving cylinder 721 is fixedly mounted on the product detection base 71, the product detection driving connecting plate 722 is connected with the product detection driving cylinder 721, the product detection assembly 73 is fixedly connected with the product detection driving connecting plate 722, and a product detection positioning block 7221 matched with a carrier is arranged on the product detection driving connecting plate 722. Product detects drives actuating cylinder 721 drive product detects drive connecting plate 722 removes, product detects drive connecting plate 722 drives product detects locating piece 7221 inserts the carrier, product detects drive connecting plate 722 drives simultaneously product detection subassembly 73 removes, makes product detection subassembly 73 and the magnetic core butt on the carrier realize product detection subassembly 73 detects the magnetic core.

The product detecting assembly 73 includes a product detecting connecting plate 731 and a plurality of probes 732, the product detecting connecting plate 731 is fixedly connected to the product detecting driving connecting plate 722, one end of each probe 732 passes through the product detecting connecting plate 731, and the other end of each probe 732 is connected to a detecting instrument. The product detection connecting plate 731 is driven by the product detection driving connecting plate 722 to move, and the probe 732 moves along with the product detection connecting plate 731, so that the probe 732 is abutted to the magnetic core, and the detection of the magnetic core is realized.

The defective product discharging assembly 74 comprises a defective product discharging fixing seat 741, a first product discharging driving cylinder 742, a first product discharging slide rail 743, a first product discharging connecting plate 744, a second product discharging cylinder 745, a second product discharging slide rail, a second product discharging connecting plate 747, a defective product discharging clamping cylinder 748 and at least two defective product discharging clamping finger clamps 749, wherein the defective product discharging fixing seat 741 is fixedly installed on the workbench 1, the first product discharging driving cylinder 742 is fixedly installed at one end of the defective product discharging fixing seat 741, the first product discharging slide rail 743 is fixedly installed at the other end of the defective product discharging fixing seat 741, the first product discharging connecting plate 744 is connected with the first product discharging slide rail 743, the first product discharging connecting plate 744 is connected with the first product discharging driving cylinder 742, the second product cylinder 745 is fixedly installed at the upper end of the first product discharging connecting plate 744, the second product discharging slide rail is fixedly arranged on the first product discharging connecting plate 744, the second product discharging slide rail is positioned below the second product discharging cylinder 745, the second product discharging connecting plate 747 is connected with the second product discharging slide rail, the substandard product discharging clamping cylinder 748 is fixedly arranged on the second product discharging connecting plate 747, and the substandard product discharging driving cylinder is connected with the substandard product discharging clamping cylinder 748. When the product detection assembly 73 detects that the magnetic core on the carrier is a defective product, the first product blanking driving cylinder 742 drives the second product blanking cylinder 745 and the defective product blanking clamping cylinder 748 to move to the top of the carrier, then the second product blanking cylinder 745 drives the defective product blanking clamping cylinder 748 to move downwards, the defective product blanking clamping cylinder 748 drives the defective product blanking clamping finger clamp 749 to clamp the magnetic core, the first product blanking driving cylinder 742 drives the second product blanking cylinder 745 and the defective product blanking clamping cylinder 748 to move to the top of the defective product storage box, the defective product blanking clamping cylinder 748 drives the defective product blanking finger clamp 749 to loosen, the magnetic core falls into the defective product storage box, manpower is saved, production efficiency is improved, and defective rate is reduced.

In another embodiment of the present invention, as shown in fig. 9, the product blanking mechanism 8 includes a product blanking part 81 and a product placing part 82, the product blanking part 81 is fixedly installed at the right side of the product detecting mechanism 7, the product blanking part 81 is located above the conveying mechanism 2, and the product placing part 82 is located below the product blanking part 81. When the product detection mechanism 7 detects that there is no problem with the magnetic core on the carrier, the carrier can be continuously conveyed to the position below the product blanking part 81, and the product blanking part 81 moves the magnetic core on the carrier to the product placing part 82, so that the labor is saved, and the production efficiency is improved.

In this embodiment, product unloading part 81 includes product unloading fixing base 811, first product unloading slide rail 812, product unloading drive assembly 813 and product unloading centre gripping subassembly 814, product unloading fixing base 811 fixed mounting be in on the workstation 1, first product unloading slide rail 812 fixed mounting be in on the product unloading fixing base 811, product unloading drive assembly 813 with product unloading sliding rail connects, product unloading centre gripping subassembly 814 with product unloading drive assembly 813 connects. The product blanking driving assembly 813 moves on the first product blanking slide 812 to the upper side of the carrier under the driving of a driving source, the product blanking driving component 813 drives the product blanking clamping component 814 to move above the carrier, then the product blanking driving component 813 drives the product blanking clamping component 814 to move downwards, the product blanking clamping component 814 clamps the magnetic core on the carrier, the product blanking drive assembly 813 then moves over the first product blanking slide 812 over the product placement member 82, the product blanking clamp assembly 814 moves with the product blanking drive assembly 813 over the product placement member 82, the product blanking driving component 813 drives the product blanking clamping component 814 to move downwards, the product blanking clamp assembly 814 releases the magnetic core and places the magnetic core on the product placement member 82.

Wherein, product unloading drive assembly 813 includes product unloading connecting block 8131, product unloading actuating cylinder 8132 and second product unloading slide rail 8133, product unloading connecting block 8131 with first product unloading slide rail 812 is connected, product unloading actuating cylinder 8132 fixed mounting be in product unloading connecting block 8131's upper end, second product unloading slide rail 8133 fixed mounting be in on the product unloading connecting block 8131, second product unloading slide rail 8133 is located product unloading actuating cylinder 8132 below, product unloading centre gripping subassembly 814 with second product unloading slide rail 8133 is connected, product unloading actuating cylinder 8132 with product unloading centre gripping subassembly 814 is connected. Product unloading connecting block 8131 is in under the drive of a driving source remove on the first product unloading slide rail 812, product unloading actuating cylinder 8132 follows product unloading connecting block 8131 removes, product unloading actuating cylinder 8132 drive product unloading centre gripping subassembly 814 is in remove on the second product unloading slide rail 8133.

Product unloading centre gripping subassembly 814 includes product unloading centre gripping connecting plate 8141, product unloading centre gripping cylinder 8142 and two at least product unloading finger grips 8143, product unloading centre gripping connecting plate 8141 with second product unloading slide rail 8133 is connected, product unloading centre gripping connecting plate 8141 with product unloading actuating cylinder 8132 is connected, product unloading centre gripping cylinder 8142 with product unloading centre gripping connecting plate 8141 fixed connection, product unloading finger grip 8143 with product unloading centre gripping cylinder 8142 connects. Product unloading actuating cylinder 8132 drive product unloading centre gripping connecting plate 8141 is in remove on the second product unloading slide rail 8133, product unloading centre gripping connecting plate 8141 drives product unloading centre gripping cylinder 8142 removes, product unloading centre gripping cylinder 8142 drive product unloading finger clamp 8143 shrink realizes getting of magnetic core and puts.

In this embodiment, the product placing part 82 includes a product placing fixing seat 821, a product placing driving component 822, and a product placing bearing component 823, wherein the product placing fixing seat 821 is fixedly installed below the product blanking part 81, the product placing driving component 822 is fixedly installed on the product placing fixing seat 821, and the product placing bearing component 823 is connected with the product placing driving component 822. The product placing drive assembly 822 drives the product placing bearing assembly 823 to move to the position below the product blanking clamping assembly 814, after a row of products are placed on the product placing bearing assembly 823, the product placing drive assembly 822 drives the product placing bearing assembly 823 to move forward, so that the product blanking clamping assembly 814 can continue to place products on the product placing bearing assembly 823 until the product placing bearing assembly 823 is filled with products.

The product placing drive assembly 822 comprises a product placing servo driver, the product placing servo driver is fixedly installed on the product placing fixing seat 821, the product placing bearing assembly 823 is connected with the product placing servo driver, and the product placing servo driver is used for driving the product placing bearing assembly 823 to move.

The product placing bearing assembly 823 comprises a product placing supporting plate 8231 and a product placing box 8232, the product placing supporting plate 8231 is connected with the product placing servo driver, the product placing box 8232 is located on the product placing supporting plate 8231, and a plurality of rows of third grooves for placing magnetic cores are formed in the product placing box 8232. The product placing tray 8231 is driven by the product placing servo driver to move, the product placing tray 8231 drives the product placing box 8232 to move to the position below the product blanking clamping assembly 814, when the first column of the third grooves on the product placing box 8232 is provided with magnetic cores, the product placing servo driver drives the product placing support plate 8231 to move, the product placing support plate 8231 drives the product placing box 8232 to move, so that the second row of the third grooves of the product holding box 8232 is positioned below the product blanking clamping assembly 814, after the second row of the third recesses are filled with magnetic cores, the product placement box 8232 continues to move until the magnetic cores are placed in the third recesses of the product placement box 8232, an empty one of the product presentation boxes 8232 is replaced onto the product presentation pallet 8231.

In another embodiment of the present invention, as shown in fig. 1, the transformer production equipment further includes a first carrier pick-and-place mechanism 90 and a second carrier pick-and-place mechanism 91, the first carrier pick-and-place mechanism 90 and the second carrier pick-and-place mechanism 91 are respectively and fixedly installed at two ends of the conveying mechanism 2, the first carrier pick-and-place mechanism 90 is located at the left side of the first magnetic core loading and mounting mechanism 3, and the second carrier pick-and-place mechanism is located at the right side of the product unloading mechanism 8. The first carrier pick-and-place mechanism 90 transfers carriers from the second conveying component 22 to the first conveying component 21, the carriers are transferred to the product blanking mechanism 8 along with the first conveying component 21, the product blanking mechanism 8 takes off magnetic cores on the carriers, the carriers at this time are empty carriers, then the carriers are continuously transferred to the position below the second carrier pick-and-place mechanism 91, the second carrier pick-and-place mechanism 91 transfers the carriers to the second conveying component 22, the second conveying component 22 transfers the carriers to the position below the first carrier pick-and-place mechanism 90, and the first carrier pick-and-place mechanism 90 transfers the empty carriers to the first conveying component 21, so that the continuous reuse of the carriers is realized, manpower is saved, and the production efficiency is improved.

In this embodiment, the structures of the first carrier pick-and-place mechanism 90 and the second carrier pick-and-place mechanism 91 are the same as the structure of the defective product blanking assembly 74, and a repeated description thereof is omitted.

In another embodiment of the present invention, as shown in fig. 11, the transformer production equipment further includes a product adjusting mechanism 10, the product adjusting mechanism 10 is fixedly installed between the second core loading and mounting mechanism 5 and the clip loading and mounting mechanism 6, the product adjusting mechanism 10 is located above the conveying mechanism 2, and the product adjusting mechanism 10 is used for adjusting the position of the magnetic core on the carrier, so as to facilitate the clip loading and mounting mechanism 6 to mount the clip onto the magnetic core. The first conveying component 21 conveys the carrier with the magnetic core to the lower part of the product adjusting mechanism 10, the product adjusting mechanism 10 takes out the magnetic core, then the carrier is installed on another cavity matched with the magnetic core again after being adjusted in a rotating mode, then the carrier continues to move to the metal clip feeding installation mechanism 6 along with the first conveying component 21, and the metal clip feeding installation mechanism 6 can directly install the metal clip on the magnetic core due to the fact that the product adjusting mechanism 10 adjusts the position of the magnetic core, manpower is saved, and production efficiency is improved.

The product adjusting mechanism 10 includes a product adjusting moving member 20 and a product adjusting rotating clamping member 30, the product adjusting moving member 20 is fixedly installed between the first conveying member 21 and the second conveying member 22, the product adjusting rotating clamping member 30 is installed on the product adjusting moving member 20, and the product adjusting rotating clamping member 30 is located above the conveying mechanism 2. The product adjusting and moving component 20 is configured to drive the product adjusting and rotating clamping component 30 to move up and down and left and right, the product adjusting and rotating clamping component 30 is configured to clamp the magnetic core and rotate a certain angle to mount the magnetic core on the carrier again, in use, the product adjusting and moving component 20 drives the product adjusting and rotating clamping component 30 to move up and down, then the product adjusting and rotating clamping component 30 clamps the magnetic core, the product adjusting and moving component 20 drives the product adjusting and rotating clamping component 30 to move to a position above another cavity on the carrier, and the product adjusting and rotating clamping component 30 rotates the magnetic core by a certain angle to mount the magnetic core in another cavity on the carrier.

The product adjusting and moving part 20 comprises a product adjusting and up-and-down moving assembly 201 and a product adjusting and horizontal moving assembly 202, the product adjusting and up-and-down moving assembly 201 is fixedly installed on the workbench 1, the product adjusting and horizontal moving assembly 202 is installed on the product adjusting and up-and-down moving assembly 201, and the product adjusting and rotating clamping part 30 is installed on the product adjusting and horizontal moving assembly 202. The product adjustment vertical moving component 201 drives the product adjustment horizontal moving component 202 to move vertically, so that the product adjustment horizontal moving component 202 drives the product adjustment rotary clamping component 30 to move vertically, and the product adjustment horizontal moving component 202 drives the product adjustment rotary clamping component 30 to move horizontally.

The product adjustment up-down moving assembly 201 comprises a product adjustment fixing seat 2011 and a first product adjustment driving cylinder 2012, and the first product adjustment driving cylinder 2012 is fixedly installed on the product adjustment fixing seat 2011.

The product adjusting horizontal moving assembly 202 includes a product adjusting horizontal connecting plate 2021 provided with a sliding rail and a second product adjusting driving cylinder 2022, the product adjusting horizontal connecting plate 2021 is connected to the first product adjusting driving cylinder 2012, the second product adjusting driving cylinder 2022 is connected to the product adjusting horizontal connecting plate 2021, and the product adjusting rotary clamping component 30 is fixedly mounted on the product adjusting horizontal connecting plate 2021. The first product adjusting driving cylinder 2012 drives the product adjusting horizontal connecting plate 2021 to move up and down, and the second product adjusting driving cylinder 2022 drives the product adjusting horizontal connecting plate 2021 to move horizontally.

The product adjusting rotary clamping component 30 comprises a product adjusting rotary component 301 and a product adjusting clamping component 303, the product adjusting rotary component 301 is fixedly connected with the product adjusting horizontal connecting plate 2021, and the product adjusting clamping component 303 is connected with the product adjusting rotary component 301. The product adjusting horizontal connecting plate 2021 drives the product adjusting rotating assembly 301 to move, and the product adjusting rotating assembly 301 drives the product adjusting clamping assembly 303 to move.

The product adjusting rotating assembly 301 comprises a product adjusting rotating cylinder which is fixedly mounted on the product adjusting horizontal connecting plate 2021.

The product adjusting clamping assembly 303 comprises a product adjusting clamping cylinder 3031 and at least two product adjusting clamping finger clamps 3032, wherein the product adjusting clamping cylinder 3031 is connected with the product adjusting rotary cylinder, and the product adjusting clamping finger clamps 3032 are connected with the product adjusting clamping cylinder 3031. The product adjusting rotary clamping cylinder drives the product adjusting clamping cylinder 3031 to rotate, and the product adjusting clamping cylinder 3031 drives the product adjusting clamping finger clamp 3032 to take and place.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A transformer production facility which characterized in that: including workstation and fixed mounting be in conveying mechanism on the workstation, the conveying mechanism top along conveying mechanism's direction of delivery is fixed in proper order and is provided with:

the first magnetic core feeding and mounting mechanism is used for dispensing a left magnetic core and mounting the left magnetic core on a carrier;

the wire package feeding and mounting mechanism is used for mounting a wire package on the carrier so that the wire package is fixedly connected with the left magnetic core;

the second magnetic core feeding and mounting mechanism is used for mounting a right magnetic core on the carrier, so that the right magnetic core is fixedly connected with the left magnetic core;

the metal clip loading and mounting mechanism is used for mounting a metal clip on the magnetic core;

the product detection mechanism is used for detecting whether the product is a defective product or not and taking out the defective product;

and the product blanking mechanism is used for taking down the product.

2. The transformer production apparatus of claim 1, wherein: conveying mechanism includes first conveying component and second conveying component, first conveying component with the second conveying component is all fixed mounting in on the workstation, first conveying component is located first magnetic core material loading installation mechanism with the below of product unloading mechanism, second conveying component is located one side of first conveying component.

3. The transformer production equipment of claim 1 or 2, wherein the first magnetic core feeding and mounting mechanism comprises a first magnetic core feeding part, a first magnetic core dispensing part and a first magnetic core mounting part, the first magnetic core feeding part, the first magnetic core dispensing part and the first magnetic core mounting part are all fixedly mounted on the workbench, the first magnetic core dispensing part is located between the first magnetic core feeding part and the first magnetic core mounting part, and the first magnetic core mounting part is located above the conveying mechanism.

4. The transformer production equipment of claim 1 or 2, wherein the package feeding and mounting mechanism comprises a wire package feeding component and a package mounting component, the package feeding component is fixedly mounted on the workbench, one end of the package feeding component is located below the package mounting component, and the package mounting component is located above the conveying mechanism.

5. The transformer production equipment of claim 1 or 2, wherein the second core feeding and mounting mechanism comprises a second core feeding part and a second core mounting part, the second core feeding part is fixedly mounted on one side of the conveying mechanism, and the second core mounting part is positioned above the conveying mechanism.

6. The transformer production equipment according to claim 1 or 2, wherein the metal clip loading and mounting mechanism comprises a metal clip loading component and a metal clip mounting component, the metal clip loading component is fixedly mounted on the workbench, the metal clip mounting component is located above the conveying mechanism, and the metal clip loading component and the metal clip mounting component are abutted.

7. The transformer production equipment according to claim 1 or 2, wherein the product detection mechanism comprises a product detection base, a product detection driving assembly, a product detection assembly and a defective product blanking assembly, the product detection base is fixedly arranged on one side of the conveying mechanism, the product detection driving assembly is fixedly arranged on the product detection base, the product detection assembly is connected with the product detection driving assembly, and the defective product blanking assembly is positioned above the product detection assembly.

8. The transformer production equipment of claim 1 or 2, wherein the product blanking mechanism comprises a product blanking part and a product placing part, the product blanking part is fixedly installed on the right side of the product detection mechanism, the product blanking part is located above the conveying mechanism, and the product placing part is located below the product blanking part.

9. The transformer production equipment according to claim 1 or 2, further comprising a first carrier pick-and-place mechanism and a second carrier pick-and-place mechanism, wherein the first carrier pick-and-place mechanism and the second carrier pick-and-place mechanism are respectively and fixedly installed at two ends of the conveying mechanism, the first carrier pick-and-place mechanism is located at the left side of the first magnetic core loading and unloading mechanism, and the second carrier pick-and-place mechanism is located at the right side of the product unloading mechanism.

10. The transformer production equipment of claim 1 or 2, further comprising a product adjusting mechanism, wherein the product adjusting mechanism is fixedly installed between the second core feeding installation mechanism and the metal clip feeding installation mechanism, the product adjusting mechanism is located above the conveying mechanism, the product adjusting mechanism comprises a product adjusting moving component and a product adjusting rotating clamping component, the product adjusting rotating clamping component is installed on the product adjusting moving component, and the product adjusting rotating clamping component is located above the conveying mechanism.

Images