CN111844933A - 一种抗静电涤纶经编面料 - Google Patents

一种抗静电涤纶经编面料 Download PDF

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CN111844933A
CN111844933A CN202010781169.0A CN202010781169A CN111844933A CN 111844933 A CN111844933 A CN 111844933A CN 202010781169 A CN202010781169 A CN 202010781169A CN 111844933 A CN111844933 A CN 111844933A
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yarn
layer
antistatic
lining
substrate layer
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李晓磊
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Haiyan Ronghua Warp Knitting Co ltd
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Haiyan Ronghua Warp Knitting Co ltd
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Abstract

本发明公开了一种抗静电涤纶经编面料，包括基材层、上衬层、底衬层和缝合线，所述基材层的上表面上设有上衬层，所述基材层的底面设有底衬层，所述基材层、上衬层和底衬层之间设有缝合线，所述基材层与上衬层之间设有粘合层，所述基材层与底衬层之间也设有粘合层，所述基材层、上衬层和底衬层通过缝合线和粘合层牢固的组合在一起，与现有技术相比，本发明结构简单，设计合理，通过添加导电丝和对复合面料进行抗静电浸轧的方式，提升经编面料的抗静电性能，导电丝和抗静电处理剂相辅相成，控制了成本，提升了面料抗静电效果的耐久性。

Description

一种抗静电涤纶经编面料
【技术领域】
本发明涉及纺织面料技术领域，特别是一种抗静电涤纶经编面料。
【背景技术】
聚酯纤维，俗称“涤纶”。是由有机二元酸和二元醇缩聚而成的聚酯经纺丝所得的合成纤维，简称PET纤维，属于高分子化合物。于1941年发明，是当前合成纤维的第一大品种。聚酯纤维最大的优点是抗皱性和保形性很好，具有较高的强度与弹性恢复能力。其坚牢耐用、抗皱免烫、不粘毛。
静电是人们生活中一种常见的现象。因为静电的存在，给我们生产、生活带来了很多的不便及困扰，特别是在印染加工过程中，静电可能影响生产正常进行、设备损坏，产品质量下降等，是纺织印染加工过程中质量及安全事故的隐患之一。涤纶纤维是应用最广泛的化学纤维，但由于其结构为高分子聚合物，绝缘性高、回潮率低、吸湿性差，在生产、服用过程中由于摩擦而易产生、累积静电，而且静电很难散逸，因此，有必要提出一种抗静电涤纶经编面料。
【发明内容】
本发明的目的就是解决现有技术中的问题，提出一种抗静电涤纶经编面料，本发明结构简单，设计合理，通过添加导电丝和对复合面料进行抗静电浸轧的方式，提升经编面料的抗静电性能，导电丝和抗静电处理剂相辅相成，控制了成本，提升了面料抗静电效果的耐久性。
为实现上述目的，本发明提出了一种抗静电涤纶经编面料，包括基材层、上衬层、底衬层和缝合线，所述基材层的上表面上设有上衬层，所述基材层的底面设有底衬层，所述基材层、上衬层和底衬层之间设有缝合线，所述基材层与上衬层之间设有粘合层，所述基材层与底衬层之间也设有粘合层，所述基材层、上衬层和底衬层通过缝合线和粘合层牢固的组合在一起。
作为优选，所述基材层采用复合纱编制而成，所述复合纱由内部的纱芯和外部的包纱组成，所述纱芯包括涤纶长丝和导电纤维丝缠绕在一起组成，所述涤纶长丝和导电纤维丝的比列为3：1或1：1，所述包纱包括透气纤维丝和弹性纤维丝，所述透气纤维丝和弹性纤维丝依次间隔分布的包覆在纱芯外侧。
作为优选，所述导电纤维丝可以是碳纤维、导电尼龙或金属丝中的任意一种，所述导电纤维丝的直径小于等于涤纶长丝的直径。
作为优选，所述透气纤维丝和弹性纤维丝分别为涤纶丝和氨纶丝，所述透气纤维丝和弹性纤维丝的捻向相同。
作为优选，所述上衬层由涤纶丝经编而成，所述上衬层经过抗静电处理剂浸轧处理。
作为优选，所述上衬层抗静电处理剂浸轧处理中使用的抗静电处理剂的owf为0.02-0.04，所述上衬层抗静电处理剂浸轧处理中使用的抗静电处理剂安装质量组分包括：磷酸酯20-30份、丙二醇15-20份、乙醇10-15份、对苯二甲二甲酯6-14份、聚氨酯5-12份、月桂醇硫酸钠22-26份。
作为优选，所述底衬层的原料，编织方式和处理方式均与上衬层相同，所述底衬层的厚度小于等于上衬层。
本发明的有益效果：本发明结构简单，设计合理，通过采用带有导电纤维丝的复合纱编制基材层的方式，合理控制导电纤维与涤纶长丝的比列，使得得到的基布层具有良好的抗静电性能；通过对上衬层和底衬层进行抗静电处理剂浸轧处理的方式，提升上衬层和底衬层的抗静电性能，由于上衬层和底衬层与外界环境直接接触，进行抗静电处理剂浸轧处理后的上衬层和底衬层能够快速的将静电逸散，此外，上衬层和底衬层的厚度较薄，需要的抗静电处理剂用量更少，降低了生产成本。
本发明的特征及优点将通过实施例结合附图进行详细说明。
【附图说明】
图1是本发明一种抗静电涤纶经编面料的结构示意图；
图2是本发明一种抗静电涤纶经编面料中复合纱的结构示意图。
图中：1-基材层、11-复合纱、12-纱芯、121-涤纶长丝、122-导电纤维丝、13-包纱、131-透气纤维丝、132-弹性纤维丝、2-上衬层、3-底衬层、4-缝合线、5-粘合层。
【具体实施方式】
实施例一：
参阅附图，本发明一种抗静电涤纶经编面料，包括基材层1、上衬层2、底衬层3和缝合线4，所述基材层1的上表面上设有上衬层2，所述基材层1的底面设有底衬层3，所述基材层1、上衬层2和底衬层3之间设有缝合线4，所述基材层1与上衬层2之间设有粘合层5，所述基材层1与底衬层3之间也设有粘合层5，所述基材层1、上衬层2和底衬层3通过缝合线4和粘合层5牢固的组合在一起。
其中，所述基材层1采用复合纱11编制而成，所述复合纱11由内部的纱芯12和外部的包纱13组成，所述纱芯12包括涤纶长丝121和导电纤维丝122缠绕在一起组成，所述涤纶长丝121和导电纤维丝122的比列为3：1或1：1，所述包纱13包括透气纤维丝131和弹性纤维丝132，所述透气纤维丝131和弹性纤维丝132依次间隔分布的包覆在纱芯12外侧。
其中，所述导电纤维丝122可以是碳纤维、导电尼龙或金属丝中的任意一种，所述导电纤维丝122的直径小于等于涤纶长丝121的直径。
其中，所述透气纤维丝131和弹性纤维丝132分别为涤纶丝和氨纶丝，所述透气纤维丝131和弹性纤维丝132的捻向相同。
其中，所述上衬层2由涤纶丝经编而成，所述上衬层2经过抗静电处理剂浸轧处理。
其中，所述上衬层2抗静电处理剂浸轧处理中使用的抗静电处理剂的owf为0.03，所述上衬层2抗静电处理剂浸轧处理中使用的抗静电处理剂安装质量组分包括：磷酸酯25份、丙二醇17份、乙醇12份、对苯二甲二甲酯10份、聚氨酯10份、月桂醇硫酸钠25份。
其中，所述底衬层3的原料，编织方式和处理方式均与上衬层2相同，所述底衬层3的厚度小于等于上衬层2。
实施例二：
与实施例一的区别在于使用的抗静电处理剂的owf为0.02。
与现有技术相比，本发明结构简单，设计合理，通过采用带有导电纤维丝122的复合纱11编制基材层1的方式，合理控制导电纤维122与涤纶长丝121的比列，使得得到的基布层1具有良好的抗静电性能；通过对上衬层2和底衬层3进行抗静电处理剂浸轧处理的方式，提升上衬层2和底衬层3的抗静电性能，由于上衬层2和底衬层3与外界环境直接接触，进行抗静电处理剂浸轧处理后的上衬层2和底衬层3能够快速的将静电逸散，此外，上衬层2和底衬层3的厚度较薄，需要的抗静电处理剂用量更少，降低了生产成本。
上述实施例是对本发明的说明，不是对本发明的限定，任何对本发明简单变换后的方案均属于本发明的保护范围。

Claims (7)

1.一种抗静电涤纶经编面料，其特征在于：包括基材层(1)、上衬层(2)、底衬层(3)和缝合线(4)，所述基材层(1)的上表面上设有上衬层(2)，所述基材层(1)的底面设有底衬层(3)，所述基材层(1)、上衬层(2)和底衬层(3)之间设有缝合线(4)，所述基材层(1)与上衬层(2)之间设有粘合层(5)，所述基材层(1)与底衬层(3)之间也设有粘合层(5)，所述基材层(1)、上衬层(2)和底衬层(3)通过缝合线(4)和粘合层(5)牢固的组合在一起。
2.如权利要求1所述的一种抗静电涤纶经编面料，其特征在于：所述基材层(1)采用复合纱(11)编制而成，所述复合纱(11)由内部的纱芯(12)和外部的包纱(13)组成，所述纱芯(12)包括涤纶长丝(121)和导电纤维丝(122)缠绕在一起组成，所述涤纶长丝(121)和导电纤维丝(122)的比列为3：1或1：1，所述包纱(13)包括透气纤维丝(131)和弹性纤维丝(132)，所述透气纤维丝(131)和弹性纤维丝(132)依次间隔分布的包覆在纱芯(12)外侧。
3.如权利要求2所述的一种抗静电涤纶经编面料，其特征在于：所述导电纤维丝(122)可以是碳纤维、导电尼龙或金属丝中的任意一种，所述导电纤维丝(122)的直径小于等于涤纶长丝(121)的直径。
4.如权利要求2所述的一种抗静电涤纶经编面料，其特征在于：所述透气纤维丝(131)和弹性纤维丝(132)分别为涤纶丝和氨纶丝，所述透气纤维丝(131)和弹性纤维丝(132)的捻向相同。
5.如权利要求1所述的一种抗静电涤纶经编面料，其特征在于：所述上衬层(2)由涤纶丝经编而成，所述上衬层(2)经过抗静电处理剂浸轧处理。
6.如权利要求5所述的一种抗静电涤纶经编面料，其特征在于：所述上衬层(2)抗静电处理剂浸轧处理中使用的抗静电处理剂的owf为0.02-0.04，所述上衬层(2)抗静电处理剂浸轧处理中使用的抗静电处理剂安装质量组分包括：磷酸酯20-30份、丙二醇15-20份、乙醇10-15份、对苯二甲二甲酯6-14份、聚氨酯5-12份、月桂醇硫酸钠22-26份。
7.如权利要求1所述的一种抗静电涤纶经编面料，其特征在于：所述底衬层(3)的原料，编织方式和处理方式均与上衬层(2)相同，所述底衬层(3)的厚度小于等于上衬层(2)。
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