CN114405812A

CN114405812A - Valve core production classification system based on industrial data cloud platform is used

Info

Publication number: CN114405812A
Application number: CN202210033897.2A
Authority: CN
Inventors: 岳文涛; 温泽; 杨宁
Original assignee: Ningxia Xicheng Software Co ltd
Current assignee: Ningxia Xicheng Software Co ltd
Priority date: 2022-01-12
Filing date: 2022-01-12
Publication date: 2022-04-29
Anticipated expiration: 2042-01-12
Also published as: CN114405812B

Abstract

The invention relates to the technical field of valve core production classification, and discloses a valve core production classification system based on an industrial data cloud platform, which comprises a valve core, a vibration screening mechanism and a product lane mechanism, wherein the product lane mechanism comprises a rotary drum, a discharge end and a driving mechanism; reduce artificial work load, automatic feeding mechanism adopts the belt conveyor design preparation of taking the baffle, make the material loading even, the difficult overstock mixture, vibration screening mechanism can separate the material in the mixture, the lacing wire, various types of laths, fine sand etc. and required product, need not artifical manual selection, the screening, reduce artificial work load, product lane dividing mechanism can divide the lane to multiple different diameter product, reduce the quantity of drum sieve, improve the practicality of drum sieve, thereby reduce user's manufacturing cost, wastrel inspection mechanism, wastrel screening mechanism and tilting mechanism, can overturn the product automatically, inspect and screen automatically, great quickening production efficiency.

Description

Valve core production classification system based on industrial data cloud platform is used

Technical Field

The invention relates to the technical field of valve core production classification, in particular to a valve core production classification system based on an industrial data cloud platform.

Background

The ball valve is a valve in which an opening and closing member (a ball) is driven by a valve rod and rotates around the axis of the valve rod. The device is mainly used for cutting off or connecting a medium in a pipeline and can also be used for regulating and controlling fluid.

The existing ball valve is generally composed of a valve core body, is an important part of the ball valve, is of a symmetrical spherical structure on the whole, lags behind in the production process of the valve core body, needs a large amount of labor to participate, and has laggard production equipment, lower production efficiency and higher production cost.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a valve core body production classification system based on an industrial data cloud platform, which has the advantage of reducing the manual workload, and solves the problems that the valve core body is an important part of a ball valve, is integrally of a symmetrical spherical structure, lags behind in the production process of the valve core body, needs a large amount of manual work, lags behind in production equipment, is low in production efficiency and is high in production cost.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: a valve core production classification system based on an industrial data cloud platform; the vibration screening machine comprises a valve core body, a vibration screening mechanism and a product dividing mechanism, wherein the product dividing mechanism comprises a rotary drum, discharge ends and a driving mechanism, a product outlet of the vibration screening mechanism is connected with a feed inlet of the rotary drum, the rotary drum is provided with a plurality of discharge ends, and one end of a rotating shaft in the rotary drum is fixedly connected with an output shaft of the driving mechanism;

the product separation mechanism comprises a product separation mechanism, a product separation mechanism and a conveying mechanism, wherein one side of the product separation mechanism is provided with a turnover mechanism, the turnover mechanism comprises a horizontal rail, a first plate body, an inclined plate and a second plate body, the horizontal rail is arranged at a discharge port at a discharge end, the first plate body is fixedly arranged on the horizontal rail, one side of the first plate body is hinged with the inclined plate, and the other side of the first plate body is provided with the second plate body;

the turnover mechanism is provided with a defective product inspection mechanism, the defective product inspection mechanism comprises a fixed backup plate, a hollow support plate, a laser displacement sensor, a longitudinal transmission belt and an adjusting spring, the discharge end of the horizontal rail is provided with the hollow support plate, the two sides of the hollow support plate are respectively provided with the fixed backup plate and the longitudinal transmission belt, the hollow support plate is provided with the laser displacement sensor, and one side of the longitudinal transmission belt is provided with the adjusting spring; and the defective product screening mechanism is arranged on the defective product inspection mechanism.

Preferably, the defective product screening mechanism comprises a slide rail, a connecting rod and a cylinder, the slide rail is arranged at a discharge port of the hollow supporting plate, the connecting rod is arranged on one side of the slide rail, and one end of the connecting rod is fixedly connected with the cylinder.

By adopting the scheme, after the defective product inspection mechanism finishes detecting the valve core body, the defective product inspection mechanism enters the sliding rail, then the cylinder is started manually to work, the cylinder starts to work, unqualified products are pushed out of the sliding way through the connecting rod, and therefore qualified products are screened.

Preferably, install spacing subassembly on the tilting mechanism, spacing subassembly includes plate body three, telescopic link, spring and plate body four, the lateral wall fixedly connected with of swash plate body three, one side fixedly connected with of plate body three the telescopic link, the outside cover of telescopic link is equipped with the spring, the one end fixedly connected with of telescopic link and spring plate body four.

Through adopting above-mentioned scheme, receive the influence of gravity on the swash plate of valve core body in the horizontal track, when the start motion upset, the plate body is four-time in the both sides collision of valve core body, and one side of plate body four outwards extrudees, takes place the spring extrusion deformation, and the flexible end of telescopic link is inwards flexible, and the spring is when constantly taking place deformation, decomposes and absorbs the collision and produce power, plays spacing effect to the valve core body, plays the benefit to work on next step.

Preferably, the turnover mechanism and the limiting assembly are provided with a protection assembly, the protection assembly comprises a sliding groove, a sliding block and a stop block, the sliding groove is formed in the inclined plate, the bottom of the plate body IV is fixedly connected with the sliding block, and the stop block is arranged on one side of the sliding block.

Through adopting above-mentioned scheme, drive the slider at plate body four times and remove at the spout, the dog is also synchronous motion, prevents to appear debris in the spout, plays the effect of hindrance to the motion of plate body four.

Preferably, be provided with lifting unit on the tilting mechanism, lifting unit includes activity groove, pinion rack, gear and hand wheel, seted up in the plate body two the activity groove, swing joint has in the activity groove the pinion rack, one side meshing of pinion rack has the gear, the one end of pinion rack is provided with the hand wheel.

Through adopting above-mentioned scheme, when the height of needs adjustment swash plate, during adjustment tilting mechanism's operating speed, the staff only need wave the hand wheel clockwise, and the hand wheel drives gear and pinion rack meshing and rotates, drives the rising of pinion rack to the one end that drives the swash plate rises, otherwise, anticlockwise rotation hand wheel can.

Preferably, the discharge end is provided with four groups of holes with different diameters.

By adopting the scheme, twelve products can be screened, the use of the drum screen is reduced, and the utilization rate of the rolling screen is improved.

Preferably, one end of the toothed plate is hinged to one side of the inclined plate.

Through adopting above-mentioned scheme, the pinion rack rises and drives the rising of swash plate one end simultaneously.

A valve core production classification system based on an industrial data cloud platform comprises the following steps;

s1: manually pouring the valve core mixture into a belt conveyor with a baffle plate, and feeding the mixture into a feed hopper of a vibration screening mechanism through an automatic feeding mechanism;

s2; the mixture is subjected to vibration screening by a vibration screening mechanism, and materials, lacing wires, various laths, fine sand and the like in the valve core mixture are separated from required products;

s3, only valve core products or product defective products are left at last through the work of the vibration screening mechanism, the valve core products or the product defective products enter a rotary drum of a rotary screen from a discharge port, the rotary drum is rotated at a constant speed through a driving mechanism, and the produced or product defective products can find the discharge ends corresponding to the product defective products to be discharged and enter corresponding tracks;

s4, the valve core body can be smoothly turned over along the inclined plate on the horizontal rail, then the laser displacement sensor is used for detecting the distance of the laser point between the upper end and the lower end of the valve core body, the distance of the qualified product is a fixed value, otherwise, the distance is a defective product, and finally, the defective product of the valve core body is pushed out of the slide rail by using the air cylinder and the connecting rod.

(III) advantageous effects

Compared with the prior art, the invention provides a valve core body production classification system based on an industrial data cloud platform, which has the following beneficial effects:

through setting up automatic feeding mechanism, vibration screening mechanism, product lane mechanism, wastrel inspection mechanism, wastrel screening mechanism and tilting mechanism, reduce artificial work load, automatic feeding mechanism adopts the design and preparation of the belt conveyer of taking the baffle, make the material loading even, be difficult for overstocking the mixture, vibration screening mechanism can separate the material in the mixture, the lacing wire, all kinds of laths, fine sand etc. and required product, need not artifical manual selection, the screening, reduce artificial work load, product lane mechanism can lane the product of multiple different diameters, reduce the quantity of drum sieve, improve the practicality of drum sieve, thereby reduce user's manufacturing cost, wastrel inspection mechanism, wastrel screening mechanism and tilting mechanism, can overturn the product automatically, examine and screen automatically, great quickening production efficiency.

Drawings

FIG. 1 is a front view of a valve core of the present invention;

FIG. 2 is a block diagram of the vibratory screening machine of the present invention;

FIG. 3 is a schematic structural view of a product lane mechanism according to the present invention;

FIG. 4 is a schematic side view of the turnover mechanism of the present invention;

FIG. 5 is a schematic view showing the structure of a defective inspection mechanism according to the present invention;

FIG. 6 is a schematic top view of the defective item sorting mechanism according to the present invention;

FIG. 7 is a schematic front view of a spacing assembly of the present invention;

FIG. 8 is an enlarged view of the structure of region A in the present invention.

In the figure: 1. a valve core body; 2. a vibratory screening mechanism; 30. a product lane dividing mechanism; 31. a rotary drum; 32. a discharge end; 33. a drive mechanism; 40. a turnover mechanism; 41. a horizontal rail; 42. a first plate body; 43. a sloping plate; 44. a second plate body; 50. a defective product inspection mechanism; 51. fixing a backup plate; 52. a hollow support plate; 53. a laser displacement sensor; 54. a longitudinal conveyor belt; 55. adjusting the spring; 60. a defective screening mechanism; 61. a slide rail; 62. a connecting rod; 63. a cylinder; 70. a limiting component; 71. a third plate body; 72. a telescopic rod; 73. a spring; 74. a plate body IV; 80. a guard assembly; 81. a chute; 82. a slider; 83. a stopper; 90. a lifting assembly; 91. a movable groove; 92. a toothed plate; 93. a gear; 94. a handwheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example one

A valve core production classification system based on an industrial data cloud platform comprises a valve core 1, a vibration screening mechanism 2 and a product dividing mechanism 30, wherein the product dividing mechanism 30 comprises a rotary drum 31, discharge ends 32 and a driving mechanism 33, a product outlet of the vibration screening mechanism 2 is connected with a feed inlet of the rotary drum 31, the rotary drum 31 is provided with a plurality of discharge ends 32, one end of a rotating shaft in the rotary drum 31 is fixedly connected with an output shaft of the driving mechanism 33, and the discharge ends 32 are four groups of holes with different diameters;

a turnover mechanism 40 is installed on one side of the product dividing mechanism 30, the turnover mechanism 40 comprises a horizontal rail 41, a first plate body 42, an inclined plate 43 and a second plate body 44, the horizontal rail 41 is arranged at a discharge port of the discharge end 32, the first plate body 42 is fixedly installed on the horizontal rail 41, the inclined plate 43 is hinged to one side of the first plate body 42, and the second plate body 44 is arranged on the other side of the first plate body 42;

a defective product inspection mechanism 50 is mounted on the turnover mechanism 40, the defective product inspection mechanism 50 comprises a fixed backup plate 51, a hollow support plate 52, a laser displacement sensor 53, a longitudinal conveyor belt 54 and an adjusting spring 55, the hollow support plate 52 is mounted at the discharge end of the horizontal rail 41, the fixed backup plate 51 and the longitudinal conveyor belt 54 are respectively arranged on two sides of the hollow support plate 52, the laser displacement sensor 53 is arranged on the hollow support plate 52, and the adjusting spring 55 is mounted on one side of the longitudinal conveyor belt 54; the defective item inspecting mechanism 50 is provided with a defective item screening mechanism 60.

The defective product screening mechanism 60 comprises a slide rail 61, a connecting rod 62 and an air cylinder 63, the slide rail 61 is arranged at the discharge port of the hollow supporting plate 52, the connecting rod 62 is arranged at one side of the slide rail 61, and the air cylinder 63 is fixedly connected to one end of the connecting rod 62.

Referring to fig. 1-8, when the valve core 1 is produced and classified, the mixture of the valve core 1 is manually poured into a belt conveyer with a baffle plate, the mixture enters a feed hopper of a vibration screening mechanism 2 through an automatic feeding mechanism, the mixture passes through the vibration screening of the vibration screening mechanism 2 to separate materials, lacing wires, various laths, fine sand and the like in the mixture of the valve core 1 from required products, only the product of the valve core 1 or defective products is left at the end of the work of the vibration screening mechanism 2, the product or defective products enter a rotary drum 31 of a rotary screen from a discharge port, the rotary drum 31 is rotated at a constant speed through a driving mechanism 33, the generated or defective products can find the corresponding discharge end 32 to be discharged and enter a corresponding track, the valve core 1 can be smoothly turned over along an inclined plate 43 on a horizontal track 41, and then a laser displacement sensor 53 is used for separating laser points between the upper end and the lower end of the valve core 1, the distance between the qualified products is a fixed value, otherwise, the defective products are detected, the defective products are mainly reflected at two ends of the axial hole of the valve core body 1, the overturning mechanism 40 needs to be carried out twice, and after the detection is finished, the defective products of the valve core body 1 are finally pushed out of the slide rail 61 by the air cylinder 63 and the connecting rod 62.

Example two

Install spacing subassembly 70 on tilting mechanism 40, spacing subassembly 70 is including three 71 of plate body, telescopic link 72, spring 73 and four 74 of plate body, and three 71 of lateral wall fixedly connected with plate body of swash plate 43, one side fixedly connected with telescopic link 72 of three 71 of plate body, the outside cover of telescopic link 72 is equipped with spring 73, and the one end fixedly connected with plate body of telescopic link 72 and spring 73 is four 74.

Be provided with protection component 80 on tilting mechanism 40 and the spacing component 70, protection component 80 includes spout 81, slider 82 and dog 83, has seted up spout 81 on the swash plate 43, and the bottom fixedly connected with slider 82 of four 74 of plate body, one side of slider 82 are provided with dog 83.

Referring to fig. 1-8, when the valve core 1 is influenced by gravity on the sloping plate 43 in the horizontal rail 41, when the valve core starts to move and turn over, when the two sides of the valve core 1 collide with the plate body four 74, one side of the plate body four 74 is extruded outwards, the spring 73 is extruded to deform, the telescopic end of the telescopic rod 72 stretches inwards, the spring 73 continuously deforms and decomposes and absorbs the collision force, the valve core 1 is limited, the next step of work is facilitated, the plate body four 74 drives the sliding block 82 to move in the sliding groove 81, the stop block 83 also moves synchronously, sundries in the sliding groove 81 are prevented from appearing, and the effect of blocking the movement of the plate body four 74 is achieved.

EXAMPLE III

Be provided with lifting unit 90 on tilting mechanism 40, lifting unit 90 includes activity groove 91, pinion rack 92, gear 93 and hand wheel 94, has seted up activity groove 91 in plate body two 44, and swing joint has pinion rack 92 in the activity groove 91, and one side meshing of pinion rack 92 has gear 93, and the one end of pinion rack 92 is provided with hand wheel 94, and the one end of pinion rack 92 is articulated with one side of swash plate 43.

Referring to fig. 1 to 8, when the height of the inclined plate 43 needs to be adjusted and the operating speed of the turnover mechanism 40 needs to be adjusted, a worker only needs to shake the hand wheel 94 clockwise, and the hand wheel 94 drives the gear 93 and the toothed plate 92 to rotate in a meshed manner to drive the toothed plate 92 to ascend, so that one end of the inclined plate 43 is driven to ascend, and otherwise, the hand wheel 94 is rotated counterclockwise.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a valve core production classification system based on industrial data cloud platform is used, includes valve core (1), vibration screening mechanism (2) and product lane mechanism (30), its characterized in that: the product separation mechanism (30) comprises a rotary drum (31), discharge ends (32) and a driving mechanism (33), a product outlet of the vibration screening mechanism (2) is connected with a feed inlet of the rotary drum (31), the rotary drum (31) is provided with a plurality of discharge ends (32), and one end of a rotating shaft in the rotary drum (31) is fixedly connected with an output shaft of the driving mechanism (33);

a turnover mechanism (40) is installed on one side of the product dividing mechanism (30), the turnover mechanism (40) comprises a horizontal rail (41), a first plate body (42), an inclined plate (43) and a second plate body (44), the horizontal rail (41) is arranged at a discharge hole of the discharge end (32), the first plate body (42) is fixedly installed on the horizontal rail (41), the inclined plate (43) is hinged to one side of the first plate body (42), and the second plate body (44) is arranged on the other side of the first plate body (42);

the turnover mechanism (40) is provided with a defective product inspection mechanism (50), the defective product inspection mechanism (50) comprises a fixed backup plate (51), a hollow backup plate (52), a laser displacement sensor (53), a longitudinal transmission belt (54) and an adjusting spring (55), the hollow backup plate (52) is installed at the discharge end of the horizontal rail (41), the fixed backup plate (51) and the longitudinal transmission belt (54) are respectively arranged on two sides of the hollow backup plate (52), the laser displacement sensor (53) is arranged on the hollow backup plate (52), and the adjusting spring (55) is installed on one side of the longitudinal transmission belt (54); and a defective product screening mechanism (60) is installed on the defective product inspection mechanism (50).

2. The valve core production classification system based on the industrial data cloud platform is characterized in that: the defective product screening mechanism (60) comprises a sliding rail (61), a connecting rod (62) and an air cylinder (63), the sliding rail (61) is arranged at a discharge hole of the hollow supporting plate (52), the connecting rod (62) is arranged on one side of the sliding rail (61), and one end of the connecting rod (62) is fixedly connected with the air cylinder (63).

3. The valve core production classification system based on the industrial data cloud platform is characterized in that: install spacing subassembly (70) on tilting mechanism (40), spacing subassembly (70) are including plate body three (71), telescopic link (72), spring (73) and plate body four (74), the lateral wall fixedly connected with of swash plate (43) plate body three (71), one side fixedly connected with of plate body three (71) telescopic link (72), the outside cover of telescopic link (72) is equipped with spring (73), the one end fixedly connected with of telescopic link (72) and spring (73) plate body four (74).

4. The valve core production classification system for the industrial data cloud platform according to claim 3, wherein: be provided with protection component (80) on tilting mechanism (40) and spacing component (70), protection component (80) include spout (81), slider (82) and dog (83), seted up on swash plate (43) spout (81), the bottom fixedly connected with of plate body four (74) slider (82), one side of slider (82) is provided with dog (83).

5. The valve core production classification system based on the industrial data cloud platform is characterized in that: be provided with lifting unit (90) on tilting mechanism (40), lifting unit (90) are including activity groove (91), pinion rack (92), gear (93) and hand wheel (94), seted up in plate body two (44) activity groove (91), swing joint has in activity groove (91) pinion rack (92), one side meshing of pinion rack (92) has gear (93), the one end of pinion rack (92) is provided with hand wheel (94).

6. The valve core production classification system based on the industrial data cloud platform is characterized in that: the discharge ends (32) are four groups of holes with different diameters.

7. The valve core production classification system for the industrial data cloud platform according to claim 5, wherein: one end of the toothed plate (92) is hinged with one side of the inclined plate (43).

8. A valve core production classification method based on an industrial data cloud platform, a valve core production classification system based on the industrial data cloud platform according to any one of claims 1 to 7, characterized by comprising the following steps;

s1: manually pouring the mixture of the valve core body (1) into a belt conveyor with a baffle, and feeding the mixture into a feed hopper of the vibration screening mechanism (2) through an automatic feeding mechanism;

s2; the mixture is subjected to vibration screening by the vibration screening mechanism (2), and materials, lacing wires, various laths, fine sand and the like in the mixture of the valve core body (1) are separated from required products;

s3, finally, only products or product defective products of the valve core body (1) are left through the operation of the vibration screening mechanism (2), the products or the product defective products enter the rotary drum (31) of the rotary screen from the discharge port, the rotary drum (31) is rotated at a constant speed through the driving mechanism (33), and the produced or product defective products can find the corresponding discharge end (32) to be discharged and enter the corresponding track;

s4, the valve core body (1) can be smoothly turned over along an inclined plate (43) on a horizontal rail (41), then, a laser displacement sensor (53) is used for detecting the distance of a laser point between the upper end and the lower end of the valve core body (1), the distance of a qualified product is a fixed value, otherwise, the distance is a defective product, so that the detection is carried out, and finally, the defective product of the valve core body (1) is pushed out of a slide rail (61) by using an air cylinder (63) and a connecting rod (62).