CN112358196A - 一种光学玻璃表面蒸镀工艺 - Google Patents
一种光学玻璃表面蒸镀工艺 Download PDFInfo
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Abstract
本发明公开了一种光学玻璃表面蒸镀工艺,所述的工艺包含以下过程:在清洗光学玻璃表面后,对其表面进行等离子处理,使其表面水滴角值低于15°,然后在其表面蒸镀OC‑3001材料,再进一步进行等离子处理,继续蒸镀颜色膜或增透膜,本发明的成本仅为传统工艺的一半以下,通过蒸镀一次性制作得到产品,良率得到很大改善,工作程序减少,产能同时增加。
Description
背景技术
现有的光学玻璃在制作颜色膜或者增透膜后,材料韧性下降明显,导致客户使用舒适性下降。所以在素材制作颜色或者增透膜前,会提前喷涂制作一层微米级OC0材料,该材料的主体组成成分为聚酯树脂。OC0是一种液态喷涂树脂材料,玻璃在显微镜放大观察下,可以看到有细密内裂纹(玻璃在钢化处理过程中产生),喷涂OCO材料后,OC0材料能够起到填充作用,具有较大的吸附性和超低水滴角,喷涂OC0材料后再制作镀膜层,能够在很大程度上提高素材韧性。
喷涂OCO材料的工艺过程主要包括:产品表面纯水清洗+等离子清洗+喷涂OC0材料+高温烘烤(180℃/20min)+等离子处理+蒸镀颜色膜/增透膜+性能测试
但上述喷涂工艺及材料到存在以下问题:
1、需要两种不同工艺(喷涂+蒸镀)搭配制作,制作过程复杂,需要投入大量人员、设备、资金成本,且生产效率低;
2、制作工序较多,生产良率低,一般为75%左右;
3、所使用的OC0材料价格昂贵,需要专人跟进制作,喷涂过程中大概需要3个人,且需要专门的开机员进行操作;
4、需要在180℃左右的高温下烘烤20分钟左右。
发明内容
本发明通过工艺与材料结合的改进,提供了一种光学玻璃蒸镀工艺,通过单一的蒸镀工艺,结合材料的改进,不仅避免了多重工艺制作的繁琐,提高了产品良率,且在很大程度上降低了制作成本,相对现有技术,单片材料成本大概降低了10元。
本发明的技术方案
本发明提供了一种光学玻璃表面蒸镀工艺,具体的技术方案为:
在清洗光学玻璃表面后,对其表面进行等离子处理,使其表面水滴角值低于15°,然后在其表面蒸镀OC-3001材料,再进一步进行等离子处理,继续蒸镀颜色膜或增透膜,其中,所述OC-3001材料的分子结构式如下:
式I中,R1为CH3或CH2CH3;R2为CH3或CH2CH3;R3为CH3或CH2CH3。
本发明进一步包括以下优选的技术方案:
优选的方案中,所述OC-3001材料为固体颗粒或粉末。
优选的方案中,所述OC-3001材料的镀膜膜厚为30-80nm。
优选的方案中,蒸镀OC-3001材料后进行等离子处理时,处理时间为45-90S。
优选的方案中,蒸镀OC-3001材料过程中的腔体温度为30-35℃。本发明的有益效果对于普通的光学玻璃素材,在制作增透膜层或者颜色膜、滤光片等镀膜工艺后,对玻璃素材韧性影响较大,尤其是在落球测试,四点应力测试方面,都会有很大衰减。
本发明提供了一种全新的光学玻璃表面蒸镀工艺,能很大程度上提高光学镀膜后材料的韧性,落球、应力等测试结果和原素材基本无差别,通过使用本发明的工艺,不仅能够得到好的蒸发效果,蒸发温度较低;且本发明通过单涂制作,不需要采取其他打底材料过渡;适用于各类型玻璃素材;制备得到的光学玻璃表面透明度高,整个处理过程不会影响其透过率,且不会影响光学玻璃的其他综合性能,具有一定亲水性,水滴角极低;且能在一定范围内提高光学玻璃基材的韧性。
本发明的成本仅为传统工艺的一半以下,通过蒸镀一次性制作得到产品,良率得到很大改善,工作程序减少,产能同时增加。
通过本发明的工艺制备的光学玻璃具有以下性能优势:
1)超低水滴角,水滴角<20°,不影响结合力;
2)干拉百格,水煮百格满足4B;
3)四点落球测试,32克钢珠满足60cm高度不开裂;
4)高温高湿、冷热冲击、盐雾、耐汗液测试等均满足基本要求。
具体实施例
对比例1:
在清洗光学玻璃表面后,对其表面进行等离子处理,使其表面水滴角值低于15°,然后在其表面蒸镀AF材料,再进一步进行等离子处理,继续蒸镀颜色膜或增透膜,结果:水滴角90-100°,百格,水煮均NG,未进行后续测试制作。
对比例2:
在清洗光学玻璃表面后,对其表面进行等离子处理,使其表面水滴角值低于15°,然后在其表面蒸镀IF材料,再进一步进行等离子处理,继续蒸镀颜色膜或增透膜,结果:水滴角90-100°,百格,水煮均NG,未进行后续测试制作。
对比例4:
在清洗光学玻璃表面后,对其表面进行等离子处理,使其表面水滴角值低于15°,然后在其表面蒸镀亲水材料防雾药材料,再进一步进行等离子处理,继续蒸镀颜色膜或增透膜,结果:水滴角20-30°,百格,水煮NG,未进行后续测试。
实施例1:
在清洗光学玻璃表面后,对其表面进行等离子处理,使其表面水滴角值低于15°,然后在其表面蒸镀OC-3001材料,再进一步进行等离子处理,继续蒸镀颜色膜或增透膜,结果:水滴角20-30°,百格,水煮NG,未进行后续测试。
结果:水滴角10-15°,百格,水煮OK,落球测试切边;
通过对使用OC0和与OC-3001材料的情况及效果进行对比,得到表1所述结果:
表1
从表1可以看出,使用本发明的工艺和材料的结合,不仅能在很大程度上降低成本,且能够获得更好的效果,工艺更加简单,所得到的产品的良率更高。
Claims (5)
2.根据权利要求1所述的光学玻璃表面蒸镀工艺,其特征在于,所述OC-3001材料为固体颗粒或粉末。
3.根据权利要求1所述的光学玻璃表面蒸镀工艺,其特征在于,所述OC-3001材料的镀膜膜厚为30-80nm。
4.根据权利要求1-3任一项所述的光学玻璃表面蒸镀工艺,其特征在于,蒸镀OC-3001材料后进行等离子处理时,处理时间为45-90S。
5.根据权利要求1-3任一项所述的光学玻璃表面蒸镀工艺,其特征在于,蒸镀OC-3001材料过程中的腔体温度为30-35℃。
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Cited By (1)
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CN113233787A (zh) * | 2021-05-17 | 2021-08-10 | 蓝思科技(东莞)有限公司 | Ncvm镀膜工艺 |
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CN110868830A (zh) * | 2019-11-29 | 2020-03-06 | Oppo广东移动通信有限公司 | 玻璃壳体及其制备方法和电子设备 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113233787A (zh) * | 2021-05-17 | 2021-08-10 | 蓝思科技(东莞)有限公司 | Ncvm镀膜工艺 |
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