CN112267313A - 一种耐水洗真丝面料的浅色印花工艺 - Google Patents
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Abstract
本发明公开了一种耐水洗真丝面料的浅色印花工艺,由于采用了特制的膨胀蛭石基印染糊料,故只需要少量的氢氧化钠和尿素,就可以使M型活性染料或者L型活性染料在真丝表面染色效果非常好,水洗色牢度可以达到5级。本发明采用的膨胀蛭石基印染糊料,由以下重量百分比的成分组成:膨胀蛭石粉12‑18%、碳酸氢钠2‑3%、聚乙二醇5‑8%、乳化剂2‑5%和含氟聚氨酯乳液余量。该膨胀蛭石基印染糊料以膨胀蛭石与含氟聚氨酯乳液为主要原料,具有非常好的润湿性、抱水性和稳定性,有利于活性染料在丝绸面料上的着色。
Description
技术领域
本发明涉及数码印花技术领域,尤其涉及一种耐水洗真丝面料的浅色印花工艺。
背景技术
数码喷墨印花技术是喷墨打印在工业应用领域的一大拓展。现代计算机喷墨打印技术用于纺织品印花时,可以用各种输入手段如扫描仪、数字摄像机、数字照相机等,把需要的图案以数字式输入计算机,经过各种作图软件印花分色系统处理后,再经过计算机控制的数字喷墨印花机,直接将印花墨水喷射到各种纤维织物上,印制出所需的各种图案,这种印花技术被称为数字喷墨印花。
近年来,数码印花技术得到了迅速的发展。与传统印花相比,数码印花工艺清洁,生产过程灵活,可以进行远程定货,纳入供应链网络,是未来纺织品印花技术发展的方向。但是由于桑蚕丝的特性,其织物表面较为光滑,喷墨印花在实际应用中却达不到预期的效果,存在很多问题,例如喷墨印花在纺织品上的颜色深度不够,与电子图案的色差较大等,因而限制了纺织品喷墨印花的发展。
目前市场上的真丝面料经过数码印花后,不能水洗,水洗色牢度一般为3-4级,仍有较大提升的空间,故本发明提供了一种耐水洗真丝面料的浅色印花工艺。
发明内容
为了解决背景技术中的问题,本发明提供一种耐水洗真丝面料的浅色印花工艺。
一种耐水洗真丝面料的浅色印花工艺,包括以下步骤:织物上浆→烘干→喷印→汽蒸→热水洗→皂洗→冷水洗→烘干;
所述的织物上浆工序中所用浆料,由以下重量百分比的成分组成:膨胀蛭石基印染糊料20-25%、氢氧化钠 0.1-0.2%、尿素1-2%、水 余量。
优选的,本发明数码印花时采用活性染料。
优选的,所述的活性染料为M型活性染料或者L型活性染料。
优选的,所述的膨胀蛭石基印染糊料的制备方法,包括以下步骤:
A、将膨胀蛭石粉和碳酸氢钠混合后反复粉碎,并过800目筛,取筛下物;
B、在含氟聚氨酯乳液中加入乳化剂,300-400rpm搅拌10-15min,然后加入步骤A中的筛下物,600-800rpm继续搅拌25-35min;
C、加入聚乙二醇并调节转速至3000-5000rpm高速分散15-30min,即可。
优选的,所述的膨胀蛭石基印染糊料,由以下重量百分比的成分组成:膨胀蛭石粉12-18%、碳酸氢钠 2-3%、聚乙二醇 5-8%、乳化剂 2-5%和含氟聚氨酯乳液 余量。
本发明的耐水洗真丝面料的浅色印花工艺,由于采用了特制的膨胀蛭石基印染糊料,故只需要少量的氢氧化钠和尿素,就可以使M型活性染料或者L型活性染料在真丝表面染色效果非常好,水洗色牢度可以达到5级。本发明采用的膨胀蛭石基印染糊料,由以下重量百分比的成分组成:膨胀蛭石粉 12-18%、碳酸氢钠 2-3%、聚乙二醇 5-8%、乳化剂 2-5%和含氟聚氨酯乳液 余量。该膨胀蛭石基印染糊料以膨胀蛭石与含氟聚氨酯乳液为主要原料,具有非常好的润湿性、抱水性和稳定性,有利于活性染料在丝绸面料上的着色。
具体实施方法
实施例1
一种耐水洗真丝面料的浅色印花工艺,包括以下步骤:织物上浆→烘干→喷印→汽蒸→热水洗→皂洗→冷水洗→烘干;
所述的织物上浆工序中所用浆料,由以下重量百分比的成分组成:膨胀蛭石基印染糊料22%、氢氧化钠 0.15%、尿素1.8%、水 余量。
本发明数码印花时采用M型活性染料。
所述的膨胀蛭石基印染糊料的制备方法,包括以下步骤:
A、将膨胀蛭石粉和碳酸氢钠混合后反复粉碎,并过800目筛,取筛下物;
B、在含氟聚氨酯乳液中加入乳化剂,350rpm搅拌12min,然后加入步骤A中的筛下物,650rpm继续搅拌30min;
C、加入聚乙二醇并调节转速至3800rpm高速分散20min,即可。
所述的膨胀蛭石基印染糊料,由以下重量百分比的成分组成:膨胀蛭石粉 15%、碳酸氢钠 2.5%、聚乙二醇 7%、乳化剂 3.5%和含氟聚氨酯乳液 余量。
实施例2
一种耐水洗真丝面料的浅色印花工艺,包括以下步骤:织物上浆→烘干→喷印→汽蒸→热水洗→皂洗→冷水洗→烘干;
所述的织物上浆工序中所用浆料,由以下重量百分比的成分组成:膨胀蛭石基印染糊料25%、氢氧化钠 0.1%、尿素2%、水 余量。
本发明数码印花时采用L型活性染料。
所述的膨胀蛭石基印染糊料的制备方法,包括以下步骤:
A、将膨胀蛭石粉和碳酸氢钠混合后反复粉碎,并过800目筛,取筛下物;
B、在含氟聚氨酯乳液中加入乳化剂,300rpm搅拌15min,然后加入步骤A中的筛下物,600rpm继续搅拌35min;
C、加入聚乙二醇并调节转速至3000rpm高速分散30min,即可。
所述的膨胀蛭石基印染糊料,由以下重量百分比的成分组成:膨胀蛭石粉 12%、碳酸氢钠 3%、聚乙二醇 5%、乳化剂 5%和含氟聚氨酯乳液 余量。
实施例3
一种耐水洗真丝面料的浅色印花工艺,包括以下步骤:织物上浆→烘干→喷印→汽蒸→热水洗→皂洗→冷水洗→烘干;
所述的织物上浆工序中所用浆料,由以下重量百分比的成分组成:膨胀蛭石基印染糊料20%、氢氧化钠 0.2%、尿素1%、水 余量。
本发明数码印花时采用L型活性染料。
所述的膨胀蛭石基印染糊料的制备方法,包括以下步骤:
A、将膨胀蛭石粉和碳酸氢钠混合后反复粉碎,并过800目筛,取筛下物;
B、在含氟聚氨酯乳液中加入乳化剂,400rpm搅拌10min,然后加入步骤A中的筛下物,800rpm继续搅拌25min;
C、加入聚乙二醇并调节转速至5000rpm高速分散15min,即可。
所述的膨胀蛭石基印染糊料,由以下重量百分比的成分组成:膨胀蛭石粉 18%、碳酸氢钠 2%、聚乙二醇 8%、乳化剂 2%和含氟聚氨酯乳液 余量。
对比例1
将实施例1中的聚乙二醇去除,其余配比和工艺不变。
以下采用实施例1-3和对比例1的数码印花工艺对真丝面料进行喷印,分别对G(浅绿)、Y(浅黄)2种颜色织物的色牢度进行测试,具体结果见表1。
表1:色牢度检测结果;
50次皂洗色牢度 | 实施例1 | 实施例2 | 实施例3 | 对比例1 |
浅绿 | 5级 | 5级 | 5级 | 3级 |
浅黄 | 5级 | 5级 | 5级 | 3-4级 |
由测试数据可以知道,本发明数码印花工艺后的真丝面料,水洗色牢度高,经过多次清洗后,仍可以达到5级。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。
Claims (5)
1.一种耐水洗真丝面料的浅色印花工艺,其特征在于,包括以下步骤:织物上浆→烘干→喷印→汽蒸→热水洗→皂洗→冷水洗→烘干;
所述的织物上浆工序中所用浆料,由以下重量百分比的成分组成:膨胀蛭石基印染糊料20-25%、氢氧化钠 0.1-0.2%、尿素1-2%、水 余量。
2.如权利要求1所述的耐水洗真丝面料的浅色印花工艺,其特征在于,本发明数码印花时采用活性染料。
3.如权利要求2所述的耐水洗真丝面料的浅色印花工艺,所述的活性染料为M型活性染料或者L型活性染料。
4.如权利要求1所述的耐水洗真丝面料的浅色印花工艺,所述的膨胀蛭石基印染糊料的制备方法,包括以下步骤:
A、将膨胀蛭石粉和碳酸氢钠混合后反复粉碎,并过800目筛,取筛下物;
B、在含氟聚氨酯乳液中加入乳化剂,300-400rpm搅拌10-15min,然后加入步骤A中的筛下物,600-800rpm继续搅拌25-35min;
C、加入聚乙二醇并调节转速至3000-5000rpm高速分散15-30min,即可。
5.如权利要求4所述的耐水洗真丝面料的浅色印花工艺,所述的膨胀蛭石基印染糊料,由以下重量百分比的成分组成:膨胀蛭石粉 12-18%、碳酸氢钠 2-3%、聚乙二醇 5-8%、乳化剂 2-5%和含氟聚氨酯乳液 余量。
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