CN112195653A - 一种可回收再生的化纤包装袋生产方法 - Google Patents

一种可回收再生的化纤包装袋生产方法 Download PDF

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CN112195653A
CN112195653A CN202010743018.6A CN202010743018A CN112195653A CN 112195653 A CN112195653 A CN 112195653A CN 202010743018 A CN202010743018 A CN 202010743018A CN 112195653 A CN112195653 A CN 112195653A
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chemical fiber
packaging bag
slurry
fiber cloth
producing
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杨彦彬
王鹏
文博
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Chongqing Strom Trading Co ltd
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0034—Polyamide fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0036—Polyester fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
    • D06N2211/12—Decorative or sun protection articles
    • D06N2211/20—Packaging

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  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
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Abstract

一种可回收再生的化纤包装袋生产方法，浆料的组分为：包括聚乙烯醇、淀粉、高岭土、柠檬酸、碳酸钠和水。具体生产步骤为，步骤一：将所述浆料的组分加入搅拌机中加热；步骤二：将化纤布利用定型设备定型；步骤三：将搅拌完成的浆料投放入浆料槽中；步骤四：在牵引机构的作用下，化纤布经过浆料槽，完成浸浆；步骤五：浸浆完成的化纤布经过热风风干机构；步骤六：成品完成，制作成包装袋。

Description

一种可回收再生的化纤包装袋生产方法
技术领域
本发明涉及包装材料技术领域，具体涉及一种可回收再生的化纤包装袋生产方法。
背景技术
包装(packaging)为在流通过程中保护产品，方便储运，促进销售，按一定的技术方法所用的容器、材料和辅助物等的总体名称；也指为达到上述目的在采用容器，材料和辅助物的过程中施加一定技术方法等的操作活动。
塑料编织包装袋所采用的材质基本为聚丙烯或聚乙烯，其缝纫线一般使用PET材质缝纫线，使用后回收造粒需要大量的人工分拣后，才能分类造粒，同时其强度下降比较多，不利再生产高强度的塑编包装袋，只能注塑行业降级使用。若不分拣直接回收造粒，因材料造粒温度不同，容易使造粒机螺杆报死。
现有化纤包装袋，由于表面有催化类胶水，在回收利用方面，不能再回到高强度化纤包装袋纺丝工序；注塑行业只能是降级使用。
发明内容
本发明针对现有技术的不足，提出一种可回收再生的化纤包装袋生产方法，具体技术方案如下：
一种可回收再生的化纤包装袋生产方法，具体步骤为，
步骤一：将定型浆料加入搅拌机中加热；
步骤二：将化纤布利用定型设备定型；
步骤三：将搅拌完成的定型浆料投放入浆料槽中；
步骤四：在牵引机构的作用下，化纤布经过浆料槽，完成浸浆；
步骤五：浸浆完成的化纤布经过热风风干机构；
步骤六：成品完成，制作成包装袋。
作为优化：所述步骤一中加热温度具体为80-100摄氏度。
作为优化：所述步骤二中定型设备定型温度具体为180-200摄氏度。
作为优化：所述步骤五中，浸浆完成的化纤布经过热风风干机构的时间为 20-30秒。
作为优化：所述化纤布采用锦纶工业丝或者涤纶工业丝制成。
作为优化：所述步骤六具体为，将化纤布剪裁后，缝制成设定规格的包装袋。
一种可回收再生的化纤包装袋生产方法，采用的定型浆料组分为：包括聚乙烯醇、淀粉、高岭土、柠檬酸、碳酸钠和水。
作为优化：所述定型浆料的组分按重量份具体为：聚乙烯醇6.5～8.5份、淀粉6.5～8.5份、高岭土6.5～8.5、柠檬酸0.3～0.6份、碳酸钠0.3～0.6份和水70～85 份。
本发明的有益效果为：1、经过浸浆后的化纤布强度高、稳定性能好，适合于各类高强度包装袋的运用，运用该技术生产的化纤袋安全系数更高，运输使用也安全；2、生产环节，化纤布不磨手，可有效保护缝纫员工职业健康，可带来员工稳定、产品质量稳定、交货期稳定的优势；同时高效率稳定运行，也可有效降低生产成本。3、该种化纤包装袋不但解决聚乙烯醇可高温定型工业布，增加强度；同时易于清洗回收再制造锦纶工业丝或涤纶工业丝，是一种可持续发展的工业包装产品。4、化纤包装袋使用后易于清洗、造粒、纺丝，清洗废水易于处理，不污染环境。5、缝制化纤包装袋，辅材选用同材质材料，使用超声波设备清洗后，因材质100％一致性，可造出高品质尼龙或涤纶粒子。
具体实施方式
下面对本发明的较佳实施例进行详细阐述，以使本发明的优点和特征能更易于被本领域技术人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
一种可回收再生的化纤包装袋生产方法，具体为，
步骤一：将定型浆料的组分加入搅拌机中，加入冷水侵泡30分钟后，在 80-100摄氏度中环境下搅拌加热；一个小时浆料制作完成。
步骤二：将化纤布利用定型设备定型，设备定型温度设定为180-200摄氏度；
步骤三：将搅拌完成的浆料投放入浆料槽中。
步骤四：在牵引机构的作用下，化纤布经过浆料槽，完成浸浆；
步骤五：浸浆完成的化纤布经过热风风干机构，在热风风干机构停留的时间为20-30秒；
步骤六：成品完成，采用化纤布缝制成包装袋。
其中定型浆料的组分按重量份具体为：聚乙烯醇7.5份、淀粉7.5份、高岭土7.5份、柠檬酸份2.5份、碳酸钠2.5份和水75份。
将制作完成的包装袋进行试验测试：
240克/平米，锦纶布
经向强度：3600N；纬向强度：3600N
撕裂强度经纬向：50N
摩擦系数：4N
分析说明下实验结果：各项指标符合澳大利亚羊毛局标准。
回收利用，本实施例生产的化纤包装袋，在使用废弃后，放入搅拌机，加入水清洗，不需要放任何助剂，凉干后放入双螺杆造粒机造粒，再运用到纺丝装置纺丝。其单丝强度保持在原有强度的90％。

Claims (8)

1.一种可回收再生的化纤包装袋生产方法，其特征在于,具体步骤为，
步骤一：将定型浆料加入搅拌机中加热；
步骤二：将化纤布利用定型设备定型；
步骤三：将搅拌完成的定型浆料投放入浆料槽中；
步骤四：在牵引机构的作用下，化纤布经过浆料槽，完成浸浆；
步骤五：浸浆完成的化纤布经过热风风干机构；
步骤六：成品完成，制作成包装袋。
2.根据权利要求1所述回收再生的化纤包装袋生产方法，其特征在于：所述步骤一中加热温度具体为80-100摄氏度。
3.根据权利要求1所述回收再生的化纤包装袋生产方法，其特征在于：所述步骤二中定型设备定型温度具体为180-200摄氏度。
4.根据权利要求1所述回收再生的化纤包装袋生产方法，其特征在于：所述步骤五中，浸浆完成的化纤布经过热风风干机构的时间为20-30秒。
5.根据权利要求1所述回收再生的化纤包装袋生产方法，其特征在于：所述化纤布采用锦纶工业丝，或者涤纶工业丝制成。
6.根据权利要求1所述回收再生的化纤包装袋生产方法，其特征在于：所述步骤六具体为，将化纤布剪裁后，缝制成设定规格的包装袋。
7.一种可回收再生的化纤包装袋生产方法，特征在于，采用的定型浆料组分为：包括聚乙烯醇、淀粉、高岭土、柠檬酸、碳酸钠和水。
8.根据权利要求7所述可回收再生的化纤包装袋生产方法，特征在于：所述定型浆料的组分按重量份具体为：聚乙烯醇6.5～8.5份、淀粉6.5～8.5份、高岭土6.5～8.5、柠檬酸0.3～0.6份、碳酸钠0.3～0.6份和水70～85份。
CN202010743018.6A 2020-07-29 2020-07-29 一种可回收再生的化纤包装袋生产方法 Pending CN112195653A (zh)

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Application publication date: 20210108