CN111674092A - Method for manufacturing opening strip box and production process - Google Patents

Method for manufacturing opening strip box and production process Download PDF

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Publication number
CN111674092A
CN111674092A CN202010385132.6A CN202010385132A CN111674092A CN 111674092 A CN111674092 A CN 111674092A CN 202010385132 A CN202010385132 A CN 202010385132A CN 111674092 A CN111674092 A CN 111674092A
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CN
China
Prior art keywords
box
cover
inner box
frame
paper
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Granted
Application number
CN202010385132.6A
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Chinese (zh)
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CN111674092B (en
Inventor
胡纯军
黄正烈
张双印
罗星
董阳
刘杰
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Sinotecho Wuhan Intelligent Technology Co Ltd
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Sinotecho Wuhan Intelligent Technology Co Ltd
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Priority to CN202010385132.6A priority Critical patent/CN111674092B/en
Publication of CN111674092A publication Critical patent/CN111674092A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/60Uniting opposed surfaces or edges; Taping
    • B31B50/62Uniting opposed surfaces or edges; Taping by adhesives
    • B31B50/624Applying glue on blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/20Cutting sheets or blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/60Uniting opposed surfaces or edges; Taping
    • B31B50/72Uniting opposed surfaces or edges; Taping by applying and securing strips or sheets
    • B31B50/726Uniting opposed surfaces or edges; Taping by applying and securing strips or sheets for uniting meeting edges of collapsed boxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B31B2105/001Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs made from laminated webs, e.g. including laminating the webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2110/00Shape of rigid or semi-rigid containers
    • B31B2110/30Shape of rigid or semi-rigid containers having a polygonal cross section
    • B31B2110/35Shape of rigid or semi-rigid containers having a polygonal cross section rectangular, e.g. square
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00Construction of rigid or semi-rigid containers
    • B31B2120/10Construction of rigid or semi-rigid containers provided with covers, e.g. lids
    • B31B2120/102Construction of rigid or semi-rigid containers provided with covers, e.g. lids with a hinged cover
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00Construction of rigid or semi-rigid containers
    • B31B2120/50Construction of rigid or semi-rigid containers covered or externally reinforced
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

Abstract

The invention relates to the technical field of packaging box processing, and discloses a method for manufacturing an open strip box, which comprises the steps of manufacturing a top cover, a bottom cover, a surrounding frame and outer surface paper respectively, supporting and shaping the surrounding frame by a square mould, covering the top cover and the bottom cover on openings at two ends of the surrounding frame respectively to form an inner box, covering the outer surface of the inner box with a whole piece of outer surface paper to seal the inner box to form an outer box, and cutting three side surfaces of the outer box to take out the inner mould; the invention also discloses a production process of the open strip box, which is realized by reasonably combining all parts step by step based on the manufacturing method, can be expanded to more complex box types, and can conveniently realize automatic production.

Description

Method for manufacturing opening strip box and production process
Technical Field
The invention belongs to the technical field of packaging box processing, and particularly relates to a manufacturing method and a production process of an open strip box.
Background
The inventor finds that one branch in the tobacco bale carton has a general structure: the two mutually connected cover bodies are oppositely opened to form an opening; one of the cover bodies is provided with a frame-shaped inner peripheral wall in a protruding mode, and the two cover bodies are positioned and closed through the protruding portion of the inner peripheral wall; two same sides of the two cover bodies are connected through a layer of outer paper, so that the hinge effect is realized.
As shown in fig. 1, the box type is a schematic perspective view of the above general structure, and includes the following parts:
the enclosure 10 is formed from paperboard or cardboard of greater stiffness, typically white cardboard alone or a combination of gray board and fine facial tissue. The outer surfaces of the top cover 20 and the bottom cover 30 are covered with outer paper 40. When closed, the top cover 20 is connected with the outer surface of the ground cover 30 through the outer tissue 40, and the inner cavity is connected through the surrounding frame 10.
There are many kinds of box types based on this structure on the market, and the manufacturing methods are different because the box types are made of paper or paperboard or cardboard.
Disclosure of Invention
Based on the above, the present invention provides a method for manufacturing an open barrel, so as to facilitate the development of complex box types by customers, and maintain the difficulty and cost of the development at a low level.
Meanwhile, the invention provides a manufacturing process of the open strip box, which is convenient for the standardized production of the box shape.
The invention is implemented as follows:
a technology for making open-top strip box includes such steps as making top cover, bottom cover, enclosing frame and external paper, shaping the enclosing frame by square mould, covering the top cover and bottom cover on the openings at both ends of enclosing frame to form internal box, wrapping the external paper around the internal box to form an external box, cutting three sides of external box, and demoulding.
Further, four corners of the unfolded hard paper board are cut, the hard paper board is folded by means of a square die, and two adjacent folded edges are adhered by using an adhesive tape to form the top cover and the bottom cover.
Further, glue is applied to the inner face of the flanging edge of the floor cover.
Furthermore, before the floor cover is folded, glue is coated on the folded edge of the floor cover.
Furthermore, the unfolded strip-shaped paper boards are turned and folded into a frame line by means of a square die and are connected end to end, and the connection positions are adhered by using adhesive tapes.
Further, will five continuous faces are pressed out to the outside paper and ear is cut out to the second face is the bottom surface, will interior box and this bottom surface bonding, and remaining four faces use the length direction of interior box is the axle winding interior box is with its cladding, and wherein first face and fifth face coincide and bond, and the ear coincidence of both sides is pasted, forms outer box.
A production process of an open barrel comprises the steps of firstly providing a top cover incoming material, a bottom cover incoming material, a surrounding frame incoming material and an outer paper incoming material; wherein the content of the first and second substances,
the incoming material of the enclosure frame is in an unfolded strip shape and is divided into four sections by three indentation lines;
the top cover incoming material and the ground cover incoming material are in a spread panel shape and are divided into five surfaces by four creasing lines;
the external paper supplies are in the shape of an unfolded panel and are divided into seven faces and six lug parts by longitudinally and transversely arranged crease lines;
then, enclosing the incoming materials of the enclosure frame in a square mould, connecting the incoming materials end to form a square frame shape, and pasting an adhesive tape on the connected part by using a corner pasting process to form a first enclosure frame; correspondingly, sizing four outer edge surfaces of the ground cover incoming material by a sizing process to form a first ground cover; the first surrounding frame is sleeved on the periphery of the other square die to integrally punch the upper surface of the first ground cover, and the first ground cover and the first surrounding frame are bonded to form a ground cover with a frame;
punching and forming four outer edge surfaces of the material coming from the top cover through the bottom of another square die and mutually connecting the four outer edge surfaces, and then applying a corner pasting process to paste an adhesive tape on a connecting part to form a first top cover;
then a square inner mold is taken and placed in the cavity of the ground cover with the frame, and the first day cover is buckled on the square inner mold to form an inner box;
correspondingly, gluing the whole upper surface of the external facial tissue supplied material to form glued facial tissue;
clamping the inner box, moving the inner box above the surface paper to attach the inner box to one surface, using the inner box as a mold, and coating the surface paper to form an outer box;
finally, the cutting process is carried out on three side surfaces of the outer box, and the square inner die is taken out.
Further, after the inner box and the upper adhesive surface paper are pasted and positioned, the inner box and the upper adhesive surface paper enter a forming channel together to cover the inner box; the inner box is provided with three strokes in the forming channel, wherein one stroke is vertical to the other two ends.
Furthermore, in a first section of stroke, downward pressure is applied to the inner box through a main shaft, and the side edges of the stroke roll the facial tissue corresponding to two side surfaces of the inner box and two lug parts corresponding to the other two side surfaces;
in the second section of stroke, the inner box is pushed to move horizontally, and the side edges of the stroke roll the facial tissue corresponding to the top surface of the inner box and the lug parts corresponding to the side surfaces of the inner box;
and in a third stroke, the inner box is supported to move upwards, the side edge of the stroke firstly rolls and folds the edge of the rest surface of the outer facial tissue and carries out edge shoveling on the lug parts of the two wings of the surface, and then the stroke continues to move upwards to fold and cover the rest two surfaces outside the lug parts.
Furthermore, the corner pasting process is implemented by pressing the cut adhesive tape by pinching corner blocks.
The first enclosure frame is provided with a first ground cover, the first ground cover is provided with a first enclosure frame, the first enclosure frame is provided with a first opening, the first enclosure frame is provided with a second opening, the second opening is provided with a second opening, the first opening is provided with a first ground cover, the second opening is provided with a second opening.
Furthermore, an air suction pipe is arranged above the first enclosing frame.
Compared with the prior art, the manufacturing method provided by the invention has the following beneficial effects:
the opening of the box product manufactured by the method, which is positioned at the joint of the top cover and the ground cover, is smooth and beautiful, and the outer facial tissue can be cut by taking the gap on the inner box as a reference, so that the technical errors of facial tissue pasting, white leaving and the like can not occur; the yield of the carton processing technology is improved.
And secondly, the box type is manufactured by the method, so that excessive product parts are reduced, the corresponding types of materials are reduced, the batch preparation of the supplied materials is convenient, and the production cost of box products is reduced.
And (III) the method reduces the difficulty for the quantitative production of the same type of complex box type.
Compared with the prior art, the production process provided by the invention has the following beneficial effects:
the process can realize batch production of the open box type and the similar complex box type, and is favorable for forming a standardized manufacturing process to be popularized.
The process combines the forming step and the assembling step of the canopy, simplifies the production flow and can greatly improve the production efficiency.
And thirdly, the process is convenient to realize full-automatic production.
Drawings
FIG. 1 is a drawing of the background art of the present invention;
FIG. 2 is an assembly view of the first embodiment of the present invention;
FIG. 3 is a perspective view of an incoming material of a surrounding frame in a second embodiment of the present invention;
FIG. 4 is a perspective view of a ceiling incoming material in the second embodiment of the present invention;
FIG. 5 is a perspective view of an exterior paper liner in a second embodiment of the present invention;
FIG. 6 is a schematic view of a corner bonding process in a second embodiment of the present invention;
FIG. 7 is a flow chart of a second process of the present invention;
FIG. 8 is a schematic layout diagram of a production line according to a fifth embodiment of the present invention;
FIG. 9 is a perspective view of an outer box machine according to a sixth embodiment of the present invention;
in the figure:
enclosure frame 10 First stage 11 Fourth stage 14 Enclosing frame incoming material 10a
Top cover 20 Central ceiling 27 Long side surface 28 Short side surface 29
Floor cover 30 Ground cover incoming material 30a First floor cover 30b Floor cover with frame 30c
External facial tissue 40 First side 41 Second surface 42 External tissue incoming material 40a
Inner card paper 50 Third side 43 Fourth surface 44 Fifth surface 45
Silk ribbon 60 Sixth surface 46 Second ear 422 Third ear 433
Inner box 70 Fifth ear 455 First stroke 71 Second stroke 72
Outer box 80 External tissue incoming material 40a Surface paper with glue 40b Third stroke 73
First inner box 70a Second inner box 70b Outer box 80 Opening box 80a
Adhesive tape 15 Corner inlaying block 16 Rectangular jig 17 Corner pasting machine 91
Rotary screen printer 92 Facial tissue gluing machine 93 Positioning machine 94 Outer box machine 95
Bubble pressing machine 96 Transmission module 951 Box taking mechanism 952 Suction module 953
Ring rail 954 Channel forming mechanism 955
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
As shown in fig. 1, the box type is a schematic perspective view of the above general structure, and includes several major parts: the enclosure 10 is formed from paperboard or cardboard of greater stiffness, typically white cardboard alone or a combination of gray board and fine facial tissue. The outer surfaces of the top cover 20 and the bottom cover 30 are covered with outer paper 40. When closed, the top cover 20 is connected with the outer surface of the ground cover 30 through the outer tissue 40, and the inner cavity is connected through the surrounding frame 10.
Wherein, in some high-end competitive products's packing carton, still paste the higher decoration paper of oil gloss degree in the inside of canopy 20, the printing has the advertising words or other information on it. In some box types, there are also bands extending from the gap between the frame 10 and the bottom of the floor covering 30. The inventors have found that these cassette types have common structure. If the manufacturing process of the box type with the universal structure is solved, the box types with the same type can be realized by higher automation and lower development cost.
The first embodiment is as follows:
as shown in fig. 2, the box type is firstly split into four major parts, and the rest parts are spare parts, so that each part is modularized and open, and the spare parts can be added into each module manually or in a semi-automatic manner, so as to realize rapid development of any box type.
The four major parts are respectively a top cover 20, a bottom cover 30, a surrounding frame 10 and an outer surface paper 40, and each part is manufactured separately.
The top cover 20 and the bottom cover 30 have substantially the same structure, and each have a bottom surface and four side surfaces, so that the same die cutting process and die can be used to cut a large area of cardboard, and four corners can be cut off. Therefore, the difficulty of gauge replacement can be reduced.
The enclosure frame 10 is sleeved on the periphery of the square mold by means of the square mold to support the shape, and then the head-tail connection part of the enclosure frame 10 is attached by using a thin sticker or adhesive tape.
The surrounding frame 10 and the mold are integrated, the top cover 20 and the ground cover 30 are molded by the integrated body, the respective centers of the top cover 20 and the ground cover are aligned with the upper bottom surface and the lower bottom surface of the mold, four side surfaces obtained after the corner cut of the top cover 20 and the ground cover 30 are folded and attached to the periphery of the mold, two adjacent side surfaces are connected together and folded into a square cover shape, and the surfaces formed on the top cover 20 or the ground cover 30 are adhered by adhesive tapes or stickers to form the inner box 70.
The outer paper 40 is wrapped on the outer surfaces of the upper lid 20 and the lower lid 30, the upper lid 20, the lower lid 30 and the mold are sealed to form the outer box 80, and the box is cut from the outer surface of the outer box 80 along the gap between the upper lid 20 and the lower lid 30 by a cutter, thereby manufacturing the box.
The manufacturing method reasonably utilizes the characteristics of paper materials, and the box type is disassembled into a plurality of core modules, so that the difficulty of implementing an automatic process and the production cost are reduced.
In the development process of the complex box type, rapid automation can be realized by adding spare and accessory parts in each corresponding modularized flow.
Example two:
according to the method, the automatic production process is implemented, and the top cover incoming material, the ground cover incoming material, the surrounding frame incoming material and the outer paper incoming material are provided, wherein the initial form of each incoming material is as follows:
as shown in fig. 3, the frame incoming material 10a is an unfolded strip shape, and includes four sections, a first section 11, a second section, a third section and a fourth section 14, where the first section 11 is the same as the third section, and the second section is the same as the fourth section 14. Which may be cut from the entire gray sheet by a die cutter or other die cutting process.
As shown in fig. 4, the top lid incoming material 20a and the bottom lid incoming material 30a are both in the form of unfolded panels, and four crease lines are provided in their panels to facilitate folding. The flap trim 20a includes a central top surface 27 and four outer rectangular peripheral surfaces at the outer edges, long side surfaces 28 and short side surfaces 29, which may be formed by cutting the four corners and printing score lines using a die cutter or other die cutting process. The preparation of the ground cover material is the same as that of the ground cover material.
As shown in fig. 5, the outer paper margin 40a is in the form of a spread panel and is slightly thin. The die cutting machine is provided with longitudinal and transverse staggered crease lines, and seven faces and six ear parts are cut by a die cutting process; the seven surfaces are respectively a first surface 41, a second surface 42, a third surface 43, a fourth surface 44, a fifth surface 45 and two sixth surfaces 46, and the six lugs are respectively a pair of second lugs 422 extending from two ends of the second surface 42, a pair of third lugs 433 extending from two ends of the third surface 43 and a pair of fifth lugs 455 extending from two ends of the fifth surface 45. The second ear 422 and the third and fifth ears 433 and 455 may be contoured to form a single rectangular piece.
As shown in fig. 6 and 7, firstly, the incoming enclosure frame 10a is enclosed on a rectangular jig in a corner attaching machine, a corner pinching block 16 is arranged above the rectangular jig 17, the incoming adhesive tape 15 is fed between the corner pinching block 16 and the incoming enclosure frame 10a, and the corner pinching block 16 periodically downwards chops the adhesive tape and attaches the adhesive tape to the end-to-end joint of the incoming enclosure frame 10a to form a first enclosure frame 10 b. The first enclosure frame 10b is continuously formed by a corner attaching machine and is separately manufactured. Meanwhile, the upper surface of the ground cover incoming material 30a is rubberized to form a first ground cover 30 b. The forming of the first ground cover 30b is realized by virtue of an upper layer station and a lower layer station, a main shaft is arranged above the upper layer station to drive a square die to move up and down, a formed first surrounding frame 10b is sleeved on the periphery of the square die, the first ground cover 30b is placed at an inlet of the upper layer station, the first surrounding frame 10b and the die downwards punch the first ground cover 30b, a roller mechanism is arranged on the periphery below the upper layer station to roll the die in a progressive mode, the first ground cover 30b is pasted on the periphery of the first surrounding frame 10b and falls into the lower layer station, and then the corner pinching blocks are utilized to paste adhesive tapes on the periphery of the first surrounding frame 10b to form the framed ground cover 30 c.
The canopy band 20a is also automatically formed by means of upper and lower double-layer stations. The canopy supplied material 20a is placed at the upper layer station, the canopy supplied material 20a is pressed downwards by a square mould from the upper part, the roller mechanism arranged between the two layers of stations is progressive towards the mould, and four outer edge surfaces of the canopy supplied material 20a are attached around the square mould to the lower layer station. The periphery of the lower layer station is provided with the corner nipping blocks 16 which are used for sticking the formed canopy adhesive tape from the periphery in the horizontal direction to form a first canopy 20 b.
Next, the first upper cover 20b and the framed cover 30c are fitted into the other molds, respectively, for assembly. Using the mold as an inner mold, a first upper lid 20b is fastened to the upper end thereof, and a framed lid 30c is fastened to the lower end thereof to form an inner case 70.
The inner box 70 is formed with the outer paper supply ready to be assembled.
The upper surface of the external surface paper material 40a is coated with glue through a roller gluing or silk-screen gluing process to form glued surface paper 40b, the glued surface paper is waited for in a station, the inner box 70 is taken to find the second surface 42 in the glued surface paper 40b by utilizing the cooperation of a visual recognition system and a mechanical arm, and the bottom of the inner box 70 is aligned with the second surface 42 and is stuck.
Then, the upper surface paper 40b and the inner box 70 enter the molding passage to start circulation and realize automatic coating. The forming channel is formed in the arrangement of the roller shaft mechanism and is divided into three strokes, namely a first stroke 71, a second stroke 72 and a third stroke 73, the second stroke 72 is a horizontal stroke, the first stroke 71 and the third stroke 73 are vertical strokes, and the roller shaft mechanism is arranged on the side edge of the three strokes so as to roll the moving box body, so that the rest surfaces of the outer paper are attached to the corresponding surfaces of the inner box 70.
In the first section of stroke 71, the inner box 70 is pressed downwards by any linear module above the stroke, the side roller mechanism rolls the first surface 41, the third surface 43 and the second lug part 422, the fourth surface 44, the fifth surface 45, the two sixth surfaces 46 and the rest lug parts and the third surface 43 are in a vertical state together, and the inner box is not pasted temporarily, so that a first inner box 70a is formed;
in the second section of the stroke, the horizontal thrust is applied to the first inner box 70a by any linear module, the third ear 433 and the fourth face 44 are attached to the corresponding surfaces of the inner boxes, and the second inner box 70b is in the stroke;
in a third stroke, which applies an upward lifting force to the second inner box 70b by means of any linear module, the stroke is further divided into two sections, and a lug position is arranged in the middle. In the front stroke, the fifth surface 45 is attached to the outer side of the already attached first surface 41 of the inner case by rolling, and then the fifth ear 455 is held at the ear-shoveling station for shoveling the ears. After the lug shoveling is completed, the second inner box is lifted to continue to rise, and the sixth surface 46 is rolled, so that the sixth surface 46 is wrapped on the outer sides of the three lug parts (the second lug part 422, the third lug part 433 and the fifth lug part 455) to form the outer box 80.
Three faces in the outer box 80 are double-layer face paper, and are double-layer faces combined by the first face 41 and the fifth face 45 after molding, and double-layer faces combined by three lugs (a second lug 422, a third lug 433 and a fifth lug 455) and a sixth face 46 at two sides are cut aiming at the double-layer face paper, the three double-layer faces are cut along a gap between the top cover 20 and the bottom cover 30 in the inner box, an opening box 80a capable of being opened is formed, and the inner box is taken out.
Example three:
in some cassette types, as shown in fig. 1 and 7, there is also a ribbon 60 within the cassette cavity. The box shape can still be made by the above process.
In the above process, each module is separately manufactured, and when the first enclosure frame 10a is manufactured, a ribbon may be adhered to the outside of the first enclosure frame 10 a. After the second enclosure frame 10b is formed, the second enclosure frame is supported by a square die with holes, an air suction pipe is arranged above the square die, the air suction pipe sucks the silk ribbons from the holes, the silk ribbons penetrate through the inside of the enclosure frame from the holes and enter the air suction pipe, a negative pressure state is kept, and the silk ribbons are kept in a vertical state in the air suction pipe and are convenient to transfer.
When the first day lid 20b, the inner mold, and the framed lid 30c are assembled into the inner box, the ribbon is pressed by the inner mold in the framed lid 30c without affecting the subsequent steps.
Example four:
referring to fig. 1 and 7, in some cases, the case cavity is further provided with an inner cardboard 50, the inner cardboard is adhered to the upper bottom surface of the top cover to form a top card, the inner cardboard is adhered to the lower bottom surface of the bottom cover to form a bottom card, and the cardboard is a relatively high and rigid cardboard with relatively high smoothness, so that the inner space of the case is cleaner, tidier and more beautiful.
The attaching process of the top card can be realized by flatly rubbing and gluing the top cover from the tangential direction above the roller in the glue rolling mechanism through the suction module, continuously moving the top cover to the top of the top cover and pressing the top cover into the top cover for attaching. In the second embodiment, the top lid 20a is inverted with the opening facing upward in the process of manufacturing the first top lid 20 b. Therefore, the device of the sky card attaching process can be directly added to the side edge of the process device, and the process device can be directly put down to realize the attaching. Or, the incoming material can be adhered to the card directly before the top cover incoming material 20a is formed. And after the top card is pasted, the assembly of the top cover and the inner box is continued according to the original process flow.
The ground card is attached by the same process as the sky card, and can be freely selected and expanded according to different box types.
Example five:
the invention also provides a production line for implementing the process, which comprises a rotary screen printing machine 92, a corner pasting machine 91 and a positioning machine 94 which are arranged along the X direction, and a facial tissue gluing machine 93 and an outer box machine 95 which are respectively arranged on two sides of the positioning machine 94 along the Y direction by taking the positioning machine 94 as a junction point, wherein the tail end of the outer box machine 95 is connected with a bubble pressing machine 96.
With reference to fig. 7, in the corner-attaching machine 91, the inner box 70 is formed by performing the surrounding frame molding, the floor cover molding, the framed floor cover assembling, and the ceiling cover assembling, and is output to the positioning machine 94. Meanwhile, the exterior paper incoming material 40a is automatically sized on the exterior paper laminator 93 from the exterior paper laminator 93 to form the sized exterior paper 40b, and is output to the positioning machine 94.
The upper surface paper 40b and the inner box 70 are accurately adhered together after being positioned in the positioning machine 94, and are transferred to the outer box machine 95, each surface of the outer surface paper is coated and molded by taking the inner box as a mold to form the outer box 80, and the outer box 80 enters the bubble pressing machine 96 for bubble pressing and shaping, so that the box type can be obtained.
The rotary screen printing machine 92 is used for gluing the inner paperboard 50, outputting the inner paperboard to the corner pasting machine, and then turning and pasting the inner paperboard into the top cover.
Example six:
as shown in fig. 9, the present invention also provides an outer box machine which can simultaneously implement an over-molding process after the facial tissue and the inner box are adhered with a short stroke.
The market also has another equipment capable of realizing the coating of the external facial tissue, namely a forming machine of a vertical turntable, wherein a forming cavity is arranged in the turntable, and a mechanism required by the edge shoveling of each surface is arranged outside the turntable. Because of the limitations of the vertical turntable mechanism, this external box machine can only be applied to smaller boxes, and the size of the box body is usually about 90 × 70 × 15 mm. The size of the box body of the open strip box is about 300 multiplied by 80 multiplied by 60 mm, and the defect that the forming turntable is large and bulky when the vertical turntable forming machine is used for wrapping the outer paper of the large-size inner box.
Referring to fig. 7, the outer box machine includes a channel forming mechanism 955 and a box taking mechanism 952, the box taking mechanism 952 capable of moving the facial tissue and the inner box integrally is disposed between the channel forming mechanism 955 and the transfer module 951, and the box taking mechanism 952 can rotate and descend. The cassette picking mechanism 952 includes a rotary cutter and two suction modules 953, which descend synchronously, one of which sucks the facial tissue and the inner cassette, and the other of which pushes the facial tissue and the inner cassette down into the first stroke 71 of the channel forming mechanism 955.
More specifically, the transport module 951 moves the inner box and the facial tissue together to the outer box machine, and then arranges the postures through the two right-angle blocks. The suction module 953 descends to suck the inner box 70, and the part of the outer surface paper which is not adhered slides on the ring rail 954 while rotating, so that the surface paper is kept in shape. After rotating 180 °, the rod enters above the first stroke 71, descends into the channel former 955 and begins to travel the first stroke 71. Meanwhile, another suction module 953 sucks the next tissue and inner box material on the conveying module.
At the end of the first stroke 71 in the channel forming mechanism 955, a first inner box 70a is formed, then a second inner box 70b is formed through a second stroke 72, and the second inner box is lifted upwardly to form the outer box 80. The outer boxes 80 are continuously stacked in the channel where the third stroke 73 is located, and the outer box 80 at the highest layer is pushed out by the air cylinder to be discharged.
The channel forming device of the embodiment has a special beneficial effect on the large-size opening strip box: firstly, the occupied area of the surface paper is not large; compared with the old forming process, the forming step reduces the steps of pre-forming and transferring the inner box and the facial tissue and the corresponding mechanisms, and the forming efficiency is higher.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (12)

1. A technology for making open-top strip box includes such steps as making top cover, bottom cover, enclosing frame and external paper, shaping the enclosing frame by square mould, covering the top cover and bottom cover on the openings at both ends of enclosing frame to form internal box, wrapping the external paper around the internal box to form an external box, cutting three sides of external box, and demoulding.
2. The method of manufacturing according to claim 1, wherein: and cutting four corners of the unfolded hard board, folding the unfolded hard board by using a square die, and adhering two adjacent folded edges by using an adhesive tape to form the top cover and the bottom cover.
3. The method of manufacturing according to claim 2, wherein: and (4) applying glue on the inner surface of the flanging edge of the ground cover.
4. The method of manufacturing according to claim 2, wherein: before the ground cover is turned over, glue is coated on the turned-over edge of the ground cover.
5. The method of manufacturing according to claim 1, wherein: and turning the unfolded strip-shaped paperboard into a frame line by means of a square die and connecting the frame line end to end, wherein the connecting parts are adhered by using an adhesive tape.
6. The method of manufacturing according to claim 1, wherein: will five continuous faces are pressed out to outside paper and ear is cut out to the second face is the bottom surface, will interior box and this bottom surface bonding, and remaining four faces use the length direction of interior box is the axle collar around interior box is with its cladding, and wherein first face and fifth face coincide and bond, and the ear coincidence of both sides is pasted, forms outer box.
7. A production process of an open barrel is characterized in that: firstly, providing a top cover incoming material, a ground cover incoming material, a surrounding frame incoming material and an outer paper incoming material; wherein the content of the first and second substances,
the incoming material of the enclosure frame is in an unfolded strip shape and is divided into four sections by three indentation lines;
the top cover incoming material and the ground cover incoming material are in a spread panel shape and are divided into five surfaces by four creasing lines;
the external paper supplies are in the shape of an unfolded panel and are divided into seven faces and six lug parts by longitudinally and transversely arranged crease lines;
then, enclosing the incoming materials of the enclosure frame in a square mould, connecting the incoming materials end to form a square frame shape, and pasting an adhesive tape on the connected part by using a corner pasting process to form a first enclosure frame; correspondingly, sizing four outer edge surfaces of the ground cover incoming material by a sizing process to form a first ground cover; the first surrounding frame is sleeved on the periphery of the other square die to integrally punch the upper surface of the first ground cover, and the first ground cover and the first surrounding frame are bonded to form a ground cover with a frame;
punching and forming four outer edge surfaces of the material coming from the top cover through the bottom of another square die and mutually connecting the four outer edge surfaces, and then applying a corner pasting process to paste an adhesive tape on a connecting part to form a first top cover;
then a square inner mold is taken and placed in the cavity of the ground cover with the frame, and the first day cover is buckled on the square inner mold to form an inner box;
correspondingly, gluing the whole upper surface of the external facial tissue supplied material to form glued facial tissue;
clamping the inner box, moving the inner box above the surface paper to attach the inner box to one surface, using the inner box as a mold, and coating the surface paper to form an outer box;
finally, the cutting process is carried out on three side surfaces of the outer box, and the square inner die is taken out.
8. The production process according to claim 7, characterized in that: after the inner box and the upper adhesive surface paper are pasted and positioned, the inner box and the upper adhesive surface paper enter a forming channel together to cover the inner box; the inner box is provided with three strokes in the forming channel, wherein one stroke is vertical to the other two ends.
9. The production process according to claim 8, characterized in that: in a first section of stroke, downward pressure is applied to the inner box through a main shaft, and the side edges of the stroke roll the facial tissue corresponding to two side surfaces of the inner box and two lug parts corresponding to the other two side surfaces;
in the second section of stroke, the inner box is pushed to move horizontally, and the side edges of the stroke roll the facial tissue corresponding to the top surface of the inner box and the lug parts corresponding to the side surfaces of the inner box;
and in a third stroke, the inner box is supported to move upwards, the side edge of the stroke firstly rolls and folds the edge of the rest surface of the outer facial tissue and carries out edge shoveling on the lug parts of the two wings of the surface, and then the stroke continues to move upwards to fold and cover the rest two surfaces outside the lug parts.
10. The production process according to claim 7, characterized in that: the corner pasting process is implemented by pressing the cut adhesive tape through the corner nipping block.
11. The production process according to claim 7, characterized in that: the first enclosure frame is provided with a first ground cover, and the first enclosure frame is provided with a first opening and a second opening.
12. The production process according to claim 11, characterized in that: an air suction pipe is arranged above the first enclosing frame.
CN202010385132.6A 2020-05-09 2020-05-09 Production process of open-top can Active CN111674092B (en)

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CN112848492A (en) * 2020-12-31 2021-05-28 广东中科天工智能技术有限公司 Improved production process from inner box to outer box
CN112895585A (en) * 2021-01-21 2021-06-04 广东中科天工智能技术有限公司 Cover closing assembly process
CN113352689A (en) * 2021-06-11 2021-09-07 厦门合扬纸业有限公司 Processing technology of carton
CN113459591A (en) * 2021-08-04 2021-10-01 东莞市元易自动化设备有限公司 Method and equipment for automatically assembling bottom box and cover
CN113733650A (en) * 2021-09-03 2021-12-03 深圳市贤俊龙彩印有限公司 Automatic cigarette case assembling system and method
CN114248492A (en) * 2022-01-10 2022-03-29 中科天工(广东)智能技术有限公司 Dispensing type surrounding strip assembling process
CN114261142A (en) * 2021-12-23 2022-04-01 浙江新元创自动化设备股份有限公司 Method for guaranteeing pasting precision of corrugated case
CN114311844A (en) * 2022-01-10 2022-04-12 中科天工(广东)智能技术有限公司 Boxing method and boxing device for enclosure frame
CN114311845A (en) * 2022-01-10 2022-04-12 中科天工(广东)智能技术有限公司 Surrounding edge forming process of surrounding strip
CN114347549A (en) * 2021-12-23 2022-04-15 中科天工(武汉)智能技术有限公司 Method for forming facial tissue of packing box
CN114454558A (en) * 2022-02-21 2022-05-10 中科天工(武汉)智能技术有限公司 Packing material forming method and forming device of packing box and method for preparing opening box
CN114536851A (en) * 2022-01-12 2022-05-27 中科天工(武汉)智能技术有限公司 Process and device for forming packaging box
CN114571788A (en) * 2022-03-17 2022-06-03 中科天工(武汉)智能技术有限公司 Box body and method for sticking connecting paper at bottom of double-layer box body

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CN112848492A (en) * 2020-12-31 2021-05-28 广东中科天工智能技术有限公司 Improved production process from inner box to outer box
CN112895585A (en) * 2021-01-21 2021-06-04 广东中科天工智能技术有限公司 Cover closing assembly process
CN112895585B (en) * 2021-01-21 2023-09-19 中科天工(广东)智能技术有限公司 Cover closing assembly process
CN113352689B (en) * 2021-06-11 2022-10-25 厦门合扬纸业有限公司 Processing technology of carton
CN113352689A (en) * 2021-06-11 2021-09-07 厦门合扬纸业有限公司 Processing technology of carton
CN113459591A (en) * 2021-08-04 2021-10-01 东莞市元易自动化设备有限公司 Method and equipment for automatically assembling bottom box and cover
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CN114261142B (en) * 2021-12-23 2024-04-09 浙江新元创自动化设备股份有限公司 Method for guaranteeing pasting precision of corrugated case
CN114261142A (en) * 2021-12-23 2022-04-01 浙江新元创自动化设备股份有限公司 Method for guaranteeing pasting precision of corrugated case
CN114347549A (en) * 2021-12-23 2022-04-15 中科天工(武汉)智能技术有限公司 Method for forming facial tissue of packing box
CN114311845A (en) * 2022-01-10 2022-04-12 中科天工(广东)智能技术有限公司 Surrounding edge forming process of surrounding strip
CN114311844A (en) * 2022-01-10 2022-04-12 中科天工(广东)智能技术有限公司 Boxing method and boxing device for enclosure frame
CN114248492A (en) * 2022-01-10 2022-03-29 中科天工(广东)智能技术有限公司 Dispensing type surrounding strip assembling process
CN114536851A (en) * 2022-01-12 2022-05-27 中科天工(武汉)智能技术有限公司 Process and device for forming packaging box
CN114536851B (en) * 2022-01-12 2023-09-29 中科天工(武汉)智能技术有限公司 Packing box forming process and device
CN114454558A (en) * 2022-02-21 2022-05-10 中科天工(武汉)智能技术有限公司 Packing material forming method and forming device of packing box and method for preparing opening box
CN114571788A (en) * 2022-03-17 2022-06-03 中科天工(武汉)智能技术有限公司 Box body and method for sticking connecting paper at bottom of double-layer box body
CN114571788B (en) * 2022-03-17 2024-04-23 中科天工(武汉)智能技术有限公司 Box body and pasting method of connecting paper at bottom of double-layer box body

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