CN210628447U - Disassembly line for retired power storage battery pack of electric automobile - Google Patents
Disassembly line for retired power storage battery pack of electric automobile Download PDFInfo
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- CN210628447U CN210628447U CN201921412619.8U CN201921412619U CN210628447U CN 210628447 U CN210628447 U CN 210628447U CN 201921412619 U CN201921412619 U CN 201921412619U CN 210628447 U CN210628447 U CN 210628447U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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- Y02W30/84—Recycling of batteries or fuel cells
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Abstract
The utility model discloses an electric automobile retired power storage battery package disassembling line, along doubly fast chain transfer chain transportation direction in proper order for battery package automatic feeding station, the manual work disassemble epitheca and inferior valve connecting bolt station, the automatic unloading station of epitheca, the manual work disassemble the inside copper bar of battery package or main cable station, the manual work disassemble the inside signal line station of battery, the automatic unloading station of module and the automatic unloading station of inferior valve, have the forerunner station of adjusting process production takt time between every station. Compared with the prior art, the beneficial effects of the utility model reside in that: from the social and environmental benefits perspective, finely tear the retired power storage battery package into battery module, battery package epitheca, battery package inferior valve, copper bar and cable etc. give it "secondary life", reduce the solid waste and discharge, created the maximize of circular economy, accord with the national policy direction, comply with green development theory.
Description
Technical Field
The utility model relates to an intelligence assembly field especially relates to an electric automobile retires power storage battery package and disassembles line.
Background
Along with the development of lithium battery technology, the popularity of electric automobiles and hybrid electric vehicles has been higher and higher, but after the automobile that has the lithium cell was scrapped, how to disassemble retired power storage battery is a problem, does not have professional line of disassembling at present, leads to retired power storage battery package to disassemble inefficiency, also causes the damage to the battery easily.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that realize one kind and carry out the line of disassembling that harmlessly disassembles to electric automobile retired power storage battery package, thin tear into battery module, battery package epitheca, battery package inferior valve, copper bar and cable etc. with retired power storage battery package, extension life cycle reduces solid useless emission, has created society and economic benefits.
In order to realize the purpose, the utility model discloses a technical scheme be: the utility model provides an electric automobile retires power storage battery package and disassembles line, is battery package automatic feeding station, artifical epitheca and inferior valve connecting bolt station of disassembling, the automatic unloading station of epitheca, the inside copper bar of artifical battery package or main cable station of disassembling, the inside signal line station of artifical battery of disassembling, the automatic unloading station of module and the automatic unloading station of inferior valve in proper order along doubly fast chain transfer chain direction of transportation, has the forerunner station of adjusting process takt time between every station.
The disassembling line is provided with an AGV, a line connection warehouse of the AGV, a battery pack feeding position, a battery pack upper shell discharging position, a battery module discharging position and a battery pack lower shell discharging position are arranged, the battery pack feeding position is located at the starting end of the double-speed chain conveying line, the battery pack lower shell discharging position is located at the tail end of the double-speed chain conveying line, the battery pack upper shell discharging position is located beside an upper shell automatic discharging station, and the battery module discharging position is located beside a module automatic discharging station.
Battery package material loading position, battery package epitheca unloading position, battery module unloading position and battery package inferior valve unloading position are equipped with and detect whether have the response mechanism that the battery package targets in place, and every station also is equipped with and detects whether have the response mechanism that the battery package targets in place, every response mechanism all passes through signal line connection PLC, PLC output drive signal to doubly fast chain transfer chain.
The jacking cylinder is fixed on the ground, the jacking cylinder extends vertically, the top of a cylinder rod of the jacking cylinder supports a speed-multiplying chain conveying line of an automatic battery pack feeding station, a bolt material receiving box is arranged beside an upper shell and lower shell connecting bolt station for manual disassembly, an upper shell carrying robot is arranged beside the upper shell and lower shell connecting bolt station for manual disassembly, a copper bar or main cable material receiving box is arranged beside an upper shell automatic discharging station, a signal line material receiving box is arranged beside a copper bar or main cable station for manual disassembly inside the battery pack, a truss robot is arranged above the signal line station for manual disassembly inside the battery, a vision sensor is arranged on the truss robot, a robot arm is arranged beside a battery module feeding position, a conveying line extending to the battery module feeding position is arranged beside the signal line station for manual disassembly inside the battery, the automatic labeling machine is arranged on the conveying line, and a lower shell carrying robot is arranged beside the module automatic blanking station and the lower shell automatic blanking station.
The utility model discloses the production line can carry out harmless the disassembling to electric automobile retired power storage battery package, will retired power storage battery package and thin tear into battery module, battery package epitheca, battery package inferior valve, copper bar and cable etc. and extension life cycle reduces solid useless emission, has created society and economic benefits. In addition, the optimization of the production line process flow and the layout of intelligent equipment reduce the labor intensity of workers, reduce the cost of the 'gradient utilization' of the retired power storage battery and promote the development of the 'gradient utilization' industry of the retired power storage battery.
Drawings
The following is a brief description of the contents expressed by each figure in the specification of the present invention:
FIG. 1 is a layout diagram of a disassembly line of an electric vehicle retired power storage battery pack;
FIG. 2 is a flow chart of a disassembly process of a decommissioning power storage battery pack of an electric vehicle.
Detailed Description
The following description of the embodiments with reference to the drawings is provided to explain the embodiments of the present invention in further detail, such as the shapes and structures of the components, the mutual positions and connection relationships among the components, the functions and working principles of the components, the manufacturing process, and the operation and use method, etc., so as to help those skilled in the art to understand the concept and technical solutions of the present invention more completely, accurately and deeply.
As shown in fig. 1, the product line is disassembled to obtain an electric vehicle retired battery pack 001, and finally, an upper shell 002, a plurality of modules 003, a lower shell 004, a plurality of cables and copper bars and the like are disassembled.
The production line specifically comprises an automatic battery pack feeding station 101, an upper shell and lower shell connecting bolt manual disassembling station 102, an automatic upper shell blanking station 103, a copper bar or main cable manual disassembling station 104 inside the battery pack, a signal line manual disassembling station 105 inside the battery, an automatic module blanking station 106, an automatic lower shell blanking station 107, an AGV1 battery pack feeding position 201, a battery pack upper shell blanking position 202, a battery module blanking position and a battery pack lower shell blanking position 205, wherein precursor stations are arranged among the stations, and are respectively a 1# precursor station 101-1, a 2# precursor station 102-1, a 3# precursor station 103-1, a 4# precursor station 104-1, a 5# precursor station 105-1 and a 6# precursor station 106-1. The main purpose of the 1-6 # precursor station is to enable the production takt time of each procedure to be as close as possible, eliminate various waiting waste phenomena and improve the overall efficiency of a production line.
The stations and the positions are provided with sensors for sensing materials, infrared or laser sensors can be adopted for sensing whether the materials pass through, the system is provided with a PLC (programmable logic controller), the PLC controls and coordinates the work of all parts, meanwhile, the sensors transmit the obtained information to the PLC, in addition, the system is also provided with a plurality of AGVs (automatic guided vehicles), a jacking cylinder 2 arranged at an automatic battery pack feeding station 101, a bolt receiving box 3 arranged beside an upper shell and lower shell connecting bolt station 102 for manual disassembly, an upper shell carrying robot 4 arranged beside an automatic upper shell discharging station 103, a copper bar or main cable receiving box 5 arranged inside a battery pack for manual disassembly or a main cable station 104, a signal line receiving box 6 arranged beside an internal signal line station 105 for manual disassembly, a truss robot 8 is arranged above a module automatic discharging station 106, and a visual sensor 11 for collecting the position information of the articles is fixed on the truss robot 8, visual sensor 11 carries the signal that acquires to truss robot 8's controller, battery module unloading position equipment sets up two, be first battery module unloading position 203 and second battery module unloading position 204 respectively, be equipped with between the battery module unloading position even and be used for grabbing the robot arm on one of them battery module unloading position with the material from the transfer chain, transfer chain 7 is used for transporting the material, it connects the automatic unloading station 106 of module to between two battery module unloading positions, transfer chain 7 still is equipped with automatic labeling machine 12, the other inferior valve transfer robot 10 that transports battery package inferior valve unloading position 205 with the inferior valve that is equipped with of inferior valve automatic unloading station 107.
All stations are a part of a speed chain conveying line, the speed chain conveying line is responsible for conveying materials on a production line, the materials are sequentially conveyed to a next station or a front-driving station, the speed chain conveying line of each station can be set to be an independent part as required to be connected with each other, and the speed chain conveying line can also be a conveying structure connected into a whole.
AGV1 is responsible for producing the material turnover between line and the warehouse, mainly includes battery package, battery module, epitheca, inferior valve and assists material etc. and this production line working procedure specifically as follows:
1. AGV transports battery package
1.1, detecting a decommissioned battery pack, wherein the decommissioned battery pack cannot be used in a whole pack, needs to be unpacked and is placed in a to-be-unpacked area of a warehouse battery pack;
1.2, collecting a signal 201 that an AGV1 carries a battery pack back to operate from a to-be-disassembled area of a warehouse battery pack to a battery pack feeding position, and stopping the operation of the AGV1 by the system;
2. automatic battery pack feeding
2.1, the jacking cylinder 2 in the automatic battery pack feeding station 101 works to a material receiving position, the conveying line runs, and after the battery pack is in place, the conveying line stops working;
2.2, the jacking cylinder 2 returns to the working position;
2.3, the No. 1 precursor station 101-1 has no material, and the battery pack is continuously conveyed to the No. 1 precursor station 101-1 by the conveying chain;
3. connecting bolt for manually disassembling upper shell and lower shell
3.1, conveying the battery pack to a station 102 for manually disassembling connecting bolts of the upper shell and the lower shell;
3.2, manually scanning a code, and storing the original data bar code or two-dimensional code of the battery pack in a system;
3.3, manually holding the pneumatic tool, and disassembling the connecting bolt of the upper shell and the lower shell;
3.4, the No. 2 precursor station 102-1 has no material, and the battery pack is continuously conveyed to the No. 2 precursor station 102-1 by the conveying chain;
4. automatic blanking of upper shell
4.1, the battery pack of the upper shell automatic blanking station 103 works in place according to signals;
4.2, the AGV1 carries the tray 9 back to the upper shell receiving position 202;
4.3, the upper shell carrying robot 4 grabs the upper shell of the battery pack and carries the upper shell to a tray 9 borne by an AGV1 waiting for receiving materials;
4.4, the 3# precursor station 103-1 has no material, and the battery pack is continuously conveyed to the 3# precursor station 103-1 by the conveying chain;
5. copper bar or main cable inside battery pack capable of being disassembled manually
5.1, the station 104 for manually disassembling the copper bars or the main cables in the battery pack mainly has the functions of disassembling the copper bars or the main cables in the battery pack, classifying different copper bars and different cables, and sequentially putting different types and models of copper bars or main cable collecting boxes 5;
the No. 5.2 and No. 4 precursor stations 104-1 have no materials, and the battery pack is continuously conveyed to the No. 4 precursor station 104-1 by the conveying chain;
6. copper bar or main cable inside battery pack capable of being disassembled manually
6.1, the station 105 for manually disassembling the internal signal wires of the battery has the main function of disassembling the internal signal wires of the battery pack, classifying different signal wires, and putting different types and models of the signal wires into the signal wire receiving box 6 in sequence;
the No. 6.2 and No. 5 precursor stations 105-1 have no materials, and the conveying chain continues to convey the battery pack to the No. 5 precursor station 105-1;
7. automatic module blanking
7.1, the battery pack of the automatic module blanking station 106 works in place according to signals;
7.2, a vision sensor 11 arranged on the truss robot 8 carries out contour scanning on the battery pack, the pose information of the module 003 is obtained and sent to a controller of the truss robot 8, and the truss robot 8 respectively grabs the pose information;
the system comprises an image acquisition module, an image filtering module, an image segmentation module, a feature extraction module and an image matching module, wherein the image acquisition module is used for acquiring images of a battery pack, the image filtering module is used for eliminating high and low frequency noise signals which possibly influence recognition in the acquired images, the image segmentation module, the feature extraction and image matching module are used for separating effective targets from a background in the images, useful features are extracted for image matching by calculating feature values of the effective targets, and an image matching algorithm is used for solving a pixel deviation value (U) of a material pose and a standard posej，Vj，θj) The positioning algorithm calculates the pose of the module 003 in the truss robot coordinate system according to the transformation relationship among the pixel coordinate system, the vision sensor coordinate system and the truss robot coordinate system, and the formula is as follows:
7.2, the truss robot 8 places the grabbed module 003 on the conveying line 7;
7.3, automatically labeling each module 003 of the conveying line 7 by using an automatic labeling machine 12, wherein bar code data are generated by combining original bar codes or two-dimensional codes of the battery pack, and the data are uploaded to a data cloud platform;
7.4, the system acquires a signal that a conveying line 7 transmits a module 003 to be in place and an AGV1 bears a tray 9 to move to a module receiving position, and the module transfer robot 14 grabs the module 003 on the conveying line 7 and transfers the module 003 to the tray 9 borne by an AGV1 waiting for receiving the material;
8. automatic blanking of inferior valve
8.1, the lower shell in-place signal of the lower shell automatic blanking station 107 works;
8.2, the AGV1 carries the tray 9 to move to the lower shell receiving position 205;
8.3, the lower shell carrying robot 10 grabs the lower shell 004 of the battery pack and carries the battery pack to a tray 9 borne by an AGV1 waiting for receiving materials;
the above is the whole flow of disassembling of a battery package, and the above combines the attached drawing to the utility model discloses carry out the exemplary description, obviously the utility model discloses concrete realization does not receive the restriction of above-mentioned mode, as long as adopted the utility model discloses a method design and technical scheme go on various improvements, or do not improve and directly be applied to other occasions, all within the protection scope of the utility model.
Compared with the prior art, the beneficial effects of the utility model reside in that: from the social and environmental benefits perspective, finely tear the retired power storage battery package into battery module, battery package epitheca, battery package inferior valve, copper bar and cable etc. give it "secondary life", reduce the solid waste and discharge, created the maximize of circular economy, accord with the national policy direction, comply with green development theory.
The disassembly line for the retired power storage battery pack of the electric automobile is characterized by comprising the following 3 points.
1. And (4) lossless disassembly: the nondestructive disassembly of the retired electric storage battery pack is one of key factors for ensuring the echelon utilization quality of the power storage battery, and the battery module, the signal data line and the like are not damaged through the optimization of the process flow of a production line;
2. data tracing: a code scanning gun and an automatic labeling machine are arranged on a production line, data association between the battery pack and the module is realized, data information is uploaded to a cloud platform, and product information of the battery pack or the module can be traced by retrieving data codes on labels;
3. intelligently picking: and a vision sensor arranged on the truss robot scans the outline of the battery pack, acquires the pose information of the module and sends the pose information to the truss robot controller, and the truss robot picks the pose information respectively.
The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, and various insubstantial improvements can be made without modification to the method and technical solution of the present invention, or the present invention can be directly applied to other occasions without modification, all within the scope of the present invention.
Claims (4)
1. The utility model provides an electric automobile retires power storage battery package and disassembles line which characterized in that: the automatic battery pack feeding station, the manual upper shell and lower shell connecting bolt station, the automatic upper shell discharging station, the manual copper bar or main cable station in the battery pack, the manual signal line station in the battery, the automatic module discharging station and the automatic lower shell discharging station are sequentially disassembled along the conveying direction of the speed chain conveying line, and a precursor station for adjusting the production takt time of a working procedure is arranged between every two stations.
2. The electric vehicle retired power storage battery pack disassembling line according to claim 1, characterized in that: the disassembling line is provided with an AGV, a line connection warehouse of the AGV, a battery pack feeding position, a battery pack upper shell discharging position, a battery module discharging position and a battery pack lower shell discharging position are arranged, the battery pack feeding position is located at the starting end of the double-speed chain conveying line, the battery pack lower shell discharging position is located at the tail end of the double-speed chain conveying line, the battery pack upper shell discharging position is located beside an upper shell automatic discharging station, and the battery module discharging position is located beside a module automatic discharging station.
3. The electric vehicle retired power storage battery pack disassembling line according to claim 2, characterized in that: battery package material loading position, battery package epitheca unloading position, battery module unloading position and battery package inferior valve unloading position are equipped with and detect whether have the response mechanism that the battery package targets in place, and every station also is equipped with and detects whether have the response mechanism that the battery package targets in place, every response mechanism all passes through signal line connection PLC, PLC output drive signal to doubly fast chain transfer chain.
4. The disassembly line of electric vehicle retired power storage battery pack according to claim 3, characterized in that: the jacking cylinder is fixed on the ground, the jacking cylinder extends vertically, the top of a cylinder rod of the jacking cylinder supports a speed-multiplying chain conveying line of an automatic battery pack feeding station, a bolt material receiving box is arranged beside an upper shell and lower shell connecting bolt station for manual disassembly, an upper shell carrying robot is arranged beside the upper shell and lower shell connecting bolt station for manual disassembly, a copper bar or main cable material receiving box is arranged beside an upper shell automatic discharging station, a signal line material receiving box is arranged beside a copper bar or main cable station for manual disassembly inside the battery pack, a truss robot is arranged above the signal line station for manual disassembly inside the battery, a vision sensor is arranged on the truss robot, a robot arm is arranged beside a battery module feeding position, a conveying line extending to the battery module feeding position is arranged beside the signal line station for manual disassembly inside the battery, the automatic labeling machine is arranged on the conveying line, and a lower shell carrying robot is arranged beside the module automatic blanking station and the lower shell automatic blanking station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921412619.8U CN210628447U (en) | 2019-08-28 | 2019-08-28 | Disassembly line for retired power storage battery pack of electric automobile |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921412619.8U CN210628447U (en) | 2019-08-28 | 2019-08-28 | Disassembly line for retired power storage battery pack of electric automobile |
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| CN210628447U true CN210628447U (en) | 2020-05-26 |
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| CN201921412619.8U Active CN210628447U (en) | 2019-08-28 | 2019-08-28 | Disassembly line for retired power storage battery pack of electric automobile |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110474124A (en) * | 2019-08-28 | 2019-11-19 | 安徽瑞赛克再生资源技术股份有限公司 | A kind of retired power accumulator packet dismantling line of electric car and its dismantling technique |
-
2019
- 2019-08-28 CN CN201921412619.8U patent/CN210628447U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110474124A (en) * | 2019-08-28 | 2019-11-19 | 安徽瑞赛克再生资源技术股份有限公司 | A kind of retired power accumulator packet dismantling line of electric car and its dismantling technique |
| CN110474124B (en) * | 2019-08-28 | 2024-06-21 | 安徽嘉奇能源科技有限公司 | Electric automobile retired power storage battery pack disassembling line and disassembling process thereof |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211118 Address after: 241000 rooms A206 and 207, complex building, 38 Yinhu North Road, Wuhu District, China (Anhui) pilot Free Trade Zone, Wuhu City, Anhui Province Patentee after: WUHU WANJIANG INTELLECTUAL PROPERTY OPERATION CENTER Co.,Ltd. Address before: 241000 Anhui Wuhu economic and Technological Development Zone, Changchun Road, No. 8 generator transformer joint factory Patentee before: ANHUI RUISAIKE RENEWABLE RESOURCE TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230413 Address after: 241000 Anhui Wuhu Fanchang Economic Development Zone Patentee after: Anhui Jiaqi Energy Technology Co.,Ltd. Address before: 241000 rooms A206 and 207, complex building, 38 Yinhu North Road, Wuhu District, China (Anhui) pilot Free Trade Zone, Wuhu City, Anhui Province Patentee before: WUHU WANJIANG INTELLECTUAL PROPERTY OPERATION CENTER Co.,Ltd. |