CN210245308U - Magnetic ring winding machine - Google Patents

Magnetic ring winding machine Download PDF

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Publication number
CN210245308U
CN210245308U CN201921470271.8U CN201921470271U CN210245308U CN 210245308 U CN210245308 U CN 210245308U CN 201921470271 U CN201921470271 U CN 201921470271U CN 210245308 U CN210245308 U CN 210245308U
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China
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module
magnetic ring
clamping
winding
cylinder
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CN201921470271.8U
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Chinese (zh)
Inventor
Liheng Chen
陈立衡
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Zhuhai Keris Technology Co.,Ltd.
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Zhuhai Kles Machine Technology Co ltd
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Priority to CN201921470271.8U priority Critical patent/CN210245308U/en
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Abstract

The utility model aims at providing a magnetic ring coiling machine that winding is efficient, the kinking is inseparable and the winding degree of accuracy is high. The utility model discloses a frame, normal running fit are in clamping jaw carousel, material loading module, two sets of wire winding modules and unloading module on the frame, material loading module, two sets of the wire winding module and the unloading module is followed the rotation direction of clamping jaw carousel distributes in proper order around the clamping jaw carousel, the wire winding module includes from the last module of sending the line, the module of winding and colluding the line module that sets gradually downwards, the module of winding with collude line module fixed connection and be in through the setting of rotary drive mechanism on the frame. The utility model discloses be applied to magnetic ring spooling equipment's technical field.

Description

Magnetic ring winding machine
Technical Field
The utility model discloses be applied to magnetic ring spooling equipment's technical field, in particular to magnetic ring coiling machine.
Background
The conventional winding mode of the inductance magnet ring is that the same copper wire is used for winding the same half of the inductance magnet ring back and forth, and then the other half of the inductance magnet ring is wound by the other wire back and forth, so that the winding of the inductance magnet ring is completed. The traditional winding mode is manual winding or mechanical winding, the winding of a coil of the manual winding is compact, the efficiency is low, and the wire arrangement is not tidy enough; meanwhile, the traditional winding machine generally adopts a mode that a roller rotates a magnetic ring or a clamping jaw overturns the magnetic ring for switching when a winding area is switched, the switching time is longer, and the winding area is easy to deviate.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide a magnetic ring coiling machine that winding is efficient, the kinking is inseparable and the wire winding degree of accuracy is high.
The utility model adopts the technical proposal that: the utility model discloses a frame, normal running fit are in clamping jaw carousel, material loading module, two sets of wire winding modules and unloading module on the frame, material loading module, two sets of the wire winding module and the unloading module is followed the rotation direction of clamping jaw carousel distributes in proper order around the clamping jaw carousel, the wire winding module includes from the last module of sending the line, the module of winding and colluding the line module that sets gradually downwards, the module of winding with collude line module fixed connection and be in through the setting of rotary drive mechanism on the frame.
According to the scheme, the clamping jaw rotary table clamps the magnetic ring to be processed from the feeding module and sequentially transports the magnetic ring to each processing station in a rotary table mode, and the rotary table structure is adopted to realize transportation among the stations, so that the structure of the magnetic ring winding machine is more compact, and the space utilization rate is improved. The feeding module orderly separates the magnetic rings to be wound and conveys the magnetic rings to the clamping jaw turntable. The two groups of winding modules are arranged to wind the magnetic rings in different winding areas, so that the winding areas can be switched without turning or rotating the magnetic rings, and the winding areas of all the magnetic rings are ensured to be the same. The winding module and the hooking module are driven by the rotary driving mechanism to rotate by taking the magnetic ring as a center, so that the copper wire is tightly wound on the magnetic ring in a spiral shape when wound. And the blanking mechanism is used for taking out and storing the magnetic ring which finishes winding from the clamping jaw turntable.
The clamping jaw turntable comprises a rotating chassis and a plurality of magnetic ring clamping jaws arranged on the rotating chassis, the magnetic ring clamping jaws are distributed in an array mode along the circumferential direction of the rotating chassis, the rotating chassis is in running fit with the base, and a first motor in transmission fit with the rotating chassis is arranged in the base.
According to the scheme, the first motor is a stepping motor, the rotating chassis is driven to rotate through the first motor, so that the plurality of magnetic ring clamping jaws switch stations along the rotating direction, and the magnetic ring clamping jaws are used for clamping a magnetic ring.
Further preferably, the magnetic ring clamping jaw comprises a base, a pull rod penetrating through the base and a pair of clamping blocks hinged and matched with each other, the clamp blocks comprise deflection parts and clamping parts, one ends of the pull rods, which are close to the two clamp blocks, are provided with limit pins, the deflection parts of the two clamp blocks are matched with the limit pins, the pull rod is provided with a sleeve head, a movable groove matched with the deflection part of the two clamping blocks is arranged in the sleeve head, the limiting pin is fixed in the sleeve head and penetrates through the movable groove, the pull rod is provided with a reset mechanism which drives the pull rod to move in the direction away from the clamping block, the limiting pin simultaneously pushes the deflection parts of the two clamping blocks to enable the clamping parts of the two clamping blocks to be close to and clamp the object, and the base is provided with a pushing mechanism matched with the pull rod.
According to the scheme, the reset mechanism drives the pull rod to move towards the direction far away from the clamping block, so that the limiting pin is clamped between the two deflection parts. Because the two clamp blocks are mutually hinged and matched, when the limiting pin is clamped between the two deflection parts, the two clamping parts can only move close to each other, so that the two clamping parts can not be opened under the action of external force, and the magnetic ring can be effectively and reliably clamped. When the pull rod is stressed to compress the reset mechanism, the limiting pin is in contact with the two deflection parts, the movable groove guides the deflection parts of the clamping blocks to enable the two deflection parts to be close to each other, and further enables the two clamping parts to be far away from each other, so that objects can be loosened.
Still further preferred scheme is, be equipped with two sets ofly on the frame pushing mechanism, it is two sets of pushing mechanism corresponds the setting respectively and is in rotatory chassis's material loading station and unloading station department, be equipped with the support column on the frame, it is two sets of pushing mechanism all fixes on the support column, pushing mechanism includes movable cylinder and L shape ejector pad, the right angle portion of L shape ejector pad with the articulated cooperation of support column, movable cylinder's expansion end with the articulated cooperation of one end of L shape ejector pad, movable cylinder keep away from the one end of piston rod with the articulated cooperation of support column.
According to the scheme, the pushing mechanisms are respectively arranged at the feeding station and the discharging station of the rotary chassis, so that the magnetic ring clamping jaw is loosened during feeding and discharging, and the magnetic ring is clamped and put down. The movable air cylinder retracts to enable the end part of the L-shaped push block to extend out, so that the pull rod is pushed, and the magnetic ring clamping jaw is opened.
One preferred scheme is that the feeding module comprises a direct vibration, a magnetic ring guide rail fixed on the direct vibration and a material pushing assembly, one end of the magnetic ring guide rail is connected with a vibration disc loaded with a magnetic ring, the material pushing assembly comprises a first air cylinder, a loading block and a magnet, a piece taking groove is formed in the loading block, the magnet is fixed below the piece taking groove, and the movable end of the first air cylinder is fixedly connected with the loading block and drives the loading block to do reciprocating linear motion; when the first cylinder is in an initial state, the other end of the magnetic ring guide rail is in butt joint with the piece taking groove.
According to the scheme, the vibrating disc is used for conveying scattered magnetic rings to the magnetic ring guide rails in a neatly arranged mode, accordingly, effective and rapid sorting of the magnetic rings is achieved, labor cost is saved, and meanwhile production efficiency is improved. The straight vibration is arranged to provide forward power for the magnetic ring on the magnetic ring guide rail. The magnet is arranged below the pickup groove, so that the magnetic ring is attracted by the magnet and moves to the pickup groove when approaching the pickup groove for a certain distance, and the first cylinder drives the loading block to move to convey the magnetic ring to the clamping jaw turntable.
One preferred scheme is that a top mounting frame is arranged on the machine base, the wire feeding module is fixed on the top mounting frame and comprises a wire coil, a copper wire guide frame, a two-axis moving mechanism and a wire feeding motor fixed on the movable end of the two-axis moving mechanism, a wire feeding roller is fixed on an output shaft of the wire feeding motor, and an idler wheel matched with the wire feeding roller is arranged on the two-axis moving mechanism.
According to the scheme, the two-axis moving mechanism is a common driving mechanism with an air cylinder as a power source. And a copper wire is clamped through the matching of the wire feeding roller and the idle wheel, and the copper wire is fed to the wire winding module under the driving of the wire feeding motor.
One preferred scheme is, the wire winding module includes roating seat, lead screw spline, eccentric block and drive assembly, the both ends of roating seat are provided with spline swivel nut and lead screw removal nut respectively, spline swivel nut with lead screw removal nut all with drive assembly transmission fit, the lead screw spline passes spline swivel nut the roating seat with lead screw removal nut, be equipped with along the axial on the lead screw spline with a plurality of straight flutes of spline swivel nut complex, still be equipped with on the lead screw spline with lead screw removal nut complex thread groove, the one end of eccentric block with the tip fixed connection of lead screw spline, the other end normal running fit of eccentric block has the runner, be provided with the draw-in groove with copper line looks adaptation on the runner, collude the line module and include crochet hook, movable block, mount pad, a hook, a movable block, mount pad, The device comprises a shell and a reciprocating linear driving mechanism, wherein a crochet hook is fixed on a movable block, a mounting seat is fixedly connected with the shell, the movable block is movably matched with the shell and between the mounting seats, a reset spring is arranged between the movable block and the shell, an inductor matched with the movable block is arranged on the shell, a rotating wheel takes a magnetic ring clamped by a clamping jaw turntable as a center to perform circular motion, and the crochet hook is driven by the reciprocating linear driving mechanism to pass through the magnetic ring and pull a copper wire through a hole of the magnetic ring.
It is seen by above-mentioned scheme that through adopting the both ends of roating seat set up spline swivel nut with lead screw removes the nut and realizes the rotation of lead screw spline and stretch out and retract, make the runner is carrying out the withdrawal action when blocking copper line back pivoted and is making the copper line receive a pulling force at winding in-process, can be inseparabler winding on the magnetic ring, make simultaneously through this structure the rotation direction of lead screw spline is unanimous all the time, and then guarantees the winding continuity of copper line. When only the spline rotating nut rotates, the spline rotating nut is matched with the straight groove to drive the screw rod spline to perform rotary motion, and meanwhile, the screw rod spline performs axial motion according to the thread direction under the limiting action of the screw rod moving nut; when only the screw rod moving nut rotates, the screw rod spline cannot rotate under the limiting action of the spline rotating nut, and at the moment, the screw rod spline can only do axial telescopic motion; and the axial movement of the screw rod spline is realized while the screw rod spline rotates by controlling the rotating speed of the screw rod moving nut and the spline rotating nut. The copper wire penetrates through the hole of the magnetic ring and is wound on the magnetic ring through the wire hooking module. The copper wire is wound on the magnetic ring for a circle by matching the winding module and the hooking module, and the winding angle is gradually adjusted by the rotary driving structure.
One preferred scheme is, the unloading module includes support frame, gas claw, second cylinder, deflector and storage box, the support frame is fixed on the frame, the second cylinder is fixed on the support frame, the gas claw is fixed on the activity end of second cylinder, the gas claw with the cooperation of clamping jaw carousel, the deflector slope sets up one side of support frame, the storage box is located the below of deflector, works as when the second cylinder retracts the gas claw is located directly over the deflector.
According to the scheme, the second cylinder drives the air claw to extend out and retract, when the air claw extends out, the air claw is in butt joint with the clamping jaw turntable to clamp the magnetic ring, and when the second cylinder retracts, the air claw moves to the position above the guide plate and is loosened, so that the magnetic ring falls into the storage box.
The wire shifting mechanism comprises a third cylinder, an articulated seat and a shifting rod, the shifting rod is in articulated fit with the articulated seat, the articulated seat is fixed on the base, the third cylinder is fixed on the articulated seat, the movable end of the third cylinder is in articulated fit with the shifting rod, and the shifting rod is matched with the clamping jaw turntable.
It is thus clear that by above-mentioned scheme, through setting up it will first group to dial line mechanism the winding copper line of wire winding module is dialled away, prevents that the foot that stretches out of copper line from influencing winding of next group copper line and put.
One preferred scheme is, rotary driving mechanism includes rotatory piece and second motor, rotatory piece normal running fit is in on the frame, the second motor is fixed on the frame, the second motor pass through the hold-in range with rotatory piece transmission fit, the wire winding module with the module of colluding all fixes on the rotatory piece.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a part of the structure of the present invention;
FIG. 3 is a schematic structural view of the jaw carousel;
FIG. 4 is an exploded view of the magnetic ring jaw;
FIG. 5 is a schematic view of the pushing mechanism;
FIG. 6 is a schematic structural diagram of the feeding module;
FIG. 7 is a schematic structural view of the wire feeding module;
FIG. 8 is a schematic diagram of the construction of the winding module and the hooking module;
FIG. 9 is a cross-sectional view of the winding module and the hooking module;
FIG. 10 is a schematic diagram of a partially exploded structure of the thread hooking module;
fig. 11 is a schematic structural view of the blanking module;
fig. 12 is a schematic structural view of the wire-setting mechanism.
Detailed Description
As shown in fig. 1 to 12, in this embodiment, the utility model discloses a frame 1, normal running fit are in clamping jaw carousel 2, material loading module 3, two sets of wire winding module 4 and unloading module 5 on the frame 1, material loading module 3, two sets of wire winding module 4 and unloading module 5 is followed clamping jaw carousel 2's direction of rotation distributes in proper order around clamping jaw carousel 2, wire winding module 4 includes from the top down send line module, wire winding module and collude the line module that sets gradually, the wire winding module with collude line module fixed connection and set up through rotary drive mechanism on the frame 1.
In this embodiment, the clamping jaw turntable 2 includes a rotating chassis 201 and a plurality of magnetic ring clamping jaws disposed on the rotating chassis 201, the plurality of magnetic ring clamping jaws are distributed in an array along a circumferential direction of the rotating chassis 201, the rotating chassis 201 is rotatably fitted on the base 1, and a first motor in transmission fit with the rotating chassis 201 is disposed in the base 1.
In this embodiment, the magnetic ring clamping jaw includes a base 202, a pull rod 203 penetrating through the base 202, and a pair of clamp blocks 204 hinged to each other, where the clamp block 204 includes a deflection portion and a clamping portion, a limit pin 205 is disposed at one end of the pull rod 203 near the two clamp blocks 204, the deflection portions of the two clamp blocks 204 are both matched with the limit pin 205, a sleeve head 206 is disposed on the pull rod 203, a movable groove adapted to the deflection portions of the two clamp blocks 204 is disposed in the sleeve head 206, the limit pin 205 is fixed in the sleeve head 206 and penetrates through the movable groove, a reset mechanism for driving the pull rod 203 to move in a direction away from the clamp blocks 204 is disposed on the pull rod 203, and the limit pin 205 simultaneously pushes the deflection portions of the two clamp blocks 204 to make the clamping portions of the two clamp blocks 204 approach and clamp an object, the machine base 1 is provided with a pushing mechanism matched with the pull rod 203. The reset mechanism comprises a limit nut 207 and a pressure spring 208, the limit nut 207 is in threaded connection with one end of the pull rod 203 far away from the clamp block 204, the pressure spring 208 is sleeved on the pull rod 203, and the pressure spring 208 is located between the limit nut 207 and the base 202.
In this embodiment, be equipped with two sets ofly altogether on the frame 1 pushing mechanism, two sets of pushing mechanism corresponds the setting respectively and is in the material loading station and the unloading station department of rotating chassis 201, be equipped with support column 101 on the frame 1, two sets of pushing mechanism all fixes on the support column 101, pushing mechanism includes activity cylinder 209 and L shape ejector pad 210, L shape ejector pad 210 the right angle portion with the articulated cooperation of support column 101, activity cylinder 209 the expansion end with the articulated cooperation of one end of L shape ejector pad 210, activity cylinder 209 keep away from the one end of piston rod with the articulated cooperation of support column 101.
In this embodiment, the feeding module 3 includes a direct vibration 301, a magnetic ring guide rail 302 fixed on the direct vibration 301, and a material pushing assembly, one end of the magnetic ring guide rail 302 is connected to a vibration disc 303 loaded with a magnetic ring, the material pushing assembly includes a first air cylinder 304, a loading block 305, and a magnet, a pickup slot is arranged on the loading block 305, the magnet is fixed below the pickup slot, and a movable end of the first air cylinder 304 is fixedly connected to the loading block 305 and drives the loading block 305 to make a reciprocating linear motion; when the first cylinder 304 is in an initial state, the other end of the magnetic ring guide rail 302 is in butt joint with the piece taking groove.
In this embodiment, the base 1 is provided with a top mounting frame 102, the wire feeding module is fixed on the top mounting frame 102, the wire feeding module includes a wire coil 401, a copper wire guiding frame 402, a two-axis moving mechanism 424 and a wire feeding motor 403 fixed on the movable end of the two-axis moving mechanism 424, a wire feeding roller 404 is fixed on an output shaft of the wire feeding motor 403, and an idler 405 matched with the wire feeding roller 404 is arranged on the two-axis moving mechanism 424. Both sides of the contact part of the wire feeding roller 404 and the idler pulley 405 are provided with guide pipes matched with copper wires, an air shear 423 is arranged at the outlet of each guide pipe, and the air shear 423 is used for shearing the copper wires.
In this embodiment, the winding module includes a rotary base 406, a screw spline 407, an eccentric block 408 and a driving assembly 409, two ends of the rotary base 406 are respectively provided with a spline rotating nut 410 and a screw moving nut 411, the spline rotating nut 410 and the screw moving nut 411 are both in transmission fit with the driving assembly 409, the screw spline 407 passes through the spline rotating nut 410, the rotary base 406 and the screw moving nut 411, the screw spline 407 is axially provided with a plurality of straight grooves matched with the spline rotating nut 410, the screw spline 407 is further provided with a thread groove matched with the screw moving nut 411, one end of the eccentric block 408 is fixedly connected with an end of the screw spline 407, the other end of the eccentric block 408 is rotatably matched with a rotating wheel 412, the rotating wheel 412 is provided with a clamping groove matched with a copper wire, the line hooking module comprises a hook needle 413, a movable block 414, an installation seat 415, a shell 416 and a reciprocating linear driving mechanism 417, the hook needle 413 is fixed on the movable block 414, the installation seat 415 and the shell 416 are fixedly connected, the movable block 414 is movably matched with the shell 416 and the installation seat 415, a return spring 418 is arranged between the movable block 414 and the shell 416, an inductor matched with the movable block 414 is arranged on the shell 416, the rotating wheel 412 takes a magnetic ring clamped by the clamping jaw turntable 2 as the center to perform circular motion, and the hook needle 413 passes through a hole of the magnetic ring under the driving of the reciprocating linear driving mechanism 417 and pulls a copper wire through the magnetic ring.
The driving assembly 409 comprises two driving motors, and the two driving motors are in transmission fit with the spline rotating nut 410 and the lead screw moving nut 411 through synchronous belts respectively. The reciprocating linear driving mechanism 417 is a common motor that drives a synchronous belt to run, and fixes a movable member on the synchronous belt to realize the reciprocating linear motion of the movable member.
In this embodiment, the blanking module 5 includes a support frame 501, an air gripper 502, a second air cylinder 503, a guide plate 504 and a storage box 505, the support frame 501 is fixed on the base 1, the second air cylinder 503 is fixed on the support frame 501, the air gripper 502 is fixed on the movable end of the second air cylinder 503, the air gripper 502 is matched with the clamping jaw turntable 2, the guide plate 504 is obliquely arranged on one side of the support frame 501, the storage box 505 is located below the guide plate 504, and when the second air cylinder 503 retracts, the air gripper 502 is located right above the guide plate 504.
In this embodiment, a wire shifting mechanism is arranged between the two winding modules 4, the wire shifting mechanism includes a third cylinder 418, a hinged seat 419 and a shifting rod 420, the shifting rod 420 is hinged and matched on the hinged seat 419, the hinged seat 419 is fixed on the base 1, the third cylinder 418 is fixed on the hinged seat 419, the movable end of the third cylinder 418 is hinged and matched with the shifting rod 420, and the shifting rod 420 is matched with the clamping jaw turntable 2.
In this embodiment, the rotary driving mechanism includes a rotary block 421 and a second motor 422, the rotary block 421 is in running fit on the base 1, the second motor 422 is fixed on the base 1, the second motor 422 is in running fit with the rotary block 421 through a synchronous belt, and the winding module and the hooking module are both fixed on the rotary block 421.
The utility model discloses a work flow:
firstly, a certain number of magnetic rings are poured into the vibration disc 303 by a worker, the vibration disc 303 conveys the magnetic rings to the magnetic ring guide rails 302 in order, when no magnetic ring is arranged in the pickup groove, the direct vibration 301 is started to drive the magnetic rings to gradually approach the pickup groove, when the magnetic rings approach a certain distance, the magnetic rings are attracted by the magnetic force of the magnet and then move into the pickup groove under the driving of the magnetic force, and when the magnetic rings are arranged in the pickup groove, the direct vibration 301 stops working. The first cylinder 304 is started to enable the loading block 305 to be in butt joint with the magnetic ring clamping jaw, the magnetic ring clamping jaw is clamped after being unfolded under the driving of the pushing mechanism, the first cylinder 304 is reset to load a next magnetic ring, and at the moment, the first motor is started to drive the rotating chassis to rotate, so that the magnetic ring clamping jaw moves to the first group of winding modules 4.
When winding, firstly, the two-axis driving mechanism 402 drives the conduit to move to the position right above the magnetic ring, the wire feeding roller 404 is matched with the idler pulley 405 to drive a copper wire to extend out along the conduit, after the copper wire passes through the hole of the magnetic ring for a certain length, the driving assembly 409 is started, the spline rotating nut 410 and the lead screw moving nut 411 are driven to rotate, so that the lead screw spline 407 drives the rotating wheel 412 to rotate, the rotating wheel 412 clamps the part of the copper wire passing through the magnetic ring and drives the copper wire to turn upwards from the outer side, in the process, the rotating speed of the lead screw moving nut 411 is greater than that of the spline rotating nut 410, so that the rotating wheel 412 has a backward retracting action, the rotating wheel 412 avoids the copper wire at the upper end, after the copper wire rotates for more than one hundred eighty degrees, the claw rotor 412 releases the limit on the movable end of the copper wire, and then, the crochet hook 413 pulls the movable end of the folded copper wire to pass through the hole of the magnetic ring, so that a complete circle of winding is completed, then the air shear 423 is started to cut the upper end of the copper wire, and the two-axis moving mechanism 424 retracts. The winding module and the thread hooking module rotate step by step to adjust the angle and repeat the winding and hooking actions until the winding of the area is finished.
The magnetic ring which completes one winding moves to the wire pulling mechanism under the driving of the clamping jaw turntable 2, at the moment, two wire ends of a copper wire on the magnetic ring both point to the upper side, and the third air cylinder 418 is started to enable the pulling rod 420 to rotate and push the wire ends to be folded. Then moving to a second group of the winding modules for winding in another winding area.
After the two windings are finished, the magnetic ring is sent to the blanking module 5, the second air cylinder 503 extends out, the air claw 502 retracts to clamp the magnetic ring on the magnetic ring clamping jaw after being opened, at the moment, the pushing mechanism is started to open the magnetic ring clamping jaw, after the second air cylinder 503 retracts, the air claw 502 opens to enable the magnetic ring to fall onto the guide plate 504, and the magnetic ring falls into the storage box 505 under the guiding action of the guide plate 504.

Claims (10)

1. A magnetic ring winding machine is characterized in that: it includes that frame (1), normal running fit are in clamping jaw carousel (2), material loading module (3), two sets of wire winding module (4) and unloading module (5) on frame (1), material loading module (3), two sets of wire winding module (4) and unloading module (5) are followed the rotation direction of clamping jaw carousel (2) distributes in proper order around clamping jaw carousel (2), wire winding module (4) include from the last module of sending the line, the wire winding module and colluding the line module that sets gradually down, the wire winding module with collude line module fixed connection and set up through rotary driving mechanism on frame (1).
2. A magnetic ring winding machine as claimed in claim 1, wherein: the clamping jaw rotating disc (2) comprises a rotating chassis (201) and a plurality of magnetic ring clamping jaws arranged on the rotating chassis (201), the magnetic ring clamping jaws are distributed in an array mode in the circumferential direction of the rotating chassis (201), the rotating chassis (201) is in running fit with the base (1), and a first motor in transmission fit with the rotating chassis (201) is arranged in the base (1).
3. A magnetic ring winding machine as claimed in claim 2, wherein: the magnetic ring clamping jaw comprises a base (202), a pull rod (203) penetrating through the base (202) and a pair of clamping blocks (204) which are mutually hinged and matched, each clamping block (204) comprises a deflection part and a clamping part, a limiting pin (205) is arranged at one end, close to the two clamping blocks (204), of the pull rod (203), the deflection parts of the two clamping blocks (204) are matched with the limiting pin (205), a sleeve head (206) is arranged on the pull rod (203), a movable groove matched with the deflection parts of the two clamping blocks (204) is formed in the sleeve head (206), the limiting pin (205) is fixed in the sleeve head (206) and penetrates through the movable groove, a reset mechanism which drives the pull rod (203) to move in a direction far away from the clamping blocks (204) is arranged on the pull rod (203), and the limiting pin (205) simultaneously pushes the deflection parts of the two clamping blocks (204) to enable the clamping parts of the two clamping blocks (204) to be close to the clamping parts of the two clamping blocks (204) and to be close to the clamping blocks (204) The object is clamped, and a pushing mechanism matched with the pull rod (203) is arranged on the machine base (1).
4. A magnetic ring winding machine as claimed in claim 3, wherein: be equipped with two sets ofly altogether on frame (1) pushing mechanism, it is two sets of pushing mechanism corresponds the setting respectively and is in the material loading station and the unloading station department of rotating chassis (201), be equipped with support column (101) on frame (1), it is two sets of pushing mechanism all fixes on support column (101), pushing mechanism includes activity cylinder (209) and L shape ejector pad (210), the right angle portion of L shape ejector pad (210) with support column (101) hinge cooperation, the expansion end of activity cylinder (209) with the one end hinge cooperation of L shape ejector pad (210), the one end that the piston rod was kept away from in activity cylinder (209) with support column (101) hinge cooperation.
5. A magnetic ring winding machine as claimed in claim 1, wherein: the feeding module (3) comprises a direct vibration (301), a magnetic ring guide rail (302) fixed on the direct vibration (301) and a pushing assembly, one end of the magnetic ring guide rail (302) is connected with a vibration disc (303) loaded with a magnetic ring, the pushing assembly comprises a first air cylinder (304), a loading block (305) and a magnet, a piece taking groove is formed in the loading block (305), the magnet is fixed below the piece taking groove, and the movable end of the first air cylinder (304) is fixedly connected with the loading block (305) and drives the loading block (305) to do reciprocating linear motion; when the first air cylinder (304) is in an initial state, the other end of the magnetic ring guide rail (302) is in butt joint with the piece taking groove.
6. A magnetic ring winding machine as claimed in claim 1, wherein: be provided with top mounting bracket (102) on frame (1), send the line module to fix on top mounting bracket (102), send the line module to include coil of wire (401), copper line leading truck (402), diaxon moving mechanism (424) and fix send line motor (403) on the expansion end of diaxon moving mechanism (424), send to be fixed with on the output shaft of line motor (403) and send line gyro wheel (404), be provided with on diaxon moving mechanism (424) with send line gyro wheel (404) complex idler (405).
7. A magnetic ring winding machine as claimed in claim 1, wherein: the winding module comprises a rotary seat (406), a screw rod spline (407), an eccentric block (408) and a driving assembly (409), wherein a spline rotating nut (410) and a screw rod moving nut (411) are respectively arranged at two ends of the rotary seat (406), the spline rotating nut (410) and the screw rod moving nut (411) are in transmission fit with the driving assembly (409), the screw rod spline (407) penetrates through the spline rotating nut (410), the rotary seat (406) and the screw rod moving nut (411), a plurality of straight grooves matched with the spline rotating nut (410) are axially arranged on the screw rod spline (407), a thread groove matched with the screw rod moving nut (411) is further arranged on the screw rod spline (407), one end of the eccentric block (408) is fixedly connected with the end part of the screw rod spline (407), and a rotating wheel (412) is rotationally matched with the other end of the eccentric block (408), the rotating wheel (412) is provided with a clamping groove matched with a copper wire, the thread hooking module comprises a crochet hook (413), a movable block (414), a mounting seat (415), a shell (416) and a reciprocating linear driving mechanism (417), the crochet hook (413) is fixed on the movable block (414), the mounting seat (415) is fixedly connected with the shell (416), the movable block (414) is movably fitted between the housing (416) and the mounting seat (415), a return spring is arranged between the movable block (414) and the shell (416), the shell (416) is provided with an inductor matched with the movable block (414), the rotating wheel (412) takes a magnetic ring clamped by the clamping jaw turntable (2) as a center to do circular motion, the crochet hook (413) penetrates through the magnetic ring under the driving of the reciprocating linear driving mechanism (417) and pulls the copper wire through the hole of the magnetic ring.
8. A magnetic ring winding machine as claimed in claim 1, wherein: unloading module (5) are including support frame (501), gas claw (502), second cylinder (503), deflector (504) and storage box (505), support frame (501) are fixed on frame (1), second cylinder (503) are fixed on support frame (501), gas claw (502) are fixed on the activity end of second cylinder (503), gas claw (502) with clamping jaw carousel (2) cooperation, deflector (504) slope sets up one side of support frame (501), storage box (505) are located the below of deflector (504), work as when second cylinder (503) retract gas claw (502) are located directly over deflector (504).
9. A magnetic ring winding machine as claimed in claim 1, wherein: two be provided with between wire winding module (4) and dial line mechanism, dial line mechanism includes third cylinder (418), articulated seat (419) and driving lever (420), driving lever (420) articulated cooperation is in on articulated seat (419), articulated seat (419) are fixed on frame (1), third cylinder (418) are fixed on articulated seat (419), the expansion end of third cylinder (418) with driving lever (420) articulated cooperation, driving lever (420) with clamping jaw carousel (2) cooperate.
10. A magnetic ring winding machine as claimed in claim 1, wherein: the rotary driving mechanism comprises a rotary block (421) and a second motor (422), the rotary block (421) is matched with the base (1) in a rotating mode, the second motor (422) is fixed on the base (1), the second motor (422) is matched with the rotary block (421) in a transmission mode through a synchronous belt, and the winding module and the line hooking module are fixed on the rotary block (421).
CN201921470271.8U 2019-09-05 2019-09-05 Magnetic ring winding machine Active CN210245308U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110415967A (en) * 2019-09-05 2019-11-05 珠海市科瑞思机械科技有限公司 A kind of magnetic toroid winding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110415967A (en) * 2019-09-05 2019-11-05 珠海市科瑞思机械科技有限公司 A kind of magnetic toroid winding machine
CN110415967B (en) * 2019-09-05 2023-09-12 珠海市科瑞思机械科技有限公司 Magnetic ring winding machine

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