CN111743334A - 家用器具的台面及其制作方法 - Google Patents

家用器具的台面及其制作方法 Download PDF

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CN111743334A
CN111743334A CN201910976284.0A CN201910976284A CN111743334A CN 111743334 A CN111743334 A CN 111743334A CN 201910976284 A CN201910976284 A CN 201910976284A CN 111743334 A CN111743334 A CN 111743334A
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table top
plastic
abs
making
injection
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哈鲁克·阿克卡里
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Farel Plastik Elektrik Ve Elektronik Imalat Sanayi AS
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Farel Plastik Elektrik Ve Elektronik Imalat Sanayi AS
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336—Coating a portion of the article, e.g. the edge of the article
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/20—Furniture panels or like furniture elements
    • A47B96/205—Composite panels, comprising several elements joined together
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1271—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed parts being partially covered
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/12—Casings; Tubs
    • D06F39/125—Supporting arrangements for the casing, e.g. rollers or legs
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B2220/00—General furniture construction, e.g. fittings
    • A47B2220/0052—Panels
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B2220/00—General furniture construction, e.g. fittings
    • A47B2220/008—General furniture construction, e.g. fittings characterised by materials
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/4251—Details of the casing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2791/00—Shaping characteristics in general
    • B29C2791/002—Making articles of definite length, i.e. discrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B29K2105/041—Microporous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/44—Furniture or parts thereof
    • B29L2031/441—Countertops
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/762—Household appliances
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/762—Household appliances
    • B29L2031/7622—Refrigerators
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/12—Casings; Tubs

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明涉及一种用于家用器具的台面(1)的制作方法，其中所述制作方法通过在利用或不利用塑料配件的情况下经由在至少一个侧向区域中的常规注射和/或微孔泡沫注射和/或化学泡沫注射将塑料框架(3)结构注射于三聚氰胺浸渍装饰性纸材覆盖板和/或玻璃表面板和/或纤维板和/或环氧树脂表面板和/或层合物覆盖塑料板和/或耐高温塑料板和/或三聚氰胺浸渍塑料板和/或所有类型的背面注塑表面处理板上面而制作单件台面(1)，所述塑料配件用于将所述台面(1)连接至所述器具。

Description

家用器具的台面及其制作方法
技术领域
本发明涉及家用器具行业中使用的台面的制作方法。
本发明尤其涉及适用于家用器具的单件台面的制作方法和工艺，其中，所述台面可通过在形成或不形成塑料配件和/或支撑零件的情况下通过常规注射和/或微孔泡沫注射(物理发泡)和/或化学泡沫注射将单个框架结构注射于板上面来制作。
背景技术
洗衣机、洗碗机、冰箱及其它类似家用器具包括位于顶部的被称为台面的零件，该台面与地面平行放置。台面起到以下作用：提供刚性和负载平衡，保护器具免于热量和外部因素的影响以及确保水密性。在现有应用中，所述台面优选地通过以下方法制作：利用三聚氰胺浸渍的装饰性纸材覆盖木质纤维板的顶部和底部，并且使该木质纤维板与塑料框架和支撑零件通过粘合剂粘结在一起。该方法通常包括关于框架及其它塑料子部件的一种或多种注射工艺以及另一粘合剂粘结工艺。现有应用在台面制作中利用木质纤维板，该木质纤维板为本技术领域中的经济可持续的、易于使用的和易于获得的广泛使用材料。然而，粘合剂在制作和粘合剂粘结工艺期间的使用导致制作的可持续的问题。粘合剂粘结工艺还造成现有应用中的时间损失。此外，粘合剂粘结需要机器人和/或劳工来完成并且还带来额外成本。因此，制作成本增加，这导致收益性和竞争优势减小。
对于现有技术文献的研究披露了标题为“适用于白色家电的台面及其制作方法(Worktop Suitable for Use in White Goods and A Production Method Thereof)”的专利申请No.TR 2018/15308。所述专利申请涉及适用于白色家电的台面及其制作方法，其中所述台面包括由至少50％(重量)的无机化合物制成的至少一个板和围绕该板的至少一个框架，该至少一个框架配置成将台面组装至器具。所述发明所提出的台面通过以下方法来制作：将模制混合物倾注至置于移动输送带的顶部上的纤维网，对模具进行干燥，然后用框架围绕该模具。所述模制混合物包含包括水泥和硅砂的各种材料。然而，所述发明未提出任何注射方法或解决方案来避免粘合剂的使用。
因此，如上文所述，本技术领域面临各种问题和挑战，并且现有应用未提供这些问题和挑战的解决方案，所以，对本技术领域的进一步开发和创新是必须的。
发明内容
本发明涉及一种家用器具的台面及其制作方法，其中所述台面满足上文所述要求，消除了所有缺点并且带来额外益处。
本发明的主要目标是提供一种家用器具的台面。由于本发明，家用器具的台面相比于现有应用可以通过较少的制作成本而快速地制作。
本发明的另一个目标是提供通过利用单个模具的一次注塑模制方法的高效制作。
本发明的又一目标是通过减少制作成本而形成竞争优势。本发明通过提供无需粘合剂和粘合剂粘结工艺的台面的制作方法而显著地减少了制作成本。此外，本发明所提出的方法终止了对于在粘合剂粘结工艺期间所需的昂贵机器人自动化系统的依赖，因此减少了投资成本和能量消费。这在现有情况下有助于提高竞争性和收益性。
本发明的另一目标是通过将框架注射于玻璃表面板、纤维板、环氧树脂表面板、三聚氰胺浸渍的装饰性纸材覆盖板(利用或不利用注塑模制)、层合物覆盖塑料板、耐高温塑料板或三聚氰胺浸渍的塑料板上面而允许台面在不使用粘合剂的情况下的制作。这使得有可能通过在不利用塑料配件的情况下经由常规注射和/或微孔泡沫注射和/或化学泡沫注射将框架结构注射于板上而制作单件台面。
本发明涉及一种适用于家用器具的台面的制作方法，其中所述制作方法通过在利用或不利用塑料配件的情况下经由在至少一个侧向区域中的常规注射和/或微孔泡沫注射和/或化学泡沫注射将塑料框架结构注射于三聚氰胺浸渍装饰性纸材覆盖板和/或玻璃表面板和/或纤维板和/或环氧树脂表面板和/或层合物覆盖塑料板和/或耐高温塑料板和/或三聚氰胺浸渍塑料板和/或所有类型的背面注塑表面处理板上面来制作单件台面而实现所有上述目标，该塑料配件用于将所述台面连接至器具。
本发明的结构性质、特性和所有益处通过阅读本发明的具体实施方式结合下述附图将得到更清晰地理解。因此，本发明通过阅读具体实施方式结合附图将得到最佳理解。
附图说明
图1为通过常规注射模制所形成的台面的整体视图。
图2为通过物理发泡注射模制所形成的台面的整体视图。
附图标号
1 台面
2 板
3 框架
具体实施方式
本发明的具体实施方式仅旨在用于本发明的优选实施例的说明的目的并且不旨在限制本公开的范围。
本发明涉及适用于家用器具的台面1的制作方法。所述台面1通过三聚氰胺浸渍的装饰性纸材覆盖板、玻璃表面板、纤维板、环氧树脂表面板、层合物覆盖塑料板、耐高温塑料板或三聚氰胺浸渍塑料板来制作。单件台面1通过在形成或不形成配件的情况下注射模制适合于产品类型的板的所有所需侧向表面(顶部表面和/或侧表面和/或底部表面)来制作。
在本发明中，将复合物、塑料、塑料衍生物、玻璃、石头和类似单件材料、三聚氰胺浸渍的装饰性纸材覆盖板、玻璃表面板、纤维板、环氧树脂表面板、层合物覆盖塑料板、耐高温塑料板或三聚氰胺浸渍的塑料板和/或其组合用作板2。相同板2元件还可通过对三聚氰胺浸渍的装饰性纸材的背部部分执行注塑模制来制作。
在该阶段，选自适合于原材料的交联剂、马来酸酐组合、强度增加添加剂、热塑性弹性体、SBS(苯乙烯丁烯苯乙烯)、SEBS(苯乙烯乙烯丁烯苯乙烯)、含有均聚物和/或共聚物和/或三元聚合物(聚丙烯、ABS、聚丙烯和ABS混合物)的马来酸酐、粘合改善添加剂和交联添加剂的组中的个体或组合用于改善原材料的粘合品质并且提供充分的粘合等级。在本发明中，这使得有可能从复合物、塑料、塑料衍生物、玻璃、石头和类似单件材料、三聚氰胺浸渍的装饰性纸材覆盖板、玻璃表面板、纤维板、环氧树脂表面板、层合物覆盖塑料板、耐高温塑料板或三聚氰胺浸渍的塑料板和/或其组合获得用于台面1的板2的主体。在形成板2之后，将台面1框架3注射至板2的边缘。在该阶段，两种不同工艺可用于形成框架3。第一种工艺基于在无配件的情况下利用注射工艺共同获取框架3和板2的原理。另一种工艺基于以更易于组装的方式在有配件的情况下利用注射工艺共同获取框架3和板2的原理。在本发明的方法中，各种注射模制工艺可适用于可通过上述两种工艺来制作的框架3。常规注射模制、物理发泡(微孔泡沫注射模制)、化学泡沫注射或其组合可适用。微孔泡沫注射模制与常规注塑模制的不同之处在于其使塑料内部的微孔扩展并且通过均质化超临界流体-气体混合物减小塑料溶液的密度，从而降低以克为单位的至多20％的重量。在此类注射应用中，使用塑料材料，包括但不限于聚丙烯、碳纤维增强聚丙烯、掺杂滑石粉的聚丙烯、玻璃纤维增强聚丙烯、ABS(丙烯腈丁二烯苯乙烯)、碳纤维增强ABS、掺杂滑石粉的ABS、玻璃纤维增强ABS、聚酯组聚合物、PA 6、PA 6.6及其碳纤维、玻璃纤维和掺杂滑石粉的结构、含有均聚物和/或共聚物和/或三元聚合物或聚合物混合物(聚丙烯、ABS、聚丙烯和ABS混合物)的马来酸酐、马来酸酐组合、聚碳酸酯/ABS或其组合。在注射期间，使用型芯和型腔模具。所述型芯和型腔模具有助于以单件形式制作板2并且由于板2的放置和原材料流而生成压力输出。在注射工艺之后，如果需要的话，可在台面1的表面上执行激光和蚀刻工艺以及粘合改善操作。

Claims (5)

1.一种适用于家用器具的台面(1)的制作方法，其中，所述制作方法通过在形成或不形成塑料配件的情况下经由在至少一个侧向区域中的常规注射和/或微孔泡沫注射和/或化学泡沫注射将塑料框架(3)结构注射于三聚氰胺浸渍的装饰性纸材覆盖板和/或玻璃表面板和/或纤维板和/或环氧树脂表面板和/或层合物覆盖塑料板和/或耐高温塑料板和/或三聚氰胺浸渍的塑料板和/或所有类型的背面注塑表面处理板上面而制作单件台面(1)，所述塑料配件用于将所述台面(1)连接至所述器具。
2.根据上述权利要求中任一项所述的台面(1)的制作方法，其中，选自聚丙烯、碳纤维增强聚丙烯、掺杂滑石粉的聚丙烯、玻璃纤维增强聚丙烯、含有均聚物和/或共聚物和/或三元聚合物(聚丙烯、ABS、聚丙烯和ABS混合物)的马来酸酐、马来酸酐组合、ABS(丙烯腈丁二烯苯乙烯)、碳纤维增强ABS、掺杂滑石粉的ABS、玻璃纤维增强ABS、聚酯组聚合物、PA 6、PA6.6及其碳纤维、玻璃纤维和掺杂滑石粉的结构、聚碳酸酯/ABS的组中的个体或组合用作注射模制材料。
3.根据上述权利要求中任一项所述的台面(1)的制作方法，其中，选自交联剂、马来酸酐组合、强度增加添加剂、热塑性弹性体、SBS(苯乙烯丁烯苯乙烯)、SEBS(苯乙烯乙烯丁烯苯乙烯)、粘合改善添加剂和交联添加剂的组中的个体或组合用于改善粘合品质且提供充分的粘合水平。
4.根据上述权利要求中任一项所述的台面(1)的制作方法，其中所述制作方法包括在不形成独立配件的情况下的框架(3)注射模制的工艺。
5.根据上述权利要求中任一项所述的台面(1)的制作方法，其中所述制作方法包括在形成配件的情况下的框架(3)注射模制的工艺。
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