CN115352829B - Automatic information acquisition and boxing production line for wheels - Google Patents
Automatic information acquisition and boxing production line for wheels Download PDFInfo
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- CN115352829B CN115352829B CN202211276097.XA CN202211276097A CN115352829B CN 115352829 B CN115352829 B CN 115352829B CN 202211276097 A CN202211276097 A CN 202211276097A CN 115352829 B CN115352829 B CN 115352829B
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- rotating platform
- sliding table
- return line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention provides an automatic information acquisition and boxing production line for wheels, and belongs to the technical field of wheel automation. The problem of the transport of current wheel mostly be artifical transport with the classification, waste time and energy, work efficiency is low is solved. The automatic wheel return line is used for conveying blank wheels; the hoisting sliding table of the automatic wheel information acquisition system moves along a truss linear guide rail on a hoisting truss, the hoisting sliding table is used for grabbing wheel blanks, the code scanning identification device of the centering code scanning identification system is used for scanning the wheels and extracting the positions, then data are transmitted to the centering device, and the wheels are finally moved to the positions of theoretical coordinate points through position adjustment. The automatic rotation of the blank wheel is completed by adopting the wheel return line and matching the plurality of rotating tables and the plurality of sensors.
Description
Technical Field
The invention particularly relates to an automatic wheel information acquisition and boxing production line, and belongs to the technical field of wheel automation.
Background
In the course of working of current locomotive wheel, need the manual work to carry it to the turnover basket that is fit for next processing link to the blank wheel of purchase in batches, this kind of operating means work efficiency is very low, and is higher to the transmission error rate of information.
Disclosure of Invention
The invention provides an automatic wheel information acquisition and boxing production line, which aims at the technical problems that the conventional transportation and classification of wheels are mostly manual transportation, time and labor are wasted, and the working efficiency is low.
The invention provides a wheel automatic information acquisition and boxing production line which comprises a wheel automatic information acquisition system, a wood pallet blank wheel conveying line and a wheel return line, wherein the wood pallet blank wheel conveying line, the wheel automatic information acquisition system and the wheel return line are sequentially connected, the wood pallet blank wheel conveying line is used for conveying blank wheels, and the wheel return line is used for transferring wheels;
wheel automatic information acquisition system sweeps a yard identification system including hoist and mount truss, hoist and mount slip table and centering, the hoist and mount slip table removes along the truss linear guide on the hoist and mount truss, the hoist and mount slip table is used for snatching the wheel blank, the centering is swept a yard identification system and is included centring means and sweep a yard identification device, sweep a yard identification device and be used for sweeping the wheel sign indicating number and position and draw, then give centring means with data transmission, through the final position of moving the wheel to theoretical coordinate point of position adjustment.
Further, the wheel return line becomes square frame shape, including No. 1 revolving stage, no. 2 revolving stages, no. 3 revolving stages, no. 4 revolving stages, no. 1 return line, no. 2 return lines, no. 1 gyration return line and No. 2 gyration return lines, no. 1 revolving stage, no. 1 gyration return line, no. 2 revolving stages, no. 2 return lines, no. 3 revolving stages, no. 2 gyration return lines, no. 4 revolving stages, no. 1 return line and No. 1 revolving stage end to end connection.
Still further, the code scanning recognition device comprises a camera, and the camera is used for photographing the uppermost wheel of the centering device.
Furthermore, the code scanning identification device further comprises a magnetic code identifier and a bar code identifier, and the magnetic code identifier and the bar code identifier are used for respectively carrying out magnetic code bar code identification on the wheel blank.
Further, sweep a yard recognition device and still include linear module, a cylinder, no. two cylinders and servo motor, the front end at a cylinder is fixed to the camera, the front end at No. two cylinders is fixed to the magnetism sign indicating number recognizer, a cylinder and No. two cylinders are fixed on linear module through the cylinder connecting plate that corresponds respectively, servo motor control linear module reciprocates, camera, magnetism sign indicating number recognizer and bar code recognizer can reciprocate along with the change of wheel blank position.
Furthermore, the centering device comprises a numerical control cross sliding table and a centering device rotating table, and the numerical control cross sliding table is connected with the centering device rotating table.
Furthermore, numerical control cross slip table includes slip table body, X axle removal guide rail, Y axle removal guide rail and corresponding driving motor, the slip table body is installed on X axle removal guide rail and Y axle removal guide rail, install driving motor in the X axle direction of slip table body and the Y axle direction respectively, control slip table body carries out X direction and Y direction and removes, carries out position adjustment to the wheel blank.
Further, the centering device revolving stage includes rotary platform, rotating electrical machines, gear wheel and pinion, rotating electrical machines is connected with the pinion drive, the pinion is connected with the gear wheel drive, the gear wheel links firmly with rotary platform, rotating electrical machines drive pinion, and then drive the gear wheel, makes rotary platform can 360 degrees rotations.
Furthermore, a tray is arranged on the rotating platform of the centering device, and the wheel blank is hoisted and placed on the tray.
Furthermore, the wheels at the uppermost part of the tray are photographed through the camera, the coordinate data of the standard position are stored in the system, the actual coordinate position of the photographed wheels is compared with the standard position, the direction data needing to be adjusted is calculated through the computer, then the data are transmitted to the numerical control cross sliding table, the numerical control cross sliding table is controlled by the servo motor to adjust in the X direction and the Y direction, and finally the wheels are moved to the position of a theoretical coordinate point.
Furthermore, after the centering of the wheel blank on the uppermost part of the tray is finished, the magnetic code recognizer starts to work, the rotating platform of the centering device rotates simultaneously, after the wheel magnetic code is recognized by the magnetic code recognizer, the rotating platform stops immediately, and the bar code recognizer scans bar codes; when the rotating platform rotates for 360 degrees and no magnetic code is found, the scanning is regarded as failed, the system prompts an alarm and requests manual intervention, and the production line continues to work after the wheel type number is manually input.
Compared with the prior art, the automatic wheel information acquisition and boxing production line has the beneficial effects that:
1. according to the automatic wheel information acquisition and boxing production line, the centering code scanning identification system is adopted, and each blank wheel is scanned on the side face through matching with the hoisting truss until the two-dimensional code is scanned and read, so that the problem that the reading of the two-dimensional code can not be realized when the two-dimensional code is found manually is solved, and the automatic wheel information acquisition and boxing production line is more efficient and convenient.
2. The automatic information acquisition and boxing production line for the wheels adopts the bar code recognizer to read and convert codes on the tires (foreign codes are converted into domestic codes), so that the high-efficiency conversion of the codes is realized. The two-dimensional code parameter of every blank that will read is accurate transmits next processing link to and how to guarantee the one-to-one correspondence of information and blank wheel in the transmission course, promptly: the accuracy of blank wheel transmission is guaranteed.
3. The automatic wheel information acquisition and boxing production line provided by the invention adopts the centering device, solves the problem of stacking and dislocation of a plurality of tire blanks, corrects the tire blanks to be misaligned after photographing through the camera, and then positions the tire blanks through the cross sliding table.
4. The automatic wheel information acquisition and boxing production line adopts a wheel return line, and completes the automatic rotation of a blank wheel through the cooperation of the No. 1 rotating table, the No. 2 rotating table, the No. 3 rotating table, the No. 4 rotating table and a plurality of sensors.
Drawings
FIG. 1 is a perspective view of an automatic wheel information collection and boxing production line of the present invention;
FIG. 2 is a top view of the automatic wheel information collection and boxing production line of the present invention;
FIG. 3 is a front view of the automatic wheel information collection and boxing production line of the present invention;
FIG. 4 is a left side view of the automatic wheel information collection and boxing production line of the present invention;
FIG. 5 is a schematic view of a code scanning device according to the present invention;
FIG. 6 is a front view of the code scanning device of the present invention;
FIG. 7 is a side view of a code-scanning identification device according to the present invention;
FIG. 8 is a front view of a centering device according to the present invention;
FIG. 9 is a rear view of the centering device of the present invention;
FIG. 10 is a perspective view of a centering device in accordance with the present invention;
fig. 11 is a front view of the hoisting truss according to the invention;
fig. 12 is a side view of the hoisting truss according to the invention;
fig. 13 is a top view of the hoisting truss according to the invention;
fig. 14 is a perspective view of the hoisting truss according to the invention;
FIG. 15 is a front view of the working state of the hoisting truss according to the present invention;
figure 16 is a side view of the working state of the lifting truss according to the invention;
fig. 17 is a top view of the working state of the hoisting truss according to the present invention;
fig. 18 is a perspective view of the working state of the hoisting truss of the invention;
FIG. 19 is a schematic view of a camera capture position;
fig. 20 is a schematic view of the work flow of the automatic wheel information collecting and boxing production line of the present invention;
in the figure: 1-a servo motor; 2-linear module, 3-first cylinder, 4-first cylinder connecting plate, 5-second cylinder connecting plate, 6-third cylinder connecting plate, 7-slipway cylinder, 8-module connecting assembly, 9-second cylinder, 10-numerical control cross slipway, 11-centering device turntable, 12-crossbeam upper platform, 13-column, 14-column inclined supporting tube, 15-column connecting beam, 16-truss rack, 17-connecting plate, 18-module connecting rod, 19-truss linear guide rail, 20-hoisting truss, 21-hoisting slipway, 22-centering barcode recognition system, 23-operation panel, 24-control cabinet, 25-camera, 26-magnetic code recognizer, 27-barcode recognizer, 28-wheel automatic hoisting system, 29-wood pallet blank conveying line wheel, 30-wheel return line, 31-1 turntable, 32-2 turntable, 33-3 turntable, 34-4, 35-1 return line, 36-2 return line, 37-1 return line, 38-2 return coordinate position, and actual wheel coordinate position 40-40.
Detailed Description
The following detailed description of embodiments of the invention is provided in conjunction with the accompanying drawings:
the first specific implementation way is as follows: the present embodiment is explained with reference to fig. 1 to 20. The automatic wheel information acquisition and boxing production line comprises an automatic wheel information acquisition system, a wooden tray blank wheel conveying line 29 and a wheel return line 30, wherein the wooden tray blank wheel conveying line 29, the automatic wheel information acquisition system and the wheel return line 30 are sequentially connected, the wooden tray blank wheel conveying line 29 is used for conveying blank wheels, and the wheel return line 30 is used for transferring wheels;
wheel automatic information acquisition system sweeps a yard identification system 22 including hoist and mount truss 20, hoist and mount slip table 21 and centering, hoist and mount slip table 21 removes along truss linear guide 19 on the hoist and mount truss 20, hoist and mount slip table 21 is used for snatching the wheel blank, centering is swept yard identification system 22 and is included centering device and sweep a yard identification device, sweep a yard identification device and be used for sweeping the wheel sign indicating number and position and draw, then give centering device with data transmission, through the final position of moving the wheel to theoretical coordinate point of position adjustment.
The code scanning recognition device comprises a camera 25, and the camera 25 is used for photographing the uppermost wheel of the centering device. The centering and code-scanning identification system 22 further comprises a magnetic code identifier 26 and a bar code identifier 27 for respectively performing magnetic code and bar code identification on the wheel blank.
Sweep a yard recognition device and still include linear module 2, a cylinder 3, no. two cylinders 9 and servo motor 1, camera 25 fixes the front end at a cylinder 3, magnetic code recognizer 26 and bar code recognizer 27 fix the front end at No. two cylinders 9, cylinder 3 and No. two cylinders 9 are fixed on linear module 2 through the cylinder connecting plate that corresponds respectively, servo motor 1 control linear module 2 reciprocates, camera 25, magnetic code recognizer 26 and bar code recognizer 27 can reciprocate along with the change of wheel blank position.
The linear module 2 is a ball screw type linear module, is composed of a ball screw, a linear guide rail, an aluminum alloy section, a ball screw supporting seat, a coupler and the like, and is used for realizing linear motion of a load.
The centering device comprises a numerical control cross sliding table 10 and a centering device rotating table 11, wherein the numerical control cross sliding table 10 is connected with the centering device rotating table 11. The next step (side) of the centering device rotating table 11 is provided with a No. 1 rotating table 31.
Numerical control cross slip table 10 includes slip table body, X axle removal guide rail, Y axle removal guide rail and the driving motor who corresponds, the slip table body is installed on X axle removal guide rail and Y axle removal guide rail, install driving motor in the X axle direction of slip table body and the Y axle direction respectively, control slip table body carries out X direction and Y direction and removes, carries out position control to the wheel blank.
Centering device revolving stage 11 includes rotary platform, rotating electrical machines, gear wheel and pinion, the rotating electrical machines is connected with the pinion transmission, the pinion is connected with the gear wheel transmission, the gear wheel links firmly with rotary platform, rotating electrical machines drive pinion, and then the drive gear wheel makes rotary platform can 360 degrees rotations.
The centering device rotating platform 11 is provided with a wood tray, and the wheel blank is hoisted and placed on the wood tray.
The wheels at the uppermost part of the tray are photographed through the camera 25, the coordinate data of the standard position are stored in the system, the actual coordinate position of the photographed wheels is compared with the standard position, the direction data needing to be adjusted is calculated through a computer, then the data are transmitted to the numerical control cross sliding table 10, the numerical control cross sliding table 10 is controlled by a servo motor to adjust the direction in the X direction and the direction in the Y direction, and finally the wheels are moved to the position of a theoretical coordinate point.
After the centering of the wheel blank on the uppermost surface of the tray is finished, the magnetic code recognizer 26 starts to work, the centering device rotating platform 11 rotates simultaneously, when the wheel magnetic code is recognized by the magnetic code recognizer 26, the rotating platform 11 stops immediately, and the bar code recognizer 27 scans the bar code; when the rotating platform rotates for 360 degrees and no magnetic code is found, the scanning is regarded as failed, the system prompts an alarm and requests manual intervention, and the production line continues to work after the wheel type number is manually input.
The magnetic code recognizer 26 and the bar code recognizer 27 transmit the read wheel information to the equipment system, and the information can be recorded, controlled and transmitted. And then a control system of the equipment can communicate with the webservice data of the workshop, and original information of the wheel is converted into own operation information of the workshop through software for matching.
The working process and the working principle of the automatic wheel information acquisition and boxing production line are as follows:
(1) Is conveyed on a wheel conveying line 29 of the wood pallet blank
1 fork truck places the wheel blank on wooden block dish blank wheel transfer chain 29, installs No. 1 sensor at wooden block dish blank wheel transfer chain 29 upside side, and No. 1 sensor priority is higher than No. 2 sensor, and when fork truck got into safe district, wooden block dish blank wheel transfer chain 29 suspended.
And then the wheel blank is conveyed to an automatic wheel information acquisition system for hoisting, overturning, code reading and centering. The automatic wheel information acquisition system (hoisting truss 20) is provided with a No. 2 sensor, whether wheels exist on the centering device rotating platform 11 or not is detected, if yes, the wood pallet blank wheel conveying line 29 suspends working, otherwise, the wood pallet blank wheel conveying line 29 normally works, and materials are fed onto the centering device rotating platform 11.
(2) Centering code scanning recognition system-centering process
A. Centering: because the wheels (at most 4) on the wooden pallet of the centering device rotating platform 11 are not necessarily concentric when being superposed together, and incline, the grabbing work of the following wheels can be influenced, so that the centering work is firstly carried out before grabbing and overturning, and the centering is carried out before grabbing each wheel, so that the lifting sliding table 21 is ensured to move according to the centering position, and corresponding blank wheels are accurately grabbed, the grabbing accuracy is improved, and after all the wheels on each wooden pallet are grabbed, the numerical control cross sliding table 10 returns to the original position.
The centering device mainly comprises a rotating platform 11 and a cross sliding table 10.
The cross sliding table 10 consists of an X-axis moving guide rail and a Y-axis moving guide rail, and the cross sliding table 10 is controlled by a servo motor to move in the X direction and the Y direction respectively, so that the position of the wheel blank can be adjusted.
The rotary motor and the reducer of the rotary table 11 cooperate to control the big gear and the small gear of the rotary bearing, so that the rotary platform can rotate 360 degrees.
B. And (3) photographing: the camera 25 is fixed on the cylinder push rod, is fixed on the linear module 2 through a cylinder connecting plate, and can move up and down along with the change of the wheel position. The camera 25 is a CCD camera.
The centering device firstly takes a picture of the uppermost wheel of the wooden pallet through the camera 25, and the system stores the coordinate data of the standard position (reference number 39 in fig. 19). And comparing the actual coordinate position (reference number 40 in fig. 19) of the wheel obtained by photographing with a standard position, calculating direction data needing to be adjusted through a computer, transmitting the data to the numerical control cross sliding table 10, adjusting the X direction and the Y direction of the numerical control cross sliding table 10 through the control of a servo motor, and finally moving the wheel to the position of a theoretical coordinate point.
(3) Centering code scanning identification system-card reading process
The side surface of each wheel blank is adhered with a magnetic code and a bar code, the magnetic code and the bar code store the information of the wheel, but before turning and boxing, the magnetic code and the bar code of the wheel on the wood supporting plate are not in the same horizontal plane, namely not on the same straight line, which causes troubles for a series of next boxing, and because the quality of the wheel is overweight, the positions of the magnetic code and the bar code are adjusted by manpower, so that the production efficiency is reduced, therefore, the positions of the magnetic code and the bar code are adjusted by a magnetic code and bar code identification device and a wheel rotating sliding table before loading, the cost is saved, and the production efficiency is improved.
The magnetic code recognizer 26 and the bar code recognizer 27 are fixed on a cylinder push rod, and the push rod is connected with the linear module 2 and can move horizontally along the X axis and vertically up and down along the Z axis.
After the centering of the wheel blank on the uppermost surface of the tray is finished, the magnetic code recognizer 26 starts to work, the centering device rotating platform 11 rotates simultaneously, when the wheel magnetic code is recognized by the magnetic code recognizer 26, the rotating platform 11 stops immediately, and the bar code recognizer 27 scans the bar code; when the rotating platform rotates for 360 degrees, no magnetic code is found, the scanning is regarded as failed, the system prompts an alarm to request manual intervention, and the production line continues to work after the wheel type number is manually input.
(4) Hoisting truss 20 and hoisting sliding table 21-hoisting placing process
The centering code-scanning recognition system 22 obtains the central position of the uppermost blank wheel, and then adjusts the position of the hoisting sliding table 21 to the determined central position according to the central position, so as to ensure that the uppermost blank wheel is accurately grabbed. The lifting sliding table 21 grabs the wheel blank from the production line, moves to the position to be placed in the turnover basket along the lifting truss 20, and puts down the wheel blank.
The hoisting device of the hoisting sliding table 21 is provided with a rotating motor for rotating the grabbed wheel blank by 90 degrees, rotating the wheel blank in the horizontal direction into the wheel blank in the vertical direction, and then inserting the wheel blank into a corresponding position in a turnover basket on the No. 1 rotating table 31 (namely completing the grabbing, rotating and basket loading processes).
The turnover basket is a box body used for carrying blank wheels, and each box body is provided with a plurality of partitions, so that a blank wheel can be vertically inserted into each partition.
(5) Wheel Return line 30-transfer of blank wheel
The wheel return line 30 becomes square frame shape, including No. 1 revolving stage 31, no. 2 revolving stage 32, no. 3 revolving stage 33, no. 4 revolving stage 34, no. 1 return line 35, no. 2 return line 36, no. 1 gyration return line 37 and No. 2 gyration return line 38, no. 1 revolving stage 31, no. 1 gyration return line 37, no. 2 revolving stage 32, no. 2 return line 36, no. 3 revolving stage 33, no. 2 gyration return line 38, no. 4 revolving stage 34, no. 1 return line 35 and No. 1 revolving stage 31 end to end connection.
The No. 2 turntable 32, the No. 3 turntable 33, and the No. 4 turntable 34 are used only for turnaround, and the turnaround basket does not stay during non-transport time. No. 1 turnaround return 37 and No. 2 turnaround return 38, the turnaround basket does not dwell during non-transport times.
The No. 2 return line 36 is a point-action line and can be used for placing 6 empty baskets, the last transfer station (the nearest transfer station to the No. 3 rotating station 33) is a No. 1 monitoring area, a No. 5 sensor is arranged in the No. 1 monitoring area, the No. 5 sensor detects whether a blank wheel exists in the No. 1 monitoring area, if a wheel exists, a No. 2 forklift can fork the transferred blank wheel, meanwhile, whether an empty basket exists in the No. 1 monitoring area is judged, and when an empty basket exists, waiting is carried out; if there is no empty basket, it is determined whether or not the No. 3 rotary table 33 is reset, and if it is reset, the No. 2 circulation return line 38 feeds the empty basket to the No. one return line 35, and if not, it waits.
No. 1 return wire 35 comprises No. 1.1 return wire and No. 1.2 return wire, and No. 1.1 return wire is the point action line, and No. 1.2 return wire is the continuous roll line (as shown in figure 20), be provided with the baffle between No. 1.1 return wire and No. 1.2 return wire, 8 empty baskets can put totally on No. 1 return wire 35. No. 1 return wire 35 nearly No. 1 revolving stage 31's transfer station is No. 3 monitoring areas, no. 3 monitoring areas are provided with No. 9 sensors, no. 9 sensors are used for detecting whether No. 3 monitoring areas have empty baskets. When no empty basket is arranged in the monitoring area No. 3, the baffle plate rises, the empty basket of the return line No. 1.2 is transmitted to the monitoring area No. 3, and the baffle plate descends. No. 1 return wire 35 nearly No. 4 revolving stage 34's transfer table is No. 2 monitoring areas, no. 2 monitoring areas are provided with No. 8 sensors, no. 8 sensors are used for detecting No. 2 monitoring areas whether have empty basket.
No. 1 revolving stage 31 initialization gyro wheel is unanimous with No. 1 return wire 35 gyro wheel direction, is provided with No. 3 sensors on No. 1 revolving stage 31, fills 5 blank wheels when the turnover basket, and No. 1 revolving stage 31 anticlockwise rotation 90 waits for to 36 transmissions of No. 2 return wires. When monitoring empty basket on the line as fork truck No. 5 sensor in No. 1 monitoring area, judge earlier whether No. 2 revolving stage 31 resets, if reset, then transport basket to No. 2 return wire 36 through No. 1 turnover return wire 37, otherwise wait for No. 2 revolving stage 31 to reset, carry again. When the conveying is finished, the No. 1 rotating platform 31 rotates clockwise for 90 degrees to reset, and the conveying of the empty basket by the 1.1 return line is waited.
No. 2 revolving stage 32 initialization gyro wheel is unanimous with number 1 turnover return wire 37 gyro wheel direction, is provided with No. 4 sensor on No. 2 revolving stage 31, when No. 4 sensor detected to have the turnover basket, at first anticlockwise rotation 90, keeps the gyro wheel unanimous with No. 2 return wire 36 direction, then to No. 2 return wire 36 direction transmission. When the transmission is finished, the No. 2 rotating platform 31 rotates clockwise by 90 degrees for resetting.
No. 3 revolving stage 33 initialization gyro wheel is unanimous with number 2 turnover return wire 38 gyro wheel direction, is provided with No. 6 sensors on No. 3 revolving stage 33, when No. 6 sensors detected to have the turnover basket, at first anticlockwise rotation 90, keeps the gyro wheel unanimous with number 2 turnover return wire 38 directions, then carries the empty basket to number 1 return wire 35 through number 2 turnover return wire 38. When the transmission is finished, the No. 3 rotating table 33 rotates clockwise by 90 degrees to reset.
No. 4 revolving stage 34 initialization gyro wheel is unanimous with No. 1 return wire 35 gyro wheel direction, is provided with No. 7 sensor on No. 4 revolving stage 34, when No. 7 sensor detected that there is the turnover basket, at first anticlockwise rotation 90, keeps the gyro wheel unanimous with No. 1 return wire 35 direction, carries empty basket to No. 1 return wire 35. When the transmission is finished, the No. 4 rotating platform 34 rotates clockwise by 90 degrees for resetting.
The automatic rotation of the blank wheel is completed through the cooperation of the No. 1 rotating table, the No. 2 rotating table, the No. 3 rotating table, the No. 4 rotating table and the plurality of sensors.
The above-mentioned embodiments further explain the objects, technical solutions and advantages of the present invention in detail. It should be understood that the above-mentioned embodiments are only exemplary of the present invention, and should not be construed as limiting the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention can be also reasonably combined with the features described in the above-mentioned embodiments.
Claims (4)
1. The utility model provides a wheel automatic information acquisition, vanning production line which characterized in that: the automatic wheel conveying system comprises a wheel automatic information acquisition system, a wooden tray blank wheel conveying line (29) and a wheel return line (30), wherein the wooden tray blank wheel conveying line (29), the wheel automatic information acquisition system and the wheel return line (30) are sequentially connected, the wooden tray blank wheel conveying line (29) is used for conveying blank wheels, and the wheel return line (30) is used for wheel transportation;
the automatic wheel information acquisition system comprises a hoisting truss (20), a hoisting sliding table (21) and a centering code scanning identification system (22), wherein the hoisting sliding table (21) moves along a truss linear guide rail (19) on the hoisting truss (20), the hoisting sliding table (21) is used for grabbing wheel blanks, the centering code scanning identification system (22) comprises a centering device and a code scanning identification device, the code scanning identification device is used for scanning codes and extracting positions of wheels, then transmits data to the centering device, and finally moves the wheels to the positions of theoretical coordinate points through position adjustment;
the code scanning recognition device comprises a camera (25), a magnetic code recognizer (26) and a bar code recognizer (27), wherein the camera (25) is used for photographing the wheel at the uppermost part of the centering device, and the magnetic code recognizer (26) and the bar code recognizer (27) are used for respectively recognizing the magnetic code and the bar code of the wheel blank;
the centering device comprises a numerical control cross sliding table (10) and a centering device rotating table (11), and the numerical control cross sliding table (10) is connected with the centering device rotating table (11);
the numerical control cross sliding table (10) comprises a sliding table body, an X-axis moving guide rail, a Y-axis moving guide rail and corresponding driving motors, wherein the sliding table body is arranged on the X-axis moving guide rail and the Y-axis moving guide rail, the driving motors are respectively arranged in the X-axis direction and the Y-axis direction of the sliding table body, the sliding table body is controlled to move in the X direction and the Y direction, and the position of a wheel blank is adjusted;
the centering device rotating platform (11) comprises a rotating platform, a rotating motor, a large gear and a small gear, wherein the rotating motor is in transmission connection with the small gear, the small gear is in transmission connection with the large gear, the large gear is fixedly connected with the rotating platform, and the rotating motor drives the small gear to further drive the large gear so that the rotating platform can rotate by 360 degrees;
the wheel at the uppermost part of the tray is photographed through a camera (25), the system stores coordinate data of a standard position, the actual coordinate position of the wheel obtained through photographing is compared with the standard position, direction data needing to be adjusted is calculated through a computer, then the data are transmitted to the numerical control cross sliding table (10), the numerical control cross sliding table (10) is controlled by a servo motor to adjust the direction in the X direction and the direction in the Y direction, and finally the wheel is moved to the position of a theoretical coordinate point;
when the centering of the wheel blank on the uppermost surface of the tray is finished, the magnetic code recognizer (26) starts to work, the centering device rotating platform (11) rotates simultaneously, when the wheel magnetic code is recognized by the magnetic code recognizer (26), the centering device rotating platform (11) stops immediately, and the bar code recognizer (27) scans the bar code; when the rotating platform rotates for 360 degrees, no magnetic code is found, and the scanning is regarded as failed, the system prompts an alarm to request manual intervention, and the production line continues to work after the wheel type number is manually input;
and a rotating motor is arranged on a hoisting device of the hoisting sliding table (21) and used for rotating the grabbed wheel blank by 90 degrees to rotate the wheel blank in the horizontal direction into the wheel blank in the vertical direction.
2. The automatic wheel information collecting and boxing production line as claimed in claim 1, wherein: the wheel return line (30) is in a square frame shape and comprises a No. 1 rotating platform (31), a No. 2 rotating platform (32), a No. 3 rotating platform (33), a No. 4 rotating platform (34), a No. 1 return line (35), a No. 2 return line (36), a No. 1 rotary return line (37) and a No. 2 rotary return line (38), wherein the No. 1 rotating platform (31), the No. 1 rotary return line (37), the No. 2 rotating platform (32), the No. 2 return line (36), the No. 3 rotating platform (33), the No. 2 rotary return line (38), the No. 4 rotating platform (34), the No. 1 return line (35) and the No. 1 rotating platform (31) are sequentially connected from head to tail.
3. The automatic wheel information collecting and boxing production line as claimed in claim 1, wherein: sweep sign indicating number recognition device and still include linear module (2), cylinder (3), no. two cylinder (9) and servo motor (1), the front end at cylinder (3) is fixed in camera (25), the front end at No. two cylinder (9) is fixed in magnetism sign indicating number recognizer (26), cylinder (3) and No. two cylinder (9) are fixed on linear module (2) through the cylinder connecting plate that corresponds respectively, servo motor (1) control linear module (2) reciprocate, camera (25), magnetism sign indicating number recognizer (26) and bar code recognizer (27) can reciprocate along with the change of wheel blank position.
4. The automatic wheel information collecting and boxing production line as claimed in claim 1, wherein: the centering device rotating platform (11) is provided with a tray, and the wheel blank is hoisted and placed on the tray.
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CN117429891B (en) * | 2023-05-10 | 2024-05-03 | 广州市德奥模具有限公司 | Gearbox body blank vanning mechanism |
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