CN112210877A - Fabric with lasting antibacterial property and manufacturing method thereof - Google Patents
Fabric with lasting antibacterial property and manufacturing method thereof Download PDFInfo
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- CN112210877A CN112210877A CN202011002695.9A CN202011002695A CN112210877A CN 112210877 A CN112210877 A CN 112210877A CN 202011002695 A CN202011002695 A CN 202011002695A CN 112210877 A CN112210877 A CN 112210877A
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/449—Yarns or threads with antibacterial properties
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Abstract
The invention discloses a fabric with lasting antibacterial property and a manufacturing method thereof. The fabric with the lasting antibacterial property is prepared by selecting yarns with the antibacterial effect, namely 60-70% of antibacterial polyester yarns and 30-40% of antibacterial cotton as raw materials, weaving, dyeing and finishing, and adding a fabric antibacterial finishing agent into a shaping finishing process in the dyeing and finishing process for shaping and finishing; the yarn with the antibacterial effect is an antibacterial functional fiber prepared by melting an antibacterial material containing nano silver into a spinning melt and spinning. The invention selects proper raw materials, namely, selects the yarn with antibacterial effect as the raw material, and achieves the lasting antibacterial effect through weaving and dyeing and finishing technologies; and the antibacterial agent is added in the dyeing and finishing process to improve the antibacterial performance of the product, so that the product can keep the antibacterial property on the raw materials, and the antibacterial performance is enhanced through the addition of the antibacterial agent, so that the antibacterial property is more durable and the antibacterial effect is better.
Description
Technical Field
The invention belongs to the technical field of knitting, relates to a knitted fabric and a manufacturing method thereof, and particularly relates to a fabric with a lasting antibacterial property and a manufacturing method thereof.
Background
The antibacterial fabric is a fabric with a special function. The textile fabric composed of the fibers is favorable for the attachment of microorganisms due to the porous object shape and the chemical structure of the high molecular polymer, and becomes a good parasite for the survival and propagation of the microorganisms. The antibacterial fabric has good safety, can efficiently and completely remove bacteria, fungi and mould on the fabric, can eliminate peculiar smell generated by the bacteria, keeps the fabric clean, avoids regeneration and reproduction of the bacteria, and can reduce the risk of secondary propagation. The antibacterial fabric is mainly applied to manufacturing socks, underwear, tooling fabrics, outdoor sports fabrics and the like.
Most of the conventional antibacterial fabrics are treated by using an antibacterial agent on the surface of the fabric, and the obtained antibacterial effect is poor in durability.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a durable antibacterial fabric with a durable antibacterial effect and a manufacturing method thereof.
The purpose of the invention is realized by the following technical scheme:
a fabric with lasting antibacterial property is prepared by selecting yarns with antibacterial effect, namely 60-70% of antibacterial polyester yarns and 30-40% of antibacterial cotton as raw materials, weaving, dyeing and finishing, and adding a fabric antibacterial finishing agent into a shaping and finishing process in the dyeing and finishing process for shaping and finishing; the yarn with the antibacterial effect is an antibacterial functional fiber prepared by melting an antibacterial material containing nano-silver into a spinning melt and spinning, namely, the antibacterial functional fiber is prepared by uniformly mixing antibacterial master batches containing nano-silver and raw materials according to a certain proportion by adopting a master batch spinning method and then carrying out melt spinning.
Furthermore, the fabric with the lasting antibacterial property adopts 60-70% of full-dull antibacterial heat-shielding polyester yarns and 30-40% of combed cotton cold-feeling antibacterial cotton as raw materials.
Furthermore, the fabric with the lasting antibacterial property selects 60-70% of 75D/72F DTY full-dull antibacterial heat-shielding polyester yarns and 30-40% of 40STK combed cotton cold-feeling antibacterial cotton as raw materials.
Furthermore, the fabric antibacterial finishing agent selects a Jiekikang brand antibacterial agent JYK ABDO-100, and 0.5-1g/L of the antibacterial agent is added in a sizing finishing process in the dyeing and finishing process, the sizing temperature is 130-150 ℃, and the speed is 20-40 m/min.
Further, the fabric antibacterial finishing agent selects a Jiekang brand antibacterial agent JYK ABDO-100, and 0.8g/L of the antibacterial agent is added in a sizing finishing process in the dyeing and finishing process, the sizing temperature is 140 ℃, and the vehicle speed is 30 m/min.
The manufacturing method of the durable antibacterial fabric comprises the following steps: selecting 60-70% of antibacterial polyester yarn and 30-40% of antibacterial cotton as raw materials, weaving, dyeing and finishing, and adding fabric antibacterial finishing agent in the shaping and finishing process of the dyeing and finishing process for shaping and finishing.
Further, the manufacturing method of the durable antibacterial fabric comprises the following steps: 60-70% of full-dull antibacterial heat-shielding polyester yarn and 30-40% of combed cotton cold-feeling antibacterial cotton are selected as raw materials.
Furthermore, the manufacturing method of the durable antibacterial fabric comprises the following steps: 60-70% of 75D/72F DTY full-dull antibacterial heat-shielding polyester yarn and 30-40% of 40STK combed cotton cold-feeling antibacterial cotton are selected as raw materials.
Furthermore, the fabric antibacterial finishing agent selects a Jiekikang brand antibacterial agent JYK ABDO-100, and 0.5-1g/L of the antibacterial agent is added in a sizing finishing process in the dyeing and finishing process, the sizing temperature is 130-150 ℃, and the speed is 20-40 m/min.
Furthermore, the fabric antibacterial finishing agent selects a Jiekang brand antibacterial agent JYK ABDO-100, and 0.8g/L of the antibacterial agent is added in a sizing finishing process in the dyeing and finishing process, the sizing temperature is 140 ℃, and the vehicle speed is 30 m/min.
The invention has the beneficial effects that:
the invention selects proper raw materials, namely selects yarns with antibacterial action as raw materials, such as 75D/72F DTY full-dull antibacterial heat-shielding polyester yarns and 40STK combed cotton cold-sensitive antibacterial cotton, and achieves the lasting antibacterial action through weaving and dyeing and finishing technologies; and the antibacterial agent is added in the dyeing and finishing process to improve the antibacterial performance of the product, so that the product can keep the antibacterial property on the raw materials, and the antibacterial performance can be enhanced, more lasting and better effect can be achieved by adding the antibacterial agent.
Compared with the prior art, the invention has the following advantages:
(1) the yarn with the antibacterial effect is selected as a raw material, the yarn is manufactured through a series of processes such as weaving, dyeing and finishing and the like, the antibacterial agent is added in the dyeing and finishing process to improve the antibacterial performance of the product, and the obtained product is good in antibacterial property and strong in effect continuity.
(2) 60-70% of 75D/72F DTY full-dull antibacterial heat-shielding polyester yarns and 30-40% of 40STK combed cotton cold-feeling antibacterial cotton are selected to be combined as raw materials, so that better antibacterial effect and cold-feeling effect can be obtained, and the fabric is more suitable for making summer clothes.
Detailed Description
The present invention will be further described with reference to the following examples.
Example 1
A fabric with lasting antibacterial property is prepared by selecting yarns (66.11% of 75D/72F DTY full dull antibacterial heat-shielding polyester yarns and 33.89% of 40STK combed cotton cold-sensitive antibacterial cotton) with antibacterial effect as raw materials, dyeing and finishing after weaving, and adding a fabric antibacterial finishing agent in a shaping and finishing process in the dyeing and finishing process for shaping and finishing; the yarn with the antibacterial effect is an antibacterial functional fiber prepared by melting an antibacterial material containing nano silver into a spinning melt and spinning.
The manufacturing method of the durable antibacterial fabric comprises the following steps: selecting yarns with antibacterial effect (66.11% of 75D/72F DTY full-dull antibacterial heat-shielding polyester yarns and 33.89% of 40STK combed cotton cold-sensitive antibacterial cotton) as raw materials, dyeing and finishing after weaving, and adding a fabric antibacterial finishing agent in a shaping and finishing process of the dyeing and finishing process for shaping and finishing; the fabric antibacterial finishing agent selects a Jiekikang brand antibacterial agent JYK ABDO-100, and 0.8g/L of the antibacterial agent is added in a sizing finishing process in the dyeing and finishing process, the sizing temperature is 140 ℃, and the vehicle speed is 30 m/min.
The key points of the process are as follows:
raw materials: mainly selects 75D/72FDTY full-dull antibacterial heat-shielding polyester yarns and 40STK/1 siro spinning combed cotton cold-sensitive antibacterial cotton (Qingdao combined-moistening-flying);
the weaving process comprises the following steps: 34' 24G circular knitting machine
A mesh surface, 40STK/1 siro spinning combed cotton cold-sense antibacterial cotton, the coil length is 16cm/50N, and the yarn-feeding proportion is 66.11 percent;
the sweat cloth cover is made of 75D/72FDTY full-dull antibacterial heat-shielding polyester yarns, the coil length is 14cm/50N, and the yarn-receiving proportion is 33.89%.
The bleaching and dyeing process flow comprises the following steps:
oxygen bleaching pretreatment → polyester dyeing with disperse dyes → reduction washing → cotton dyeing with reactive dyes → soaping → water washing
Treating with a protective agent: 0.75 percent of the total weight of the polyester, and is used for dyeing terylene.
Shaping and finishing: jieyikang brand antibacterial agent JYK ABDO-100, 0.8g/L,
the setting temperature is 140 ℃, and the vehicle speed is 30 m/min.
And the product performance test result is as follows:
antibacterial properties (see JIS L-1902 method): the antibacterial activity value is more than or equal to 2.2;
③ soaping color fastness grade (refer to GB392.3-1997 method): grade 4 and above;
fourthly, the color fastness to rubbing grade (refer to the GB/T3920-1997 method): grade 4 and above.
Example 2
A fabric with lasting antibacterial property is prepared by selecting yarns with antibacterial effect (60% of 75D/72F DTY full-dull antibacterial heat-shielding polyester yarns and 40% of 40STK combed cotton cold-feeling antibacterial cotton) as raw materials, dyeing and finishing after weaving, and adding a fabric antibacterial finishing agent in a shaping finishing process in the dyeing and finishing process for shaping and finishing; the yarn with the antibacterial effect is an antibacterial functional fiber prepared by melting an antibacterial material containing nano silver into a spinning melt and spinning.
The manufacturing method of the durable antibacterial fabric comprises the following steps: selecting yarns with antibacterial effect (60% of 75D/72F DTY full-dull antibacterial heat-shielding polyester yarns and 40% of 40STK combed cotton cold-sensitive antibacterial cotton) as raw materials, dyeing and finishing after weaving, and adding a fabric antibacterial finishing agent in a shaping and finishing process in the dyeing and finishing process for shaping and finishing; the fabric antibacterial finishing agent selects a Jiekikang brand antibacterial agent JYK ABDO-100, and 0.5g/L of the antibacterial agent is added in a sizing finishing process in the dyeing and finishing process, the sizing temperature is 130 ℃, and the vehicle speed is 20 m/min.
The key points of the process are as follows:
raw materials: mainly selects 75D/72FDTY full-dull antibacterial heat-shielding polyester yarns and 40STK/1 siro spinning combed cotton cold-sensitive antibacterial cotton (Qingdao combined-moistening-flying);
the weaving process comprises the following steps: 34' 24G circular knitting machine
A mesh surface, 40STK/1 siro spinning combed cotton cold-sense antibacterial cotton, the coil length is 16cm/50N, and the yarn-feeding proportion is 60 percent;
the sweat cloth cover is made of 75D/72FDTY full-dull antibacterial heat-shielding polyester yarns, the coil length is 14cm/50N, and the yarn-draft ratio is 40%.
The bleaching and dyeing process flow comprises the following steps:
oxygen bleaching pretreatment → polyester dyeing with disperse dyes → reduction washing → cotton dyeing with reactive dyes → soaping → water washing
Treating with a protective agent: 0.5 percent of the total weight of the polyester, and is used for dyeing terylene.
Shaping and finishing: 0.5g/L of Jieyikang brand antibacterial agent JYK ABDO-100,
the setting temperature is 130 ℃, and the vehicle speed is 20 m/min.
And the product performance test result is as follows:
antibacterial properties (see JIS L-1902 method): the antibacterial activity value is more than or equal to 2.2;
③ soaping color fastness grade (refer to GB392.3-1997 method): grade 4 and above;
fourthly, the color fastness to rubbing grade (refer to the GB/T3920-1997 method): grade 4 and above.
Example 3
A fabric with lasting antibacterial property is prepared by selecting yarns with antibacterial effect (70% of 75D/72F DTY full-dull antibacterial heat-shielding polyester yarns and 30% of 40STK combed cotton cold-feeling antibacterial cotton) as raw materials, dyeing and finishing after weaving, and adding a fabric antibacterial finishing agent in a shaping finishing process in the dyeing and finishing process for shaping and finishing; the yarn with the antibacterial effect is an antibacterial functional fiber prepared by melting an antibacterial material containing nano silver into a spinning melt and spinning.
The manufacturing method of the durable antibacterial fabric comprises the following steps: selecting yarns with antibacterial effect (70% of 75D/72F DTY full-dull antibacterial heat-shielding polyester yarns and 30% of 40STK combed cotton cold-sensitive antibacterial cotton) as raw materials, dyeing and finishing after weaving, and adding a fabric antibacterial finishing agent in a shaping and finishing process in the dyeing and finishing process for shaping and finishing; the fabric antibacterial finishing agent selects a Jiekikang brand antibacterial agent JYK ABDO-100, and 1.0g/L of the antibacterial agent is added in a sizing finishing process in the dyeing and finishing process, wherein the sizing temperature is 150 ℃, and the vehicle speed is 40 m/min.
The key points of the process are as follows:
raw materials: mainly selects 75D/72FDTY full-dull antibacterial heat-shielding polyester yarns and 40STK/1 siro spinning combed cotton cold-sensitive antibacterial cotton (Qingdao combined-moistening-flying);
the weaving process comprises the following steps: 34' 24G circular knitting machine
A mesh surface, 40STK/1 siro spinning combed cotton cold-sense antibacterial cotton, the coil length is 16cm/50N, and the yarn-feeding proportion is 70 percent;
the sweat cloth cover is made of 75D/72FDTY full-dull antibacterial heat-shielding polyester yarns, the coil length is 14cm/50N, and the yarn-draft ratio is 30%.
The bleaching and dyeing process flow comprises the following steps:
oxygen bleaching pretreatment → polyester dyeing with disperse dyes → reduction washing → cotton dyeing with reactive dyes → soaping → water washing
Treating with a protective agent: 1% of the total weight of the dye, and is used for dyeing terylene.
Shaping and finishing: jieyikang brand antibacterial agent JYK ABDO-100, 1.0g/L,
the setting temperature is 150 ℃, and the vehicle speed is 40 m/min.
And the product performance test result is as follows:
antibacterial properties (see JIS L-1902 method): the antibacterial activity value is more than or equal to 2.2;
③ soaping color fastness grade (refer to GB392.3-1997 method): grade 4 and above;
fourthly, the color fastness to rubbing grade (refer to the GB/T3920-1997 method): grade 4 and above.
Claims (10)
1. A fabric with lasting antibacterial property is characterized in that the fabric is prepared by selecting yarns with antibacterial effect, namely 60-70% of antibacterial polyester yarns and 30-40% of antibacterial cotton as raw materials, dyeing and finishing after weaving, and adding a fabric antibacterial finishing agent into a shaping and finishing process in the dyeing and finishing process for shaping and finishing; the yarn with the antibacterial effect is an antibacterial functional fiber prepared by melting an antibacterial material containing nano silver into a spinning melt and spinning.
2. The fabric with lasting antibacterial property of claim 1, wherein the fabric uses 60-70% of full-dull antibacterial heat-shielding polyester yarn and 30-40% of combed cotton cold-feeling antibacterial cotton as raw materials.
3. The fabric with lasting antibacterial property of claim 2, wherein the fabric adopts 60-70% of 75D/72F DTY full dull antibacterial heat-shielding polyester yarn and 30-40% of 40STK combed cotton cold-feeling antibacterial cotton as raw materials.
4. The fabric with lasting antibacterial property of claim 1, 2 or 3, wherein the fabric antibacterial finishing agent is selected from antibacterial agent JYK ABDO-100 of Jiekang brand, and the antibacterial agent is added in 0.5-1g/L in the sizing finishing process of the dyeing and finishing process, the sizing temperature is 130-150 ℃, and the vehicle speed is 20-40 m/min.
5. The fabric with lasting antibacterial property of claim 4, wherein the antibacterial agent is added in the sizing finishing process of the dyeing and finishing process at 0.8g/L, the sizing temperature is 140 ℃, and the vehicle speed is 30 m/min.
6. A method for manufacturing the durable antibacterial fabric according to any one of claims 1 to 5, which comprises: selecting 60-70% of antibacterial polyester yarn and 30-40% of antibacterial cotton as raw materials, weaving, dyeing and finishing, and adding fabric antibacterial finishing agent in the shaping and finishing process of the dyeing and finishing process for shaping and finishing.
7. The method for manufacturing the antibacterial fabric with lasting effect as claimed in claim 6, wherein the method comprises: 60-70% of full-dull antibacterial heat-shielding polyester yarn and 30-40% of combed cotton cold-feeling antibacterial cotton are selected as raw materials.
8. The method for manufacturing a durable antibacterial fabric according to claim 7, comprising: 60-70% of 75D/72F DTY full-dull antibacterial heat-shielding polyester yarn and 30-40% of 40STK combed cotton cold-feeling antibacterial cotton are selected as raw materials.
9. The method for manufacturing the durable antibacterial fabric according to claim 6, wherein the fabric antibacterial finishing agent is an antibacterial agent JYK ABDO-100 of Jiekang brand, 0.5-1g/L of the antibacterial agent is added in a sizing finishing process in a dyeing and finishing process, the sizing temperature is 130-150 ℃, and the vehicle speed is 20-40 m/min.
10. The method for manufacturing the antibacterial fabric with lasting effect as claimed in claim 9, wherein the antibacterial agent is added in 0.8g/L in the setting finishing process of the dyeing and finishing process, the setting temperature is 140 ℃, and the vehicle speed is 30 m/min.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011002695.9A CN112210877A (en) | 2020-09-22 | 2020-09-22 | Fabric with lasting antibacterial property and manufacturing method thereof |
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| CN202011002695.9A CN112210877A (en) | 2020-09-22 | 2020-09-22 | Fabric with lasting antibacterial property and manufacturing method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112976734A (en) * | 2021-04-14 | 2021-06-18 | 深圳万旗服饰有限公司 | Novel healthy cheongsam one-piece dress fabric made of chemical fibers and preparation method of novel healthy cheongsam one-piece dress fabric |
| CN116623367A (en) * | 2023-07-14 | 2023-08-22 | 江苏青昀新材料有限公司 | Flash evaporation material with low haze attenuation rate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112976734A (en) * | 2021-04-14 | 2021-06-18 | 深圳万旗服饰有限公司 | Novel healthy cheongsam one-piece dress fabric made of chemical fibers and preparation method of novel healthy cheongsam one-piece dress fabric |
| CN116623367A (en) * | 2023-07-14 | 2023-08-22 | 江苏青昀新材料有限公司 | Flash evaporation material with low haze attenuation rate |
| CN116623367B (en) * | 2023-07-14 | 2023-09-22 | 江苏青昀新材料有限公司 | Flash evaporation material with low haze attenuation rate |
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