CN111842203A - Centralized sorting, classifying and transferring system for refrigeration house - Google Patents
Centralized sorting, classifying and transferring system for refrigeration house Download PDFInfo
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- CN111842203A CN111842203A CN202010785782.XA CN202010785782A CN111842203A CN 111842203 A CN111842203 A CN 111842203A CN 202010785782 A CN202010785782 A CN 202010785782A CN 111842203 A CN111842203 A CN 111842203A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/28—Sorting according to weight using electrical control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
The invention relates to the technical field of cold storage, in particular to a cold storage centralized sorting, classifying and transferring system which comprises sorting, conveying and discharging components and tracking classified transferring components, wherein each sorting, conveying and discharging component comprises a sorting conveyor belt, a conveyor belt mounting frame, a weighing mechanism, a detection mechanism and a classified discharging mechanism, each tracking classified transferring component comprises a tracking trolley, an X-shaped lifting mechanism, a deflection dumping mechanism, a transferring box and a box wall opening and closing mechanism, a first baffle plate and a second baffle plate are respectively and vertically arranged on two sides of the top end of the conveyor belt mounting frame, the cold storage centralized sorting, classifying and transferring system can efficiently and automatically classify and transfer warehoused products, reduce the labor intensity, improve the working efficiency, reduce the potential safety hazard of personnel operation, and push the products with different weights to the tracking trolleys through the classified discharging mechanisms, the tracking trolley is conveyed to a corresponding position in the refrigeration house, so that the effect of efficient classified storage is realized.
Description
Technical Field
The invention relates to the technical field of cold storage, in particular to a cold storage centralized sorting, classifying and transferring system.
Background
The cold storage is mainly used for freezing processing and cold storage of foods, medicines and machines, and the cold storage keeps a certain low temperature indoors through artificial refrigeration. The walls, floors and flat tops of the cold storage buildings are all laid with heat insulation materials with certain thickness so as to reduce the external heat transfer of the cold storage. In order to reduce the absorption of solar radiation energy, the surface of the outer wall of the refrigeration house is generally coated into white or light color, so that the refrigeration house building is different from the common industrial civil building and has a unique structure.
In recent years, with the rapid development of domestic cold chain logistics, the demand of automated freezing warehouses has greatly increased. The reason is that enterprises have higher and higher requirements on the operating efficiency and reliability of the logistics system, and meanwhile, the low-temperature environment of the refrigerator brings limitations on manual operation, so that the professional logistics equipment is used for realizing mechanized and automatic logistics operation in the low-temperature environment, and the enterprise selection is more and more.
The existing refrigeration house adopts manpower to classify, transport and load the storage when storing products such as food or medicines, because the internal environment temperature of the refrigeration house is lower, an operator can easily freeze in the refrigeration house for a long time, the refrigeration house has great potential safety hazard, the efficiency of manual sorting is low, the refrigeration house easily makes mistakes, the labor intensity of workers is high during transferring and loading the storage house, and the refrigeration house is not beneficial to large-scale storage work.
Therefore, there is a need to design a centralized sorting, classifying and transferring system for a refrigerator to solve the above problems.
Disclosure of Invention
For solving above-mentioned technical problem, provide a freezer and concentrate letter sorting and classify transfer system, this technical scheme has solved artifical when categorised, transportation and loading storehouse product to the freezer, because freezer internal environment temperature is lower, operating personnel waits for a long time to freeze easily inside, has great potential safety hazard, and the inefficiency of manual sorting, makes mistakes easily, and artifical intensity of labour is big when transporting and loading storehouse, is unfavorable for large-scale storage work scheduling problem.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
provides a centralized sorting, classifying and transferring system for a refrigeration house, which comprises a sorting, conveying and blanking assembly and a tracking, classifying and transferring assembly, wherein the tracking, classifying and transferring assembly is arranged beside the sorting, conveying and blanking assembly, the sorting, conveying and blanking assembly comprises a sorting conveyor belt, a conveyor belt mounting frame, a weighing mechanism, a detection mechanism and a classifying and blanking mechanism, the conveyor belt mounting frame is horizontally arranged, the sorting conveyor belt is horizontally and fixedly arranged at the top end of the conveyor belt mounting frame, the weighing mechanism is fixedly arranged on the conveyor belt mounting frame, the weighing mechanism is positioned right above the top end of the sorting conveyor belt, the detection mechanism is vertically and fixedly arranged at one side of the conveyor belt mounting frame, the detection end of the detection mechanism is positioned right above the middle part of the sorting conveyor belt, three groups of classifying and blanking mechanisms are sequentially and horizontally arranged at one side of the conveyor belt, the output direction of the sorting and blanking mechanism is vertical to the conveying direction of the sorting and conveying belt, the tracking sorting and transferring components are positioned on one side of the sorting and conveying belt far away from the sorting and blanking mechanism, three groups of tracking sorting and transferring components are in one-to-one correspondence with the three groups of sorting and blanking mechanisms, each group of tracking sorting and transferring components comprises a tracking trolley and an X-shaped lifting mechanism, mechanism is emptyd in the deflection, transfer box and tank wall mechanism that opens and shuts, the tracking dolly level sets up, X type elevating system fixed mounting is on the top of tracking dolly, the fixed top that sets up at X type elevating system of mechanism is emptyd in the deflection, the fixed setting of transfer box is on the output of mechanism is emptyd in the deflection, the vertical setting of tank wall mechanism that opens and shuts is kept away from on the lateral wall of letter sorting conveying unloading subassembly one side at the transfer box, the top both sides of conveyer belt mounting bracket are vertical first baffle and the second baffle of being equipped with respectively, first baffle is located one side that the categorised subassembly of transferring of tracking was kept away from to letter.
As a freezer concentrates letter sorting to classify transfer system's an optimal selection scheme, weighing mechanism is including horizontal detection board, horizontal fixed plate and pressure detection sensor, the horizontal fixed plate level sets up directly over letter sorting conveyer belt top, the both sides of horizontal fixed plate respectively with the inside wall fixed connection of first baffle and second baffle, the vertical fixed mounting of pressure detection sensor is on the top of horizontal fixed plate, the horizontal detection board level sets up the top at horizontal fixed plate, the bottom of horizontal detection board and the top fixed connection of horizontal fixed plate, the sense terminal of pressure detection sensor is contradicted with the bottom of horizontal detection board.
As a freezer concentrates letter sorting to classify transfer system's an preferred scheme, weighing mechanism is still including material loading swash plate and unloading swash plate, material loading swash plate and unloading swash plate set up the both sides at the horizontal detection board along the direction of transfer of letter sorting conveyer belt symmetry in proper order respectively, the least side of material loading swash plate and the conveying surface laminating of letter sorting conveyer belt, the most important side of material loading swash plate is connected with the lateral wall of horizontal detection board, the most important side of unloading swash plate is connected with one side lateral wall that the material loading swash plate was kept away from to the horizontal detection board, the least side of unloading swash plate and the conveying surface laminating of letter sorting conveyer belt.
As an optimal scheme of the centralized sorting, classifying and transferring system of the refrigeration house, a plurality of rotatable rolling shafts are horizontally arranged at the top end of the horizontal detection plate, two ends of each rolling shaft are respectively in shaft connection with the side walls of two sides of the horizontal detection plate, and the axial direction of each rolling shaft is perpendicular to the conveying direction of the sorting conveying belt.
As an optimal scheme that the cold storage is concentrated and is sorted out and classify transfer system, detection mechanism is including mounting bracket and industrial camera, the vertical fixed mounting of mounting bracket at the middle part on first baffle top, the vertical fixed mounting of industrial camera is at the top of mounting bracket, and industrial camera is located the letter sorting conveyer belt middle part directly over, and the vertical downward setting of sense terminal of industrial camera.
As a freezer concentrates letter sorting to classify transfer system's an optimal selection scheme, categorised unloading mechanism is including the major axis cylinder, push rod and scraping wings, the horizontal fixed mounting of major axis cylinder is on the lateral wall of sorting conveyer belt one side is kept away from to first baffle, the vertical top that sets up at the sorting conveyer belt of scraping wings, the push rod level sets up between major axis cylinder and scraping wings, the one end of push rod and the output fixed connection of major axis cylinder, the other end of push rod and the lateral wall center department fixed connection of scraping wings, be equipped with the mounting groove that is used for laying the scraping wings on the lateral wall of first baffle, be equipped with the unloading that corresponds with the scraping wings on the second baffle and dodge the groove, fixed mounting has the slope blanking board that the slope set up on the unloading dodges the groove, the top of slope blanking board is parallel and.
As a freezer concentrates letter sorting to classify transfer system's an optimal scheme, the mechanism is emptyd in the deflection is including the propelling movement cylinder, first guide rail, slider and hinge bar, the equal horizontal fixed mounting of propelling movement cylinder and first guide rail is on X type elevating system's top, the propelling movement cylinder is located one side that letter sorting conveying unloading subassembly was kept away from to first guide rail, the setting that the slider can slide is on first guide rail, the output of propelling movement cylinder and the lateral wall fixed connection of slider, the hinge bar sets up directly over X type elevating system, the one end of hinge bar is articulated with the top of slider, the other end of hinge bar is articulated with the side that the transport bottom of the case end is close to letter sorting conveying unloading subassembly, the transport case is kept away from one side of letter sorting conveying unloading subassembly and is articulated with X type elevating system's top.
As an optimal scheme of the refrigeration house centralized sorting, classifying and transferring system, the deflection dumping mechanism further comprises two second guide rails and two telescopic rods, the two second guide rails are sequentially and horizontally and fixedly installed on two sides of the top end of the X-shaped lifting mechanism, the length direction of the second guide rails is consistent with that of the first guide rails, the two telescopic rods are vertically arranged on the two second guide rails in a sliding mode respectively, and one end of one side, close to the sorting, conveying and discharging assembly, of the transfer box is hinged to the top end of each telescopic rod.
As a freezer concentrates letter sorting to classify transfer system's an optimal scheme, tank wall mechanism of opening and shutting is including servo motor, the drive wheel, from the driving wheel, pivot and articulated slab, articulated slab vertical setting is kept away from letter sorting conveying unloading subassembly one side at the transfer box, the horizontal fixed mounting of pivot is on the top of articulated slab, the axis direction of pivot is unanimous with the direction of delivery of letter sorting conveyer belt, the both ends of pivot respectively with the top both sides coupling of transfer box, the drive wheel with from the vertical pivoted setting that can respectively of driving wheel in transfer box one side, from the fixed one end of establishing at the pivot of driving wheel cover, the drive wheel with from the meshing of driving wheel, servo motor horizontal fixed mounting is on the lateral wall that the transfer box is close to drive wheel.
Compared with the prior art, the invention has the beneficial effects that:
the centralized sorting, classifying and transferring system for the refrigeration house, disclosed by the invention, can efficiently and automatically carry out classified transferring and warehousing operation on warehoused products, reduces the labor intensity of workers, improves the working efficiency, and reduces the potential safety hazard of personnel operation.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a schematic perspective view of a sorting, conveying and blanking assembly according to the present invention;
FIG. 5 is a schematic perspective view of a weighing mechanism of the present invention;
FIG. 6 is a schematic perspective view of the detecting mechanism of the present invention;
FIG. 7 is a schematic perspective view of the sorting and blanking mechanism of the present invention;
FIG. 8 is a schematic perspective view of the tracking sorting module according to the present invention;
FIG. 9 is a schematic perspective view of the tilting mechanism of the present invention;
fig. 10 is a schematic perspective view of the opening and closing mechanism of the box wall of the present invention.
The reference numbers in the figures are:
1-sorting, conveying and blanking assembly; 2-a tracking sorting transfer component; 3-sorting conveyor belts; 4-a conveyor belt mounting rack; 5-a weighing mechanism; 6-a detection mechanism; 7-a classified blanking mechanism; 8-a tracking trolley; 9-X type elevating system; 10-a deflection dump mechanism; 11-a transfer box; 12-box wall opening and closing mechanism; 13-a first baffle; 14-a second baffle plate; 15-horizontal test plate; 16-horizontal fixed plate; 17-a pressure detection sensor; 18-a feeding inclined plate; 19-blanking sloping plate; 20-a roller; 21-a mounting frame; 22-an industrial camera; 23-long axis cylinder; 24-a push rod; 25-a material pushing plate; 26-blanking avoiding groove; 27-inclined blanking plate; 28-a push cylinder; 29-a first guide rail; 30-a slide block; 31-a hinged lever; 32-a second guide rail; 33-lifting and shrinking rod; 34-a servo motor; 35-a driving wheel; 36-a driven wheel; 37-a rotating shaft; 38-hinge plate.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1-3, a centralized sorting, classifying and transferring system for a refrigeration storage comprises a sorting, conveying and blanking assembly 1 and a tracking, classifying and transferring assembly 2, wherein the tracking, classifying and transferring assembly 2 is arranged beside the sorting, conveying and blanking assembly 1, the sorting, conveying and blanking assembly 1 comprises a sorting and conveying belt 3, a conveying belt mounting rack 4, a weighing mechanism 5, a detecting mechanism 6 and a classifying and blanking mechanism 7, the conveying belt mounting rack 4 is horizontally arranged, the sorting and conveying belt 3 is horizontally and fixedly mounted at the top end of the conveying belt mounting rack 4, the weighing mechanism 5 is fixedly mounted on the conveying belt mounting rack 4, the weighing mechanism 5 is positioned right above the starting end of the sorting and conveying belt 3, the detecting mechanism 6 is vertically and fixedly mounted at one side of the conveying belt mounting rack 4, the detecting end of the detecting mechanism 6 is positioned right above the middle part of the sorting and conveying belt 3, the three groups of classifying and blanking, three groups of classified blanking mechanisms 7 are sequentially arranged at the tail end of the sorting conveyor belt 3, the output direction of the classified blanking mechanisms 7 is vertical to the conveying direction of the sorting conveyor belt 3, the tracking classified transfer component 2 is positioned at one side of the sorting conveyor belt 3 far away from the classified blanking mechanisms 7, the three groups of tracking classified transfer components 2 correspond to the three groups of classified blanking mechanisms 7 one by one, each group of tracking classified transfer components 2 comprises a tracking trolley 8, an X-shaped lifting mechanism 9, a deflection dumping mechanism 10, a transfer box 11 and a box wall opening and closing mechanism 12, the tracking trolley 8 is horizontally arranged, the X-shaped lifting mechanism 9 is fixedly arranged at the top end of the tracking trolley 8, the deflection dumping mechanism 10 is fixedly arranged at the top end of the X-shaped lifting mechanism 9, the transfer box 11 is fixedly arranged at the output end of the deflection dumping mechanism 10, the box wall opening and closing mechanism 12 is vertically arranged on the side wall of the transfer box 11 far away from, the two sides of the top end of the conveyor belt mounting frame 4 are respectively vertically provided with a first baffle 13 and a second baffle 14, and the first baffle 13 is positioned on one side, far away from the tracking classification transferring assembly 2, of the sorting conveying blanking assembly 1. When the refrigeration house products are sorted and put in storage, the products are weighed and classified and discharged after detection through the sorting conveying and discharging assembly 1, the classified and discharged products are classified and transferred according to categories through the tracking classification and transfer assembly 2, so that the automatic classification and collection operation of the refrigeration house is realized, the products are transported through the sorting conveying belt 3 when the sorting conveying and discharging assembly 1 runs, the conveying belt mounting rack 4 is used for mounting the sorting conveying belt 3, the products are weighed through the weighing mechanism 5 in the running process of the sorting conveying belt 3, so that the discharging position of the modified products is determined, the products are subjected to appearance detection through the detection mechanism 6, whether the products are qualified products is detected, the products are continuously conveyed on the sorting conveying belt 3, and when the preset discharging position of the products is reached, the corresponding classification and discharging mechanism 7 outputs the products to be pushed out of the conveying surface of the sorting conveying belt 3, realize the letter sorting effect, the transfer box 11 is used for carrying out the classified collection with the product of release, the completion is collected the back, the whole operation in predetermined track of the categorised transfer subassembly 2 of tracking dolly 8 output drive tracking, after reacing predetermined categorised freezer and depositing the district, X type elevating system 9 drives transfer box 11 and goes up and down, so that better carry out the unloading operation, the mechanism 10 output is emptyd in the deflection drives transfer box 11 and deflects, the tank wall mechanism 12 that opens and shuts outputs the lateral wall opening with transfer box 11, thereby be convenient for the product fall into the specified area from transfer box 11 and concentrate the frozen storage, and then realize the automatic classified collection effect of freezer.
Referring to fig. 4-5, weighing mechanism 5 includes horizontal detection board 15, horizontal fixed plate 16 and pressure detection sensor 17, horizontal fixed plate 16 level sets up directly over the letter sorting conveyer belt 3 top, the both sides of horizontal fixed plate 16 respectively with the inside wall fixed connection of first baffle 13 and second baffle 14, the vertical fixed mounting of pressure detection sensor 17 is on the top of horizontal fixed plate 16, horizontal detection board 15 level sets up the top at horizontal fixed plate 16, the bottom of horizontal detection board 15 and the top fixed connection of horizontal fixed plate 16, the sense terminal of pressure detection sensor 17 is contradicted with the bottom of horizontal detection board 15. When the weighing mechanism 5 works, the horizontal fixing plate 16 is used for installing the weighing mechanism 5, the pressure detection sensor 17 is used for detecting the weight of a product positioned above the horizontal detection plate 15 so as to facilitate subsequent classification operation, and the horizontal detection plate 15 is used for bearing the product during weighing.
Referring to fig. 4-5, the weighing mechanism 5 further includes a feeding sloping plate 18 and a discharging sloping plate 19, the feeding sloping plate 18 and the discharging sloping plate 19 are sequentially and symmetrically arranged on two sides of the horizontal detection plate 15 along the transmission direction of the sorting conveyor belt 3, the lowest side of the feeding sloping plate 18 is attached to the transmission surface of the sorting conveyor belt 3, the highest side of the feeding sloping plate 18 is connected to the side wall of the horizontal detection plate 15, the highest side of the discharging sloping plate 19 is connected to the side wall of the horizontal detection plate 15 far away from the feeding sloping plate 18, and the lowest side of the discharging sloping plate 19 is attached to the transmission surface of the sorting conveyor belt 3. When the products are transported on the sorting conveyor belt 3, the products move to the upper side of the horizontal detection plate 15 through the feeding inclined plate 18, the pressure detection sensor 17 below the horizontal detection plate 15 weighs the products when the products pass through, and the products fall down again to the conveying surface of the sorting conveyor belt 3 through the discharging inclined plate 19 after passing through the horizontal detection plate 15, so that the conveying process is facilitated to continue.
Referring to fig. 4-5, the top end of the horizontal detection plate 15 is horizontally provided with a plurality of rotatable rollers 20, two ends of each roller 20 are respectively coupled with the side walls of two sides of the horizontal detection plate 15, and the axial direction of each roller 20 is perpendicular to the conveying direction of the sorting conveyor belt 3. When the product moves on the horizontal detection plate 15, the roller 20 changes the sliding friction into the rolling friction, thereby facilitating the movement of the product over the horizontal detection plate 15 and preventing the product from staying on the surface of the horizontal detection plate 15 due to insufficient initial power.
Referring to the detection mechanism 6 shown in fig. 6, the installation frame 21 is vertically and fixedly installed in the middle of the top end of the first baffle 13, the industrial camera 22 is vertically and fixedly installed at the top of the installation frame 21, the industrial camera 22 is located right above the middle of the sorting conveyor belt 3, and the detection end of the industrial camera 22 is vertically and downwardly arranged. When the detection mechanism 6 works, the industrial camera 22 is used for detecting whether the appearance of the product is qualified or not, if the product is qualified, the classified blanking mechanism 7 collects the classified blanking of the product, if the product is a defective product, the classified blanking mechanism 7 does not work, the product is transported to the tail end through the sorting conveyor belt 3 to enter a waste collection link, and then the quality of the product is ensured.
Referring to fig. 7, the sorting and blanking mechanism 7 includes a long axis cylinder 23, a push rod 24 and a push plate 25, the long axis cylinder 23 is horizontally and fixedly installed on the side wall of one side of the first baffle 13 far away from the sorting and conveying belt 3, the push plate 25 is vertically arranged above the sorting and conveying belt 3, the push rod 24 is horizontally arranged between the long axis cylinder 23 and the push plate 25, one end of the push rod 24 is fixedly connected with the output end of the long axis cylinder 23, the other end of the push rod 24 is fixedly connected with the center of the side wall of the push plate 25, a mounting groove for mounting the push plate 25 is arranged on the side wall of the first baffle 13, a blanking avoiding groove 26 corresponding to the push plate 25 is arranged on the second baffle 14, an inclined blanking plate 27 is fixedly mounted on the blanking avoiding groove 26, and the top end of the inclined blanking plate 27 is flush with the conveying. When the sorting and discharging mechanism 7 works, the long shaft cylinder 23 outputs to drive the push rod 24 to push forwards, the push rod 24 drives the material pushing plate 25 to move synchronously, then products on the sorting and conveying belt 3 are pushed out through the discharging avoiding groove 26 on the second material blocking plate 14, and after the products are pushed out, the products fall into the transfer box 11 of the tracking and sorting transfer assembly 2 through the inclined material dropping plate 27 to be collected.
Referring to fig. 8-9, the deflection dumping mechanism 10 includes a pushing cylinder 28, a first guide rail 29, a sliding block 30 and a hinge rod 31, the pushing cylinder 28 and the first guide rail 29 are horizontally and fixedly installed on the top end of the X-type lifting mechanism 9, the pushing cylinder 28 is located on one side of the first guide rail 29 away from the sorting and conveying blanking assembly 1, the sliding block 30 can be slidably disposed on the first guide rail 29, the output end of the pushing cylinder 28 is fixedly connected with the side wall of the sliding block 30, the hinge rod 31 is disposed right above the X-type lifting mechanism 9, one end of the hinge rod 31 is hinged to the top end of the sliding block 30, the other end of the hinge rod 31 is hinged to one side of the bottom end of the transfer box 11 close to the sorting and conveying blanking assembly 1, and one side of the transfer box 11 away from the sorting and conveying blanking assembly 1 is hinged. When the deflection dumping mechanism 10 works, the pushing cylinder 28 outputs and drives the sliding block 30 to move along the first guide rail 29, so as to drive the hinge rod 31 to rotate, the hinge rod 31 drives the transfer box 11 hinged with the hinge rod to deflect, and the deflection function of the deflection dumping mechanism 10 is further realized.
The deflecting and dumping mechanism 10 shown in fig. 8-9 further includes two second guide rails 32 and two telescopic rods 33, the two second guide rails 32 are sequentially and horizontally fixedly installed at two sides of the top end of the X-shaped lifting mechanism 9, the length direction of the second guide rails 32 is identical to the length direction of the first guide rail 29, the two telescopic rods 33 are respectively vertically and slidably arranged on the two second guide rails 32, and the top ends of the telescopic rods 33 are hinged with one end of the transfer box 11 close to one side of the sorting and conveying blanking assembly 1. When the deflection dumping mechanism 10 works, the lifting and contracting rods 33 on the two sides are used for ensuring the stable operation of deflection, so that the transfer box 11 is prevented from deviating in the deflection process, and the second guide rail 32 is used for limiting and guiding the movement of the bottom ends of the lifting and contracting rods 33.
Referring to fig. 10, the box wall opening and closing mechanism 12 includes a servo motor 34, a driving wheel 35, a driven wheel 36, a rotating shaft 37 and a hinged plate 38, the hinged plate 38 is vertically arranged on one side of the transfer box 11 far away from the sorting conveying blanking assembly 1, the rotating shaft 37 is horizontally and fixedly arranged on the top end of the hinged plate 38, the axial direction of the rotating shaft 37 is consistent with the conveying direction of the sorting conveying belt 3, two ends of the rotating shaft 37 are respectively coupled with two sides of the top end of the transfer box 11, the driving wheel 35 and the driven wheel 36 are respectively vertically and rotatably arranged on one side of the transfer box 11, the driven wheel 36 is fixedly sleeved on one end of the rotating shaft 37, the driving wheel 35 is meshed with the driven wheel 36, the servo motor 34 is horizontally and fixedly arranged on the side wall. When the box wall opening and closing mechanism 12 works, the output of the servo motor 34 drives the driving wheel 35 to rotate, the driving wheel 35 drives the driven wheel 36 meshed with the driving wheel to rotate, the driven wheel 36 drives the rotating shaft 37 fixedly connected with the driven wheel to rotate, and then the hinged plate 38 is driven to deflect, so that the opening of the transfer box 11 is opened, and the transfer box 11 is convenient to perform blanking operation.
The working principle of the invention is as follows:
when the refrigeration house products are sorted and put in storage, the products are weighed and classified and discharged after detection through the sorting conveying and discharging assembly 1, the classified and discharged products are classified and transferred according to categories through the tracking classification and transfer assembly 2, so that the automatic classification and collection operation of the refrigeration house is realized, the products are transported through the sorting conveying belt 3 when the sorting conveying and discharging assembly 1 runs, the conveying belt mounting rack 4 is used for mounting the sorting conveying belt 3, the products are weighed through the weighing mechanism 5 in the running process of the sorting conveying belt 3, so that the discharging position of the modified products is determined, the products are subjected to appearance detection through the detection mechanism 6, whether the products are qualified products is detected, the products are continuously conveyed on the sorting conveying belt 3, and when the preset discharging position of the products is reached, the corresponding classification and discharging mechanism 7 outputs the products to be pushed out of the conveying surface of the sorting conveying belt 3, realize the letter sorting effect, the transfer box 11 is used for carrying out the classified collection with the product of release, the completion is collected the back, the whole operation in predetermined track of the categorised transfer subassembly 2 of tracking dolly 8 output drive tracking, after reacing predetermined categorised freezer and depositing the district, X type elevating system 9 drives transfer box 11 and goes up and down, so that better carry out the unloading operation, the mechanism 10 output is emptyd in the deflection drives transfer box 11 and deflects, the tank wall mechanism 12 that opens and shuts outputs the lateral wall opening with transfer box 11, thereby be convenient for the product fall into the specified area from transfer box 11 and concentrate the frozen storage, and then realize the automatic classified collection effect of freezer.
The device/apparatus/method realizes the functions of the invention by the following steps, thereby solving the technical problems proposed by the invention:
step one, when the weighing mechanism 5 works, the horizontal fixing plate 16 is used for installing the weighing mechanism 5, the pressure detection sensor 17 is used for detecting the weight of a product positioned above the horizontal detection plate 15, so that subsequent classification operation is facilitated, and the horizontal detection plate 15 is used for bearing the product during weighing.
And step two, when the products are transported on the sorting conveyor belt 3, the products move to the position above the horizontal detection plate 15 through the feeding inclined plate 18, the pressure detection sensor 17 below the horizontal detection plate 15 weighs the products when the products pass through the horizontal detection plate 15, and the products fall onto the conveying surface of the sorting conveyor belt 3 again through the discharging inclined plate 19 after passing through the horizontal detection plate 15, so that the conveying process is facilitated to continue.
And step three, when the product moves on the horizontal detection plate 15, the rolling shaft 20 changes sliding friction into rolling friction, so that the product can move above the horizontal detection plate 15 conveniently, and the product is prevented from staying on the surface of the horizontal detection plate 15 due to insufficient initial power.
Step four, when the detection mechanism 6 works, the industrial camera 22 is used for detecting whether the appearance of the product is qualified, if the product is qualified, the classified blanking mechanism 7 is used for collecting the classified blanking of the product, if the product is a defective product, the classified blanking mechanism 7 does not work, the product is conveyed to the tail end through the sorting conveyor belt 3 and enters a waste collection link, and then the quality of the product is ensured.
And step five, when the sorting and discharging mechanism 7 works, the long shaft cylinder 23 outputs to drive the push rod 24 to push forwards, the push rod 24 drives the material pushing plate 25 to move synchronously, so that the products on the sorting and conveying belt 3 are pushed out through the discharging avoiding groove 26 on the second material baffle plate 14, and after the products are pushed out, the products fall into the transfer box 11 of the tracking and sorting transfer assembly 2 through the inclined material discharging plate 27 to be collected.
Step six, when the deflection dumping mechanism 10 works, the pushing cylinder 28 outputs and drives the sliding block 30 to move along the first guide rail 29, so as to drive the hinged rod 31 to rotate, the hinged rod 31 drives the transfer box 11 hinged with the hinged rod to deflect, and the deflection function of the deflection dumping mechanism 10 is further realized.
And seventhly, when the deflection dumping mechanism 10 works, the lifting and contracting rods 33 on the two sides are used for ensuring the stable deflection, so that the transfer box 11 is prevented from deflecting, and the second guide rail 32 limits and guides the movement of the bottom ends of the lifting and contracting rods 33.
Step eight, when the box wall opening and closing mechanism 12 works, the output of the servo motor 34 drives the driving wheel 35 to rotate, the driving wheel 35 drives the driven wheel 36 meshed with the driving wheel to rotate, the driven wheel 36 drives the rotating shaft 37 fixedly connected with the driven wheel to rotate, and further the hinged plate 38 is driven to deflect, so that the opening of the transfer box 11 is opened, and the transfer box 11 is convenient to perform blanking operation.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. A centralized sorting, classifying and transferring system for a refrigeration house is characterized by comprising a sorting, conveying and blanking assembly (1) and a tracking, classifying and transferring assembly (2), wherein the tracking, classifying and transferring assembly (2) is arranged beside the sorting, conveying and blanking assembly (1), the sorting, conveying and blanking assembly (1) comprises a sorting conveyor belt (3), a conveyor belt mounting frame (4), a weighing mechanism (5), a detection mechanism (6) and a classifying and blanking mechanism (7), the conveyor belt mounting frame (4) is horizontally arranged, the sorting conveyor belt (3) is horizontally and fixedly arranged at the top end of the conveyor belt mounting frame (4), the weighing mechanism (5) is fixedly arranged on the conveyor belt mounting frame (4), the weighing mechanism (5) is positioned right above the starting end of the sorting conveyor belt (3), the detection mechanism (6) is vertically and fixedly arranged at one side of the conveyor belt mounting frame (4), the detection end of the detection mechanism (6) is positioned right above the middle part of the sorting conveyor, three groups of classified blanking mechanisms (7) are sequentially and horizontally arranged on one side of the conveyor belt mounting frame (4) along the conveying direction of the sorting conveyor belt (3), the three groups of classified blanking mechanisms (7) are sequentially arranged at the tail end of the sorting conveyor belt (3), the output direction of the classified blanking mechanisms (7) is vertical to the conveying direction of the sorting conveyor belt (3), the tracking classified transfer component (2) is positioned on one side of the sorting conveyor belt (3) far away from the classified blanking mechanisms (7), the three groups of tracking classified transfer components (2) are in one-to-one correspondence with the three groups of classified blanking mechanisms (7), each group of tracking classified transfer components (2) comprises a tracking trolley (8), an X-shaped lifting mechanism (9), a deflection dumping mechanism (10), a transfer box (11) and a box wall opening and closing mechanism (12), the tracking trolley (8) is horizontally arranged, the X-shaped lifting mechanism (9) is fixedly arranged at the top end of the tracking trolley (8), the mechanism (10) is emptyd in the deflection and is fixed to be set up on the top of X type elevating system (9), transport case (11) are fixed to be set up on the output that the mechanism (10) was emptyd in the deflection, the tank wall mechanism (12) that opens and shuts is vertical to be set up on transport case (11) keep away from the lateral wall of letter sorting conveying unloading subassembly (1) one side, the top both sides of conveyer belt mounting bracket (4) are vertical first baffle (13) and second baffle board (14) of being equipped with respectively, first baffle (13) are located one side that the categorised subassembly (2) of transporting of tracking was kept away from in letter sorting conveying unloading subassembly (1).
2. The centralized sorting, classifying and transferring system for the refrigeration storage according to claim 1, wherein the weighing mechanism (5) comprises a horizontal detection plate (15), a horizontal fixing plate (16) and a pressure detection sensor (17), the horizontal fixing plate (16) is horizontally arranged right above the starting end of the sorting conveyor belt (3), two sides of the horizontal fixing plate (16) are respectively and fixedly connected with the inner side walls of the first baffle plate (13) and the second baffle plate (14), the pressure detection sensor (17) is vertically and fixedly arranged at the top end of the horizontal fixing plate (16), the horizontal detection plate (15) is horizontally arranged above the horizontal fixing plate (16), the bottom end of the horizontal detection plate (15) is fixedly connected with the top end of the horizontal fixing plate (16), and the detection end of the pressure detection sensor (17) is abutted against the bottom end of the horizontal detection plate (15).
3. The centralized sorting, classifying and transferring system for the refrigeration storage according to claim 2, wherein the weighing mechanism (5) further comprises a feeding inclined plate (18) and a discharging inclined plate (19), the feeding inclined plate (18) and the discharging inclined plate (19) are sequentially and symmetrically arranged on two sides of the horizontal detection plate (15) along the conveying direction of the sorting conveyor belt (3), the lowest side of the feeding inclined plate (18) is attached to the conveying surface of the sorting conveyor belt (3), the highest side of the feeding inclined plate (18) is connected with the side wall of the horizontal detection plate (15), the highest side of the discharging inclined plate (19) is connected with the side wall of the horizontal detection plate (15) far away from the feeding inclined plate (18), and the lowest side of the discharging inclined plate (19) is attached to the conveying surface of the sorting conveyor belt (3).
4. The centralized sorting, classifying and transferring system for the refrigeration storage according to claim 2, characterized in that a plurality of rotatable rollers (20) are horizontally installed at the top end of the horizontal detection plate (15), two ends of each roller (20) are respectively coupled with the side walls of two sides of the horizontal detection plate (15), and the axial direction of each roller (20) is perpendicular to the conveying direction of the sorting conveyor belt (3).
5. The freezer is concentrated and is sorted and classify transfer system according to claim 1, characterized in that, detection mechanism (6) is including mounting bracket (21) and industry camera (22), the vertical fixed mounting of mounting bracket (21) is at the middle part on first baffle (13) top, the vertical fixed mounting of industry camera (22) is at the top of mounting bracket (21), industry camera (22) are located and sort conveyer belt (3) directly over the middle part, the vertical downward setting of sense terminal of industry camera (22).
6. The centralized sorting, classifying and transferring system of the refrigeration storage according to claim 1, wherein the classifying and discharging mechanism (7) comprises a long axis cylinder (23), a push rod (24) and a material pushing plate (25), the long axis cylinder (23) is horizontally and fixedly installed on the side wall of the first baffle (13) far away from the sorting conveyor belt (3), the material pushing plate (25) is vertically arranged above the sorting conveyor belt (3), the push rod (24) is horizontally arranged between the long axis cylinder (23) and the material pushing plate (25), one end of the push rod (24) is fixedly connected with the output end of the long axis cylinder (23), the other end of the push rod (24) is fixedly connected with the center of the side wall of the material pushing plate (25), an installation groove for placing the material pushing plate (25) is arranged on the side wall of the first baffle (13), a discharging avoiding groove (26) corresponding to the material pushing plate (25) is arranged on the second baffle (14), the blanking avoiding groove (26) is fixedly provided with an inclined blanking plate (27) which is arranged obliquely, and the top end of the inclined blanking plate (27) is flush with the conveying surface of the sorting conveying belt (3).
7. The centralized sorting, classifying and transferring system of the refrigeration storage according to claim 1, wherein the deflection dumping mechanism (10) comprises a pushing cylinder (28), a first guide rail (29), a sliding block (30) and a hinge rod (31), the pushing cylinder (28) and the first guide rail (29) are horizontally and fixedly installed at the top end of the X-shaped lifting mechanism (9), the pushing cylinder (28) is located at one side of the first guide rail (29) far away from the sorting, conveying and blanking assembly (1), the sliding block (30) is slidably arranged on the first guide rail (29), the output end of the pushing cylinder (28) is fixedly connected with the side wall of the sliding block (30), the hinge rod (31) is arranged right above the X-shaped lifting mechanism (9), one end of the hinge rod (31) is hinged with the top end of the sliding block (30), the other end of the hinge rod (31) is hinged with one side of the bottom end of the transfer box (11) near the sorting, conveying and blanking assembly (1), one side of the transfer box (11) far away from the sorting, conveying and blanking assembly (1) is hinged with the top end of the X-shaped lifting mechanism (9).
8. The centralized sorting, classifying and transferring system for the refrigeration storage according to claim 7, wherein the deflecting and dumping mechanism (10) further comprises two second guide rails (32) and two telescopic rods (33), the two second guide rails (32) are sequentially and horizontally fixedly installed on two sides of the top end of the X-shaped lifting mechanism (9), the length direction of the second guide rails (32) is consistent with that of the first guide rails (29), the two telescopic rods (33) are respectively vertically and slidably arranged on the two second guide rails (32), and the top ends of the telescopic rods (33) are hinged to one end of the transfer box (11) close to one side of the sorting and conveying blanking assembly (1).
9. The centralized sorting, classifying and transferring system of the refrigeration storage according to claim 1, characterized in that the box wall opening and closing mechanism (12) comprises a servo motor (34), a driving wheel (35), a driven wheel (36), a rotating shaft (37) and a hinged plate (38), the hinged plate (38) is vertically arranged on one side of the transfer box (11) far away from the sorting, conveying and blanking assembly (1), the rotating shaft (37) is horizontally and fixedly arranged at the top end of the hinged plate (38), the axial direction of the rotating shaft (37) is consistent with the conveying direction of the sorting and conveying belt (3), two ends of the rotating shaft (37) are respectively coupled with two sides of the top end of the transfer box (11), the driving wheel (35) and the driven wheel (36) are respectively vertically and rotatably arranged on one side of the transfer box (11), the driven wheel (36) is fixedly sleeved at one end of the rotating shaft (37), and the driving wheel (, servo motor (34) level fixed mounting is close to on the lateral wall of drive wheel (35) one side in transfer box (11), and servo motor (34)'s output and drive wheel (35) fixed connection.
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| CN202010785782.XA CN111842203A (en) | 2020-08-06 | 2020-08-06 | Centralized sorting, classifying and transferring system for refrigeration house |
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| CN202010785782.XA CN111842203A (en) | 2020-08-06 | 2020-08-06 | Centralized sorting, classifying and transferring system for refrigeration house |
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Application publication date: 20201030 |