CN212019973U - Automatic assembly system of gear rotation driving head - Google Patents
Automatic assembly system of gear rotation driving head Download PDFInfo
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- CN212019973U CN212019973U CN202020509459.5U CN202020509459U CN212019973U CN 212019973 U CN212019973 U CN 212019973U CN 202020509459 U CN202020509459 U CN 202020509459U CN 212019973 U CN212019973 U CN 212019973U
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Abstract
The utility model discloses an automatic equipment system of gear rotary drive head, including the mount, still including setting up gear feedway, feeding manipulator, pin loading attachment, compression fittings, unloading manipulator, the material rotary device on the mount, gear feedway, feeding manipulator, pin loading attachment, compression fittings, unloading manipulator arrange around the periphery side of material rotary device, still include controlling means, controlling means is connected with gear feedway, feeding manipulator, pin loading attachment, compression fittings, unloading manipulator, material rotary device respectively and controls it. The utility model has the advantages of degree of automation is high, the equipment precision is high, the qualification rate is high.
Description
Technical Field
The utility model relates to an automatic change equipment technical field, refer in particular to an automatic equipment system of gear rotation driving head.
Background
The small household appliance driving part usually has a plurality of gear transmission parts, if a plastic mold is adopted for integral forming, the parts are very expensive in manufacturing cost, the meshing precision between the gears is not very high, when the household appliance motor works at a high speed, the transmission gear can generate large friction noise, if the gear rotates the driving head, the gear driving head in the prior art is usually split into a plurality of parts and assembled, the assembled workpiece has perfect mechanical property, and materials are not wasted. However, a large amount of manual work is generated, the labor cost is increased continuously, the assembly of the workpieces needs high labor cost, the manual work is low in working efficiency, manual material taking and material position adjustment may not accurately lead to the fact that the pin cannot be accurately inserted into the pin hole of the gear, once the position adjustment is not accurate, the pin may be inserted askew when the pin is pressed into the gear, so that the material loss is caused, therefore, how to realize the automatic and efficient assembly of the driving parts such as the gear rotation driving head is realized, and the requirement that the workpieces have high qualified product rate is a technical problem to be solved urgently by technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in: to the technical problem that prior art exists, the utility model provides an automatic equipment system of gear rotary drive head that degree of automation is high, the equipment precision is high, the qualification rate is high.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the utility model provides an automatic equipment system of gear rotary driving head, includes the mount, still including setting up gear feedway, material loading manipulator, pin loading attachment, compression fittings, unloading manipulator, the material rotary device on the mount, gear feedway, material loading manipulator, pin loading attachment, compression fittings, unloading manipulator arrange around the periphery side of material rotary device, still include controlling means, controlling means is connected and is controlled it with gear feedway, material loading manipulator, pin loading attachment, compression fittings, unloading manipulator, material rotary device respectively.
As a further improvement of the utility model: the material rotating device comprises a jig for placing materials, a rotating disc and a rotating driving mechanism, wherein the jig is arranged on the upper surface of the rotating disc, the rotating driving mechanism is arranged on the lower portion of the rotating disc, and a cam mechanism is arranged in the middle of the rotating disc; the feeding manipulator is used for clamping and moving a gear in the gear feeding device to a jig of the rotating disc, the pin feeding device is used for blowing pins into pin holes of the gear, the pressing device is used for pressing the pins into the pin holes of the gear, and the discharging manipulator is used for taking and placing gear rotation driving heads which are assembled.
As a further improvement of the utility model: the pin loading attachment includes feeder, air-blowing mechanism, buffering slider, pin counterpoint mechanism, the discharge end of feeder includes an at least blown down tank, be equipped with the slotted hole corresponding with the blown down tank on the buffering slider, buffering slider top is equipped with the discharge opening more than one, the hole of blowing of air-blowing mechanism communicates with each other with the discharge opening, pin counterpoint mechanism is linked together through the trachea with the discharge opening.
As a further improvement of the utility model: and a sensor is arranged at the position close to the slotted hole of the buffer sliding block.
As a further improvement of the utility model: still include pinhole position checking device, pinhole position checking device includes that the gear snatchs manipulator, installing support, first shooting mechanism, first light source mechanism sets up the installing support top, first shooting mechanism sets up the below at first light source mechanism, first shooting mechanism links to each other with controlling means, the gear snatchs the manipulator and receives controlling means signal and snatchs the gear and remove the position to the top of first shooting mechanism and adjustment gear pinhole.
As a further improvement of the utility model: the pressing device comprises a pressure head, a pressing block and a pressure feedback mechanism, the pressure head is arranged above the rotating disc, the pressing block is arranged above the pressure feedback mechanism, and the pressing block and the pressure feedback mechanism are arranged below the rotating disc.
As a further improvement of the utility model: still include slide trip gear, slide trip gear sets up on the rotary disk and with the tool links to each other, slide trip gear is including the support slide and the elastic mechanism that are used for the support pin, elastic mechanism links to each other with the support slide.
As a further improvement of the utility model: the finished product detection device comprises a support frame, a second shooting mechanism and a second light source mechanism, wherein the second shooting mechanism and the second light source mechanism are oppositely arranged on the support frame, and the second shooting mechanism is connected with the control device.
As a further improvement of the utility model: and the support frame is also provided with a qualified product blanking track and an unqualified product containing box.
As a further improvement of the utility model: the tool is 6 at least, the tool equidistant setting is in the upper surface of rotary disk.
Compared with the prior art, the utility model has the advantages of:
1. the utility model discloses a gear rotary driving head assembly system, through setting up gear feedway, material loading manipulator, pin loading attachment, compression fittings, unloading manipulator, material rotary device to realize under the control of controlling means that gear is automatic to be loaded, pin is automatic to be loaded, the pin is automatic to be impressed the gear, finished product is automatic to be unloaded; the system can realize automatic assembly of the gear rotation driving head, has high automation degree, does not need manual operation, greatly reduces the human input, and has high working efficiency, high assembly precision and high yield.
2. The utility model discloses a gear rotation driving head assembly system, pin loading attachment adopt the air-blowing mode to realize the pin material loading ingeniously, three pins of material loading each time are in the coplanar and the level is violently fallen after the completion of sequencing in three blown down tanks of feeder, the pin material loading need erect three pins of keeping flat and become 120 contained angles and evenly arrange to the top of gear pinhole; the utility model discloses a pin loading attachment includes feeder, air-blowing mechanism, cushion slide, pin counterpoint mechanism, and the discharge end of feeder includes three blown down tanks, is equipped with the three slotted hole that corresponds with the blown down tank on the cushion slide, is equipped with three discharge opening above the cushion slide, and the gas hole and the discharge opening of air-blowing mechanism communicate with each other, and pin counterpoint mechanism and discharge opening are linked together through the trachea; the pin passes through the feeder when carrying to the blown down tank, at first get into in the three slotted hole of buffering slider, be close to buffering slider department and be equipped with the inductor, when the inductor senses the pin, buffering slider is upward movement to the top under driving actuating cylinder effect, the slotted hole is linked together with the blown down hole this moment, because the hole of blowing of air-blowing mechanism communicates with each other with the blown down hole, the pin blows off from the blown down hole and gets into pin counterpoint mechanism through the trachea, because the pinhole one-to-one on three hole sites of pin counterpoint mechanism and the gear, thereby can realize the accurate material loading of pin, can not appear inserting askew scheduling problem when ensureing the press.
3. The utility model discloses a gear rotation driving head assembly system is provided with a pin hole position checking device, the pin hole position checking device comprises a gear grabbing manipulator, a mounting bracket, a first shooting mechanism and a first light source mechanism, the first light source mechanism is arranged at the top end of the mounting bracket, and the first shooting mechanism is arranged below the light source mechanism; the position of three pinhole on the first shooting mechanism shooting gear and with information transfer to controlling means, controlling means control gear snatchs the position that the manipulator corrected the gear and place the tool with the gear in for pinhole and pinhole counterpoint mechanism accurate one-to-one on the gear correspond, ensure that the pin material loading can not the error, improved the precision of system's equipment.
Drawings
Fig. 1 is a schematic perspective view of a gear-driven rotary drive head assembly system according to an embodiment of the present invention.
Fig. 2 is a schematic top view of the gear-driven rotary drive head assembly system according to an embodiment of the present invention.
Fig. 3 is a schematic view of the three-dimensional structure of the pin hole position checking device of the gear rotation driving head assembling system of the present invention.
Illustration of the drawings:
1. a fixed mount; 2. a gear feeding device; 3. a feeding manipulator; 4. a pin feeding device; 41. a feeder; 42. a buffer slide block; 43. a pin alignment mechanism; 44. a discharge hole; 45. a gas blowing hole; 5. a pressing device; 6. a feeding manipulator; 7. a material rotating device; 71. a jig; 72. rotating the disc; 73. a cam mechanism; 8. a pin hole position checking device; 81. a gear grabbing manipulator; 82. mounting a bracket; 83. a first photographing mechanism; 84. a first light source mechanism; 9. a slide plate tripping device; 91. supporting the sliding plate; 92. an elastic mechanism; 10. a finished product detection device; 101. a support frame; 102. a second photographing mechanism; 103. a second light source mechanism; 104. qualified product blanking rails; 105. and (5) storing unqualified products.
Detailed Description
The invention will be described in further detail with reference to the drawings and specific examples.
As shown in fig. 1 to 3, the utility model discloses an automatic equipment system of gear rotary driving head, including mount 1, still including setting up gear feedway 2 on the mount 1, material loading manipulator 3, pin loading attachment 4, compression fittings 5, unloading manipulator 6, material rotary device 7, gear feedway 2, material loading manipulator 3, pin loading attachment 4, compression fittings 5, unloading manipulator 6 arranges around the periphery side of material rotary device 7, still include controlling means, controlling means respectively with gear feedway 2, material loading manipulator 3, pin loading attachment 4, compression fittings 5, unloading manipulator 6, material rotary device 7 is connected and is controlled it.
The utility model discloses an automatic assembly system of gear rotary driving head, through setting up gear feedway 2, material loading manipulator 3, pin loading attachment 4, compression fittings 5, unloading manipulator 6, material rotary device 7 to realize under the control of controlling means that gear automatic feeding, pin are automatic to be impressed the gear, the automatic unloading of the work piece of assembling; the system can realize automatic assembly of the gear rotation driving head, has high automation degree, does not need manual operation, greatly reduces the human input, has high working efficiency and high product qualification rate.
In this embodiment, the material rotating device 7 includes a jig 71 for placing a material, a rotating disc 72, and a rotating driving mechanism, the jig 71 is disposed on the upper surface of the rotating disc 72, the rotating driving mechanism is disposed on the lower portion of the rotating disc 72, and the middle portion of the rotating disc 72 is provided with a cam mechanism 73; the feeding manipulator 3 is used for clamping and moving the gear in the gear feeding device 2 to a jig 71 of a rotating disc 72, the pin feeding device 4 is used for blowing pins into pin holes of the gear, the pressing device 5 is used for pressing the pins into the pin holes of the gear, and the blanking manipulator 6 is used for taking and placing the assembled gear rotation driving head; the device further comprises a sliding plate tripping device 9, wherein the sliding plate tripping device 9 is arranged on the rotating disc 72 and connected with the jig 71, the sliding plate tripping device 9 comprises a supporting sliding plate 91 for supporting the pin and an elastic mechanism 92, and the elastic mechanism 92 is connected with the supporting sliding plate 91.
Because the cam mechanism 73 is of a non-circular structure, one end of the cam mechanism 73 is arc-shaped, and the other end of the cam mechanism has a protruding part, when the rotating disc 72 rotates to drive the upper surface jig 71 to rotate to the protruding part of the cam mechanism 73, the cam mechanism 73 is in contact with the jig 71, at this time, the protruding part of the cam mechanism 73 abuts against the supporting sliding plate 91, under the effect of the protruding part, the supporting sliding plate 91 moves forwards and stops at the front end of the jig 71, the supporting sliding plate 91 is provided with a through hole corresponding to the pin hole on the gear, and when the pin enters the pin hole of the gear from the pin feeding device 4, the supporting sliding plate 91 can play a role in right.
In order to ensure that the pin hole position of the gear placed into the jig 71 at each time has no deviation, the pin hole position checking device 8 is further included in the embodiment, the pin hole position checking device 8 includes a gear grabbing manipulator 81, a mounting bracket 82, a first shooting mechanism 83 and a first light source mechanism 84, the first light source mechanism 84 is arranged at the top end of the mounting bracket 82, the first shooting mechanism 83 is arranged below the first light source mechanism 84, the first shooting mechanism 83 is connected with a control device, the gear grabbing manipulator 81 is connected with the control device, the gear grabbing manipulator 81 is composed of three XY + R single-shaft dies, can move in the direction of X, Y and drive the gear to rotate, and the gear grabbing manipulator 81 receives an instruction of the control device to take out the gear to move to the position above the first shooting mechanism 83 and adjust the gear position. The pin hole position checking process of the gear is as follows: firstly, the gear grabbing manipulator 81 takes out the gear from the discharge end of the gear feeding device 2 and drives the gear to move to the position above the first shooting mechanism 83, the first light source mechanism 84 illuminates the gear, the first shooting mechanism 83 transmits shooting information to the control device, the control device automatically judges the offset angle of the pin hole on the gear and transmits the information to the gear grabbing manipulator 81, and the gear grabbing manipulator 81 receives an instruction of the control device to adjust the position of the gear and puts the gear into the jig 71.
In this embodiment, the pin feeding device 4 includes a feeder 41, an air blowing mechanism, a buffer slider 42, and a pin aligning mechanism 43, the discharge end of the feeder 41 includes three discharge chutes, three slot holes corresponding to the discharge chutes are provided on the buffer slider 42, three discharge holes 44 are provided above the buffer slider 42, an air blowing hole 45 of the air blowing mechanism is communicated with the discharge holes 44, and the pin aligning mechanism 43 is communicated with the discharge holes 44 through an air pipe. Further, in the preferred embodiment, the feeder 41 is a vibratory feeder, which allows for automatic feeding of the pins.
The system ingeniously adopts an air blowing mode to realize pin feeding, three pins fed each time are in the same plane and horizontally arranged after being sequenced in three discharge grooves of the feeder 41, and the three pins which are horizontally arranged need to be erected and uniformly arranged above the gear pin holes at 120-degree included angles; the specific pin loading process is as follows: when the pin carries to the blown down tank through feeder 41, at first get into in the three slotted hole of cushion slider 42, be close to cushion slider 42 department and be equipped with the inductor, when the inductor senses the pin, cushion slider 42 upwards moves and stops in top department under driving actuating cylinder effect, the slotted hole is linked together with blown down hole 44 this moment, because the hole of blowing 45 and the blown down hole 44 of air-blowing mechanism communicate with each other, under the air-blowing mechanism effect, the pin blows out from blown down hole 44 and gets into pin counterpoint mechanism 43 through the trachea, because the pinhole one-to-one on the three hole site of pin counterpoint mechanism 43 and the gear, thereby can realize the accurate material loading of pin, can ensure pin can not appear inserting askew scheduling problem when impressing the gear, avoid causing the material extravagant. In other embodiments, the discharge end of the feeder 41 may be provided with a different number of discharge chutes as required.
In this embodiment, the pressing device 5 includes a pressing head, a pressing block, and a pressure feedback mechanism, the pressing head is disposed above the rotating disc 72 and faces the position where the gear is placed on the jig 71, the pressing block is disposed above the pressure feedback mechanism, and the pressing block and the pressure feedback mechanism are disposed below the rotating disc 72. In this embodiment, at least 6 jigs 71 are provided, the jigs 71 are equidistantly disposed on the upper surface of the rotating disc 72, the corresponding stations include a gear feeding station, a pin pressing station, a slide plate releasing station, a finished product detecting station and a jig detecting station, when the jig 71 rotates to the pin pressing station, the driving cylinder drives the pressing head to move downwards to press the pins into pin holes of the gear, and then the jig 71 rotates to the slide plate releasing station, at this time, the slide plate releasing device 9 is separated from the protruding part of the cam mechanism 73, the acting force of the cam mechanism 73 disappears, and as the pins are pressed into the gear and separated from the supporting slide plate 91, the supporting slide plate 91 returns to the original position under the elastic force of the elastic mechanism 92, so that the next station can be ensured to smoothly take materials.
Further, in a preferred embodiment, a detection device is further disposed at the tool detection station, and the detection device is used for detecting whether the material in the tool 71 is empty, so that it is ensured that the next round of feeding can be smooth and error-free, and the reliability of the system is improved.
In order to avoid mixing unqualified products into qualified products, the present embodiment is further provided with a finished product detection device 10, the finished product detection device 10 includes a support frame 101, a second shooting mechanism 102, and a second light source mechanism 103, the second shooting mechanism 102 and the second light source mechanism 103 are arranged on the support frame 101 in an opposite manner, and the second shooting mechanism 102 is connected with the control device. When the gear rotation driving head is assembled, the blanking mechanical arm 6 takes out the gear rotation driving head from the jig 71 and moves the gear rotation driving head to the second shooting mechanism 102, the second light source mechanism 103 provides light sources for finished product detection, the second shooting mechanism 102 transmits shooting information to the control device, the control device automatically distinguishes qualified products and unqualified products according to the shooting information, a qualified product blanking track 104 and an unqualified product containing box 105 are arranged on the support frame 101, and the blanking mechanical arm 6 receives an instruction of the control device and places the assembled gear rotation driving head into the qualified product blanking track 104 or the unqualified product containing box 105.
Above only the utility model discloses an it is preferred embodiment, the utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, a plurality of modifications and decorations without departing from the principle of the present invention should be considered as the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic equipment system of gear rotary driving head, includes mount (1), its characterized in that still includes gear feedway (2), material loading manipulator (3), pin loading attachment (4), compression fittings (5), unloading manipulator (6), material rotary device (7) of setting on mount (1), gear feedway (2), material loading manipulator (3), pin loading attachment (4), compression fittings (5), unloading manipulator (6) are arranged around the periphery side of material rotary device (7), still includes controlling means, controlling means is connected and is controlled it with gear feedway (2), material loading manipulator (3), pin loading attachment (4), compression fittings (5), unloading manipulator (6), material rotary device (7) respectively.
2. The automatic assembly system of the gear rotary driving head according to claim 1, wherein the material rotating device (7) comprises a jig (71) for placing materials, a rotating disc (72) and a rotary driving mechanism, the jig (71) is arranged on the upper surface of the rotating disc (72), the rotary driving mechanism is arranged at the lower part of the rotating disc (72), and a cam mechanism (73) is arranged in the middle of the rotating disc (72); the feeding mechanical arm (3) is used for clamping and moving gears in the gear feeding device (2) to a jig (71) of the rotating disc (72), the pin feeding device (4) is used for blowing pins into pin holes of the gears, the pressing device (5) is used for pressing the pins into the pin holes of the gears, and the blanking mechanical arm (6) is used for taking and placing gear rotation driving heads which are assembled.
3. The automatic assembly system of the gear rotation driving head according to claim 2, wherein the pin feeding device (4) comprises a feeder (41), an air blowing mechanism, a buffer slider (42) and a pin aligning mechanism (43), the discharge end of the feeder (41) comprises at least one discharge chute, a slot corresponding to the discharge chute is arranged on the buffer slider (42), more than one discharge hole (44) is arranged above the buffer slider (42), the air blowing hole (45) of the air blowing mechanism is communicated with the discharge hole (44), and the pin aligning mechanism (43) is communicated with the discharge hole (44) through an air pipe.
4. The automated geared rotary drive head assembly system of claim 3, wherein an inductor is located proximate to a slot of the bumper block (42).
5. The automatic assembly system of the gear rotary driving head according to claim 2, further comprising a pin hole position checking device (8), wherein the pin hole position checking device (8) comprises a gear grabbing manipulator (81), a mounting bracket (82), a first shooting mechanism (83) and a first light source mechanism (84), the first light source mechanism (84) is arranged at the top end of the mounting bracket (82), the first shooting mechanism (83) is arranged below the first light source mechanism (84), the first shooting mechanism (83) is connected with a control device, the gear grabbing manipulator (81) is connected with the control device, and the gear grabbing manipulator (81) receives signals of the control device, grabs the gear to move to the position above the first shooting mechanism (83) and adjusts the position of the pin hole of the gear.
6. The gear wheel rotary drive head automated assembly system of claim 2, wherein the stitching device (5) comprises a pressure head disposed above the rotary platen (72), a pressure block disposed above a pressure feedback mechanism, and a pressure feedback mechanism disposed below the rotary platen (72).
7. The automatic assembly system of a gear rotary driving head according to claim 2, further comprising a sliding plate tripping device (9), wherein the sliding plate tripping device (9) is arranged on the rotary plate (72) and connected with the jig (71), the sliding plate tripping device (9) comprises a supporting sliding plate (91) for supporting a pin and an elastic mechanism (92), and the elastic mechanism (92) is connected with the supporting sliding plate (91).
8. The automatic assembly system of the gear rotary driving head according to any one of claims 1 to 7, further comprising a finished product detection device (10), wherein the finished product detection device (10) comprises a support frame (101), a second shooting mechanism (102) and a second light source mechanism (103), the second shooting mechanism (102) and the second light source mechanism (103) are arranged on the support frame (101) in an opposite manner, and the second shooting mechanism (102) is connected with a control device.
9. The automatic assembly system of a gear rotary driving head according to claim 8, characterized in that the supporting frame (101) is further provided with a qualified product blanking track (104) and a unqualified product containing box (105).
10. The automatic assembly system of one of claims 2 to 7, wherein said number of jigs (71) is at least 6, said jigs (71) being arranged at equal intervals on the upper surface of said rotary plate (72).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020509459.5U CN212019973U (en) | 2020-04-09 | 2020-04-09 | Automatic assembly system of gear rotation driving head |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020509459.5U CN212019973U (en) | 2020-04-09 | 2020-04-09 | Automatic assembly system of gear rotation driving head |
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| CN212019973U true CN212019973U (en) | 2020-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020509459.5U Active CN212019973U (en) | 2020-04-09 | 2020-04-09 | Automatic assembly system of gear rotation driving head |
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| CN (1) | CN212019973U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113828726A (en) * | 2021-09-24 | 2021-12-24 | 杰仕德智能科技(苏州)有限公司 | Automatic assembling riveting machine |
-
2020
- 2020-04-09 CN CN202020509459.5U patent/CN212019973U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113828726A (en) * | 2021-09-24 | 2021-12-24 | 杰仕德智能科技(苏州)有限公司 | Automatic assembling riveting machine |
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