CN111668676A - Assembly production line and assembly method of copper bar connector - Google Patents
Assembly production line and assembly method of copper bar connector Download PDFInfo
- Publication number
- CN111668676A CN111668676A CN202010650796.0A CN202010650796A CN111668676A CN 111668676 A CN111668676 A CN 111668676A CN 202010650796 A CN202010650796 A CN 202010650796A CN 111668676 A CN111668676 A CN 111668676A
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- copper bar
- assembly
- press
- plate
- power cylinder
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- 229910052802 copper Inorganic materials 0.000 title claims abstract description 167
- 239000010949 copper Substances 0.000 title claims abstract description 167
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 166
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 68
- 238000007789 sealing Methods 0.000 claims description 51
- 230000007246 mechanism Effects 0.000 claims description 44
- 238000003825 pressing Methods 0.000 claims description 31
- 238000006073 displacement reaction Methods 0.000 claims description 17
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 15
- 238000010586 diagram Methods 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000032258 transport Effects 0.000 description 6
- 238000004880 explosion Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of copper bar connection, in particular to an assembly production line and an assembly method of a copper bar connector. The invention adopts a complete production line to complete the complete assembly and quality detection of the copper bar connector at one time, reduces the labor input, saves the assembly time and can effectively improve the assembly quality.
Description
Technical Field
The invention relates to the technical field of copper bar connection, in particular to an assembly production line and an assembly method of a copper bar connector.
Background
The new energy electric automobile energy power part mainly comprises a battery pack, an electric control and a motor, wherein the motor and the electric control are connected in a wall penetrating mode through a large-current connector. At present, a copper bar connector is generally adopted as a large-current connector.
Most processes of the traditional copper bar connector adopt a manual assembly mode, and because parts are more, the time required by the assembly process is long, and the assembly precision is difficult to guarantee, the assembly quality of the copper bar connector is poor, and the labor cost is high.
Disclosure of Invention
The invention aims to solve the problems and provides an assembly production line and an assembly method of a copper bar connector, wherein the assembly and quality detection of the copper bar connector are completed through a full-automatic production line, and the technical scheme is as follows:
the utility model provides an assembly line of copper bar connector, includes that the abnormal shape sealing washer assembly, copper bar that set gradually along conveyer belt direction of transportation in one side of the conveyer belt insert equipment in advance, copper bar pressure equipment and copper bar assembly detect the assembly, the copper bar assembly detects the assembly including setting up high detection device and the hole position detection device in same station department.
On the basis of the scheme, the special-shaped sealing ring assembly comprises an upper assembling body, a lower assembling body, a table top and a first power cylinder which are sequentially arranged from top to bottom, wherein a containing hole is formed in the center of the upper assembling body, a right-shaped block is arranged in the containing hole, and a sealing ring assembling hole for containing the special-shaped sealing ring is formed between the inner side of the containing hole and the right-shaped block; an assembly block is arranged below the positive block and is inserted between the upper assembly body and the lower assembly body; an assembly ejector rod penetrating through the lower assembly body and the table top is arranged below the assembly block, and a first power cylinder and an assembly top plate driven by the first power cylinder are arranged at a corresponding position below the assembly ejector rod.
On the basis of the scheme, the special-shaped sealing ring assembly top is provided with the oiling station, including the fat liquoring reserve bucket, defeated oil pipe, baster and the head of scribbling that connect gradually, baster and fat liquoring head set up in the top board below, and the top board top is connected with the second power jar, and the top board below is through first spring coupling holding down plate.
Preferably, copper bar cartridge equipment in advance includes three-dimensional glide machanism and upset module, three-dimensional glide machanism sets up in first frame to drive the upset module and remove along the three-dimensional in the space, the upset module drives the upset mounting bracket and realizes the upset, is provided with a plurality of copper bar standing grooves in the upset mounting bracket, and copper bar standing groove one side sets up corresponding copper bar die clamping cylinder.
On the basis of the scheme, the copper bar pre-inserting device further comprises a pre-inserting guide mechanism, the guide mechanism comprises a guide fixing frame and guide cylinders arranged on the guide fixing frame, the number of the guide cylinders is two, the guide cylinders are arranged oppositely, the tail ends of piston rods of the guide cylinders are fixedly connected with the outer sides of the guide movable blocks, and the inner sides of the guide movable blocks are provided with guide grooves matched with the shape of the copper bar.
Preferably, copper bar pressure equipment is including setting up the mechanism that pushes down in the second frame, the mechanism that pushes down includes air cylinder, mounting platform, pressure sensor and height measurement sensor, the air cylinder is along vertical direction fixed mounting in the second frame down, and the air cylinder piston rod that pushes down connects mounting platform, is provided with pressure sensor and height measurement sensor on the mounting platform, and the mounting platform below is provided with the mechanism that pushes down, and second frame lower part corresponds the mechanism position department that pushes down and is provided with the pressure equipment mesa.
On the basis of the scheme, the copper bar press fitting equipment further comprises a carrying mechanism, the carrying mechanism comprises a horizontal carrying slide rail fixed on the second rack, a carrying lifting rail moving back and forth along the horizontal carrying slide rail, and two clamping arms moving along the carrying lifting rail, the two clamping arms are connected with the air cylinder and arranged oppositely in parallel, and the carrying mechanism further comprises a carrying detection sensor arranged on the second rack.
Preferably, the height detection device comprises a third rack, and a third power cylinder, a first flat plate, a support column, a second flat plate, a third flat plate and a compression column which are sequentially arranged on the third rack from bottom to top, wherein the first flat plate is connected to the tail end of a piston rod of the third power cylinder, and a height detection sensor is arranged on the second flat plate in a penetrating manner; and a detection table board is arranged at the lower part of the third rack and is positioned below the corresponding position of the compression column.
On the basis of the scheme, set up hole position detection device in the third frame, it is including the fourth power cylinder, connecting plate, second spring, frock support, detection piece and the detection head that set gradually, the connecting plate is connected on the piston rod of fourth power cylinder, runs through on the connecting plate and is provided with displacement sensor, and the position department that frock support corresponds displacement sensor sets up the displacement response piece, sets up in the second spring and passes the guide arm, the one end of passing the guide arm is fixed to be set up on frock support, and the other end can run through in the connecting plate with sliding.
The assembling method of the copper bar connector comprises the following steps:
a. installing a special-shaped sealing ring, placing the flange plate on the corresponding position of the upper assembly body, driving the lower pressing plate to press the flange plate tightly by the second power cylinder, driving the assembly top plate by the first power cylinder to drive the assembly ejector rod to move upwards, pushing the assembly block, and extruding the special-shaped sealing ring into the annular sealing groove of the flange plate;
b. b, coating oil, namely simultaneously or after the step a, driving an oil coating head to move downwards by a second power cylinder, extending into a copper bar mounting groove on the flange plate, enabling a piston rod of the second power cylinder to move upwards and drive the oil coating head to retract, pressing the flange plate by a lower pressing plate, and then continuously lifting the second power cylinder to enable the lower pressing plate to be separated from the flange plate;
c. pre-inserting, namely conveying the flange plate to a copper bar pre-inserting device by the carrier trolley along with a conveying belt, driving the overturning module to a copper bar receiving position by the three-way sliding mechanism, clamping the copper bar by the copper bar clamping cylinder after the copper bar is inserted into the copper bar placing groove, and driving the copper bar to overturn and insert into the copper bar installing groove of the flange plate by the overturning module and the three-way sliding mechanism;
d. the carrier trolley conveys the flange plate to copper bar press-fitting equipment along with a conveying belt, the flange plate is driven to a press-fitting table top by a conveying mechanism, and a press-fitting position is detected by a pressure sensor and a height measuring sensor while press-fitting is carried out by a press-fitting mechanism;
e. detecting, namely conveying the flange plate to a copper bar assembly detection assembly station by the carrier trolley along with a conveying belt, placing the flange plate on a detection table surface, driving the compression column to abut against the flange plate by a third power cylinder, and detecting the distance from the upper end surface of the copper bar to the lower end surface of the flange plate by a height detection sensor; and the fourth power cylinder drives the detection piece to move forwards, so that the detection head passes through a through hole below the copper bar, and the hole position of the copper bar is detected.
The invention has the beneficial effects that:
1. the complete assembly and quality detection of the copper bar connector are completed at one time by adopting a complete production line, so that the labor input is reduced, the assembly time is saved, and the assembly quality can be effectively improved;
2. the special-shaped sealing ring press-fitting assembly with automatic assembly is adopted, so that the pressure and height position information in the assembly process can be detected while the mechanical automatic sealing ring assembly is realized, and the sealing performance after the assembly is finished is ensured;
3. the method comprises the following steps of (1) finishing pose correction and assembly of a matched copper bar of a flange plate at one time by adopting pre-inserting equipment and press-fitting equipment, and accurately controlling the inserting depth of the copper bar by detecting the height and pressure of the copper bar during insertion;
4. the copper bar assembly detection assembly is used for detecting the height of the copper bar and the position of the hole at the same station, and the detection of the assembly quality of the copper bar is realized at high efficiency.
Drawings
FIG. 1: the invention discloses a structural schematic diagram of an assembly production line;
FIG. 2: the left view of the copper bar structure adopted by the invention;
FIG. 3: the invention discloses a schematic diagram of a matching structure of a copper bar and a flange plate;
FIG. 4: the invention discloses a structural schematic diagram of a special-shaped sealing ring;
FIG. 5: the invention is a structural schematic diagram of a carrier trolley;
FIG. 6: the invention discloses a structural schematic diagram of a special-shaped sealing ring assembly;
FIG. 7: an explosion diagram of a special-shaped sealing ring assembly structure;
FIG. 8: the flange plate and the sealing ring are matched in an assembly structure;
FIG. 9: the front section view of the special-shaped sealing ring assembly structure;
FIG. 10: a sectional side view of the special-shaped sealing ring assembly structure;
FIG. 11: the structure of the oiling device is schematic;
FIG. 12: the front section of the structure of the oiling device;
FIG. 13: the invention discloses a structural schematic diagram of pre-plug equipment;
FIG. 14: the structural schematic diagram of the frame of the pre-plugging device is removed;
FIG. 15: a structural schematic diagram of a Y-direction module of the pre-plugging equipment;
FIG. 16: the structural schematic diagram of the guide mechanism of the pre-plug-in equipment;
FIG. 17: a closed state top view of the guide structure;
FIG. 18: the structure of the pre-plugging process is matched with a schematic diagram;
FIG. 19: the invention relates to a front view of copper bar press-fitting equipment;
FIG. 20: a schematic three-dimensional structure diagram of the copper bar press-fitting equipment;
FIG. 21: the clamping jaw is in a schematic structure;
FIG. 22: explosion diagram of clamping jaw structure;
FIG. 23: the invention discloses a schematic three-dimensional structure of a height detection device;
FIG. 24: a height detection device side view;
FIG. 25: fig. 24 is a partially enlarged view of a portion a;
FIG. 26: a hole position detection device perspective view;
FIG. 27 is a schematic view showing: hole position detection device side view.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
in the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description of the present invention, it is to be understood that the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The copper bar 11 used in this embodiment is shown in fig. 2, the assembly requires that the copper bar 11 is inserted into the copper bar installation groove 121 of the flange 12 in the manner shown in fig. 3, the special-shaped sealing ring 13 shown in fig. 4 is assembled in the annular sealing groove below the flange 12, and the flange 12 is placed on the carrier trolley 14 shown in fig. 5 in the assembly process, and is driven and transmitted by the carrier trolley 14.
As shown in fig. 1, an assembly line of copper bar connectors comprises a special-shaped sealing ring assembly 2, a copper bar pre-inserting device 4, a copper bar press-mounting device 5 and a copper bar assembly detection assembly which are sequentially arranged on one side of a conveyor belt 15 along the conveying direction of the conveyor belt 15, wherein the copper bar assembly detection assembly comprises a height detection device 6 and a hole position detection device 7 which are arranged at the same station, a carrier trolley 14 is placed on the conveyor belt 15 and conveys flange plates 12 to sequentially reach each station, and the assembly process is sequentially completed. The two ends of the conveyor belt 15 are respectively provided with a conveyor belt moving device 16 for moving the two sets of conveyor belts up and down when the carrier cart 14 reaches the end of the conveyor belt 15, and moving the lower conveyor belt 15 up to continue to convey the carrier cart 14.
As shown in fig. 6 to 10, the special-shaped sealing ring assembly 2 includes an upper assembling body 211, a lower assembling body 231, a table surface 232, and a first power cylinder 234, which are sequentially arranged from top to bottom, wherein a receiving hole is formed in the center of the upper assembling body 211, a square block 213 is disposed in the receiving hole, a sealing ring assembling hole 212 for receiving the special-shaped sealing ring 13 is formed between the inner side of the receiving hole and the square block 213, the special-shaped sealing ring 13 is placed in the sealing ring assembling hole 212 during assembling, and the annular sealing groove of the flange 12 is aligned with the placing position of the special-shaped sealing ring 13, because the special-shaped sealing ring 13 is soft and easily deformed, and is easily deflected during assembling, a plurality of guide blocks 214 facing the square block 213 are circumferentially disposed on the inner side of the receiving hole of the upper assembling body 211, so as to circumferentially extrude and assist. An assembling block 221 is arranged below the regular block 213, and the assembling block 221 is inserted between the upper assembling body 211 and the lower assembling body 231. Preferably, the assembling block 221 includes an assembling push plate 222 below and an assembling push block 223 connected thereto, the assembling push plate 222 abuts against the lower assembling body 231, the force-bearing area is large to ensure smooth pushing, the assembling push block 223 abuts against the special-shaped sealing ring 13 and extends into the sealing ring assembling hole 212, and an avoiding groove matched with the guide block 214 is formed on the outer edge of the assembling push block 223. An assembly ejector rod 236 penetrating through the lower assembly body 231 and the table surface 232 is arranged below the assembly block 221, and a first power cylinder 234 and an assembly top plate 235 driven by the first power cylinder are arranged at a corresponding position below the assembly ejector rod 236. During assembly, the first power cylinder 234 drives the assembly top plate 235 to move upwards, the assembly ejector rod 236 is pushed to jack the assembly block 221 upwards, and the assembly ejector block 223 pushes the special-shaped sealing ring 13 upwards into the annular sealing groove below the flange 12. The first power cylinder 234 can be an air cylinder or a hydraulic cylinder, and a stepped limiting groove is formed at the matching position of the top end of the assembly ejector rod 236 and the lower assembly body 231, so that the assembly ejector rod 236 stays in the lower assembly body 231 when the assembly top plate 235 falls. Preferably, the lower part of the assembly ejector rod 236 is provided with an annular groove, the clamp spring is clamped in the annular groove, the lower surface of the table surface 232 is abutted to the return spring, and when the assembly ejector rod 236 is pushed out upwards, the return spring is in a compressed state, so that the assembly ejector rod 236 is driven to fall to the original position by pushing the clamp spring. Through detachable jump ring and annular groove cooperation, when playing limiting displacement to reset spring, replaced fixed limit stop structure, the installation of being convenient for. Preferably, the special-shaped sealing ring assembly 2 is further provided with a sealing ring detection sensor 237 for detecting whether the special-shaped sealing ring 13 is assembled into the annular sealing groove of the flange 12.
As shown in fig. 11 and 12, an oiling device is disposed above the profiled sealing ring assembly 2, and includes an oiling storage barrel 311, an oil delivery pipe 312, an oiling device 314, and an oiling head 316, which are connected in sequence, the oiling device 314 and the oiling head 316 are disposed below an upper pressure plate 322, a second power cylinder 321 is connected above the upper pressure plate 322, and a lower pressure plate 324 is connected below the upper pressure plate 322 through a first spring 323. Lubricating oil passes through defeated oil pipe 312, baster 314, fat liquoring supply port 315, transmits to fat liquoring head 316, is provided with solenoid valve 313 between defeated oil pipe 312 and the baster 314 for the break-make of control oil circuit the quantity and the position of fat liquoring head 316 are unanimous with copper bar mounting groove 121 on the ring flange 12, as shown in fig. 12, during copper bar mounting groove 121 can be stretched into to fat liquoring head 316, the outer parcel of fat liquoring head 316 has sponge 317, makes the fat liquoring more abundant when preventing to fat liquoring head 316 fish tail copper bar mounting groove 121. The oil coating head 316 and the sponge 317 are arranged without contacting with the lower pressure plate 324, and the lower pressure plate 324 is provided with a through hole corresponding to the position of the oil coating head 316. The second power cylinder 321 drives the upper pressing plate 322, the first spring 323 and the lower pressing plate 324 to move downwards, the flange plate 12 is tightly pressed above the upper assembly body 211, the first power cylinder 234 jacks up the special-shaped sealing ring 13, and the oil coating head 316 extends into the copper bar mounting groove 121 to coat oil at the same time or after assembly is completed, so that the subsequent inserting process of the copper bar 11 is facilitated. After the oil coating is finished, the second power cylinder 321 drives the upper pressure plate 322 to move upwards, so that the oil coating head 316 is separated from the copper bar installation groove 121, at the moment, the lower pressure plate 324 still presses the flange plate 12 to prevent the flange plate 12 from moving along with the oil coating head 316, and the second power cylinder 321 continuously rises to separate the lower pressure plate 324 from the flange plate 12.
As shown in fig. 13 to 18, the pre-inserting apparatus includes a three-way sliding mechanism and an overturning module 45, wherein the three-way sliding mechanism is disposed on the first frame 41 and drives the overturning module 45 to move in a three-way direction in a space. The three-way sliding mechanism is shown in fig. 14 and 15, and includes an X-direction module 42, a Y-direction module 43, and a downward-inserting cylinder 441, the X-direction module 42 is a screw-rail structure disposed on the first frame 41, and includes an X-direction driving motor 421, an X-direction rail 422, and an X-direction moving platform 423 sliding along the X-direction rail 422, the Y-direction module 43 includes a Y-direction rail 431 disposed at the bottom of the X-direction moving platform 423, and a Y-direction moving platform 432 moving along the Y-direction rail, the downward-inserting cylinder 441 is fixedly mounted at the bottom of the Y-direction moving platform 432 along the vertical direction, the end of the piston rod of the downward-inserting cylinder 441 is connected to the downward-inserting mounting rack 442, the downward-inserting mounting rack 442 is mounted with the overturning module 45, one side of the overturning mounting rack 451 is fixedly connected to the output shaft of the overturning module 45, the other side is rotatably connected to the downward-inserting mounting rack, the quantity of copper bar standing groove 452 is unanimous with the quantity of copper bar mounting groove 121 on the ring flange 12, for 3 or 5, and copper bar standing groove 452 one side sets up corresponding copper bar die clamping cylinder 453, and is preferred, and the quantity of copper bar die clamping cylinder 453 is unanimous with the quantity of copper bar standing groove 452, and 1 is to 1 control. Through above-mentioned structure, utilize X to move upset mounting bracket 451 to the module 42 to treating the station of accepting copper bar 11, copper bar standing groove 452 accepts first copper bar 11 back, drives upset mounting bracket 451 along Y to removing to module 43 by Y, makes copper bar standing groove 452 accept 3 or 5 copper bar 11 in proper order and places copper bar 11 that copper bar 11's copper bar standing groove 452 corresponds copper bar die clamping cylinder 453 pushes away the copper bar 11 of this department. Copper bar 11 accepts the back that finishes, drive upset mounting bracket 451 to ring flange 12 top by X to module 42, drive upset mounting bracket 451 upset 180 by upset module 45, make copper bar 11 aim at the copper bar mounting groove on the ring flange 12, stretch out the piston rod through inserting cylinder 441 down, insert copper bar 11 in the copper bar mounting groove, copper bar die clamping cylinder 453 loosens copper bar 11 this moment, drive rotatory mounting bracket 451 by three-dimensional glide machanism and upset module 45 and return the copper bar accepting position.
In order to correct the pose of the copper bar 11 before being inserted into the copper bar installation groove, a pre-inserting guide mechanism 46 is arranged at the insertion position, as shown in fig. 16 and 17, the pre-inserting guide mechanism includes a guide fixing frame 461 and two guide cylinders 462 arranged on the guide fixing frame 461, the guide fixing frame 461 is fixedly arranged at the pre-inserting position on the conveyor belt, the two guide cylinders 462 are oppositely arranged along the X direction, the tail end of the piston rod of the guide cylinder 462 is fixedly connected with the outer side of a guide movable block 463, the inner side of the guide movable block 463 is provided with a guide groove 464 matched with the shape of the copper bar 11, preferably, the guide groove 464 is a trapezoidal groove, the transverse and longitudinal dimensions of the upper surface of the guide groove 464 are larger than those of the lower surface, that is, the opening of the upper surface of the trapezoidal groove is larger. Before the copper bar 11 cartridge in advance, carrier dolly 14 transports ring flange 12 to cartridge position in advance, and guide cylinder 462 drives the direction movable block 463 and passes to the centre this moment, as shown in fig. 17 to during the copper bar mounting groove that inserts ring flange 12 along guide way 464 during making the copper bar 11 whereabouts, prevent cartridge error in advance.
After pre-plugging is completed, the carrier trolley 14 drives the flange 12 to the copper bar press-fitting device 5, and the copper bar press-fitting device 5 includes a pressing mechanism arranged on the second frame 51 as shown in fig. 19 and 20, the pressing mechanism includes a pressing cylinder 521, a mounting platform 524, a pressure sensor 525 and a height measuring sensor 526, the pressing cylinder 521 is fixedly mounted on the second frame 51 along the vertical direction, a piston rod of the pressing cylinder 521 is connected with the mounting platform 524, the mounting platform 524 is provided with the pressure sensor 525 and the height measuring sensor 526, preferably, the height measuring sensor 526 is arranged on the side surface of the mounting platform 524, the pressing mechanism 527 is arranged below the mounting platform 524, and a press-fitting table surface 531 is arranged at a position, corresponding to the pressing mechanism 527, on the lower portion of the second frame 51. For improving the degree of automation of equipment, copper bar pressure equipment 5 still includes transport mechanism, and it includes horizontal transport slide rail 541 of fixed mounting on second frame 51, along horizontal transport slide rail 541 reciprocating motion's transport lift track 542 to and the arm lock 543 of moving along transport lift track 542, the quantity of arm lock 543 is two, is connected and parallel relative the setting with the cylinder, transport mechanism still includes the transport detection sensor 544 that sets up on second frame 51 for whether the detection ring flange 12 is placed on pressure equipment mesa 531. During press mounting, the clamping arms 543 move to the carrier trolley 14 along the horizontal conveying sliding rails 541 and the conveying lifting rails 542, the flange plate 12 is clamped by the clamping arms 543 and conveyed to the press mounting table 531, the piston rod is pushed out by the pressing cylinder 521, the pressing mechanism 527 is made to contact with the pressure bearing surface at the middle bending part of the copper bar 11, the copper bar 11 is pushed to move downwards, the pressure sensor 525 and the height measuring sensor 526 are adopted to detect in real time and record the height and pressure of the pressing mechanism 527, and the pressing of the copper bar 11 and the sealing ring is stopped in time after the copper bar 11 and the sealing ring reach the designated positions. Preferably, a first guide rod 522 is disposed beside the lower pressure cylinder 521 to assist in positioning the mounting platform 524, the pressure sensor 525 and the height measuring sensor 526. A floating joint 523 is provided between the piston rod of the hold-down cylinder 521 and the mounting platform 524. In order to improve the positioning accuracy of the flange plate 12, through holes 532 and limiting protrusions 533 which are matched with the flange plate 12 are arranged on the press-fitting table 531, the positions of the through holes 532 correspond to the positions of the copper bar mounting grooves on the flange plate 12, and the number of the limiting protrusions 533 is multiple and corresponds to the limiting holes on the flange plate 12 respectively.
When the middle part of the copper bar 11 of cartridge buckles the bearing surface area undersize, be difficult to receive pressure, adopt like the clamp claw formula structure shown in fig. 21, fig. 22 to replace screw-down 527, clamping jaw 528 includes clamping jaw cylinder 528a, clamping jaw fixed block 528b and clamping jaw arm 528c, clamping jaw cylinder 528 a's quantity is 2, and parallel back of the body sets up, clamping jaw cylinder 528 a's piston rod and clamping jaw fixed block 528b fixed connection, clamping jaw fixed block 528b and clamping jaw arm 528c fixed connection, and two clamping jaw arms 528c are relative and mutually support the setting, and the inboard interval of clamping jaw arm 528c sets up the tooth type arch, prevents that clamping jaw arm 528c from transversely sliding. Utilize clamping jaw cylinder 528a drive clamping jaw fixed block 528b to drive clamping jaw arm 528c switching during pushing down to the upper portion of the copper bar 11 of holding in placing in ring flange 12, rely on the narrower terminal surface of clamping jaw arm 528c lower extreme and the pressure-bearing surface contact of copper bar 11 simultaneously in the in-process of pushing down, satisfy less area of contact's requirement, prevent clamping jaw arm 528c slippage from the pressure-bearing surface simultaneously through the centre gripping, guarantee to push down the precision.
As shown in fig. 23 to 25, the height detecting device 6 includes a third frame 611, and a third power cylinder 612, a first plate 621, a support column 622, a second plate 623, a third plate 624 and a pressing column 625 which are sequentially arranged on the third frame 611, wherein the first plate 621 is connected to the end of a piston rod of the third power cylinder 612, the second plate 623 is provided with a height detecting sensor 626 in a penetrating manner, and the third plate 624 is provided with a through hole corresponding to the position of the copper bar 11. The lower part of the third frame 611 is provided with a detection table 631, and the detection table 631 is located below the corresponding position of the compression column 625. The structure of the detection table 631 is similar to that of the press-fitting table 531, and the detection table 631 is provided with a second through hole 632 and a second limit protrusion 633, which have the same structure and function as the press-fitting table 531. The third frame 611 is provided with a second guide rod 613 sliding relative to the third frame 611, and the lower end of the second guide rod 613 is fixedly connected to the second plate 623, so as to play an auxiliary positioning role when the piston rod of the third power cylinder 612 moves. The height detection device 6 is also provided with a conveying mechanism in the copper bar press-fitting apparatus 5 for conveying the flange plate 12 from the carrier cart 14 onto the detection table 631. The detection object is the distance from the upper end of the copper bar 11 to the bottom surface of the flange plate 12, namely the height of the upper end of the copper bar 11 relative to the upper surface of the detection table 631. During detection, the piston rod of the third power cylinder 612 moves downwards, the pressing column 625 is driven to tightly press the flange plate 12 on the detection table 631, and the upper end of the copper bar 11 penetrates through the through hole in the third flat plate 623 and is detected by the height detection sensor 626. It should be noted that, since the lower edge of the profiled sealing ring 13 below the flange 12 is lower than the lower bottom surface of the flange 12, the flange 12 needs to be pressed on the detection table 631 by the pressing column 625 during detection.
As shown in fig. 26 and 27, a hole position detecting device 7 is disposed on the third frame 611, and includes a fourth power cylinder 711, a connecting plate 713, a second spring 715, a tool holder 717, a detecting plate 718 and a detecting head 719, which are sequentially disposed, the number of the fourth power cylinder detecting heads 719 is equal to the number of the copper bars 11, and the positions of the fourth power cylinder detecting heads are in one-to-one correspondence, the connecting plate 713 is connected to a piston rod of the fourth power cylinder 711, a displacement sensor 712 is disposed on the connecting plate 713 in a penetrating manner, the number of the displacement sensors 712 may be multiple, so as to improve the detection quality, a displacement sensing plate 716 is disposed at a position of the tool holder 717 corresponding to the displacement sensor 712, a push guide rod 714 is disposed in the second spring 715, so as to stabilize the moving direction and track of the tool holder 717, one end of the push guide rod 714 is fixedly disposed on the tool holder 717, and, the free end of the guide rod 714 is provided with a stop mechanism to prevent it from sliding out of the link plate 713. During detection, the third power cylinder 612 drives the pressing column 625 to press the flange 12 tightly, and the fourth power cylinder 711 drives the connecting plate 713 to drive the second spring 715, the tool support 717 and the detection sheet 718 to move towards the direction close to the copper bar 11 until the detection head 719 penetrates through the through hole below the copper bar 11. If the detection head 719 is blocked and cannot pass through the through hole of the copper bar 11 on the way, the second spring 715 is compressed until the displacement sensor 712 contacts the displacement sensing piece 716, so as to transmit a signal of unqualified assembly. Preferably, the bottom of the tool bracket 717 is provided with a limit slider 721 and a matched guide rail 722, so that the accuracy of the moving track of the tool bracket 717 is improved. The joint of the displacement sensing piece 716 and the tool bracket 717 is provided with a strip-shaped through hole, and an adjusting bolt penetrates through the strip-shaped through hole to connect the displacement sensing piece 716 and the tool bracket 717, so that the distance between the displacement sensing piece 716 and the displacement sensor 712 is adjusted.
The embodiment comprises the following steps when in assembly:
a. installing the special-shaped sealing ring 13, placing the flange plate 12 on the corresponding position of the upper assembly body 211, driving the lower pressing plate 324 to tightly press the flange plate 12 by the second power cylinder 321, driving the assembly top plate 235 by the first power cylinder 234 to drive the assembly ejector rod 236 to move upwards, pushing the assembly block 221, and extruding the special-shaped sealing ring 13 into the annular groove of the flange plate 12;
b. b, oiling, wherein in the process of step a or after the process, the second power cylinder 321 drives the oiling head 316 to move downwards and extend into the copper bar installation groove 121 on the flange plate 12, the piston rod of the second power cylinder 321 moves upwards and drives the oiling head 316 to retract, meanwhile, the lower pressing plate 324 presses the flange plate 12, and then the second power cylinder 321 continues to lift upwards to enable the lower pressing plate 324 to be separated from the flange plate 12;
c. pre-inserting, namely conveying the flange plate 12 to the copper bar pre-inserting equipment 4 along with the conveyor belt 15 by the carrier trolley 14, driving the overturning module 45 to a copper bar receiving position by the three-way sliding mechanism, clamping the copper bar 11 by the copper bar clamping cylinder 453 after the copper bar 11 is inserted into the copper bar placing groove 452, and driving the copper bar 11 to overturn and be inserted into the copper bar installing groove 121 of the flange plate 12 by the overturning module 45 and the three-way sliding mechanism;
d. the carrier trolley 14 conveys the flange 12 to the copper bar press-fitting equipment 5 along with the conveyor belt 15, the flange 12 is driven to the press-fitting table surface 531 by the conveying mechanism, and the press-fitting position is detected by the press sensor 525 and the height measuring sensor 526 by the press-fitting mechanism at the same time of press-fitting;
e. detecting, the carrier cart 14 conveys the flange 12 to a copper bar assembly detection assembly station along with the conveyor belt 15, the flange 12 is placed on the detection table 631, the third power cylinder 612 drives the pressing column 625 to abut against the flange 12, and the distance from the upper end face of the copper bar 11 to the lower end face of the flange 12 is detected through the height detection sensor 626; the fourth power cylinder 711 drives the detection sheet 718 to move forward, so that the detection head 719 penetrates through a through hole in the lower portion of the copper bar 11, and the hole position of the copper bar 11 is detected.
The present invention has been described above by way of example, but the present invention is not limited to the above-described specific embodiments, and any modification or variation made based on the present invention is within the scope of the present invention as claimed.
Claims (10)
1. The utility model provides an assembly line of copper bar connector, its characterized in that includes that the heterotypic sealing washer assembly (2), copper bar that set gradually along conveyer belt (15) direction of transportation in conveyer belt (15) one side, copper bar cartridge equipment (4), copper bar pressure equipment (5) and copper bar assembly detect the assembly, the copper bar assembly detects the assembly including setting up high detection device (6) and hole position detection device (7) in same station department.
2. The assembly line of the copper bar connector according to claim 1, wherein the special-shaped sealing ring assembly (2) comprises an upper assembling body (211), a lower assembling body (231), a table top (232) and a first power cylinder (234) which are sequentially arranged from top to bottom, wherein a containing hole is formed in the center of the upper assembling body (211), a regular block (213) is arranged in the containing hole, and a sealing ring assembling hole (212) for containing the special-shaped sealing ring (13) is formed between the inner side of the containing hole and the regular block (213); an assembling block (221) is arranged below the positive block (213), and the assembling block (221) is inserted between the upper assembling body (211) and the lower assembling body (231); an assembly ejector rod (236) penetrating through the lower assembly body (231) and the table top (232) is arranged below the assembly block (221), and a first power cylinder (234) and an assembly top plate (235) driven by the first power cylinder are arranged at a corresponding position below the assembly ejector rod (236).
3. The assembly production line of the copper bar connector according to claim 2, characterized in that an oiling device is arranged above the special-shaped sealing ring assembly (2) and comprises an oiling storage barrel (311), an oil delivery pipe (312), an oiling device (314) and an oiling head (316) which are sequentially connected, the oiling device (314) and the oiling head (316) are arranged below the upper pressing plate (322), a second power cylinder (321) is connected above the upper pressing plate (322), and a lower pressing plate (324) is connected below the upper pressing plate (322) through a first spring (323).
4. The assembly line of copper bar connectors according to claim 1, characterized in that the copper bar pre-inserting device (4) comprises a three-way sliding mechanism and an overturning module (45), the three-way sliding mechanism is arranged on the first rack (41) and drives the overturning module (45) to move along three directions in space, the overturning module (45) drives the overturning mounting rack (451) to overturn, a plurality of copper bar placing grooves (452) are arranged in the overturning mounting rack (451), and a corresponding copper bar clamping cylinder (453) is arranged on one side of the copper bar placing groove (452).
5. The assembly line of the copper bar connector according to claim 4, characterized in that the copper bar pre-inserting device (4) further comprises a pre-inserting guide mechanism (46) which comprises a guide fixing frame (461) and two guide cylinders (462) installed on the guide fixing frame (461), the two guide cylinders (462) are oppositely arranged, the tail end of the piston rod of the guide cylinder (462) is fixedly connected with the outer side of a guide movable block (463), and the inner side of the guide movable block (463) is provided with a guide groove (464) matched with the shape of the copper bar (11).
6. The assembling line of the copper bar connector according to claim 1, wherein the copper bar press-fitting equipment (5) comprises a press-down mechanism arranged on the second rack (51), the press-down mechanism comprises a press-down cylinder (521), a mounting platform (524), a pressure sensor (525) and a height measuring sensor (526), the press-down cylinder (521) is fixedly mounted on the second rack (51) along the vertical direction, a piston rod of the press-down cylinder (521) is connected with the mounting platform (524), the mounting platform (524) is provided with the pressure sensor (525) and the height measuring sensor (526), the press-down mechanism (527) is arranged below the mounting platform (524), and a press-fitting table top (531) is arranged at the position, corresponding to the press-down mechanism (527), of the lower part of the second rack (51).
7. The assembling line of the copper bar connector according to claim 6, characterized in that the copper bar press-mounting device (5) further comprises a carrying mechanism, which comprises a horizontal carrying slide rail (541) fixed on the second machine frame (51), a carrying lifting rail (542) reciprocating along the horizontal carrying slide rail (541), and two clamping arms (543) moving along the carrying lifting rail (542), the two clamping arms (543) are connected with the cylinder and arranged in parallel and opposite to each other, and the carrying mechanism further comprises a carrying detection sensor (544) arranged on the second machine frame (51).
8. The assembly line of the copper bar connector according to claim 1, wherein the height detection device (6) comprises a third frame (611), and a third power cylinder (612), a first flat plate (621), a support post (622), a second flat plate (623), a third flat plate (624) and a compression post (625) which are arranged on the third frame (611) in sequence from bottom to top, the first flat plate (621) is connected to the end of a piston rod of the third power cylinder (612), and a height detection sensor (626) is arranged on the second flat plate (623) in a penetrating manner; the lower part of the third rack (611) is provided with a detection table top (631), and the detection table top (631) is positioned below the corresponding position of the compression column (625).
9. The assembly line of the copper bar connector as claimed in claim 8, wherein a hole position detection device (7) is arranged on the third rack (611), and comprises a fourth power cylinder (711), a connecting plate (713), a second spring (715), a tooling support (717), a detection sheet (718) and a detection head (719) which are sequentially arranged, the connecting plate (713) is connected to a piston rod of the fourth power cylinder (711), a displacement sensor (712) is arranged on the connecting plate (713) in a penetrating manner, a displacement sensing sheet (716) is arranged at a position of the tooling support (717) corresponding to the displacement sensor (712), a pushing guide rod (714) is arranged in the second spring (715), one end of the pushing guide rod (714) is fixedly arranged on the tooling support (717), and the other end of the pushing guide rod (714) is arranged in the connecting plate (713) in a sliding manner.
10. A method of assembling a copper bar connector using the assembly line of the copper bar connector as claimed in any one of claims 1 to 9, comprising the steps of:
a. installing a special-shaped sealing ring (13), placing a flange plate (12) on the corresponding position of an upper assembly body (211), driving a lower pressure plate (324) to press the flange plate (12) by a second power cylinder (321), driving an assembly top plate (235) by a first power cylinder (234) to drive an assembly ejector rod (236) to move upwards, pushing an assembly block (221), and extruding the special-shaped sealing ring (13) into an annular sealing groove of the flange plate (12);
b. b, oiling, wherein at the same time or after the step a, the second power cylinder (321) drives the oiling head (316) to move downwards and extend into the copper bar installation groove (121) on the flange plate (12), the piston rod of the second power cylinder (321) moves upwards and drives the oiling head (316) to retract, the lower pressing plate (324) presses the flange plate (12), and then the second power cylinder (321) continuously lifts to enable the lower pressing plate (324) to be separated from the flange plate (12);
c. pre-inserting, wherein a carrier trolley (14) conveys a flange plate (12) to a copper bar pre-inserting device (4) along with a conveyor belt (15), a three-way sliding mechanism drives an overturning module (45) to a copper bar receiving position, a copper bar (11) is clamped by a copper bar clamping cylinder (453) after the copper bar (11) is inserted into a copper bar placing groove (452), and the overturning module (45) and the three-way sliding mechanism drive the copper bar (11) to overturn and insert into a copper bar installing groove (121) of the flange plate (12);
d. the method comprises the following steps of (1) carrying a flange plate (12) to a copper bar press-fitting device (5) along with a conveyor belt (15) by a carrier trolley (14), driving the flange plate (12) to a press-fitting table top (531) by a carrying mechanism, and detecting the press-fitting position by a pressure sensor (525) and a height measuring sensor (526) by a press-fitting mechanism at the same time of press-fitting;
e. detecting, wherein a carrier trolley (14) conveys a flange plate (12) to a copper bar assembly detection assembly station along with a conveyor belt (15), the flange plate (12) is placed on a detection table board (631), a third power cylinder (612) drives a compression leg (625) to abut against the flange plate (12), and the distance from the upper end face of a copper bar (11) to the lower end face of the flange plate (12) is detected through a height detection sensor (626); the fourth power cylinder (711) drives the detection sheet (718) to move forwards, so that the detection head (719) penetrates through a through hole in the lower portion of the copper bar (11) to detect the hole position of the copper bar (11).
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| CN202010650796.0A CN111668676B (en) | 2020-07-08 | 2020-07-08 | Assembly production line and assembly method of copper bar connector |
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| CN202010650796.0A CN111668676B (en) | 2020-07-08 | 2020-07-08 | Assembly production line and assembly method of copper bar connector |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112478588A (en) * | 2020-11-25 | 2021-03-12 | 上海群力橡塑制品有限公司 | Pipeline assembly fixture assembly line |
| CN113922182A (en) * | 2021-12-13 | 2022-01-11 | 常州安费诺福洋通信设备有限公司 | Board-end connector assembly testing machine |
| CN114512877A (en) * | 2022-03-09 | 2022-05-17 | 东莞品一电子科技有限公司 | Full-automatic production line for PCIe high-speed communication connector |
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| CN110039308A (en) * | 2019-05-27 | 2019-07-23 | 昆山美佳合自动化设备有限公司 | Water temperature sensor assembles equipment and its working method |
| CN210139177U (en) * | 2019-05-27 | 2020-03-13 | 昆山美佳合自动化设备有限公司 | Water temperature sensor assembling equipment |
| CN212342970U (en) * | 2020-07-08 | 2021-01-12 | 青岛昌誉密封有限公司 | Assembly line of copper bar connector |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110039308A (en) * | 2019-05-27 | 2019-07-23 | 昆山美佳合自动化设备有限公司 | Water temperature sensor assembles equipment and its working method |
| CN210139177U (en) * | 2019-05-27 | 2020-03-13 | 昆山美佳合自动化设备有限公司 | Water temperature sensor assembling equipment |
| CN212342970U (en) * | 2020-07-08 | 2021-01-12 | 青岛昌誉密封有限公司 | Assembly line of copper bar connector |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112478588A (en) * | 2020-11-25 | 2021-03-12 | 上海群力橡塑制品有限公司 | Pipeline assembly fixture assembly line |
| CN112478588B (en) * | 2020-11-25 | 2022-04-29 | 上海群力橡塑制品有限公司 | Pipeline assembly fixture assembly line |
| CN113922182A (en) * | 2021-12-13 | 2022-01-11 | 常州安费诺福洋通信设备有限公司 | Board-end connector assembly testing machine |
| CN114512877A (en) * | 2022-03-09 | 2022-05-17 | 东莞品一电子科技有限公司 | Full-automatic production line for PCIe high-speed communication connector |
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| CN111668676B (en) | 2024-06-25 |
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