CN112043031B - Full-automatic hair bundle production equipment - Google Patents

Full-automatic hair bundle production equipment Download PDF

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Publication number
CN112043031B
CN112043031B CN202010979041.5A CN202010979041A CN112043031B CN 112043031 B CN112043031 B CN 112043031B CN 202010979041 A CN202010979041 A CN 202010979041A CN 112043031 B CN112043031 B CN 112043031B
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hair
cylinder
piece
pressing
bundle
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CN112043031A (en
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黄奇毅
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Kaigao Toys Chongqing Co ltd
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Kaigao Toys Chongqing Co ltd
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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41GARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
    • A41G3/00Wigs
    • A41G3/0075Methods and machines for making wigs
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H3/00Dolls
    • A63H3/36Details; Accessories
    • A63H3/44Dolls' hair or wigs; Eyelashes; Eyebrows

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention provides full-automatic hair bundle production equipment which comprises a hair feeding mechanism, a hair winding device, a hair bundling mechanism and a hair bundling device, wherein the hair feeding mechanism, the hair winding device, the hair bundling mechanism and the hair bundling device are respectively connected with a control system; when the processor of the control system executes the program, the following steps are realized: controlling the hair feeding mechanism to send the hair to the hair winding device; controlling the hair winding device to wind the hair into a loop; controlling a hair bundling mechanism to bundle the hair coiled into a loop by using a metal bundle nail so as to form a hair bundle loop; the hair binding device is controlled to dress the rubber piece on the hair binding ring and unload the hair binding ring which is well dressed with the rubber piece. The invention can realize full-automatic production and day and night production of the hair bundle, greatly improves the production efficiency and yield of the hair bundle, greatly reduces the production cost, almost does not need manual operation in the main working procedures of the hair bundle production process, and fundamentally avoids the problems of soreness and pain of hands and the like of operators.

Description

Full-automatic hair bundle production facility
Technical Field
The invention relates to wig production equipment, in particular to full-automatic hair bundle production equipment.
Background
In the production of hair bundles, such as horsetail hair bundles for dolls, it is necessary to first coil hair (a plastic filament) into a loop, then bind the coiled hair with a metal binding nail to form a hair bundle loop, and then cut the hair bundle loop to form a wig similar to a horsetail.
In the existing production mode, only partial procedures adopt automatic equipment, such as a hair coiling disc for coiling the hair into a loop,
the method comprises the following steps that the hair is wound on a hair winding disc for several circles to be fixed manually, and then a wire winding disc is driven to rotate through a motor to wind the hair; and in the hair feeding stage, the roller is adopted for feeding the hair, and most of other procedures are manually operated. This leads to a number of problems with existing production methods: (1) when feeding the hair, the operator needs to continuously pull the hair and cut the hair through the arm (the process of pulling the hair and cutting the hair is called hair feeding), and the hair is soft and can be retracted if the hair is not tensioned after being cut, so that the operator needs to grab the hair again and pull the hair to the wire spool every time, and the operation is troublesome; (2) the hair ends need to be fixed by means of manual matching when hair is wound, so that the operation is complicated and the production efficiency of the hair bundle ring is low; more importantly, for the hair ring of the miniature doll, because the amount of the hair needed by a single hair ring is small, the hair is often beyond the needed amount when a plurality of circles of hair are wound on the wire spool and fixed, so that the wound hair ring is not satisfactory and the material is wasted; (3) the hair bundling continuity is not good, the hands are easy to hurt, and the hair bundling efficiency is low; (4) the hair tying efficiency of a skilled worker is less than 900/working day 1 and 8 hours, meanwhile, the operation of the process of threading the tying nail through the hair tying ring is very laborious, the hand pain and even damage are easily caused to the worker due to long-time repeated operation, the finger abdomen of the worker is damaged, the tying nail belongs to a hard object, and the finger abdomen is damaged after the worker pinches/grips the edge or the hard object for a long time; (5) and the whole production process: the production efficiency is low, the daily output is small, and 7-8 skilled operators are needed to realize the output of 6000 hair tresses per day.
Disclosure of Invention
The invention aims to provide full-automatic hair strand production equipment with high production efficiency and high yield.
In order to achieve the above object, the present invention adopts the following technical solutions.
A full-automatic hair bundle production device is characterized by comprising a hair feeding mechanism, a hair winding device, a hair bundling mechanism and a hair bundling device which are respectively connected with a control system; the control system comprises a memory, a processor and a program stored on the memory and executable on the processor, the processor implementing the following steps when executing the program:
controlling the hair feeding mechanism to send the hair to the hair winding device; controlling the hair winding device to wind the hair into a loop; controlling a hair bundling mechanism to bundle the hair coiled into a loop by using a metal bundle nail so as to form a hair bundle loop; the hair binding device is controlled to dress the rubber piece on the hair binding ring and unload the hair binding ring which is well dressed with the rubber piece.
Further, the hair feeding mechanism comprises, arranged in sequence: the device comprises a guide device for guiding the hair, a clamping device for clamping and fixing the hair, and an clamping and cutting device for fixing and cutting the hair, wherein the clamping and cutting device is positioned on the side of a wire spool of the hair winding device; wherein, the first and the second end of the pipe are connected with each other,
the clamping device comprises a first fixing block, a sixth air cylinder is arranged on the first fixing block, a first sliding block is arranged at the front end of a telescopic rod of the sixth air cylinder, the first sliding block is driven by the sixth air cylinder to extend to an extreme position, a space between the first sliding block and the first fixing block is used as a passing channel of a hair, and the first sliding block is attached to the first fixing block after the first sliding block is driven by the sixth air cylinder to retract to the extreme position so as to clamp the hair;
the clamping and cutting device comprises a second L-shaped fixed block, a third fixed block is arranged on the second fixed block, a cutting part is arranged at the bottom of the third fixed block, a second sliding block is arranged on the side wall of the inner corner of the second fixed block, and the second sliding block and the cutting part are simultaneously connected with a seventh cylinder; when the cylinder seventh extends to the limit position, the front end of the second sliding block abuts against the second fixing block, the hairline is clamped between the second sliding block and the second fixing block, and the hairline is cut off by the blade of the cutting part; after the cylinder seventh retracts, a gap between the second sliding block and the second fixed block is used for accommodating hairlines;
the clamping and cutting device is integrally connected with a three-dimensional moving mechanism, and the three-dimensional moving mechanism is connected with a control system and drives the clamping and cutting device to integrally move in a preset mode; and the cylinder six and the cylinder seven are respectively connected with the control system and are controlled by the control system to operate according to a preset mode.
Preferably, the guide device adopts a roller guide structure, the third fixed block is L-shaped, and the inner side of the third fixed block is provided with an inner concave part; the first sliding block is L-shaped, and the first fixed block is positioned on the inner side of the first sliding block.
The structure is adopted, on one hand, the hair is clamped and fixed through the clamping device, on the other hand, the hair is fixed and cut through the clamping device, an operator does not need to grasp the hair with hands and cut the hair, the hair can be prevented from being pulled back after the hair is cut at each time, meanwhile, the hair can be prevented from being pulled back, if the hair needs to be coiled next time, the hair between the clamping device and the clamping device is pulled to or sent to the wire winding disc to be fixed, the trouble that the operator repeatedly grabs the hair and pulls the hair is eliminated, and the hair feeding operation is simpler and more efficient.
Furthermore, the hair winding device comprises a hair winding disc, the hair winding disc is connected with a driving system, the driving system is connected with a control system and is used for driving the hair winding disc to rotate, a transversely movable filament head pressing piece is arranged on the hair winding disc and can synchronously rotate along with the hair winding disc, when the filament head pressing piece is driven by external force to transversely deviate from the hair winding disc, a gap between the filament head pressing piece and the hair winding disc is used as a space for placing a hair end, and the hair winding disc is tightly attached by the filament head pressing piece after the external force is cancelled so as to press the hair end on the hair winding disc; after the end of the hair is pressed on the hair winding disc, the driving system drives the hair winding disc to rotate so as to realize the coiling of the hair on the hair winding disc; be provided with cylinder nine in the movable rod outside that the silk head compressed tightly the piece, under initial condition, cylinder nine's telescopic link front end compresses tightly the piece with the silk head and separates, when cylinder nine's telescopic link extension, pushes the silk head through the telescopic link front end and compresses tightly the horizontal antedisplacement of piece.
Preferably, the movable rod of the filament pressing piece transversely penetrates through the inside of the hair winding disc, a spring is sleeved on the movable rod, one end of the spring is limited through the hair winding disc, the other end of the spring is limited through a convex edge on the movable rod, and after the external force is removed, the filament pressing piece transversely deviating from the hair winding disc is driven by the spring to reset; or: the movable rod of the filament head pressing piece is positioned at the end side of the hair winding disc, and the filament head pressing piece is arranged on the elastic mechanism; the elastic mechanism comprises a fourth fixed block, a fourth movable block is arranged on the side of the fourth fixed block and connected to the fourth fixed block through a pull rod, and a spring is sleeved on the pull rod between the fourth movable block and the fourth fixed block; the movable rod of the thread head pressing piece is connected to the four movable blocks, and when the four movable blocks are driven by external force to approach the four fixed blocks, the four movable blocks drive the thread head pressing piece to transversely depart from the hair winding disc; when the external force is cancelled, the spring drives the movable block IV to reset and drives the filament head pressing piece to be tightly attached to the hair winding disc; the annular wall of the hair winding disc is transversely provided with a filament head pressing groove, and after the end of the hair is pressed on the hair winding disc, the pressing part of the filament head pressing piece is just positioned in the filament head pressing groove.
The structure is adopted, the wire head pressing piece is driven to transversely deviate from the hair winding disc through external force (such as force provided by the cylinder nine), then the wire head is sent to a gap between the wire head pressing piece and the hair winding disc, then the external force is immediately removed to enable the wire head pressing piece to reset under the action of the elastic force, and the wire head pressing piece is attached to the hair winding disc tightly to press the wire head on the hair winding disc; after the ends of the hair are pressed on the hair winding disc, the hair winding disc is driven to rotate through a driving system so as to wind the hair on the hair winding disc into a hair bundle ring; the hair bundle ring with the three specifications of large, medium and small is suitable for preparing the hair bundle ring with the three specifications of large, medium and small, the technical problems that the hair bundle ring which is wound does not meet the requirement and the material is wasted because the hair bundles are beyond the required using amount when a plurality of circles of hair are wound on the wire spool and fixed are solved, and the production efficiency is greatly improved.
Furthermore, the bundling mechanism comprises a vibration feeder, and a material conveying track is arranged on the vibration feeder; a material pressing seat with an adsorption function is arranged obliquely above the tail end of the material conveying track, a cylinder IV is arranged above the material pressing seat, and the cylinder IV is connected with the material pressing seat and is used for driving the material pressing seat to reciprocate along the vertical direction; a hair coiling plate is arranged under the material pressing seat, an arc-shaped groove is arranged on the hair coiling plate, and the arc-shaped groove is over against the material pressing seat; in the initial state, the cylinder IV is in a retraction state, and along with the continuous feeding of the vibrating feeder, the metal bundle nails gradually move to the tail end of the material conveying rail and are adsorbed on the bottom end face of the material pressing seat; then, the pressing base is driven to move downwards by four extending cylinders, and after the bottom end face of the pressing base contacts with the hair winding plate, the metal binding nails are bent under the pressure action of the pressing base and the guiding action of the wall surface of the arc-shaped groove so as to trap hair bundles; an air passage is arranged on the material pressing seat, one end of the air passage is communicated with the bottom end face of the material pressing seat, and the other end of the air passage is connected with a vacuum-pumping system through a pipeline.
Furthermore, a temporary material loading part is arranged on the opposite side of the tail end of the material conveying track, a fifth air cylinder is arranged on the left side of the temporary material loading part, and the fifth air cylinder is connected with the temporary material loading part and used for controlling the temporary material loading part to reciprocate along the horizontal direction; when the metal bundle nails gradually move to the tail ends of the conveying tracks and then are transferred to the temporary material loading part, the cylinder four extends to drive the material pressing seat to move downwards appropriately so as to adsorb the metal bundle nails on the bottom end face of the material pressing seat; the temporary material loading part upper end face is flush with the material conveying rail upper end face, or: the upper end surface of the temporary material loading part is slightly lower than the upper end surface of the material conveying track.
By adopting the structure, the metal bundle nails are transferred to the material conveying track through the vibrating feeder, along with continuous feeding of the vibrating feeder, the metal bundle nails can be arranged side by side on the material conveying track one by one and move forwards gradually, when the metal bundle nails gradually move to the tail end of the material conveying track, the metal bundle nails can be further transferred to the temporary material loading piece, then the metal bundle nails are adsorbed on the bottom end surface of the material pressing seat through a vacuum pumping system, then the temporary material loading piece moves to the left under the action of the fifth cylinder to make a passage for the downward movement of the material pressing seat, when the fourth cylinder extends to drive the material pressing seat to move downwards and the bottom end surface of the material pressing seat contacts with the winding disc, the metal bundle nails are bent (bent) under the pressure action of the material pressing seat and the guiding action of the arc-shaped groove wall surface, so that the bundle is trapped, the manual operation is hardly needed in the whole bundle sending process, and the convenience and the high efficiency are achieved.
Further, the hair binding device includes that a feed mechanism is drawn with the hook that is used for the hook to draw the bundle circle to glue a feed mechanism and draw the mechanism with the hook and all connect control system and through its operation of control system control, wherein:
the rubber part feeding mechanism comprises a vibration feeding disc, a material conveying pipe is arranged at the outlet of the vibration feeding disc, the material conveying pipe is transversely arranged, and a material transferring mechanism is arranged in front of the material conveying pipe; the material transferring mechanism comprises a first air cylinder and a material transferring part, the material transferring part is longitudinally arranged, and the first air cylinder is connected with the material transferring part and is used for driving the material transferring part to reciprocate along the longitudinal direction;
the hooking mechanism comprises a crochet hook and a second air cylinder, and the second air cylinder is connected with the tail of the crochet hook and is used for driving the crochet hook to reciprocate along the transverse direction; the second cylinder is arranged on the sliding seat, the sliding seat is connected with the third cylinder, and the third cylinder is used for driving the sliding seat and the crochet hook to reciprocate along the vertical direction;
when the material transferring part is positioned at the initial position, the accommodating part on the material transferring part is over against the outlet of the material conveying pipe; when the first cylinder drives the material transferring part to extend to a target position, the axis of the rubber part in the accommodating part is consistent with the running direction of the crochet hook;
the hair binding device also comprises a cutting mechanism, scissors of the cutting mechanism are longitudinally arranged and positioned in front of the crochet hook which is retracted to the target position, and in the step 5, after the crochet hook drives the hair binding ring to move to the target position, the control system controls the scissors of the cutting mechanism to close so as to cut the hair binding ring;
the processor of the control system implements the following steps when executing the program:
step 1, starting a vibrating feeding disc 1, and pushing a rubber piece at the tail end of a material conveying pipe into an accommodating part;
step 2, extending the telescopic rod of the cylinder III upwards; after the telescopic rod of the first air cylinder extends out and drives the material transferring part to extend to the target position, the telescopic rod of the second air cylinder extends out and drives the crochet hook to penetrate through the middle cavity of the rubber part;
step three, the telescopic rod of the cylinder retracts downwards and drives the sliding seat and the crochet hook to move vertically downwards;
step 4, the telescopic rod of the air cylinder II retracts to drive the crochet hook to pull the hair bundle ring until the hair bundle ring passes through the middle cavity of the rubber part, and at the moment, the front end of the crochet hook is positioned on the left side of the hair bundle ring;
and 5, resetting the third cylinder after the hair ring is cut off and taken down, and then repeating the steps 1-5.
Furthermore, a baffle is arranged beside the material transferring part close to one side of the air cylinder II, a through groove through which a crochet hook can pass is arranged on the baffle, the notch of the through groove is arranged downwards, the width of the through groove is smaller than the outer diameter of the rubber part, after the material transferring part is driven by the air cylinder I to extend to a target position, one side wall of the material transferring part is attached to the side wall of the baffle, and the rubber part is limited transversely through the baffle and a limiting table of the material transferring part; a supporting baffle seat is arranged between the material transferring part and the vibrating feeding disc, and the left side wall of the material transferring part is attached to or close to the outer wall of the supporting baffle seat; the side wall of the supporting baffle seat is provided with a connecting piece which is used for supporting the conveying pipe; the connecting piece is provided with a step, the conveying pipe is placed on the step, the side wall of the step is provided with a through hole, the through hole is over against the outlet of the conveying pipe, and the aperture of the through hole is not smaller than the outer diameter of the rubber piece; the accommodating part is a notch arranged on the material transferring part, and a limiting table is arranged around the notch and used for limiting the transverse movement of the rubber part; the accommodating part is positioned at the upper end part of the material transferring part.
The hair binding device further comprises a pressing mechanism, the pressing mechanism comprises a base, a partition plate is arranged on the base, a first moving part is arranged on one side of the partition plate, the first moving part is fixedly connected with a pin shaft, the pin shaft movably penetrates through the partition plate, a third moving part is fixedly connected with the pin shaft on the other side of the partition plate, a pressure rod is fixedly arranged on the third moving part, a strip-shaped groove is further formed in the first moving part, a rotating shaft penetrates through the strip-shaped groove and is connected with a second moving part through the rotating shaft, and the second moving part is vertically arranged and is transversely limited; when the moving part II moves along the vertical direction, the moving part I is driven to deflect around the axis of the pin shaft, the moving part III deflects along with the pin shaft, and the pressure rod synchronously deflects along with the moving part III; when the pressure lever deflects downwards, the pressure lever is used for abutting and pressing the rubber piece downwards;
the first moving part and the pressure rod are arranged in opposite directions on two different planes, so that the pressure rod deflects downwards when the moving part deflects upwards, and the pressure rod deflects upwards when the moving part deflects downwards; the second moving part is connected with an expansion rod of an eighth cylinder, and the eighth cylinder is positioned right above the partition plate; a baffle plate is arranged between the third movable part and the partition plate, a through groove for the hook needle to penetrate through and for transversely limiting the adhesive piece is formed in the baffle plate, and a notch of the through groove is positioned at the lower edge of the baffle plate; the compression bar and the movable piece are molded integrally; the second moving part is movably arranged in a vertical limiting groove on the connecting seat, and the connecting seat is fixed above the partition plate.
By adopting the structure, the rubber part is firstly led into the material conveying pipe by vibrating the material loading disc, the hair bundle rubber part positioned in the material conveying pipe is gradually pushed to the outlet of the material conveying pipe, when the first cylinder drives the material transferring part to move to the initial position, the glue part at the outlet of the material conveying pipe can be pushed into the accommodating part, then the first cylinder acts to drive the material transferring part to move upwards longitudinally, after the plastic piece is delivered to a target position, the telescopic rod of the air cylinder III extends upwards, the air cylinder II drives the crochet hook needle to transversely penetrate through the plastic piece, then the telescopic rod of the air cylinder III retracts downwards to drive the sliding seat and the crochet hook to vertically move downwards, then, the telescopic rod of the cylinder II retracts to drive the crochet hook to pull the hair bundle ring until the hair bundle ring passes through the middle cavity of the rubber piece (at the moment, the front end of the crochet hook is positioned at the left side of the hair bundle ring), and then, the control system controls the scissors of the cutting mechanism to be closed so as to cut off the hair bundle ring and drive the cylinder three to reset, and thus, the hair bundle process is completed. The whole process is equivalent to that firstly, the materials are transversely fed through a vibration material tray and a material conveying pipe, then the materials are longitudinally fed through the air cylinder matched with a material transferring part, then the air cylinder drives a crochet needle to penetrate through a rubber part and pull a hair bundle ring hook to a proper position, and finally the hair bundle ring is cut off and discharged. The nail binding machine not only greatly improves the feeding efficiency of the binding nails, the feeding process is hardly influenced by the operation space, but also greatly improves the hair binding efficiency
By adopting the full-automatic hair bundle production equipment provided by the invention, the feeding process is hardly influenced by the operation space, the hair bundle binding efficiency is greatly improved (theoretically, the higher the action frequency of the air cylinder is, the higher the hair bundle binding efficiency is), heavy hair binding labor of workers can be saved, the damage to hands and finger abdomens of the workers is avoided, and the workers are liberated from the heavy hair binding workers.
The invention can realize full-automatic production and day and night production of hair bundles, not only greatly improves the production efficiency and yield of the hair bundles, but also greatly reduces the production cost, only one full-automatic hair bundle production device is needed and one operator is equipped to realize the production efficiency of 5-7 seconds per bundle, the daily yield can reach 8000 plus 10000 (60 seconds/5.5 seconds/60 minutes × 15 hours × 9800), and at least 5 personal labor cost can be saved every day; by adopting the full-automatic hair bundle production equipment, the main working procedures in the hair bundle production process almost do not need manual operation, thereby fundamentally avoiding the problems of hands and hands ache of operators and the like.
Drawings
FIGS. 1 and 2 are a perspective view and a top view of the fully automatic hair strand manufacturing apparatus according to example 1;
FIGS. 3 and 4 are schematic views of the hair feeding mechanism and the hair winding device in the main direction and the left direction in the embodiment 1;
FIGS. 5 and 6 are a schematic view of a main direction of a part of the hair winding disc of the hair winding device and a schematic view of a filament head pressing member in the embodiment 1;
FIG. 7 is a schematic top view of the hair winding device of embodiment 1, in which a hair winding reel is located;
fig. 8-12 are a schematic view of a first clamping device (non-clamping state), a schematic view of a second clamping device (clamping state), a schematic view of a first pinching and cutting device (downward, non-pinching state), a schematic view of a second pinching and cutting device (downward, pinching and cutting state), and a schematic view of a third pinching and cutting device (upward direction) of the hair feeding mechanism in sequence in example 1; FIG. 13 is an enlarged view of the area W in FIG. 3;
fig. 14 is a schematic view showing a state before and after bending of the metal binding nail in example 1, the bent state also being a state after hair binding;
FIGS. 15, 16, and 17 are schematic views of the hair-tying mechanism in embodiment 1; FIG. 18 is a schematic view of the central part of the hair-winding plate in example 1;
FIGS. 19 and 20 are a first schematic view of the location of the hair-winding plate (before coiling the hair) and a second schematic view of the location of the hair-winding plate (after coiling the hair) of the hair-winding device in accordance with the embodiment;
fig. 21 is a schematic view of a hair band according to the present invention, and fig. 22 and 23 are a first and a second schematic views of a hair binding device according to embodiment 1;
FIGS. 24 and 25 are schematic views of the hook needle and the transferring member of the hair binding device in the embodiment in sequence;
FIG. 26 is a schematic view showing a feeding state in a hair binding process in the embodiment, FIG. 27 is a schematic view showing a state in which a hook needle in the hair binding process has just passed through a binding nail in the embodiment, FIG. 28 is a schematic view showing a state in which a loop of the hair binding process is hooked in the embodiment, FIG. 29 is a schematic view showing a state in which the loop of the hair binding process is hooked in the embodiment to a target position, and FIG. 30 is a schematic view showing a perspective view of a hair binding device in the embodiment; in the drawings, the directions indicated by the arrows X and X' indicate the transverse direction, and the direction indicated by the arrow Y indicates the longitudinal direction;
FIGS. 31-34 are sequential views of example 2: a schematic view of a pressing mechanism, a partial schematic view of the pressing mechanism in a main direction, a right direction and a left direction,
FIG. 35 is an enlarged view of the portion X in FIG. 33; FIG. 36 is an enlarged view of the Y portion of FIG. 32; fig. 37 is a schematic view of a pressing lever of the pressing mechanism in embodiment 2.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments, but the following embodiments are only used for understanding the principle of the present invention and the core idea thereof, and do not limit the scope of the present invention. It should be noted that modifications to the invention as described herein, which do not depart from the principles of the invention, are intended to be within the scope of the claims which follow.
Example 1: a fully automatic hair strand production device, see fig. 1 to 30.
Specifically, the full-automatic hair bundle production equipment comprises a hair feeding mechanism (an area indicated by the number 200 in figure 2), a hair winding device (an area indicated by the number 300 in figure 2), a hair bundling mechanism and a hair bundling device (an area indicated by the number 100 in figure 2) which are respectively connected with a control system; the control system comprises a memory, a processor and a program stored on the memory and executable on the processor, the processor implementing the following steps when executing the program:
controlling the hair feeding mechanism to feed the hair 70 to the hair winding device; controlling the hair winding device to wind the hair 70 into a loop; controlling the hair binding mechanism to bind the coiled hair with the metal binding nail 35 to form the hair bundle ring 22; controlling the hair binding device to wear the rubber piece 21 on the hair binding ring 22 and discharging the hair binding ring 22 with the rubber piece 21.
In the embodiment, the cylinder, the power system or the driving mechanism is connected with the control system and controlled by the control system to operate according to a set mode, the set mode includes but is not limited to the action frequency of the cylinder, the action time, the start time/stop time of the power system or the driving mechanism, and the more specific set mode is determined by a person skilled in the art according to requirements.
Wherein, the hair feeding mechanism is shown in figures 3-10,
it includes the following arranged in order: a guide means for guiding the hair 70, a clamping means for clamping and fixing the hair 70, and an pinching and cutting means for fixing and cutting the hair 70, the clamping means being located above the pinching and cutting means, the pinching and cutting means being located on the side of the spool 50 of the spool;
the clamping device comprises a first fixing block 71, wherein a sixth air cylinder 72 is arranged on the first fixing block 71, a first sliding block 73 is arranged at the front end of an expansion link of the sixth air cylinder 72, the sixth air cylinder 72 drives the first sliding block 73 to extend to a limit position, a space between the first sliding block 73 and the first fixing block 71 is used as a passage channel of the hair 70, the sixth air cylinder 72 drives the first sliding block 73 to retract to the limit position, and then the first sliding block 73 is attached to the first fixing block 71 to clamp the hair 70;
the clamping and cutting device comprises a second L-shaped fixed block 74, a third fixed block 84 is arranged on the second fixed block 74, a cutting part 83 is arranged at the bottom of the third fixed block 84, a sliding block 76 is arranged on the side wall of an inner angle of the second fixed block 74, and the sliding block 76 and the cutting part 83 are simultaneously connected with a seventh cylinder 75; when the cylinder seven 75 extends to the limit position, the front end of the sliding block 76 tightly abuts against the second fixed block 74, the hairline 70 is clamped between the sliding block 76 and the second fixed block 74, and the edge 77 of the cutting part 83 simultaneously cuts off the hairline 70; after the air cylinder seven 75 retracts, the gap between the sliding block 76 and the fixed block two 74 is used for accommodating the hair 70. The core points of the clamping and cutting device are as follows: the hair is cut off while the hair is clamped, the clamped hair is clamped by the mutual abutting of the sliding block 76 and the second fixed block 74, and the cut-off hair is cut off by the cutting part 83 below the third fixed block 84;
the guiding device adopts a roller guiding structure, the roller guiding structure comprises a bracket 82, three groups of rollers 81 are arranged on the bracket 82, and the leftmost group of rollers 81 is positioned obliquely above the clamping device; the third fixing block 84 is L-shaped, and an inner concave part 85 is arranged on the inner side of the third fixing block 84; the first sliding block 73 is L-shaped, and the first fixed block 71 is located inside the first sliding block 73. The whole clamping and cutting device is arranged on the three-dimensional moving mechanism (the whole clamping and cutting device is connected with the three-dimensional moving mechanism) and used for driving the whole clamping and cutting device to move along three mutually perpendicular directions.
Wherein, the hair winding device is shown in figures 5, 6, 7, 18, 19 and 20,
the hair-winding plate 50 adopts a split structure and comprises two semicircular split bodies, an intermediate body is arranged between the two semicircular split bodies, and the split bodies and the intermediate body are fixed on the base plate 65; the hair coiling disc 50 is provided with a transversely movable hair pressing piece 53, a movable rod 58 of the hair pressing piece 53 is perpendicular to a pressing part 57, the hair pressing piece 53 can synchronously rotate along with the hair coiling disc 50, when external force drives the hair pressing piece 53 to transversely deviate from the hair coiling disc 50, a gap between the hair pressing piece 53 and the hair coiling disc 50 is used as a space for placing the end of the hair 70, and the end of the hair 70 is tightly attached to the hair coiling disc 50 through the hair pressing piece 53 after the external force is removed so as to press the end of the hair 70 on the hair coiling disc 50; after the ends of the hair 70 are pressed against the hair-winding plate 50, the hair-winding plate 50 is driven by the drive system to rotate to wind the hair 70 around the hair-winding plate 50 into the hair loop 22.
In this embodiment, the movable rod 58 of the filament pressing piece 53 is located at the end side of the hair winding plate 50, and the filament pressing piece 53 is arranged on the elastic mechanism; the elastic mechanism comprises a fourth fixed block 60, a fourth movable block 61 is arranged on the side of the fourth fixed block 60, the fourth movable block 61 is connected to the fourth fixed block 60 through a pull rod 62, and a spring 54 is sleeved on the pull rod 62 between the fourth movable block 61 and the fourth fixed block 60; the movable rod 58 of the filament pressing piece 53 is connected to the four movable blocks 61, and when the four movable blocks 61 are driven by external force to approach the four fixed blocks 60, the four movable blocks 61 drive the filament pressing piece 53 to transversely depart from the hair-winding plate 50; when the external force is removed, the spring 54 drives the movable block four 61 to reset and drives the filament head pressing piece 53 to be tightly attached to the hair winding disc 50. An air cylinder nine 63 is arranged on the outer side of the movable rod 58 of the thread head pressing piece 53, in an initial state, the front end of a telescopic rod of the air cylinder nine 63 is spaced from the thread head pressing piece 53, and when the telescopic rod of the air cylinder nine 63 extends, the front end of the telescopic rod pushes the thread head pressing piece 53 to move forwards transversely.
In this embodiment, the filament pressing groove 56 is transversely formed on the circumferential wall of the hair-winding plate 50, and the pressing portion 57 of the filament pressing member 53 is located in the filament pressing groove 56 when the end of the hair 70 is pressed on the hair-winding plate 50. A wire slot 55 is provided along the circumferential wall of the plate 50 for receiving the wire 70, and a wire head depression 56 is formed to intersect the wire slot 55.
Wherein the hair-tying mechanism is shown in figures 14-17,
the device comprises a vibration loading device 33, wherein a material conveying rail 34 is arranged on the vibration loading device 33; a material pressing seat 37 with an adsorption function is arranged obliquely above the tail end of the material conveying rail 34, a cylinder four 36 is arranged above the material pressing seat 37, and the cylinder four 36 is connected with the material pressing seat 37 and is used for driving the material pressing seat 37 to reciprocate along the vertical direction; a hair winding plate 50 is arranged under the material pressing seat 37, an arc-shaped groove 40 (shown in fig. 15 and 18) is arranged on the hair winding plate 50, and the arc-shaped groove 40 is opposite to the material pressing seat 37; in the initial state, the cylinder IV 36 is in a retraction state, and along with the continuous feeding of the vibrating feeder 33, the metal bundle nails 35 gradually move to the tail end of the feeding track 34 and are adsorbed on the bottom end surface of the material pressing seat 37; subsequently, the cylinder 36 extends to drive the pressing base 37 to move downwards, and after the bottom end face of the pressing base 37 contacts the hair winding plate 50, the metal binding nail 35 is bent under the pressure of the pressing base 37 and the guiding action of the wall surface of the arc-shaped groove 40 so as to trap the hair bundle. The opposite side of the tail end of the material conveying track 34 is provided with a temporary material loading part 41, the left side of the temporary material loading part 41 is provided with a fifth air cylinder 39, and the fifth air cylinder 39 is connected with the temporary material loading part 41 and is used for controlling the reciprocating motion of the temporary material loading part 41 along the horizontal direction; when the metal bundle nails 35 are gradually moved to the end of the feeding rail 34 and then transferred to the temporary loading member 41, the cylinder 36 is extended to drive the press base 37 to move down properly to attach the metal bundle nails 35 to the bottom end surface of the press base 37. An air passage is arranged on the material pressing seat 37, one end of the air passage leads to the bottom end face of the material pressing seat 37, and the other end of the air passage is connected with a vacuum-pumping system through a pipeline 38. In an alternative, if the cylinder four 36 is previously disposed at a proper height such that the bottom end surface of the presser foot 37 is spaced a small distance from the upper end surface of the temporary carrier 41 before moving down, the metal bundle nails 35 can be directly attached to the bottom end surface of the presser foot 37. The upper end surface of the temporary loading member 41 is flush with the upper end surface of the delivery track 34, or the upper end surface of the temporary loading member 41 is slightly lower than the upper end surface of the delivery track 34. The temporary loading part 41 and the conveying track 34 are both of vertical plate structures, the thickness of the plate is slightly smaller than the width between two side walls of the metal bundle nail 35, and the metal bundle nail 35 is clamped on the edge of the plate in the operation process.
Wherein, as shown in figures 21 to 30,
it includes bundle nail feed mechanism and is used for the hook of hook-and-draw hair beam circle 22 to draw the mechanism, and bundle nail feed mechanism and hook-and-draw mechanism all connect control system and through its operation of control system control, wherein:
the nail bundling and feeding mechanism comprises a vibrating feeding disc 1, a material conveying pipe 3 is arranged at an outlet of the vibrating feeding disc 1, the material conveying pipe 3 is transversely arranged, and a material transferring mechanism is arranged in front of the material conveying pipe 3; the material transferring mechanism comprises a first air cylinder 8 and a material transferring part 5, the material transferring part 5 is longitudinally arranged, the material transferring part 5 is arranged on a slide rail, the first air cylinder 8 is connected with the material transferring part 5 and is used for driving the material transferring part 5 to reciprocate along the slide rail and the longitudinal direction, and when the material transferring part 5 is located at an initial position, an accommodating part 9 on the material transferring part 5 is over against an outlet of the material conveying pipe 3;
as shown in fig. 5, the material transferring part 5 is a notch arranged on the material transferring part 5, a limiting table 10 is arranged around the notch for limiting the transverse movement of the rubber part 21, and the accommodating part 9 is located at the upper end part of the material transferring part 5; when the first air cylinder 8 drives the material transferring part 5 to extend to a target position, the axis of the rubber part 21 in the accommodating part 9 is consistent with the running direction of the crochet hook 30;
the hooking mechanism comprises a crochet hook 30 and a second air cylinder 31, and the second air cylinder 31 is connected with the tail part of the crochet hook 30 and is used for driving the crochet hook 30 to reciprocate along the transverse direction; the second air cylinder 31 is arranged on the sliding seat 27, the sliding seat 27 is connected with the third air cylinder 28, and the third air cylinder 28 is used for driving the sliding seat 27 and the crochet hook 30 to reciprocate in the vertical direction;
a baffle 23 is arranged beside the material transferring part 5 close to one side of the second cylinder 31, a through groove 24 through which a crochet hook 30 can pass is arranged on the baffle 23, the notch of the through groove 24 is arranged downwards, the width of the through groove 24 is smaller than the outer diameter of the rubber part 21, after the first cylinder 8 drives the material transferring part 5 to extend to a target position, one side wall of the material transferring part 5 is attached to the side wall of the baffle 23, and the baffle 23 and the limiting table 10 of the material transferring part 5 jointly carry out transverse limiting on the rubber part 21;
a supporting baffle seat 4 is arranged between the material transferring part 5 and the vibrating feeding disc 1, a through hole for the crochet needle 30 to transversely pass in a reciprocating way is arranged on the supporting baffle seat 4, and the left side wall of the material transferring part 5 is attached to or close to the outer wall of the supporting baffle seat 4; the side wall of the supporting baffle seat 4 is provided with a connecting piece 6, and the connecting piece 6 is used for supporting the material conveying pipe 3;
in this embodiment, the connecting member 6 has a step, the feed delivery pipe 3 is placed on the step, a through hole is provided on the side wall of the step, the through hole faces the outlet of the feed delivery pipe 3, the aperture of the through hole is not smaller than the outer diameter of the rubber member 21, and the length of the through hole is equal to or approximately equal to the length of the rubber member 21; when the accommodating portion 9 is directly opposite to the through hole of the step, the rubber 21 can be pushed into the accommodating portion 9; when the accommodating part 9 is staggered with the through hole of the step (for example, after the first cylinder 8 drives the material transferring part 5 to transversely extend), the rubber part 21 is blocked in the through hole of the step;
the hair binding device also comprises a cutting mechanism, wherein the scissors 26 of the cutting mechanism are longitudinally arranged and positioned in front of the crochet hook 30 which is retracted to the target position, and in the step 5, after the crochet hook 30 drives the hair binding ring 22 to move to the target position, the control system controls the scissors 26 of the cutting mechanism to close so as to cut off the hair binding ring 22;
the hair binding device also comprises a mounting seat 29, a through hole for the hook needle 30 to transversely pass through in a reciprocating way is also arranged on the mounting seat 29 (the through hole on the mounting seat 29, the through hole on the supporting baffle seat 4 and the accommodating part 9 are coaxially arranged), and the sliding seat 27 is arranged on the side wall of the mounting seat 29 in a matching way through a sliding rail; the hair binding device also comprises a pile 25 for hanging the hair binding ring 22, the left side of the pile 25 is suspended, and the pile 25 is positioned in the obliquely-upper area on the right side of the material transferring part 5;
the control system comprises a computer device comprising a memory, a processor and a program stored on the memory and executable on the processor, the processor implementing the following steps when executing the program: step 1, starting the vibration feeding disc 1, and pushing the rubber piece 21 at the tail end of the material conveying pipe 3 into the accommodating part 9; step 2, the telescopic rod of the cylinder III 28 extends upwards; after the telescopic rod of the first air cylinder 8 extends out and drives the material transferring part 5 to extend to the target position, the telescopic rod of the second air cylinder 31 extends out and drives the crochet hook 30 to penetrate through the middle cavity of the rubber part 21; step 3, the telescopic rod of the cylinder III 28 retracts downwards and drives the sliding seat 27 and the crochet hook 30 to move downwards vertically;
step 4, retracting the telescopic rod of the second air cylinder 31 and driving the crochet hook 30 to hook and pull the hair bundle ring 22 until the hair bundle ring 22 passes through the middle cavity of the rubber part 21, and at the moment, the front end of the crochet hook 30 is positioned on the left side of the hair bundle ring 22; step 5, when the hair bundle ring 22 is cut and taken off, the third air cylinder 28 is reset, and then the steps 1 to 5 are repeated.
In this embodiment, as shown in fig. 24, the crochet hook 30 includes a rod 301, a folded portion 302 is disposed at a front portion of the rod 301, an outer wall of the folded portion 302 and an outer wall of the rod 301 are located on a same curved surface, and the rod 301 and the folded portion 302 are integrally formed.
The operation of the full-automatic hair bundle production equipment in the embodiment comprises the following stages:
(A) and a feeding stage: placing the hair bag 78 containing the hair 70 on the outer side of the bracket 82 (the right side in fig. 3), then pulling the hair 70 out and passing the hair around the three sets of rollers 81, then adjusting the clamping device to the state shown in fig. 8, passing the hair 70 through the space between the first sliding block 73 and the first fixed block 71, then adjusting the clamping and cutting device 64 to the state shown in fig. 10 and 12, passing the hair 70 through the gap between the second sliding block 76 and the second fixed block 74, and then fixing the hair of the hair 70 on the wire spool 50 of the hair spool; after the hair winding disc is started, the wire 70 is wound into hair bundle rings by the rotation of the wire winding disc 50, when one hair bundle ring is wound, the wire winding disc 50 stops rotating, the cylinder six 72 drives the sliding block one 73 to retreat to the limit position, and the sliding block one 73 is attached to the fixing block one 71 to clamp the hair 70, as shown in the state of fig. 9; meanwhile, the seventh air cylinder 75 extends to the limit position to enable the front end of the sliding block 76 to abut against the second fixing block 74, the hair 70 is clamped between the sliding block 76 and the second fixing block 74, and the blade 77 of the cutting part 83 cuts off the hair 70, as shown in the state of fig. 11; when the hair 70 is coiled next time, the first sliding block 73 is driven by the sixth air cylinder 72 to extend to the limit position (as shown in fig. 8), then the three-dimensional moving mechanism is driven by the control system to move so as to drive the clamping and cutting device 64 to move integrally, so that the section of the hair between the clamping and cutting device 64 and the clamping and cutting device is sent to the wire spool 50 to be fixed, the seventh air cylinder 75 is retracted to the state as shown in fig. 10, and finally the hair coiling plate is started to coil the hair. When the device is used, on one hand, the hair 70 is clamped and fixed through the clamping device, on the other hand, the hair 70 is fixed and cut through the clamping and cutting device 64, an operator does not need to grasp and cut the hair by hands, the hair can be prevented from being pulled back after the hair is cut each time, and the hair can be prevented from being pulled back;
(B) and a hair winding stage: the method comprises the following steps that firstly, a wire head pressing piece is driven to transversely deviate from a hair winding disc through external force (such as force provided by a cylinder nine), then a wire head is sent to a gap between the wire head pressing piece and the hair winding disc (the wire head is needed to be manually sent to the gap between the wire head pressing piece and the hair winding disc when the machine is started for the first time), then the external force is immediately removed to enable the wire head pressing piece to reset under the action of elastic force, and the wire head pressing piece is attached to the hair winding disc tightly to press the wire head on the hair winding disc; after the ends of the hair wires are pressed on the hair winding disc, the hair winding disc is driven to rotate through a driving system so as to wind the hair wires on the hair winding disc into a hair bundle ring; the method for fixing the ends of the hair wires and conducting parallel winding is suitable for preparing the hair bundle rings with three specifications of large, medium and small, not only solves the technical problems that the number of hair wires wound on the wire spool exceeds the required amount when the hair wires are fixed, and the wound hair bundle rings do not meet the requirements and are wasted in materials, but also greatly improves the production efficiency;
(C) and a bundling stage: the metal bundle nails 35 are transferred to the feeding track 34 by the vibrating feeder 33, the metal bundle nails 35 are arranged next to each other and gradually moved forward on the feeding track 34 with the continuous feeding of the vibrating feeder 33 (the feeding principle of the vibrating feeder is prior art, and will not be described herein), the metal bundle nails 35 are further transferred to the temporary carrier 41 (as shown in fig. 15) after the metal bundle nails 35 gradually move to the end of the feeding track 34, then the metal bundle nails 35 are adsorbed on the bottom end surface of the pressing base 37 by the vacuum system, then the temporary carrier 41 is moved to the left by the five cylinder 39 to move the passage for the pressing base 37 to move downwards (as shown in fig. 16), after the four cylinder 36 is extended to drive the pressing base 37 to move downwards and the bottom end surface of the pressing base 37 contacts the winding plate 50 (as shown in fig. 17), the metal bundle nails 35 are bent (bent) under the pressure of the pressing base 37 and the guiding action of the wall surface of the arc-shaped groove 40, the state shown in fig. 14) to trap the hair bundle; when the device is used, the cylinder five 39 drives the temporary loading part 41 to move rightwards firstly until the temporary loading part 41 is close to the tail end of the material conveying track 34, the foremost metal bundle nail 35 is transferred onto the temporary loading part 41 under the thrust of the follow-up metal bundle nail 35 (the thrust belongs to a part of a vibration loading principle), then the metal bundle nail 35 is adsorbed on the bottom end face of the material pressing seat 37 through a vacuum pumping system, then the cylinder five 39 drives the temporary loading part 41 to retreat leftwards to form a channel for downward movement of the material pressing seat 37, then the cylinder four 36 drives the material pressing seat 37 to move downwards until the metal bundle nail 35 sends a bundle, and the cylinder four 36 drives the material pressing seat 37 to reset after the bundle sending is finished, so that one-time bundle sending is finished; the bundling can be performed quickly, manual operation is hardly needed in the bundling process, and the bundling is very convenient and efficient;
(D) and a hair binding stage: firstly, the rubber part 21 is led into the conveying pipe 3 by vibrating the feeding disc 1, the rubber part 21 positioned in the conveying pipe 3 is gradually pushed to the outlet of the conveying pipe 3, when the air cylinder I8 drives the material transferring part 5 to move to the initial position, the rubber part 21 positioned at the outlet of the conveying pipe 3 can be pushed into the accommodating part, then the air cylinder I8 acts to drive the material transferring part 5 to move longitudinally upwards, after the rubber part 21 is conveyed to the target position (the state when the rubber part 21 is conveyed to the target position is shown in figure 26), the telescopic rod of the air cylinder III 28 extends upwards, the air cylinder II 31 drives the crochet hook 30 to transversely penetrate through the rubber part 21 (the state is shown in figure 27), then the telescopic rod of the air cylinder III 28 retracts downwards to drive the sliding seat and the crochet hook 30 to vertically move downwards, then the telescopic rod of the air cylinder II 31 retracts to drive the crochet hook 30 to hook the binding ring 22 positioned on the winding disc 50 (at this time, the binding mechanism is just in the state shown in figure 17), until the hair ring 22 passes through the middle cavity of the rubber piece 21 (at this time, the front end of the crochet hook 30 is positioned at the left side of the hair ring 22 as shown in fig. 29), then the control system controls the scissors of the cutting mechanism to be closed so as to cut off the hair ring 22 (the cutting position is shown as the position of an arrow 32 in fig. 29) and drives the air cylinder III 28 to reset, thereby completing the hair-bundling process; the whole process is equivalent to that firstly, the material is transversely fed through a vibration material tray and a material conveying pipe 3, then the material is longitudinally fed through the air cylinder matched with a material transferring part 5, then the crochet needle 30 is driven by the air cylinder to penetrate through the rubber part 21 and hook and pull the hair bundle ring 22 to a proper position, and finally the hair bundle ring 22 is cut off and discharged.
In the production process, when the processor of the control system executes the program (the preset operation mode), the following steps are realized:
s001, controlling the cylinder seven 75 of the clamping and cutting device 64 to act, extending the telescopic rod of the cylinder seven 75 to the limit position to enable the front end of the sliding block 76 to be tightly abutted against the second fixed block 74, and clamping the hairline 70 between the sliding block 76 and the second fixed block 74;
s002, controlling the telescopic rod of the air cylinder nine 63 of the hair winding device to extend to a limit position so as to push the filament pressing piece 53 to move forwards transversely, and at the moment, a gap for accommodating the hair 70 is formed between the filament pressing piece 53 and the hair winding disc 50;
s003, controlling the three-dimensional moving mechanism of the clamping and cutting device 64 to act, and sending the end part of the hair to the gap between the hair pressing piece 53 of the wire spool 50 and the hair spool 50;
s004, controlling the air cylinder nine 63 of the hair winding device to retreat, enabling the filament pressing piece 53 to be tightly attached to the hair winding disc 50, namely fixing the end part of the hair fed to the wire winding disc 50, and cutting the hair 70 by the blade 77;
s005, controlling the driving system to act, and driving the hair winding disc 50 to rotate so as to wind the hair 70 on the hair winding disc into a coil;
s006, controlling the six 72 cylinders of the clamping device to act, and clamping and fixing the hairline 70;
s007, starting the vibrating feeding disc 1, and pushing the rubber piece 21 at the tail end of the material conveying pipe into the accommodating part 9; the telescopic rod of the control cylinder III 28 extends upwards; after the telescopic rod of the first control cylinder 8 extends out and drives the material transferring part 5 to extend to the target position, the telescopic rod of the second control cylinder 31 extends out and drives the crochet hook 30 to penetrate through the middle cavity of the rubber part 21;
s008, controlling a telescopic rod of the third cylinder 28 to retreat downwards and driving the sliding seat 27 and the crochet hook 30 to move downwards vertically;
s009, controlling the cylinder IV 36 of the binding and distributing mechanism to act, and enabling the material pressing seat 37 to move downwards until the metal binding nails 35 finish binding and distributing; the telescopic rod of the second control cylinder 31 retracts and drives the crochet hook 30 to hook and pull the hair tying ring 22 until the hair tying ring 22 passes through the middle cavity of the rubber part 21, and at the moment, the front end of the crochet hook 30 is positioned on the left side of the hair tying ring 22;
s010, controlling the cylinder IV 36 to retreat, and controlling the cylinder III 28 to reset after the hair bundle ring 22 is cut off and taken down; steps 1-10 are then repeated.
The full-automatic hair bundle production equipment in the embodiment can realize full-automatic production and day-night production of hair bundles, not only greatly improves the hair bundle production efficiency and yield, but also greatly reduces the production cost, only one full-automatic hair bundle production equipment is needed and one operator is equipped to realize the production efficiency of 5-7 seconds per unit (theoretically, the higher the cylinder action frequency is, the higher the production efficiency is), the daily yield can reach 8000-; by adopting the automatic hair bundle production equipment, the main processes in the hair bundle production process almost do not need manual operation, thus fundamentally avoiding the problems of aching hands and pain of operators and the like.
Example 2: a fully automatic hair strand production apparatus, as shown in reference to embodiment 1 in conjunction with fig. 31 to 37, which is different from embodiment 1 in that: the apparatus also includes a hold-down mechanism; the pressing mechanism comprises a base 89 and a partition 94 on the base 89, a first moving part 86 is arranged on one side of the partition 94, the first moving part 86 is fixedly connected with a pin shaft 90, the pin shaft 90 movably penetrates through the partition 94, a third moving part 91 is fixedly connected to the pin shaft 90 on the other side of the partition 94, a pressure lever 92 is fixedly arranged on the third moving part 91, a strip-shaped groove 93 is further formed in the first moving part 86, a rotating shaft penetrates through the strip-shaped groove 93 and is connected with a second moving part 87 through the rotating shaft, and the second moving part 87 is vertically arranged and is transversely limited; when the second movable piece 87 moves along the vertical direction, the first movable piece 86 is driven to deflect around the axis of the pin shaft 90, the third movable piece 91 deflects along with the pin shaft 90, and the pressure rod 92 synchronously deflects along with the third movable piece 91; when the pressing rod 92 deflects downwards, the pressing rod 92 is used for abutting and pressing the glue piece 21 downwards;
the first movable part 86 and the pressure lever 92 are arranged oppositely on two different planes (essentially, three parts, namely the first movable part 86, the pin shaft 90, the third movable part 91 and the pressure lever 92 are integrated and are similar to a Z-shaped structure, and the pin shaft 90 can be rotated) so as to realize that the pressure lever 92 deflects downwards when the first movable part 86 deflects upwards, the pressure lever 92 deflects upwards when the first movable part 86 deflects downwards, the pressure lever 92 deflects upwards when the pressure lever deflects along the direction indicated by an arrow in fig. 34, and the pressure lever 92 deflects downwards otherwise; the second moving part 87 is connected with a telescopic rod of an air cylinder eight 88, the air cylinder eight 88 is positioned right above the partition plate 94, and the air cylinder eight 88 is connected with the control system and is controlled to operate through the control system; a baffle plate 23 is arranged between the third moving piece 91 and the partition plate 94, a through groove 24 for the hook needle 30 to pass through and for transversely limiting the adhesive piece 21 is arranged on the baffle plate, and a gap of the through groove 24 is positioned at the lower edge of the baffle plate 23; as shown in fig. 7, the strut 92 is L-shaped; the pressure lever 92 and the movable piece three 91 are integrally formed; the second movable piece 87 is movably arranged in a vertical limiting groove on the connecting seat 95, and the connecting seat 95 is fixed above the partition plate 94.
During the use, the telescopic link of eight 88 of cylinder retreats gradually and drives the vertical rebound of moving part two 87, and then drives moving part one 86 and upwards deflects around round pin 90 axis, depression bar 92 is just in the state of pushing down glue piece 21 this moment, stop after crochet hook 30 and glue piece 21 descend to suitable height, afterwards, the telescopic link of eight 88 of cylinder stretches gradually in order to drive moving part two 87 and vertically move down, and then drives moving part one 86 and downwards deflects around round pin 90 axis, depression bar 92 then follows moving part three 91 synchronous upwards and deflects, stop when crochet hook 30 and glue piece 21 rise to initial height, just so accomplished once and pushed down and reset. In addition, due to the adoption of the vertical limiting groove, the operation process of the pressing mechanism can be more stable, and the transverse deviation of the second moving part 87 is prevented.

Claims (9)

1. A full-automatic hair bundle production device is characterized by comprising a hair feeding mechanism, a hair winding device, a hair bundling mechanism and a hair bundling device which are respectively connected with a control system; the control system comprises a memory, a processor and a program stored on the memory and executable on the processor, the processor implementing the following steps when executing the program:
controlling the hair feeding mechanism to feed the hair (70) to the hair winding device;
controlling the hair winding device to wind the hair (70) into a loop;
controlling a hair bundling mechanism to bundle the coiled hair with a metal bundling nail (35) so as to form the hair bundling ring (22);
controlling a hair binding device to wear the rubber piece (21) on the hair binding ring (22) and unloading the hair binding ring (22) with the rubber piece (21) worn;
the hair feeding mechanism comprises the following components arranged in sequence: the hair cutting device comprises a guide device for guiding the hair (70), a clamping device for clamping and fixing the hair (70), and a clamping and cutting device for fixing and cutting the hair (70), wherein the clamping and cutting device is positioned on the side of a hair winding disc (50) of the hair winding device;
wherein, the first and the second end of the pipe are connected with each other,
the clamping device comprises a first fixing block (71), a sixth air cylinder (72) is arranged on the first fixing block (71), a first sliding block (73) is arranged at the front end of an expansion link of the sixth air cylinder (72), the sixth air cylinder (72) drives the first sliding block (73) to extend to the extreme position, the space between the first sliding block (73) and the first fixing block (71) serves as a passing channel of the hair (70), the sixth air cylinder (72) drives the first sliding block (73) to retract to the extreme position, and the first sliding block (73) is attached to the first fixing block (71) to clamp the hair (70);
the clamping and cutting device comprises a second L-shaped fixing block (74), a third fixing block (84) is arranged on the second fixing block (74), a cutting part (83) is arranged at the bottom of the third fixing block (84), a second sliding block (76) is arranged on the side wall of an inner angle of the second fixing block (74), and the second sliding block (76) and the cutting part (83) are simultaneously connected with a seventh cylinder (75); when the air cylinder seven (75) extends to the limit position, the front end of the second sliding block (76) abuts against the second fixing block (74), the hairline (70) is clamped between the second sliding block (76) and the second fixing block (74), and the hairline (70) is cut off by the blade (77) of the cutting part (83); after the air cylinder seven (75) retracts, a gap between the second sliding block (76) and the second fixed block (74) is used for accommodating the hairline (70);
the clamping and cutting device is integrally connected with a three-dimensional moving mechanism, and the three-dimensional moving mechanism is connected with a control system and is used for driving the clamping and cutting device to integrally move in a preset mode; and the six cylinders (72) and the seven cylinders (75) are respectively connected with the control system and are controlled by the control system to operate according to a preset mode.
2. The apparatus for producing full-automatic hair bundle according to claim 1, wherein the guiding means is a roller guiding structure; the third fixing block (84) is L-shaped, and an inner concave part (85) is arranged on the inner side of the third fixing block (84); the first sliding block (73) is L-shaped, and the first fixed block (71) is located on the inner side of the first sliding block (73).
3. The full-automatic hair bundle production equipment according to claim 1, wherein the hair winding device comprises a hair winding disc (50), the hair winding disc (50) is connected with a driving system, the driving system is connected with a control system, the driving system is used for driving the hair winding disc (50) to rotate, a transversely movable hair pressing piece (53) is arranged on the hair winding disc (50), the hair pressing piece (53) can synchronously rotate along with the hair winding disc (50), when external force drives the hair pressing piece (53) to transversely depart from the hair winding disc (50), a gap between the hair pressing piece (53) and the hair winding disc (50) is used as a space for placing the end of the hair (70), and the end of the hair (70) is tightly attached to the hair winding disc (50) through the hair pressing piece (53) after the external force is removed so as to press the end of the hair (70) on the hair winding disc (50); after the ends of the hair (70) are pressed on the hair winding disc (50), the hair winding disc (50) is driven to rotate through a driving system so as to realize the coiling of the hair (70) on the hair winding disc (50); the outer side of the movable rod (58) of the screw head pressing piece (53) is provided with a cylinder nine (63), in an initial state, the front end of a telescopic rod of the cylinder nine (63) is spaced from the screw head pressing piece (53), and when the telescopic rod of the cylinder nine (63) extends, the front end of the telescopic rod pushes the screw head pressing piece (53) to move forwards transversely.
4. The full-automatic hair bundle production equipment according to claim 3, wherein the movable rod (58) of the hair bundle pressing piece (53) transversely penetrates through the inside of the hair winding disc (50), a spring (54) is sleeved on the movable rod (58), one end of the spring (54) is limited through the hair winding disc (50), the other end of the spring is limited through the convex edge on the movable rod (58), and after the external force is cancelled, the spring (54) drives the hair bundle pressing piece (53) transversely deviating from the hair winding disc (50) to reset; or: the movable rod (58) of the silk head pressing piece (53) is positioned at the end side of the hair winding disc (50), and the silk head pressing piece (53) is arranged on the elastic mechanism; the elastic mechanism comprises a fourth fixed block (60), a fourth movable block (61) is arranged on the side of the fourth fixed block (60), the fourth movable block (61) is connected to the fourth fixed block (60) through a pull rod (62), and a spring (54) is sleeved on the pull rod (62) between the fourth movable block (61) and the fourth fixed block (60); a movable rod (58) of the filament pressing piece (53) is connected to the four movable blocks (61), and when an external force drives the four movable blocks (61) to approach the four fixed blocks (60), the four movable blocks (61) drive the filament pressing piece (53) to transversely depart from the hair-winding plate (50); when the external force is removed, the spring (54) drives the four movable blocks (61) to reset and drives the filament head pressing piece (53) to be tightly attached to the hair winding disc (50); the annular wall of the hair winding disc (50) is transversely provided with a hair pressing groove (56), and after the end of the hair (70) is pressed on the hair winding disc (50), a pressing part (57) of the hair pressing piece (53) is just positioned in the hair pressing groove (56).
5. The apparatus for producing full-automatic hair strands according to claim 4, wherein the bundling mechanism comprises a vibrating feeder (33), the vibrating feeder (33) being provided with a feeding track (34); a material pressing seat (37) with an adsorption function is arranged obliquely above the tail end of the material conveying rail (34), a cylinder IV (36) is arranged above the material pressing seat (37), and the cylinder IV (36) is connected with the material pressing seat (37) and is used for driving the material pressing seat (37) to reciprocate along the vertical direction; the hair winding plate (50) is arranged under the material pressing seat (37), an arc-shaped groove (40) is formed in the hair winding plate (50), and the arc-shaped groove (40) is opposite to the material pressing seat (37); in the initial state, the cylinder four (36) is in a retraction state, and along with the continuous feeding of the vibrating feeder (33), the metal bundle nails (35) gradually move to the tail end of the feeding track (34) and are adsorbed on the bottom end surface of the material pressing seat (37); then, the cylinder IV (36) extends to drive the pressing base (37) to move downwards, and after the bottom end face of the pressing base (37) contacts the hair winding disc (50), under the pressure action of the pressing base (37) and the guiding action of the wall face of the arc-shaped groove (40), the metal bundle nail (35) bends to trap hair bundles; an air passage is arranged on the material pressing seat (37), one end of the air passage leads to the bottom end face of the material pressing seat (37), and the other end of the air passage is connected with a vacuum-pumping system through a pipeline (38).
6. The full-automatic hair bundle production equipment according to claim 5, wherein a temporary material loading member (41) is arranged at the opposite side of the tail end of the material conveying track (34), a cylinder five (39) is arranged at the left side of the temporary material loading member (41), and the cylinder five (39) is connected with the temporary material loading member (41) and is used for controlling the reciprocating motion of the temporary material loading member (41) along the horizontal direction; when the metal bundle nails (35) gradually move to the tail ends of the conveying tracks (34) and then are transferred to the temporary loading part (41), the cylinder four (36) extends to drive the material pressing seat (37) to move downwards properly so as to adsorb the metal bundle nails (35) on the bottom end surface of the material pressing seat (37); the upper end surface of the temporary loading part (41) is flush with the upper end surface of the material conveying rail (34), or: the upper end surface of the temporary loading part (41) is slightly lower than the upper end surface of the delivery track (34).
7. The full-automatic equipment for producing hair bundles according to any one of claims 1-6, wherein the hair bundle device comprises a glue feeding mechanism and a hooking mechanism for hooking and pulling the hair bundle rings (22), the glue feeding mechanism and the hooking mechanism are both connected with and controlled by a control system to operate, wherein:
the rubber part feeding mechanism comprises a vibration feeding disc (1), a material conveying pipe (3) is arranged at an outlet of the vibration feeding disc (1), the material conveying pipe (3) is transversely arranged, and a material transferring mechanism is arranged in front of the material conveying pipe (3); the material transferring mechanism comprises a first air cylinder (8) and a material transferring part (5), the material transferring part (5) is longitudinally arranged, and the first air cylinder (8) is connected with the material transferring part (5) and is used for driving the material transferring part (5) to reciprocate along the longitudinal direction;
the hooking mechanism comprises a crochet hook (30) and a second air cylinder (31), and the second air cylinder (31) is connected with the tail of the crochet hook (30) and is used for driving the crochet hook (30) to reciprocate along the transverse direction; the second cylinder (31) is arranged on the sliding seat (27), the sliding seat (27) is connected with the third cylinder (28), and the third cylinder (28) is used for driving the sliding seat (27) and the crochet hook (30) to reciprocate in the vertical direction;
when the material transferring part (5) is positioned at the initial position, the accommodating part (9) on the material transferring part (5) is over against the outlet of the material conveying pipe (3); when the first air cylinder (8) drives the material transferring part (5) to extend to a target position, the axis of the rubber part (21) in the accommodating part (9) is consistent with the running direction of the crochet needle (30);
the hair binding device also comprises a cutting mechanism, wherein scissors (26) of the cutting mechanism are longitudinally arranged and positioned in front of the crochet hook (30) which is retracted to a target position;
the processor of the control system implements the following steps when executing the program:
step 1, starting a vibration feeding disc (1), and pushing a rubber piece (21) at the tail end of a material conveying pipe (3) into an accommodating part (9);
step 2, the telescopic rod of the cylinder III (28) extends upwards; after the telescopic rod of the first air cylinder (8) extends out and drives the material transferring part (5) to extend to the target position, the telescopic rod of the second air cylinder (31) extends out and drives the crochet hook (30) to penetrate through the middle cavity of the rubber part (21);
step 3, the telescopic rod of the cylinder III (28) retracts downwards and drives the sliding seat (27) and the crochet hook (30) to move downwards vertically;
step 4, retracting the telescopic rod of the air cylinder II (31) and driving the crochet hook (30) to hook and pull the hair tying ring (22) until the hair tying ring (22) passes through the middle cavity of the rubber piece (21), and at the moment, the front end of the crochet hook (30) is positioned on the left side of the hair tying ring (22);
step 5, after the crochet hook (30) drives the hair tying ring (22) to move to the target position, the control system controls the scissors (26) of the cutting mechanism to close so as to cut the hair tying ring (22); when the hair ring (22) is sheared and removed, the cylinder three (28) is reset, and then the steps 1-5 are repeated.
8. The full-automatic hair bundle production equipment according to claim 7, wherein a baffle plate (23) is arranged beside the material transferring member (5) close to one side of the second cylinder (31), a through groove (24) through which the crochet needle (30) can pass is arranged on the baffle plate (23), the notch of the through groove (24) is arranged downwards, the width of the through groove (24) is smaller than the outer diameter of the rubber member (21), after the first cylinder (8) drives the material transferring member (5) to a target position, one side wall of the material transferring member (5) is attached to the side wall of the baffle plate (23), and the rubber member (21) is limited transversely through the baffle plate (23) and a limit table (10) of the material transferring member (5); a supporting baffle seat (4) is arranged between the material transferring part (5) and the vibrating feeding disc (1), and the left side wall of the material transferring part (5) is attached to or close to the outer wall of the supporting baffle seat (4); a connecting piece (6) is arranged on the side wall of the supporting baffle seat (4), and the connecting piece (6) is used for supporting the material conveying pipe (3); the connecting piece (6) is provided with a step, the material conveying pipe (3) is placed on the step, the side wall of the step is provided with a through hole, the through hole is over against the outlet of the material conveying pipe (3), and the aperture of the through hole is not smaller than the outer diameter of the rubber piece (21); the accommodating part (9) is a notch arranged on the material transferring part (5), and a limiting table (10) is arranged around the notch and used for limiting the transverse movement of the rubber part (21); the containing part (9) is positioned at the upper end part of the material transferring part (5).
9. The full-automatic hair bundle production equipment according to claim 8, characterized in that the hair bundle device further comprises a pressing mechanism, the pressing mechanism comprises a base (89), a partition plate (94) is arranged on the base (89), a first movable member (86) is arranged on one side of the partition plate (94), the first movable member (86) is fixedly connected with a pin shaft (90), the pin shaft (90) movably penetrates through the partition plate (94), a third movable member (91) is fixedly connected to the pin shaft (90) on the other side of the partition plate (94), a pressure lever (92) is fixedly arranged on the third movable member (91), a strip-shaped groove (93) is further arranged on the first movable member (86), a rotating shaft penetrates through the strip-shaped groove (93) and is connected with a second movable member (87) through the rotating shaft, and the second movable member (87) is vertically arranged and is transversely limited; when the second movable piece (87) moves along the vertical direction, the first movable piece (86) is driven to deflect around the axis of the pin shaft (90), the third movable piece (91) deflects along with the pin shaft (90), and the pressure lever (92) synchronously deflects along with the third movable piece (91); when the pressure lever (92) deflects downwards, the pressure lever (92) is used for abutting and pressing down the rubber piece (21);
the first movable piece (86) and the pressure rod (92) are arranged oppositely on two different planes, so that the pressure rod (92) deflects downwards when the first movable piece (86) deflects upwards, and the pressure rod (92) deflects upwards when the first movable piece (86) deflects downwards; the second movable piece (87) is connected with a telescopic rod of an eight cylinder (88), and the eight cylinder (88) is positioned right above the partition plate (94); the baffle plate (23) is arranged between the third moving piece (91) and the partition plate (94), the baffle plate is provided with the through groove (24) for the hook needle (30) to penetrate through and for transversely limiting the adhesive piece (21), and a gap of the through groove (24) is positioned at the lower edge of the baffle plate (23);
the pressure lever (92) and the movable piece III (91) are integrally formed; the second moving piece (87) is movably arranged in a vertical limiting groove on the connecting seat (95), and the connecting seat (95) is fixed above the partition plate (94).
CN202010979041.5A 2020-09-17 2020-09-17 Full-automatic hair bundle production equipment Active CN112043031B (en)

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CN115554708B (en) * 2022-09-07 2023-05-23 陆河丰盛新材料有限公司 Automatic production equipment for toy horsetails

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0219194A (en) * 1988-07-06 1990-01-23 Aderans Kogei Kk Automatic manufacturing device for hair of wig
CN101049196A (en) * 2007-04-30 2007-10-10 武汉理工大学 Facility for binding tied up hair
CN106136395A (en) * 2015-04-07 2016-11-23 太和县嘉泰发制品有限公司 A kind of curly hair equipment for hair products
CN106730883A (en) * 2016-11-30 2017-05-31 东莞市库班实业有限公司 A kind of wig hair implanter
CN108126350A (en) * 2018-01-24 2018-06-08 王锦洲 A kind of full-automatic hair implanter
CN108421264A (en) * 2018-05-24 2018-08-21 韦贞勇 A kind of automatic cutting pricks the toy processing equipment of hair
CN109349714A (en) * 2018-12-12 2019-02-19 许昌市卡贝利发制品有限公司 A kind of wig winding device
CN110731561A (en) * 2019-10-25 2020-01-31 李莲英 automatic hair sample plate bundling and forming machine
CN111227403A (en) * 2020-01-18 2020-06-05 陈熙 Hair product production line

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0219194A (en) * 1988-07-06 1990-01-23 Aderans Kogei Kk Automatic manufacturing device for hair of wig
CN101049196A (en) * 2007-04-30 2007-10-10 武汉理工大学 Facility for binding tied up hair
CN106136395A (en) * 2015-04-07 2016-11-23 太和县嘉泰发制品有限公司 A kind of curly hair equipment for hair products
CN106730883A (en) * 2016-11-30 2017-05-31 东莞市库班实业有限公司 A kind of wig hair implanter
CN108126350A (en) * 2018-01-24 2018-06-08 王锦洲 A kind of full-automatic hair implanter
CN108421264A (en) * 2018-05-24 2018-08-21 韦贞勇 A kind of automatic cutting pricks the toy processing equipment of hair
CN109349714A (en) * 2018-12-12 2019-02-19 许昌市卡贝利发制品有限公司 A kind of wig winding device
CN110731561A (en) * 2019-10-25 2020-01-31 李莲英 automatic hair sample plate bundling and forming machine
CN111227403A (en) * 2020-01-18 2020-06-05 陈熙 Hair product production line

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