CN112125234A - Battery replacing device of forklift - Google Patents
Battery replacing device of forklift Download PDFInfo
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- CN112125234A CN112125234A CN202010996440.2A CN202010996440A CN112125234A CN 112125234 A CN112125234 A CN 112125234A CN 202010996440 A CN202010996440 A CN 202010996440A CN 112125234 A CN112125234 A CN 112125234A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07504—Accessories, e.g. for towing, charging, locking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07513—Details concerning the chassis
- B66F9/0754—Battery removal arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Power Engineering (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
Description
技术领域technical field
本发明涉及叉车技术领域,具体为叉车的电池更换装置。The invention relates to the technical field of forklift trucks, in particular to a battery replacement device of a forklift truck.
背景技术Background technique
叉车是工业搬运车辆,是指对成件托盘货物进行装卸、堆垛和短距离运输作业的各种轮式搬运车辆,叉车通常使用燃油机或者电池驱动,叉车通常可以分为三大类:内燃叉车、电动叉车和仓储叉车,电动叉车是指以电来进行作业的叉车,大多数都是为蓄电池工作,电动叉车是以蓄电池为源动力,驱动行驶电机和油压系统电机,从而实现行驶与装卸作业,蓄电池是电池中的一种,它的作用是能把有限的电能储存起来,在合适的地方使用,蓄电池作为电动叉车的重要部件,电动叉车在作业过程中,蓄电池中的电量会不断损耗,因此需要对蓄电池进行充电,由于蓄电池充电时间较长,为提高工作效率,通常采用更换蓄电池的方式来保证叉车的持续运行,目前常见的蓄电池更换方式通常由以下几种:Forklifts are industrial handling vehicles, which refer to various wheeled handling vehicles for loading, unloading, stacking and short-distance transportation of palletized goods. Forklifts are usually driven by fuel engines or batteries. Forklifts can usually be divided into three categories: internal combustion Forklifts, electric forklifts and storage forklifts, electric forklifts refer to forklifts that operate on electricity, most of which work for batteries. In loading and unloading operations, the battery is one of the batteries. Its function is to store limited electrical energy and use it in a suitable place. The battery is an important part of the electric forklift. During the operation of the electric forklift, the battery will continue to charge Therefore, it is necessary to charge the battery. Due to the long charging time of the battery, in order to improve the work efficiency, the battery is usually replaced to ensure the continuous operation of the forklift. At present, the common battery replacement methods are usually as follows:
方式一,借助吊具垂直吊起使用过的电池,将该电池从叉车的右侧移出,并将其放在预先准备好的托盘等专用工具上,然后把吊具转移至备用电池上,并将其吊装到车架内;Method 1: Lift the used battery vertically with the help of a spreader, remove the battery from the right side of the forklift, and place it on a special tool such as a pre-prepared pallet, then transfer the spreader to the spare battery, and Hoist it into the frame;
方式二,将叉车的车架设计成底部开口并且右侧开放的结构,更换电池时需借助另一部叉车或者专用工具将使用过的电池移出,然后再将备用电池移进叉车的车架内;Method 2: Design the frame of the forklift as a structure with an open bottom and an open right side. When replacing the battery, you need to use another forklift or special tool to remove the used battery, and then move the spare battery into the frame of the forklift. ;
方式三,将叉车的车架设计成底部带滚轮并且右侧开放的结构,更换电池时需要借助专用的工具将使用过的电池从车架中移出,然后再将备用电池移进叉车的车架内;Method 3: Design the frame of the forklift as a structure with rollers at the bottom and an open right side. When replacing the battery, you need to use a special tool to remove the used battery from the frame, and then move the spare battery into the frame of the forklift. Inside;
方式四,将蓄电池直接布置在叉车的尾部,更换电池时借助吊具直接从后部将使用过的电池吊出,然后再将备用电池吊到调动叉车的尾部,上述在对叉车更换电池时,通常需要借助外在的工具来完成电池的更换,例如需要借助吊装设备、另外的叉车等辅助工具,在更换电池时需要较大的作业空间,当作业空间不足时,会给作业带来较大的不便,而且作业时间长,作业方式复杂,更换电池的效率低,另外,在作业过程中电池容易发生倾斜、掉落,存在较大的安全隐患,The fourth method is to arrange the battery directly at the rear of the forklift. When replacing the battery, lift the used battery directly from the rear with the help of a spreader, and then lift the spare battery to the rear of the forklift. When replacing the battery for the forklift, Usually, external tools are needed to complete the battery replacement, such as hoisting equipment, other forklifts and other auxiliary tools. When replacing the battery, a large working space is required. When the working space is insufficient, it will bring greater work to the operation It is inconvenient, and the operation time is long, the operation method is complicated, and the efficiency of replacing the battery is low. In addition, the battery is prone to tilt and fall during the operation, which has a great potential safety hazard.
例如,中国专利公告号为CN105399003A中提供的叉车的电池更换装置,其基本描述为:包括移动电池的小车,该小车包括托盘,该托盘上用于放置电池,该托盘的底部设有支腿,该支腿的上端枢接在所述托盘的底部,该支腿的下端设有脚轮,该支腿连接有连杆机构,该支腿能由所述连杆机构控制进行折叠,该支腿还能展开至竖直位置,该发明将小车和小车上的电池一起推进叉车中,进行更换电池,便于工作人员使用,提高了更换电池的效率,但是该装置的实用性较差,由于是将小车一同安进叉车中,使得叉车中的空隙变大,这就需要对电池固定的稳定性进行提高,使叉车在移动的时候不会出现电池晃动的情况,需要增加一些结构进行维持,该装置增加的小车和电池稳定结构,如果普及开来会增加非常多的成本,并且会增加该装置整体的重量,导致叉车启动和运行时需要更大的电力,加快了电池更换的速度,从而降低了该装置的实用性。For example, Chinese Patent Bulletin No. CN105399003A provides a battery replacement device for a forklift, which is basically described as: a trolley including a mobile battery, the trolley includes a tray on which the battery is placed, and the tray is provided with legs at the bottom, The upper end of the support leg is pivotally connected to the bottom of the tray, the lower end of the support leg is provided with casters, the support leg is connected with a link mechanism, the support leg can be controlled by the link mechanism to fold, and the support leg also It can be deployed to a vertical position. The invention pushes the trolley and the battery on the trolley into the forklift together to replace the battery, which is convenient for the staff to use and improves the efficiency of battery replacement, but the practicability of the device is poor, because the trolley is used for In the same Amgen forklift, the gap in the forklift becomes larger, which requires the improvement of the stability of the battery fixing, so that the battery will not shake when the forklift is moving, and some structures need to be added to maintain it. The stable structure of the trolley and battery, if popularized, will increase the cost a lot, and will increase the overall weight of the device, resulting in the forklift requiring more power when starting and running, speeding up the speed of battery replacement, thereby reducing the cost of the forklift. usability of the device.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种叉车的电池更换装置,解决了上述背景技术中提出的问题。Aiming at the deficiencies of the prior art, the present invention provides a battery replacement device for a forklift, which solves the problems raised in the above-mentioned background art.
(二)技术方案(2) Technical solutions
为实现上述目的,本发明提供如下技术方案:一种叉车的电池更换装置,包括凹形板,所述凹形板的下表面固定连接有横板,所述横板上表面的前侧和后侧均固定连接有倾斜板,所述横板的下表面设置有滚轮,所述凹形板内部的底部设置有底板,所述底板的正上方设置有顶板,所述凹形板的顶部内壁固定连接有电动推杆,所述凹形板左侧内壁和右侧内壁的前侧和后侧均固定连接有升降滑轨,所述顶板和底板左侧面和右侧面的前侧和后侧均固定连接有升降滑块,所述升降滑块与升降滑轨滑动连接,所述底板上表面的左侧和右侧均固定连接有两组水平滑轨,所述水平滑轨的外表面套接有水平滑块,所述水平滑块的上表面固定连接有水平板,所述水平板的上表面固定连接有限位滑柱,所述顶板的下表面开设有限位滑槽,所述限位滑柱与限位滑槽滑动连接,所述水平板的下表面固定连接有夹紧块。In order to achieve the above purpose, the present invention provides the following technical solutions: a battery replacement device for a forklift truck, comprising a concave plate, the lower surface of the concave plate is fixedly connected with a horizontal plate, and the front side and the rear of the upper surface of the horizontal plate are fixedly connected. The sides are fixedly connected with inclined plates, the lower surface of the horizontal plate is provided with a roller, the bottom of the concave plate is provided with a bottom plate, the top plate is provided directly above the bottom plate, and the top inner wall of the concave plate is fixed An electric push rod is connected, the front and rear sides of the left inner wall and the right inner wall of the concave plate are fixedly connected with lifting slide rails, and the front and rear sides of the left and right sides of the top and bottom plates Both are fixedly connected with lifting sliders, the lifting sliders are slidably connected with the lifting sliding rails, the left and right sides of the upper surface of the bottom plate are fixedly connected with two sets of horizontal sliding rails, and the outer surface of the horizontal sliding rails is sleeved A horizontal sliding block is connected, the upper surface of the horizontal sliding block is fixedly connected with a horizontal plate, the upper surface of the horizontal plate is fixedly connected with a limit slide column, and the lower surface of the top plate is provided with a limit chute, and the limit The sliding column is slidably connected with the limit chute, and the lower surface of the horizontal plate is fixedly connected with a clamping block.
所述底板上表面的前侧和后侧均固定连接有限制板,所述限制板的内侧面插接有第一蜗杆,所述第一蜗杆的后端固定连接有第一把手,所述底板上表面的中部插接有第一转杆,所述底板上表面的左后侧插接有第二转杆,所述第二转杆的外表面套接有第一蜗轮,所述第一蜗杆与第一蜗轮啮合,所述限位滑柱的外表面固定连接有连接块,所述连接块的外表面固定连接有齿条,所述第一转杆外表面的顶部套接有转动齿轮,所述转动齿轮与齿条啮合,所述齿条的上表面固定连接有稳定滑块,所述顶板下表面的前侧和后侧均开设有稳定滑槽,所述第一蜗杆的前端固定连接有主动齿轮,所述第一转杆外表面的底部套接有从动齿轮,所述主动齿轮与从动齿轮啮合。The front side and the rear side of the upper surface of the bottom plate are fixedly connected with a restricting plate, the inner side of the restricting plate is inserted with a first worm, the rear end of the first worm is fixedly connected with a first handle, and the bottom plate is on the bottom plate. A first rotating rod is inserted into the middle of the surface, a second rotating rod is inserted into the left rear side of the upper surface of the bottom plate, and a first worm wheel is sleeved on the outer surface of the second rotating rod, and the first worm is connected with the The first worm gear meshes, the outer surface of the limit spool is fixedly connected with a connecting block, the outer surface of the connecting block is fixedly connected with a rack, and the top of the outer surface of the first rotating rod is sleeved with a rotating gear, so The rotating gear meshes with the rack, the upper surface of the rack is fixedly connected with a stable sliding block, the front side and the rear side of the lower surface of the top plate are provided with stable sliding grooves, and the front end of the first worm is fixedly connected with a A driving gear, a driven gear is sleeved on the bottom of the outer surface of the first rotating rod, and the driving gear is meshed with the driven gear.
优选的,还包括第二蜗杆,所述第二蜗杆外表面的前侧和后侧均套接有稳定板,所述底板上表面的左侧和右侧均插接有稳定杆,所述稳定杆的外表面套接有第二蜗轮,所述第二蜗杆与第二蜗轮啮合,所述第二蜗杆的后端固定连接有第二把手,所述稳定杆外表面的顶部套接有调节板,所述调节板的上表面开设有调节滑槽,所述调节滑槽与限位滑柱的外表面滑动连接。Preferably, it also includes a second worm, the front side and the rear side of the outer surface of the second worm are sleeved with stabilizing plates, and the left and right sides of the upper surface of the bottom plate are plugged with stabilizing rods. The outer surface of the rod is sleeved with a second worm wheel, the second worm is engaged with the second worm wheel, the rear end of the second worm is fixedly connected with a second handle, and the top of the outer surface of the stabilizer rod is sleeved with an adjustment plate , the upper surface of the adjustment plate is provided with an adjustment chute, and the adjustment chute is slidably connected with the outer surface of the limit slide column.
进一步的,所述稳定滑块为T形块,稳定滑槽为T形槽,稳定滑块与稳定滑槽滑动连接。Further, the stabilizing sliding block is a T-shaped block, the stabilizing chute is a T-shaped groove, and the stabilizing sliding block is slidably connected with the stabilizing sliding groove.
更进一步的,所述倾斜板的数量为四组,倾斜板从内至外向下倾斜四十五度,倾斜板的宽度与横板的宽度相同。Further, the number of the inclined plates is four groups, the inclined plates are inclined downward by 45 degrees from the inside to the outside, and the width of the inclined plates is the same as the width of the horizontal plates.
在前述方案的基础上,所述水平滑轨的外侧面和内侧面均固定连接有矩形限位块,矩形限位块的高度与水平滑轨的高度相同。On the basis of the foregoing solution, rectangular limit blocks are fixedly connected to the outer and inner sides of the horizontal slide rail, and the height of the rectangular limit block is the same as that of the horizontal slide rail.
再进一步的,所述第一把手和第二把手的外表面均设置有防滑层,防滑层的外表面设置有防滑纹路。Still further, the outer surfaces of the first handle and the second handle are provided with anti-skid layers, and the outer surfaces of the anti-skid layers are provided with anti-skid lines.
作为本发明再进一步的方案,所述凹形板上表面的左侧和右侧均做倒圆角处理,凹形板上表面左侧和右侧倒圆角的半径为三十毫米。As a further solution of the present invention, the left and right sides of the upper surface of the concave plate are rounded, and the radius of the left and right corners of the upper surface of the concave plate is 30 mm.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了叉车的电池更换装置,具备以下有益效果:Compared with the prior art, the present invention provides a battery replacement device for a forklift, which has the following beneficial effects:
1、该叉车的电池更换装置,通过转动齿轮带动两组齿条相向移动,使两组限位滑柱向内侧移动,对电池进行夹紧,使得电池固定的牢固性得到提高,在电池移动的过程中不会发生倾倒和掉落的情况,能够保证电池的安全性,并且该装置占用空间较小,对电池的更换不需要较大的空间,在作业空间不足的时候,不会对工作人员带来不便,通过电动推杆带动电池升降,使得电池在更换的时候,不会出现作业时间较长的情况,从而保证了工作人员的工作效率。1. The battery replacement device of the forklift drives the two sets of racks to move toward each other by rotating the gears, so that the two sets of limit spools move inward to clamp the battery, so that the firmness of the battery is improved. There will be no dumping and falling during the process, which can ensure the safety of the battery, and the device occupies a small space, and does not require a large space to replace the battery. Inconvenience caused, the battery is driven up and down by the electric push rod, so that when the battery is replaced, the operation time will not be long, thus ensuring the work efficiency of the staff.
2、该叉车的电池更换装置,通过两组限位滑柱与调节滑槽滑动连接,使两组夹紧块相向移动对电池进行夹紧,使得电机固定的更加牢固,不会出现电池移动时掉落的情况,从而保证了电池移动的稳定性,通过限位滑柱与限位滑槽滑动连接,再与两组水平滑块和两组水平滑轨滑动连接,使夹紧块移动的稳定性得到提高,不会出现夹紧块移动时偏移的情况发生,从而保证了电池的夹紧效果。2. The battery replacement device of the forklift is slidably connected to the adjustment chute through two sets of limit sliding columns, so that the two sets of clamping blocks move toward each other to clamp the battery, so that the motor is more firmly fixed, and there will be no battery movement. In the case of falling, the stability of the battery movement is ensured. The limit sliding column is slidably connected with the limit chute, and then slidingly connected with two sets of horizontal sliders and two sets of horizontal slide rails, so that the clamping block moves stably. The performance is improved, and there will be no offset when the clamping block moves, thus ensuring the clamping effect of the battery.
附图说明Description of drawings
图1为本发明提出的一种叉车的电池更换装置结构示意图;1 is a schematic structural diagram of a battery replacement device for a forklift proposed by the present invention;
图2为本发明提出的一种叉车的电池更换装置凹形板剖面结构示意图;2 is a schematic cross-sectional structural diagram of a concave plate of a battery replacement device of a forklift truck proposed by the present invention;
图3为本发明提出的一种叉车的电池更换装置顶板剖面结构示意图;3 is a schematic cross-sectional structural diagram of a top plate of a battery replacement device for a forklift proposed by the present invention;
图4为本发明提出的一种叉车的电池更换装置底板剖面结构示意图。FIG. 4 is a schematic cross-sectional structural diagram of a bottom plate of a battery replacement device of a forklift truck according to the present invention.
图中:1、凹形板;2、横板;3、倾斜板;4、滚轮;5、底板;6、顶板; 7、电动推杆;8、升降滑轨;9、升降滑块;10、水平滑轨;11、水平滑块; 12、水平板;13、限位滑柱;14、限位滑槽;15、夹紧块;16、限制板;17、第一蜗杆;18、第一把手;19、第一转杆;20、第二转杆;21、第一蜗轮;22、连接块;23、齿条;24、转动齿轮;25、稳定滑块;26、稳定滑槽;27、主动齿轮;28、从动齿轮;29、第二蜗杆;30、稳定板;31、稳定杆;32、第二蜗轮;33、第二把手;34、调节板;35、调节滑槽。In the picture: 1. Concave plate; 2. Horizontal plate; 3. Inclined plate; 4. Roller; 5. Bottom plate; 6. Top plate; 7. Electric push rod; 8. Lifting rail; 9. Lifting slider; 10 , horizontal slide rail; 11, horizontal slider; 12, horizontal plate; 13, limit slide; 14, limit chute; 15, clamping block; 16, limit plate; 17, first worm; 18, first 1st handle; 19, the first lever; 20, the second lever; 21, the first worm gear; 22, the connecting block; 23, the rack; 24, the rotating gear; 25, the stabilizing slider; 26, the stabilizing chute; 27 28, driven gear; 29, second worm; 30, stabilizer plate; 31, stabilizer bar; 32, second worm gear; 33, second handle; 34, adjusting plate; 35, adjusting chute.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例一Example 1
请参阅图1-3,本发明提供一种技术方案:一种叉车的电池更换装置,包括凹形板1,凹形板1的下表面固定连接有横板2,横板2上表面的前侧和后侧均固定连接有倾斜板3,横板2的下表面设置有滚轮4,凹形板1内部的底部设置有底板5,底板5的正上方设置有顶板6,凹形板1的顶部内壁固定连接有电动推杆7,电动推杆7的型号为XTL100,通过电动推杆7带动电池升降,使得电池在更换的时候,不会出现作业时间较长的情况,从而保证了工作人员的工作效率,凹形板1左侧内壁和右侧内壁的前侧和后侧均固定连接有升降滑轨8,顶板6和底板5左侧面和右侧面的前侧和后侧均固定连接有升降滑块9,升降滑块9与升降滑轨8滑动连接,底板5上表面的左侧和右侧均固定连接有两组水平滑轨10,水平滑轨10的外表面套接有水平滑块11,水平滑块11的上表面固定连接有水平板12,水平板12的上表面固定连接有限位滑柱13,顶板6的下表面开设有限位滑槽14,通过限位滑柱13与限位滑槽14滑动连接,再与两组水平滑块11和两组水平滑轨10滑动连接,使夹紧块15移动的稳定性得到提高,不会出现夹紧块15移动时偏移的情况发生,从而保证了电池的夹紧效果,限位滑柱13与限位滑槽14滑动连接,水平板 12的下表面固定连接有夹紧块15。1-3, the present invention provides a technical solution: a battery replacement device for a forklift truck, comprising a concave plate 1, the lower surface of the concave plate 1 is fixedly connected with a
底板5上表面的前侧和后侧均固定连接有限制板16,限制板16的内侧面插接有第一蜗杆17,第一蜗杆17的后端固定连接有第一把手18,底板5上表面的中部插接有第一转杆19,底板5上表面的左后侧插接有第二转杆20,第二转杆20的外表面套接有第一蜗轮21,第一蜗杆17与第一蜗轮21啮合,限位滑柱13的外表面固定连接有连接块22,连接块22的外表面固定连接有齿条23,第一转杆19外表面的顶部套接有转动齿轮24,转动齿轮24与齿条 23啮合,通过转动齿轮24带动两组齿条23相向移动,使两组限位滑柱13向内侧移动,对电池进行夹紧,使得电池固定的牢固性得到提高,在电池移动的过程中不会发生倾倒和掉落的情况,能够保证电池的安全性,并且该装置占用空间较小,对电池的更换不需要较大的空间,在作业空间不足的时候,不会对工作人员带来不便,齿条23的上表面固定连接有稳定滑块25,顶板6 下表面的前侧和后侧均开设有稳定滑槽26,第一蜗杆17的前端固定连接有主动齿轮27,第一转杆19外表面的底部套接有从动齿轮28,主动齿轮27与从动齿轮28啮合。The front side and the rear side of the upper surface of the
在本发明中为了提高该装置运行的稳定性,因此设置稳定滑块25为T形块,稳定滑槽26为T形槽,稳定滑块25与稳定滑槽26滑动连接,在使用时保证稳定滑块25与稳定滑槽26滑动的稳定性。In the present invention, in order to improve the running stability of the device, the stabilizing sliding
在本发明中为了提高该装置的稳定性,因此设置倾斜板3的数量为四组,倾斜板3从内至外向下倾斜四十五度,倾斜板3的宽度与横板2的宽度相同,在使用时保证凹形板1运行的稳定性。In the present invention, in order to improve the stability of the device, the number of
在本发明中为了提高该装置的安全性,因此在水平滑轨10的外侧面和内侧面均固定连接有矩形限位块,矩形限位块的高度与水平滑轨10的高度相同,在使用时避免水平滑块11滑出水平滑轨10的情况发生。In the present invention, in order to improve the safety of the device, rectangular limit blocks are fixedly connected to the outer side and inner side of the
在本发明中为了提高该装置的安全性,因此在凹形板1上表面的左侧和右侧均做倒圆角处理,凹形板1上表面左侧和右侧倒圆角的半径为三十毫米,在使用时避免工作人员磕碰到凹形板1外表面棱边的情况发生。In the present invention, in order to improve the safety of the device, the left and right sides of the upper surface of the concave plate 1 are rounded. Thirty millimeters, to prevent the staff from bumping against the edge of the outer surface of the concave plate 1 during use.
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components appearing in this article are all connected with the external main controller and 220V mains, and the main controller can be a conventional known device controlled by a computer or the like.
在使用时,通过滚轮4将该装置移动至电池的顶部,启动电动推杆7,电动推杆7带动顶板6向下移动,顶板6下表面的四角固定连接有连接柱,顶板6通过连接柱带动底板5向下移动,底板5带动水平滑轨10向下移动,水平滑轨10带动水平滑块11向下移动,水平滑块11带动水平板12向下移动,水平板12带动夹紧块15向下移动,旋转第一把手18,第一把手18带动第一蜗杆17旋转,第一蜗杆17带动第一蜗轮21旋转,第一蜗杆17带动主动齿轮27旋转,主动齿轮27带动从动齿轮28旋转,从动齿轮28带动第一转杆 19旋转,第一转杆19带动转动齿轮24旋转,转动齿轮24带动两组齿条23 左右移动,齿条23带动稳定滑块25移动,稳定滑块25与稳定滑槽26滑动连接保持两组齿条23水平移动,齿条23带动两组连接块22相向移动,连接块22带动限位滑柱13向内侧移动,限位滑柱13带动水平板12向内侧移动,水平板12带动夹紧块15向内侧移动,使夹紧块15勾住电池外表面的圆形槽,一般叉车用的电池为电池组,电池组的外表面有装载盒,装载盒外表面的顶部会开设有圆形槽,电动推杆7带动顶板6向上移动,顶板6通过连接柱带动底板5向上移动,底板5带动水平滑轨10向上移动,水平滑轨10带动水平滑块11向上移动,水平滑块11带动夹紧块15向上移动,夹紧块15带动电池向上移动,通过滚轮4移动该装置至叉车的上方,电动推杆7带动顶板6 和底板5向下移动,从而将电池插入叉车的内部,完成电池更换。When in use, the device is moved to the top of the battery by the roller 4, the
实施例二
请参阅图1-2和图4,本发明提供一种技术方案:一种叉车的电池更换装置,包括凹形板1,凹形板1的下表面固定连接有横板2,横板2上表面的前侧和后侧均固定连接有倾斜板3,横板2的下表面设置有滚轮4,凹形板1内部的底部设置有底板5,底板5的正上方设置有顶板6,凹形板1的顶部内壁固定连接有电动推杆7,电动推杆7的型号为XTL100,通过电动推杆7带动电池升降,使得电池在更换的时候,不会出现作业时间较长的情况,从而保证了工作人员的工作效率,凹形板1左侧内壁和右侧内壁的前侧和后侧均固定连接有升降滑轨8,顶板6和底板5左侧面和右侧面的前侧和后侧均固定连接有升降滑块9,升降滑块9与升降滑轨8滑动连接,底板5上表面的左侧和右侧均固定连接有两组水平滑轨10,水平滑轨10的外表面套接有水平滑块 11,水平滑块11的上表面固定连接有水平板12,水平板12的上表面固定连接有限位滑柱13,顶板6的下表面开设有限位滑槽14,限位滑柱13与限位滑槽14滑动连接,通过限位滑柱13与限位滑槽14滑动连接,再与两组水平滑块11和两组水平滑轨10滑动连接,使夹紧块15移动的稳定性得到提高,不会出现夹紧块15移动时偏移的情况发生,从而保证了电池的夹紧效果,水平板12的下表面固定连接有夹紧块15。1-2 and FIG. 4, the present invention provides a technical solution: a battery replacement device for a forklift, comprising a concave plate 1, the lower surface of the concave plate 1 is fixedly connected with a
还包括第二蜗杆29,第二蜗杆29外表面的前侧和后侧均套接有稳定板 30,底板5上表面的左侧和右侧均插接有稳定杆31,稳定杆31的外表面套接有第二蜗轮32,第二蜗杆29与第二蜗轮32啮合,第二蜗杆29的后端固定连接有第二把手33,稳定杆31外表面的顶部套接有调节板34,调节板34的上表面开设有调节滑槽35,通过两组限位滑柱13与调节滑槽35滑动连接,使两组夹紧块15相向移动对电池进行夹紧,使得电机固定的更加牢固,不会出现电池移动时掉落的情况,从而保证了电池移动的稳定性,调节滑槽35与限位滑柱13的外表面滑动连接。It also includes a
在本发明中为了提高该装置运行的稳定性,因此设置稳定滑块25为T形块,稳定滑槽26为T形槽,稳定滑块25与稳定滑槽26滑动连接,在使用时保证稳定滑块25与稳定滑槽26滑动的稳定性。In the present invention, in order to improve the running stability of the device, the stabilizing sliding
在本发明中为了提高该装置的稳定性,因此设置倾斜板3的数量为四组,倾斜板3从内至外向下倾斜四十五度,倾斜板3的宽度与横板2的宽度相同,在使用时保证凹形板1运行的稳定性。In the present invention, in order to improve the stability of the device, the number of
在本发明中为了提高该装置的安全性,因此在水平滑轨10的外侧面和内侧面均固定连接有矩形限位块,矩形限位块的高度与水平滑轨10的高度相同,在使用时避免水平滑块11滑出水平滑轨10的情况发生。In the present invention, in order to improve the safety of the device, rectangular limit blocks are fixedly connected to the outer side and inner side of the
在本发明中为了提高该装置的实用性,因此在第一把手18和第二把手33 的外表面均设置有防滑层,防滑层的外表面设置有防滑纹路,在使用时避免工作人员的手掌与第一把手18和第二把手33的外表面出现打滑的情况。In the present invention, in order to improve the practicability of the device, the outer surfaces of the
在本发明中为了提高该装置的安全性,因此在凹形板1上表面的左侧和右侧均做倒圆角处理,凹形板1上表面左侧和右侧倒圆角的半径为三十毫米,在使用时避免工作人员磕碰到凹形板1外表面棱边的情况发生。In the present invention, in order to improve the safety of the device, the left and right sides of the upper surface of the concave plate 1 are rounded. Thirty millimeters, to prevent the staff from bumping against the edge of the outer surface of the concave plate 1 during use.
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components appearing in this article are all connected with the external main controller and 220V mains, and the main controller can be a conventional known device controlled by a computer or the like.
在使用时,通过滚轮4将该装置移动至电池的顶部,启动电动推杆7,电动推杆7带动顶板6向下移动,顶板6下表面的四角固定连接有连接柱,顶板6通过连接柱带动底板5向下移动,底板5带动水平滑轨10向下移动,水平滑轨10带动水平滑块11向下移动,水平滑块11带动水平板12向下移动,水平板12带动夹紧块15向下移动,旋转第二把手33,第二把手33带动第二蜗杆29旋转,第二蜗杆29带动两组第二蜗轮32旋转,第二蜗轮32带动稳定杆31旋转,稳定杆31带动调节板34旋转,调节板34带动调节滑槽35旋转,调节滑槽35与限位滑柱13滑动连接带动限位滑柱13水平移动,限位滑柱13带动水平板12向内侧移动,水平板12带动夹紧块15向内侧移动,使夹紧块15勾住电池外表面的圆形槽,一般叉车用的电池为电池组,电池组的外表面有装载盒,装载盒外表面的顶部会开设有圆形槽,电动推杆7带动顶板6向上移动,顶板6通过连接柱带动底板5向上移动,底板5带动水平滑轨10向上移动,水平滑轨10带动水平滑块11向上移动,水平滑块11带动夹紧块15向上移动,夹紧块15带动电池向上移动,通过滚轮4移动该装置至叉车的上方,电动推杆7带动顶板6和底板5向下移动,从而将电池插入叉车的内部,完成电池更换。When in use, the device is moved to the top of the battery by the roller 4, the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN111347917A (en) * | 2019-09-30 | 2020-06-30 | 博众精工科技股份有限公司 | Latch structure for battery replacement, locking device, unlocking device, electric vehicle |
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| CN112811351A (en) * | 2021-02-20 | 2021-05-18 | 黄河水利职业技术学院 | New energy automobile battery management is with piling up device |
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Application publication date: 20201225 |