CN112173604A - Automatic corrugated board classifying and stacking system - Google Patents
Automatic corrugated board classifying and stacking system Download PDFInfo
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- CN112173604A CN112173604A CN202010951673.0A CN202010951673A CN112173604A CN 112173604 A CN112173604 A CN 112173604A CN 202010951673 A CN202010951673 A CN 202010951673A CN 112173604 A CN112173604 A CN 112173604A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention relates to the technical field of corrugated board processing equipment, in particular to an automatic corrugated board classifying and stacking system which comprises a control console, a transfer warehouse and a plurality of storage warehouses, wherein rails are arranged between the transfer warehouse and each storage warehouse, transfer vehicles for transferring corrugated boards between the transfer warehouse and each storage warehouse are arranged on the rails, each transfer warehouse comprises an identification recognizer, each transfer vehicle comprises a vehicle body, a lifting fork arm for lifting the corrugated boards, a transfer controller and a signal receiver for receiving signals, the control console comprises a signal processor and a signal transmitter, and an endpoint position sensor and a middle position sensor are arranged on the rails. The invention reduces the labor cost, improves the sorting and stacking speed, can meet the operation requirement with higher intensity, and greatly improves the efficiency of production operation.
Description
Technical Field
The invention relates to the technical field of corrugated board processing equipment, in particular to an automatic corrugated board sorting and stacking system.
Background
With the rapid development of industries such as express delivery, online shopping and the like, the consumption of the carton as an outer package of commodities is increased sharply, and under the normal condition, in order to achieve the effects of shock resistance, buffering and weight reduction, the carton is basically made of corrugated boards, which are also called corrugated boards, most of the corrugated boards are composed of a layer of corrugated paper and box board paper laid and adhered to two sides of the corrugated paper, and the corrugated boards with high quality have high mechanical strength and can resist collision and falling in the carrying process.
According to predetermined batch and model, corrugated container board that just produces is flat-plate-like of equidimension not, then need according to different batches, the categorised pile of model stacks, take and prepare for the process in the future, traditional classification, the pile work is accomplished by workman's manual work, promptly by manual sorting, post bar code sign, transport, pile, such letter sorting stacking method wastes time and energy and the cost of labor is higher, the production operation inefficiency, can't be competent in the production task of big batch, high strength, therefore it is very necessary to develop the system that can carry out automatic classification to corrugated container board and stack.
Disclosure of Invention
The invention provides an automatic corrugated board sorting and stacking system, which aims to solve the problem that the production operation efficiency of the existing manual operation method is low.
The automatic corrugated board sorting and stacking system adopts the following technical scheme:
an automatic corrugated board classifying and stacking system comprises a control console, a transfer warehouse and a plurality of storage warehouses, wherein a track is arranged between the transfer warehouse and each storage warehouse, a transfer trolley used for transferring corrugated boards between the transfer warehouse and each storage warehouse is arranged on the track, the transfer warehouse comprises a base and an identification recognizer fixedly arranged above the base, the transfer trolley comprises a trolley body, a lifting fork arm used for lifting the corrugated boards, a transfer controller and a signal receiver used for receiving signals, the signal receiver is electrically connected with the transfer controller, the transfer controller is respectively in control connection with the trolley body and the lifting fork arm, the control console comprises a signal processor and a signal transmitter, end point position sensors used for positioning the transfer trolley are arranged at positions of the track corresponding to the transfer warehouse and each storage warehouse, a plurality of intermediate position sensors for guiding the movement of the transfer trolley are arranged on the track at intervals, and each end point sensor, each intermediate position sensor, the identification recognizer and the signal emitter are electrically connected with the signal processor.
The organism includes frame, running wheel mechanism and is used for right the power battery of running wheel mechanism energy supply, running wheel mechanism all with transfer controller control connection.
But over-and-under type yoke is the electric lift yoke of oscilaltion, power battery does simultaneously the energy supply of electric lift yoke, the electric lift yoke with transport controller control connection.
The transfer controller and the signal processor are both programmable logic controllers.
Each end position sensor is a contact sensor, and each middle position sensor is a proximity sensor.
The transfer steps of the corrugated board automatic classification stacking system are as follows:
firstly, the identification recognizer transmits an identification signal to the signal processor after recognizing a bar code identification on the corrugated cardboard, and the signal processor analyzes and processes a corresponding action signal sent by the signal transmitter;
secondly, the signal receiver receives the action signal and transmits the action signal to the transfer controller, the transfer controller analyzes the action signal and controls the vehicle body to reach the transfer warehouse and take out the corrugated board through the lifting fork arm, in the process, each end point sensor and each middle position sensor generate position signals and feed the position signals back to the signal processor for processing, and then the signal processor sends out a motion guide signal according to the obtained position signals to guide the motion of the vehicle body and the lifting fork arm;
and finally, the transfer controller controls the movement of the vehicle body according to the movement guide signal received by the signal receiver and transfers the corrugated boards to the corresponding storage bins.
The invention has the beneficial effects that: the invention can automatically identify and classify the corrugated boards in the transfer warehouse by the transfer trolley under the control guidance of the control console, then transfer the corrugated boards to the corresponding storage warehouse according to the corresponding categories, and after pasting the bar code identifiers and moving the corrugated boards to the transfer warehouse, the whole sorting and stacking process does not need manual operation and only needs one person to inspect by inspection, thereby greatly reducing the labor cost expenditure, improving the sorting and stacking speed, meeting the operation requirement with higher intensity and greatly improving the efficiency of production operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of an automatic corrugated cardboard sorting and stacking system according to the present invention;
FIG. 2 is a logic diagram illustrating the operation of an automatic corrugated cardboard stacking and sorting system according to an embodiment of the present invention;
in the figure: 1. the system comprises an identification recognizer, 2, a transfer warehouse, 3, an intermediate position sensor, 4, a transfer trolley, 5, an end point position sensor, 6, a track, 7, a storage warehouse, 8 and a console.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention relates to an automatic corrugated board classifying and stacking system, as shown in figure 1, the automatic corrugated board classifying and stacking system comprises a control console 8, a middle transfer warehouse 2 and 5 storage warehouses 7, a track 6 is arranged between the middle transfer warehouse 2 and each storage warehouse 7, a transfer trolley 4 for transferring corrugated boards between the middle transfer warehouse 2 and each storage warehouse 7 is arranged on the track 6, the middle transfer warehouse 2 comprises a base and an identification recognizer 1 fixedly arranged above the base, the transfer trolley 4 comprises a trolley body, a lifting fork arm for lifting the corrugated boards, a transfer controller and a signal receiver for receiving signals, the signal receiver is electrically connected with the transfer controller, the transfer controller is respectively in control connection with the trolley body and the lifting fork arm, the control console 8 comprises a signal processor and a signal transmitter, an end point position sensor 5 for positioning the transfer trolley 4 is arranged at the position of the track 6 corresponding to the middle transfer warehouse 2 and each storage warehouse 7, a plurality of intermediate position sensors 3 for guiding the movement of the transfer trolley 4 are arranged on the track 6 at intervals, and each end point sensor, each intermediate position sensor 3, the identification identifier 1 and the signal emitter are electrically connected with the signal processor.
In other embodiments, the bins may be provided in different quantities as desired.
The machine body comprises a frame, a traveling wheel mechanism and a power battery for supplying energy to the traveling wheel mechanism, the traveling wheel mechanism is in control connection with the transfer controller, and the traveling mechanism is a common electric four-wheel traveling mechanism.
The lifting fork arm is an electric lifting fork arm capable of lifting up and down, the power battery supplies energy to the electric lifting fork arm at the same time, and the electric lifting fork arm is in control connection with the transfer controller.
The transfer controller and the signal processor are both Programmable Logic Controllers (PLC).
Each end position sensor 5 is a contact sensor, and each intermediate position sensor 3 is a proximity sensor.
Wherein, sign recognizer 1 is current two-dimensional code or bar code recognizer, and signal transmitter and signal receiver all adopt current equipment, and the connection of above-mentioned each electronic equipment all adopts prior art to realize electric connection and signal transmission.
As shown in fig. 2, the transferring steps of the automatic corrugated cardboard sorting and stacking system are as follows:
firstly, after recognizing a bar code mark on a corrugated cardboard, an identifier recognizer 1 transmits an identifier signal to a signal processor, and the signal processor analyzes and processes a corresponding action signal sent by a signal transmitter;
secondly, the signal receiver receives the action signal and transmits the action signal to the transfer controller, the transfer controller analyzes the action signal and controls the vehicle body to reach the transfer warehouse 2 and take out the corrugated board through the lifting fork arm, in the process, each end point sensor and each middle position sensor 3 generate position signals and feed the position signals back to the signal processor for processing, and then the signal processor sends out a motion guide signal according to the obtained position signals to guide the motion of the vehicle body and the lifting fork arm;
and finally, the transfer controller controls the movement of the vehicle body according to the movement guide signal received by the signal receiver and transfers the corrugated boards to the corresponding storage 7.
According to the invention, under the control guidance of the control console 8, the transfer trolley 4 can automatically identify and classify the corrugated boards in the transfer warehouse 2, then the corrugated boards are transferred to the corresponding storage warehouses 7 according to the corresponding categories, and after bar code marks are pasted and the corrugated boards are moved to the transfer warehouse 2, the whole sorting and stacking process does not need manual operation and only needs one person to inspect by inspection, so that the labor cost is greatly reduced, the sorting and stacking speed is improved, the operation requirement with higher intensity can be met, and the production operation efficiency is greatly improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (6)
1. The utility model provides a corrugated container board automatic classification stacking system which characterized in that: the corrugated board transferring system comprises a control console, a transfer warehouse and a plurality of storage warehouses, wherein a track is arranged between the transfer warehouse and each storage warehouse, a transferring vehicle used for transferring corrugated boards between the transfer warehouse and each storage warehouse is arranged on the track, the transfer warehouse comprises a base and an identification recognizer fixedly arranged above the base, the transferring vehicle comprises a vehicle body, a lifting fork arm used for lifting the corrugated boards, a transferring controller and a signal receiver used for receiving signals, the signal receiver is electrically connected with the transferring controller, the transferring controller is respectively in control connection with the vehicle body and the lifting fork arm, the control console comprises a signal processor and a signal transmitter, end point position sensors used for positioning the transferring vehicle are arranged at positions of the track corresponding to the transfer warehouse and each storage warehouse, a plurality of middle position sensors used for guiding the movement of the transferring vehicle are arranged on the track at intervals, each end point sensor, each middle position sensor, the identification recognizer and the signal emitter are electrically connected with the signal processor.
2. An automatic corrugated cardboard stacking system according to claim 1 wherein: the organism includes frame, running wheel mechanism and is used for right the power battery of running wheel mechanism energy supply, running wheel mechanism all with transfer controller control connection.
3. An automatic corrugated cardboard stacking system according to claim 2 wherein: but over-and-under type yoke is the electric lift yoke of oscilaltion, power battery does simultaneously the energy supply of electric lift yoke, the electric lift yoke with transport controller control connection.
4. An automatic corrugated cardboard stacking system according to claim 1 wherein: the transfer controller and the signal processor are both programmable logic controllers.
5. An automatic corrugated cardboard stacking system according to claim 1 wherein: each end position sensor is a contact sensor, and each middle position sensor is a proximity sensor.
6. An automatic corrugated cardboard stacking system according to claim 1 wherein: the transferring steps are as follows:
firstly, the identification recognizer transmits an identification signal to the signal processor after recognizing a bar code identification on the corrugated cardboard, and the signal processor analyzes and processes a corresponding action signal sent by the signal transmitter;
secondly, the signal receiver receives the action signal and transmits the action signal to the transfer controller, the transfer controller analyzes the action signal and controls the vehicle body to reach the transfer warehouse and take out the corrugated board through the lifting fork arm, in the process, each end point sensor and each middle position sensor generate position signals and feed the position signals back to the signal processor for processing, and then the signal processor sends out a motion guide signal according to the obtained position signals to guide the motion of the vehicle body and the lifting fork arm;
and finally, the transfer controller controls the movement of the vehicle body according to the movement guide signal received by the signal receiver and transfers the corrugated boards to the corresponding storage bins.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010951673.0A CN112173604A (en) | 2020-09-11 | 2020-09-11 | Automatic corrugated board classifying and stacking system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010951673.0A CN112173604A (en) | 2020-09-11 | 2020-09-11 | Automatic corrugated board classifying and stacking system |
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| Publication Number | Publication Date |
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| CN112173604A true CN112173604A (en) | 2021-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010951673.0A Pending CN112173604A (en) | 2020-09-11 | 2020-09-11 | Automatic corrugated board classifying and stacking system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113955454A (en) * | 2021-09-03 | 2022-01-21 | 金东纸业（江苏）股份有限公司 | A transmission device, slurry dispersing system for slurry dispersing system |
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| CN208840012U (en) * | 2018-10-07 | 2019-05-10 | 桐柏今达物流有限公司 | A kind of Intelligent logistics sorting device |
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| CN209758528U (en) * | 2019-03-13 | 2019-12-10 | 上海泽玉浦机械设备有限公司 | Box stacking production line |
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2020
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| CN103043359A (en) * | 2011-10-17 | 2013-04-17 | 株式会社安川电机 | Robot system, robot, and sorted article manufacturing method |
| CN105438807A (en) * | 2015-11-16 | 2016-03-30 | 宜昌金海科技股份有限公司 | Paperboard high-speed transferring and negative-pressure dehumidifying production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113955454A (en) * | 2021-09-03 | 2022-01-21 | 金东纸业（江苏）股份有限公司 | A transmission device, slurry dispersing system for slurry dispersing system |
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Application publication date: 20210105 |
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