CN214489558U - Automatic assembling equipment for power supply box - Google Patents

Abstract

The utility model discloses an automatic equipment of power pack, include: the bottom box feeding mechanism is used for feeding the bottom box; the drive circuit board feeding mechanism is used for feeding the drive circuit board; the surface cover feeding mechanism is used for feeding the surface cover and pressing the surface cover and the bottom box; the conveying structure is provided with a jig for placing the power supply box, and the jig is conveyed by the conveying structure to sequentially pass through the bottom box feeding mechanism, the driving circuit board feeding mechanism and the face cover feeding mechanism. The utility model discloses an automatic equipment of power pack can automize and accomplish the equipment of power pack, effectively improves production efficiency, guarantees that product quality is stable.

Description

Automatic assembling equipment for power supply box

Technical Field

The utility model belongs to the technical field of power pack production facility, in particular to automatic equipment of power pack.

Background

In electric products such as lamps and small household appliances, a power supply box is generally provided, and the power supply box generally comprises a bottom box and a face cover which are buckled with each other, and a built-in driving circuit board. Because the application range of the power supply box is wide, the market demand is large, and therefore the speed and the quality of producing the power supply box have certain influence on economic benefit. At present, the assembly of the power supply box depends on manual operation, the improvement of the production efficiency is severely limited, and the working quality of each operator is different, so that the product quality of the power supply box is uneven, and the whole product quality of the power supply box is influenced to a certain extent.

Accordingly, the prior art is in need of improvement and development.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic equipment of power pack can automize and accomplish the equipment of power pack, effectively improves production efficiency, guarantees that product quality is stable.

For solving its technical problem, the utility model provides a pair of automatic equipment of power pack, this power pack include the end box and the face lid that the buckle is connected and built-in drive circuit board, and equipment includes:

the bottom box feeding mechanism is used for feeding the bottom box;

the drive circuit board feeding mechanism is used for feeding the drive circuit board;

the surface cover feeding mechanism is used for feeding the surface cover and pressing the surface cover and the bottom box;

the conveying structure is provided with a jig for placing the power supply box, and the jig is conveyed by the conveying structure to sequentially pass through the bottom box feeding mechanism, the driving circuit board feeding mechanism and the face cover feeding mechanism.

Furthermore, the bottom box feeding mechanism and/or the surface cover feeding mechanism comprise a vibration disk conveying structure, a feeding turntable structure is arranged between the vibration disk conveying structure and the conveying structure, and the bottom box/the surface cover on the vibration disk conveying structure is fed onto a jig of the conveying structure after being turned by the feeding turntable structure.

Further, above-mentioned material loading revolving stage structure includes the mould seat, rotates piece and first drive structure, the mould seat is equipped with and is used for the location to place the die cavity of end box/face lid, rotate the piece with mould seat fixed connection, first drive structure with rotate the piece and be connected, in order to drive rotate the piece rotation.

Further, the conveying structure comprises a first conveying structure and a second conveying structure, the first conveying structure and the second conveying structure are arranged in an up-and-down direction, two ends of the first conveying structure and the second conveying structure are connected through a jig transfer structure, and the jig transfer structure is used for transferring the jig of the first conveying structure to the second conveying structure or transferring the jig of the second conveying structure to the first conveying structure.

Further, the jig transferring structure comprises a first transition assembly, a second transition assembly and a lifting assembly, wherein the first transition assembly is connected with the first conveying structure, the second transition assembly is connected with the second conveying structure, and the lifting assembly is arranged between the first transition assembly and the second transition assembly and used for transferring the jig between the first transition assembly and the second transition assembly.

Furthermore, the first transition assembly and the second transition assembly respectively comprise a first conveyor belt wheel set and a second conveyor belt wheel set, the first conveyor belt wheel set and the second conveyor belt wheel set are arranged at intervals of the conveying channel, a supporting platform of the jig is formed between the first conveyor belt wheel set and the second conveyor belt wheel set, and the lifting assembly carries out lifting movement in the conveying channel; and the first conveyor belt wheel set and the second conveyor belt wheel set of the first transition assembly are respectively connected with a second driving mechanism, and the second driving mechanism is used for driving the first conveyor belt wheel set and the second conveyor belt wheel set to move in the opposite direction or in the opposite direction.

Further, automatic equipment still includes unloading mechanism, unloading mechanism is used for going on the unloading of power pack, the tool warp transport structure's transport, by face lid feed mechanism gets into unloading mechanism.

Further, automatic equipment still includes quality detection mechanism, quality detection mechanism is used for detecting whether power of power pack reaches standard, the tool warp conveying structure's transport, by face lid feed mechanism gets into quality detection mechanism.

Further, the blanking mechanism comprises a blanking guide rail, a guide plate and a first driving mechanism; the blanking guide rail is provided with a first blanking channel and a second blanking channel; the guide plate is arranged between the first blanking channel and the second blanking channel and can swing between the first blanking channel and the second blanking channel; the first driving mechanism is connected with the quality detection mechanism and the guide plate and used for driving the guide plate to swing according to a detection result of the quality detection mechanism so as to close the first blanking channel and guide a product to the second blanking channel, or close the second blanking channel and guide the product to the first blanking channel.

Further, the quality detection mechanism comprises a power component and an execution component, wherein the power component is connected with the execution component, the execution component is provided with a lead, the lead is connected to an external power supply, and the power component is used for driving the execution component to move to be in contact connection with a wiring terminal of the power box so as to detect the electrification of the power box.

The utility model discloses an automatic equipment of power pack, through transport structure's drive transport, the tool carries out the material loading of raw materials through end box feed mechanism, dirver circuit board feed mechanism and face lid feed mechanism in proper order to progressively accomplish the installation, thereby the automatic equipment of accomplishing the power pack replaces manual operation, effectively improves production efficiency, and guarantees that product quality is unified, stable.

Drawings

Fig. 1 is a schematic structural view of the automatic assembling device for power supply box of the present invention.

Fig. 2 is the structure diagram of the feeding turntable structure of the automatic power box assembling equipment of the present invention.

Fig. 3 is a schematic view of a first working state of the feeding turntable structure of the automatic power box assembling apparatus of the present invention.

Fig. 4 is a schematic view of a working state of the feeding turntable structure of the automatic power box assembling apparatus of the present invention.

Fig. 5A, 5B, and 5C are schematic diagrams of three specific embodiments of the first detection channel of the automatic power box assembling apparatus of the present invention.

Fig. 6 is a schematic structural diagram of a conveying structure of the automatic power box assembling apparatus of the present invention.

Fig. 7 is a schematic structural diagram of a jig transfer structure of the automatic power box assembling apparatus of the present invention.

Fig. 8 is a schematic structural diagram of the blanking structure of the automatic power box assembling apparatus of the present invention.

Fig. 9 is a partially enlarged view of the blanking structure shown in fig. 7.

Fig. 10 is a schematic structural diagram of a quality detection mechanism of the automatic power box assembling apparatus of the present invention.

Fig. 11 is a partially enlarged view of the mass detecting mechanism shown in fig. 9.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The following disclosure provides many different embodiments or examples for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or reference letters in the various examples, which have been repeated for purposes of simplicity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.

As shown in fig. 1, the utility model relates to an automatic equipment of power pack includes: a bottom case feeding mechanism 300 for feeding the bottom case; a driving circuit board feeding mechanism 400 for feeding a driving circuit board; the surface cover feeding mechanism 500 is used for feeding the surface cover and pressing the surface cover and the bottom box; the conveying structure 600, this conveying structure 600 is equipped with the tool 610 that is used for placing the power pack, and this tool 610 is through this conveying structure 600's transport, passes through this end box feed mechanism 300, actuating circuit board feed mechanism 400 and face lid feed mechanism 500 in proper order.

Specifically, this power pack includes end box and face lid and the built-in dirver circuit board of buckle connection, during the equipment, installs dirver circuit board on end box, then accomplishes the equipment with face lid and end box pressfitting, and the face that closes of end box and face lid is equipped with the through-hole and makes things convenient for dirver circuit board's wiring end to stretch out. In the concrete application, a tool 610 is an assembly unit, namely, the assembly of a power supply box is completed on a tool 610, and the tool 610 is conveyed to a corresponding station mechanism to be operated according to the assembly process through the conveying structure 600: firstly, entering a bottom box feeding mechanism 300, and feeding the bottom box to a jig 610; then, the printed circuit board enters a driving circuit board feeding mechanism 400, and the driving circuit board is fed and installed on the bottom box; and finally, entering a flour cover feeding mechanism 500, feeding the flour cover, and pressing the flour cover and the bottom box. Therefore, the power supply box is automatically assembled, and the production efficiency is improved.

Further, the automatic assembling equipment further comprises a blanking mechanism 200, the blanking mechanism 200 is used for blanking the power supply box, and the jig 610 is conveyed by the conveying structure 600 and enters the blanking mechanism 200 through the surface cover feeding mechanism 500. Specifically, the assembled power box can be transferred from the jig 610 to the blanking structure 200 through the robot arm structure for blanking.

In some preferred embodiments, the bottom box feeding mechanism 300 and/or the lid feeding mechanism 500 includes a vibrating tray conveying structure 180, the feeding turntable structure 100 is disposed between the vibrating tray conveying structure 180 and the conveying structure 600, and the bottom box or the lid on the vibrating tray conveying structure 180 is fed to the jig 610 of the conveying structure 600 after being turned by the feeding turntable structure 100. Specifically, the vibratory pan conveying structure 180 employs a vibratory pan of the prior art. In a specific application, the power supply box is generally rectangular, when the conveying structure 600 conveys the power supply box, the bottom box and the face cover are generally conveyed in a direction in which the length direction L of the bottom box and the face cover are the same as the assembly conveying direction Z according to the assembly processing requirement, and the bottom box/the face cover is conveyed in the vibration tray conveying structure 180 along the length direction L of the bottom box/the face cover, that is, the length direction L of the bottom box/the face cover is the same as the feeding conveying direction S of the vibration tray conveying structure 180, so that the length direction L of the bottom box/the face cover during feeding conveying in the vibration tray conveying structure 180 is different from the assembly conveying direction Z of the bottom box/the face cover on the conveying structure 600. The direction of the bottom box or the surface cover conveyed by the vibration disc conveying structure 180 is changed through the feeding turntable structure 100, so that the length direction L of the bottom box or the surface cover is the same as the assembling conveying direction Z, and the bottom box or the surface cover can be accurately fed.

As shown in fig. 2, specifically, the loading turntable structure 100 includes: the mold comprises a mold base 110, a rotating member 120 and a first driving structure 130, wherein the mold base 110 is provided with a cavity 111 for positioning and placing a bottom box/surface cover, the rotating member 120 is fixedly connected with the mold base 110 to drive the mold base 110 to rotate, and the first driving structure 130 is connected with the rotating member 120 to drive the rotating member 120 to rotate.

As shown in fig. 1 and 3, each vibrating plate conveying structure 180 and the conveying structure 600 are extended in a T shape, and the transfer of the bottom box/surface cover between the vibrating plate conveying structure 180 and the feeding turntable structure 100 and between the feeding turntable structure 100 and the conveying structure 600 can be completed by a mechanical arm structure. The cavity 111 is configured to conform to the exterior contour of the back box/cover, thereby positioning the back box/cover. Before rotation, the length direction L of the cavity 111 in the die base 110₀The same as the feeding direction S (i.e. the length direction L of the bottom box/surface cover when the bottom box/surface cover is conveyed on the vibration tray conveying structure 180), the bottom box/surface cover is placed in the cavity 111, and the rotating member 120 drives the mold base 110 to rotate to the length direction L of the cavity 111 by the driving of the first driving structure 130₀The same as the assembly conveying direction Z (i.e., the length direction L of the back box/cover on the conveying structure 600), thereby enabling accurate loading of the back box/cover conveyed by the vibratory pan conveying structure 180.

As shown in fig. 2, in some preferred embodiments, the feeding turntable structure 100 further includes a first fixing base 140, the first fixing base 140 is provided with a rotating groove 141 for carrying the rotating member 120, a transmission channel 142 is connected to a bottom of the rotating groove 141, and the first driving mechanism 130 is disposed below the first fixing base 140 and connected to the rotating member 120 through the transmission channel 142. In a specific application, the first fixing base 140 is installed on a target platform, and the rotating member 120 rotates in the rotating groove 141, so that the stability can be improved. The target platform may be a support for mounting the feeding turntable structure 100, or a support for the vibration disc conveying structure, or a support for the conveying structure, and all the support/mounting structures for supporting/mounting the feeding turntable structure 100 and enabling it to work between the vibration disc conveying structure 180 and the conveying structure 600 are the target platforms.

In some preferred embodiments, the loading turntable structure 100 further includes a second fixing base 150, and the second fixing base 150 is connected to the first fixing base 140, and is used for installing the first driving structure 130 and installing the loading turntable structure 100 on the target application platform. Therefore, the feeding rotary table is more compact in structure and convenient to mount. Specifically, the first driving structure 130 includes a first motor 131 and a transmission shaft 132, the first motor 131 is connected to the rotating member 120 through the transmission shaft 132, the transmission shaft 132 is installed in the transmission channel 142 through a bearing 133, one end of the transmission shaft is fixedly connected to the rotating member 120, and the other end of the transmission shaft is connected to an output shaft of the first motor 131 through a coupling 134. In a specific application, the second fixing base 150 is provided with a driving through hole, the driving through hole is communicated with the transmission channel 142, the first motor 131 is connected with the second fixing base 150 at the bottom of the second fixing base 150, an output shaft of the first motor enters the transmission channel 142 from the driving through hole and is connected with the transmission shaft 132, and the transmission shaft 132 penetrates through the transmission channel 142 and is fixedly connected with the rotating member 120.

As shown in fig. 3, in some preferred embodiments, the feeding turntable structure 100 further includes a turning detection mechanism 160, the turning detection mechanism 160 includes a detector 161 and a first detection structure 162, the first detection structure 162 is disposed on the rotating member 120 or the mold base 110, and the detector 160 is configured to detect the first detection structure 162 to detect whether the rotating member 120 or the mold base 110 is turned in place. The first detecting structure 162 follows the rotation of the rotating member 120 or the mold base 110, and reflects the rotation of the rotating member 120 or the mold base 110 (i.e., the back box/front cover) by changing the position of the first detecting structure 162 relative to the detector 161, and the back box/front cover rotates in place when the length direction L of the back box/front cover is the same as the assembly conveying direction Z. In specific application, by adjusting the setting position of the first detection structure 162, when the bottom case/surface cover rotates in place, the first detection structure 162 corresponds to the detector 161, the detector 161 can detect the first detection structure 162, and the bottom case/surface cover can accurately transfer the material to the conveying structure 600; conversely, when the first detecting structure 162 does not correspond to the detector 161 and the detector 161 cannot detect the first detecting structure 162, the rotation is not in place and the bottom case/top cover cannot be transferred to the conveying structure 600.

Specifically, the detector 161 is an infrared sensor, and the rotating member 120 or the die holder 110 is provided with a first detection channel, which forms a first detection structure 162, and determines whether the rotating member 120 or the die holder 110 rotates in place by detecting the distance to the obstacle through the infrared sensor.

In a specific application, the first detecting structure 162 is disposed on the mold base 110, and the extending direction of the first detecting channel and the length direction L of the cavity 111₀Vertically; the mold base 110 and the rotating member 120 are disposed in the rotating groove 141 together, the first fixing base 140 is disposed with a second detecting channel 143, the position of the second detecting channel 143 corresponds to the position of the first detecting channel when the mold base 110 rotates in place, specifically, the second detecting channel 143 is disposed linearly with the first detecting channel, so as not to affect the infrared emission to the first detecting channel for detection. The infrared sensor is disposed near an outer sidewall of the first fixing base 140, and the position of the infrared sensor corresponds to the position of the second detecting channel 143. As shown in fig. 5A, when the bottom case/surface cover is rotated to a proper position (i.e., the mold base 110 is rotated to a proper position), the first detection channel corresponds to the infrared sensor, the infrared light is emitted (via the second detection channel 143) along the first detection channel, the obstacle is an inner wall of the first detection channel (i.e., the detector can detect the first detection structure 162), and the obstacle distance b1 detected by the infrared sensor is relatively large (approximately equal to the sum of the length dimensions of the first detection channel and the second detection channel 143); as shown in fig. 3, when the bottom case/cover is not rotated to the proper position, the first detecting channel does not correspond to the ir sensor, the obstacle is the outer sidewall of the mold base 110, and the distance a of the obstacle detected by the ir sensor is relatively small (approximately equal to the length dimension of the second detecting channel 143) (see fig. 4).

As shown in fig. 5A, 5B and 5C, in some preferred embodiments, when the first detecting structure 162 is disposed on the mold base 110, the first detecting channel extends to the cavity 111 and communicates with the cavity 111 to detect whether the bottom case/cover is placed in the cavity 111. In the specific application, the infrared sensor detects 3 obstacle distances in total, namely an obstacle distance a, an obstacle distance b2 and an obstacle distance c1, wherein the obstacle distance a is less than the obstacle distance b2 and less than the obstacle distance c 1; as shown in fig. 4, when the bottom case/surface cover is not rotated in place, the infrared ray cannot be transmitted to the first detection channel after passing through the second detection channel 143, the obstacle is an outer sidewall of the mold base 110, and the infrared ray sensor detects an obstacle distance a; as shown in fig. 5B, when the bottom case/cover is rotated to a proper position and the bottom case/cover 170 is placed in the cavity 111, infrared rays are emitted along the first detection channel, the obstacle is an outer side wall of the bottom case/cover 170, and the infrared ray sensor detects an obstacle distance B2; as shown in fig. 5C, when the bottom case/cover is rotated to a proper position and the bottom case/cover is not placed in the cavity 111, infrared rays are emitted along the first detection channel, the obstacle is an inner side wall of the cavity 111, and the infrared ray sensor detects an obstacle distance C1. As shown in fig. 3, in some embodiments, the first detection channel extends through the mold base 110, the second detection channel 143 is disposed at an end of the second fixing base 150 away from the detector 161, and the detector 161 and the two second detection channels 143 correspond to each other in a straight line, so that when the bottom box/surface cover rotates to a proper position and the bottom box/surface cover is not placed in the cavity 111, infrared rays are emitted along the first detection channel, the obstacle is a structure (specifically, a vibrating plate in this embodiment) on a corresponding side of the feeding turntable structure, and the distance from the obstacle detected by the infrared sensor is an obstacle distance c2 greater than the obstacle distance c 1.

Specifically, the above-mentioned driving circuit board feeding mechanism 400 may adopt the existing technical means, such as a synchronous belt conveying structure, specifically including a synchronous belt and a synchronous pulley, and a mold 410 for bearing the driving circuit board is distributed and fixed on the circulating synchronous belt, and in the specific application, the driving circuit board may be placed on the mold 410 through manual operation.

As shown in fig. 6, in some preferred embodiments, the conveying structure 600 includes a first conveying structure 620 and a second conveying structure 630, the first conveying structure 620 and the second conveying structure 630 are disposed in a vertical direction, two ends of the first conveying structure 620 and the second conveying structure 630 are connected by a jig transferring structure 640, and the jig transferring structure 640 is used for transferring the jig of the first conveying structure 620 to the second conveying structure 630 or transferring the jig of the second conveying structure 630 to the first conveying structure 640, so as to form a circular conveying structure "first conveying structure-jig transferring structure-second conveying structure-jig transferring structure-first conveying structure". From this, tool 610 can continuous cycle transport power pack, has effectively improved production efficiency.

As shown in fig. 6 and 7, in some embodiments, the jig transferring structure 640 includes a first transition assembly 641, a second transition assembly 642 and a lifting assembly 643, the first transition assembly 641 is connected to the first conveying structure 620 for supporting the jig 610, the second transition assembly 642 is connected to the second conveying structure 630 for supporting the jig 610, and the lifting assembly 643 is disposed between the first transition assembly 641 and the second transition assembly 642 for transferring the jig 610 therebetween.

As shown in fig. 7, in some embodiments, each of the first transition assembly 641 and the second transition assembly 642 includes a first conveyor wheel assembly 644 and a second conveyor wheel assembly 645, the first conveyor wheel assembly 644 and the second conveyor wheel assembly 645 are disposed at intervals of a conveying channel 646, a supporting platform of the jig 610 is formed therebetween, and the lifting assembly 643 performs a lifting motion in the conveying channel 646; the first and second conveyor wheel sets 644 and 645 of the first transition component 641 are respectively connected to a second driving mechanism 650, and the second driving mechanism 650 is configured to drive the corresponding first and second conveyor wheel sets 644 and 645 to move toward or away from each other. Specifically, the first and second conveyor pulley sets 644 and 645 may be implemented by conventional means, and may include a cyclically-rotating synchronous belt and two synchronous pulleys, wherein one of the synchronous pulleys is used as a driving pulley and connected to a driving motor.

In some embodiments, the first transition assembly 641 further includes two sliding members 651, and the corresponding first and second sets of conveyor wheels 644 and 645 are respectively connected to the second driving mechanism 650 via the two sliding members 651. Specifically, the second driving mechanism 650 is a second cylinder, the sliding member 651 is fixedly connected to a piston end of the second cylinder, and the four synchronous pulleys of the two sets of belt pulley sets are correspondingly mounted on the two sliding members 651 through a bearing structure. The two driving wheels are connected with a rotating shaft 652, the rotating shaft 652 penetrates through the two sliding parts 651, two ends of the rotating shaft are fixedly installed through bearing seats, the driving force of the driving motor is transmitted to one of the driving wheels by belt transmission (the driving wheel for belt transmission is relatively and fixedly connected with the driving wheel by adopting the prior art means), and then the driving force is transmitted to the other driving wheel through the rotating shaft 652. In a specific application, the piston end of the second cylinder extends out, the two sliding members 651 move in opposite directions along the rotating shaft 652 to drive the corresponding first conveyor pulley set 644 and the corresponding second conveyor pulley set 655 to move in opposite directions along the rotating shaft to form a supporting platform for supporting the jig 610, and the driving wheel rotates along the rotating shaft to drive the jig 610 to enter or output the first transition assembly 641. Specifically, the rotating shaft 652 may be a spline shaft, two driving wheels may be spline shaft synchronous pulleys, and the driving wheels for belt transmission may also be driving wheels matched with the spline shaft, thereby realizing multi-dimensional movement of rotation and horizontal movement of the driving wheels.

Specifically, the first transition assembly 641 further includes an auxiliary guide rail 653, the auxiliary guide rail 653 is disposed below the two sliders 651, and the two sliders 651 are respectively connected to the auxiliary guide rail 653 through the auxiliary slider 655. The first transition assembly 641 further includes two supporting members 654, the two supporting members 654 correspond to the corresponding first conveying belt wheel set 644 and the second conveying belt wheel set 645 respectively, and the supporting members 654 are disposed in the corresponding synchronous belts rotating cyclically, and are disposed by means of the synchronous belts on the upper half side, so as to provide auxiliary force for the synchronous belts to support the jig 610.

Specifically, the lifting assembly 643 includes a support table 647 for supporting the jig 610, and a third air cylinder 648 for driving the support table 647 to move up and down. The first conveying structure 620 and the second conveying structure 630 adopt the structure of a conveying chain and a conveying chain wheel in the prior art, the conveying chain wheel serving as a driving wheel is connected with a motor to drive, and the jig 610 is carried and conveyed on the conveying chain through the bearing plate 611.

In a specific application, the jig 610 is fixed on the carrier plate 611 in the conveying structure 600 for conveying, the jig 610 at the conveying end of the first conveying structure 620 enters the first transition assembly 641 under the driving of the two sets of conveyor belt wheel sets of the first transition assembly 641, the support table 654 rises to support the carrier jig 610, the piston end of the second cylinder contracts, the first conveyor belt wheel set 644 and the second conveyor belt wheel set 645 move away from each other, so that the carrier plate 611 can pass through the conveying channel 646 between the two, the support table 654 drives the jig 610 to descend until the jig 610 is placed on the second transition assembly 642, finally, the conveyor belt set of the second transition assembly 642 drives the jig 610 to enter the second conveying structure 630, and the jig 610 is conveyed back to the first conveying structure 620 through the second conveying structure 630 (the working principle of the jig transfer structure at the other end is the same principle).

As shown in fig. 10, in some preferred embodiments, the automatic assembling apparatus further includes a quality detection mechanism 700, the quality detection mechanism 700 is used for detecting whether the power of the power supply box reaches the standard, and the jig 610 is conveyed by the conveying mechanism 600 and enters the quality detection mechanism 700 from the cover loading mechanism 500. In the production process of the power box, the detection link is of great importance, in the actual production process, the detection link of the power box is manually operated, the automatic assembling equipment can be adopted to automatically complete the assembling work of the power box, and then whether the power box is qualified is manually detected, but the manual operation has low detection efficiency, influences the further improvement of the production efficiency, easily causes the phenomena of missing detection and error detection, and causes serious negative influence on the product quality. Carry out quality testing to the power pack through this quality testing mechanism 700 is automatic, replace manual operation, effectively improve detection efficiency, and then improve production efficiency.

The quality detection mechanism 700 comprises a power component 710 and an execution component 720, wherein the power component 710 is connected with the execution component 720, the execution component 720 is provided with a lead 730, the lead 730 is connected with an external power supply, and the power component 710 is used for driving the execution component 720 to move to be in contact connection with a terminal of a power box so as to detect the electrification of the power box.

Specifically, the quality detection mechanism 700 is mounted above the conveying structure 600 through a frame 740, and the power unit 710 includes a first power assembly 711 and a second power assembly 712, wherein the first power assembly 711 is a sliding table cylinder, the second power assembly 722 is a finger cylinder, the sliding table cylinder is mounted and fixed on the frame 740 through a connecting member, the finger cylinder is mounted on the sliding table cylinder through the connecting member, and the sliding table cylinder provides power for driving the finger cylinder to move up and down. The execution unit 720 includes two fingerstalls 721 arranged oppositely, the two fingerstalls 721 are respectively connected to two fingers of the finger cylinder through bolts, the finger cylinder provides power to drive the two fingerstalls 721 to open and close, and the two fingerstalls 721 are respectively connected to the lead 730. In the concrete application, transport structure 600 carries the power pack to quality testing mechanism 700, and the slip table cylinder makes and points the cylinder downstream, then points two dactylotheca 721 closures of cylinder drive to press from both sides tight power pack and carry out power detection, after detecting the completion, point two dactylotheca 721 of cylinder drive and open, and the cylinder upstream is pointed in last slip table cylinder drive, and the power pack flows to next station structure along with transport structure 600.

As shown in fig. 11, in some preferred embodiments, a stepped hole 722 is formed in the finger sleeve 721, a "T" contact 723 is disposed through the stepped hole 722, the "T" contact 723 has conductivity, a transverse portion of the "T" contact 723 is used for contacting and energizing a power supply box terminal, a vertical portion of the "T" contact is used for winding a wire 730, and a stop nut 724 is connected through the stepped hole 722. The T-shaped contact 723 is in direct contact with the power supply box, so that abrasion of the execution component 720 and the lead 730 can be reduced, the T-shaped contact 723 is low in cost and convenient to disassemble and assemble, and the later maintenance cost can be effectively reduced.

In some preferred embodiments, the vertical portion of the "T" contact 723 is covered by a resilient member 725, one end of the resilient member 725 abuts against the horizontal portion of the "T" contact 723, and the other end abuts against the stepped hole 722. Because the elastic piece has elasticity, when the power supply box is tightly clamped by the finger sleeve, the finger sleeve can be kept in close contact with the power supply box, the passage of the detection circuit is ensured, and the finger sleeve can play a role in buffering and protecting the detected power supply box.

In some preferred embodiments, the second power assembly 712 is provided with a guide block, and the guide end of the guide block 750 is beveled and guided by the beveled surface. In a specific application, the guide block 750 corresponds to the jig 610, and plays a role in guiding when the first power assembly 711 drives the second power assembly 712 to move downwards, so that the execution component 720 can accurately clamp the power box terminal.

As shown in fig. 8, in some preferred embodiments, the blanking mechanism 200 includes a blanking guide rail 210, a guide plate 220, and a first driving mechanism 230; the blanking guide rail 210 is provided with a first blanking channel 211 and a second blanking channel 212; the guide plate 220 is disposed between the first discharging passage 211 and the second discharging passage 212, and can swing between the first discharging passage 211 and the second discharging passage 212; the first driving mechanism 230 is connected to the quality detecting mechanism 700 and connected to the guide plate 220, and is configured to drive the guide plate 220 to swing according to a detection result of the quality detecting mechanism 700, so as to close the first discharging channel 211 and guide the product to the second discharging channel 212, or close the second discharging channel 212 and guide the product to the first discharging channel 211. In the production process, after the quality detection mechanism 700 detects the qualified products, the unqualified products need to be screened out and are connected with the quality detection mechanism 700 through the first driving mechanism 230, the products are screened through the guide plate 220 according to the detection result, so that the qualified products and the unqualified products are respectively discharged through the first discharging channel 211 and the second discharging channel 212, automatic discharging is realized after the products are detected, the production efficiency is improved, and the accuracy of detection and screening work is improved. In specific application, qualified products can be selected to be discharged from the first discharging channel 211, unqualified products are discharged from the second discharging channel 212, in most cases, the guide plate 220 closes the second discharging channel 212, the qualified products are guided to the first discharging channel 211 to be discharged, and when the quality detection mechanism 700 detects that the products are unqualified, the first driving mechanism 230 works to drive the guide plate 220 to swing towards the first discharging channel 211 so as to close the first discharging channel 211 and guide the unqualified products to the second discharging channel 212 to be discharged. Of course, the qualified products can be selected to be discharged from the second discharging channel 212, the unqualified products are discharged from the first discharging channel 211, and the working principle is the same.

Specifically, the first driving mechanism 230 includes a first cylinder 231 and a driver 232, and the first cylinder 231 is connected to the guide plate 220 through the driver 232. In a specific application, the first driving mechanism 230 may be disposed below the blanking rail 210, thereby simplifying the structure of installation and avoiding affecting the blanking operation. Specifically, the cylinder body of the first cylinder 231 is mounted at the bottom of the blanking guide rail 210 through a mounting seat 2311, the guide plate 220 passes through the blanking guide rail 210 and is connected with a driving piece 232, and the driving piece 232 is hinged with the piston end of the first cylinder 231.

As shown in fig. 9, in some embodiments, the driving member 232 includes a first connecting portion 233 and a second connecting portion 234, the first connecting portion 233 is used for being hinged to the first cylinder 231, and the second connecting portion 234 is used for being fixedly connected to the guide plate 220.

Specifically, the guide plate 220 is provided with a second rotating shaft 221, the second rotating shaft 221 passes through the blanking guide rail 210, and is mounted at the bottom of the blanking guide rail 210 through a bearing structure, and since the mounting of the second rotating shaft through the bearing structure is a prior art means, detailed description is omitted here. In some preferred embodiments, the second rotating shaft 221 is provided with a third connecting portion 222, and the third connecting portion 222 is used for connecting with the first driving mechanism 230, specifically, for hinging with the piston end of the first cylinder 231.

In some embodiments, the feeding guide rail 210 is disposed obliquely, and the product slides freely along the feeding guide rail 210 according to its own weight.

As shown in fig. 1, in some preferred embodiments, the feeding guide rail 210 is provided with a screening part 213, the first feeding path 211 and the second feeding path 212 are connected to the screening part 213, and the guide plate 220 is swung above the screening part 213 to guide the product to the first feeding path 211 or the second feeding path 212. In a specific application, according to the detection structure outputted from the quality detection mechanism 700, the guide plate 220 swings to the discharging channel on the non-discharging side to close the discharging channel, and form the guide plate of the discharging channel on the discharging side, and the product is transferred from the jig to the screening portion 213 through the mechanical arm structure and slides into the corresponding discharging channel along the guide plate 220.

In a specific application, the first driving structure 230 may be connected to the detection structure through a PLC system, and the PLC system controls an action of the first driving structure according to a detection result of the detection structure.

In some embodiments, the transfer of the power supply box between the conveying structure 600 and each of the bottom box feeding mechanism 300, the driving circuit board feeding mechanism 400, the cover feeding mechanism 500, the blanking structure 200, and the like is performed by a transfer structure. The transfer structure comprises a first transfer drive member, a second transfer drive member and a gripping member; the grabbing piece is used for specifically grabbing a bottom box, a surface cover, a driving circuit board or a power supply box, and a suction rod or a finger cylinder in the prior art can be adopted according to specific conditions; the second transfer driving piece is connected with the grabbing piece and used for driving the grabbing piece to move up and down; the first transfer drive is connected to the second transfer drive for driving the gripping members in horizontal movement between the transport structure and the other structure. Specifically, the first transfer driving element and/or the second transfer driving element can adopt an air cylinder, and the second transfer driving element and the grabbing element are connected with a sliding block and a sliding rail for assisting in moving.

Specifically, the automatic assembling equipment further comprises a positioning structure, the positioning structure is arranged on the first conveying structure 620 and corresponds to the bottom box feeding mechanism 300, the driving circuit board feeding mechanism 400, the surface cover feeding mechanism 500, the blanking structure 200 and the like, and the positioning structure is used for jacking the jig 610 to leave the first conveying structure 620 when the jig 610 is conveyed in place so that the jig 610 is positioned relative to the corresponding mechanism. Specifically, this location structure includes locating plate and fourth cylinder, and this locating plate is used for supporting tool, and this fourth cylinder is used for driving the locating plate up-and-down motion. In specific applications, for example, when the jig 610 is conveyed to the bottom box feeding mechanism 300, the corresponding fourth cylinder acts to jack up the jig 610, so that the jig 610 leaves the driving force of the first conveying structure 620 and is statically positioned relative to the bottom box feeding mechanism 300, thereby facilitating the feeding of the bottom box; after the feeding is finished, the fourth cylinder drives the jig 610 to descend, so that the jig 610 returns to the first conveying structure 620 again, and the forward conveying is continued.

In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, mechanism, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, mechanisms, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.

Claims (10)

1. The utility model provides an automatic equipment of power pack, power pack includes end box and face lid and built-in drive circuit board that the buckle is connected, its characterized in that includes:

a bottom box feeding mechanism (300) for feeding the bottom box;

a drive circuit board loading mechanism (400) for loading the drive circuit board;

the face cover feeding mechanism (500) is used for feeding the face cover and pressing the face cover and the bottom box;

conveying structure (600), conveying structure (600) are equipped with and are used for placing tool (610) of power pack, tool (610) warp conveying structure's (600) transport passes through in proper order end box feed mechanism (300), dirver circuit board feed mechanism (400) and cover feed mechanism (500) that kneads dough.

2. The automatic power supply box assembling equipment according to claim 1, wherein the bottom box feeding mechanism (300) and/or the surface cover feeding mechanism (500) comprise a vibrating disk conveying structure (180), a feeding turntable structure (100) is arranged between the vibrating disk conveying structure (180) and the conveying structure (600), and the bottom box/surface cover on the vibrating disk conveying structure (180) is fed onto a jig (610) of the conveying structure (600) after being turned by the feeding turntable structure (100).

3. The automatic assembling device for the power supply box according to claim 2, wherein the feeding turntable structure (100) comprises a mold base (110), a rotating member (120) and a first driving structure (130), the mold base (110) is provided with a cavity (111) for positioning and placing the bottom box/surface cover, the rotating member (120) is fixedly connected with the mold base (110), and the first driving structure (130) is connected with the rotating member (120) to drive the rotating member (120) to rotate.

4. The automatic assembling equipment for the power supply box according to claim 1, wherein the conveying structure (600) comprises a first conveying structure (620) and a second conveying structure (630), the first conveying structure (620) and the second conveying structure (630) are arranged in a vertical direction, two ends of the first conveying structure (620) and the second conveying structure (630) are connected through a jig transferring structure (640), and the jig transferring structure (640) is used for transferring the jig (610) of the first conveying structure (620) to the second conveying structure (630) or transferring the jig (610) of the second conveying structure (630) to the first conveying structure (620).

5. The automatic assembly equipment of claim 4, wherein the jig transfer structure (640) comprises a first transition assembly (641), a second transition assembly (642) and a lifting assembly (643), the first transition assembly (641) is connected with the first conveying structure (620), the second transition assembly (642) is connected with the second conveying structure (630), and the lifting assembly (643) is arranged between the first transition assembly (641) and the second transition assembly (642) and used for transferring the jig (610) between the first transition assembly (641) and the second transition assembly (642).

6. The automatic power supply box assembling equipment according to claim 5, wherein the first transition assembly (641) and the second transition assembly (642) each comprise a first conveyor wheel set (644) and a second conveyor wheel set (645), the first conveyor wheel set (644) and the second conveyor wheel set (645) are arranged at intervals of a conveying channel (646), a supporting platform of the jig (610) is formed between the first conveyor wheel set and the second conveyor wheel set, and the lifting assembly (643) performs lifting motion in the conveying channel (646);

the first conveyor wheel set (644) and the second conveyor wheel set (645) of the first transition assembly (641) are respectively connected with a second driving mechanism (650), and the second driving mechanism (650) is used for driving the first conveyor wheel set (644) and the second conveyor wheel set (645) to move towards or away from each other.

7. The automatic assembling equipment for the power supply box according to claim 1, further comprising a blanking mechanism (200), wherein the blanking mechanism (200) is used for blanking the power supply box, and the jig (610) is conveyed by the conveying structure (600) and enters the blanking mechanism (200) from the surface cover feeding mechanism (500).

8. The automatic assembling equipment for the power supply box according to claim 7, further comprising a quality detection mechanism (700), wherein the quality detection mechanism (700) is used for detecting whether the power of the power supply box reaches the standard, and the jig (610) is conveyed by the conveying structure (600) and enters the quality detection mechanism (700) from the surface cover feeding mechanism (500).

9. The automatic assembly equipment of a power supply box according to claim 8, wherein the blanking mechanism (200) comprises a blanking guide rail (210), a guide plate (220) and a first driving mechanism (230); the blanking guide rail (210) is provided with a first blanking channel (211) and a second blanking channel (212); the guide plate (220) is arranged between the first blanking channel (211) and the second blanking channel (212) and can swing between the first blanking channel (211) and the second blanking channel (212); the first driving mechanism (230) is connected with the quality detection mechanism and the guide plate (220), and is used for driving the guide plate (220) to swing according to the detection result of the quality detection mechanism so as to close the first blanking channel (211) and guide the product to the second blanking channel (212) or close the second blanking channel (212) and guide the product to the first blanking channel (211).

10. The automatic assembling device for the power supply box according to claim 8, wherein the quality detection mechanism (700) comprises a power component (710) and an execution component (720), the power component (710) is connected with the execution component (720), the execution component (720) is provided with a lead (730), the lead (730) is connected with an external power supply, and the power component (710) is used for driving the execution component (720) to move to be in contact connection with a terminal of the power supply box so as to detect the electrification of the power supply box.

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