CN112478588A - Pipeline assembly fixture assembly line - Google Patents
Pipeline assembly fixture assembly line Download PDFInfo
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- CN112478588A CN112478588A CN202011338577.5A CN202011338577A CN112478588A CN 112478588 A CN112478588 A CN 112478588A CN 202011338577 A CN202011338577 A CN 202011338577A CN 112478588 A CN112478588 A CN 112478588A
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- 230000005540 biological transmission Effects 0.000 claims description 23
- 238000005452 bending Methods 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 238000009795 derivation Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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Abstract
The invention discloses a pipeline assembly tool assembly line, and relates to the technical field of automatic pipeline assembly. Including the drive belt, station alarm button, infrared sensor, first workstation, the second workstation, the third workstation, the fourth workstation, fifth workstation and sixth workstation, one side of drive belt is fixed with a plurality of station alarm button, the top of drive belt one side is fixed with a plurality of infrared sensor, first workstation, the second workstation, the third workstation, the fourth workstation, fifth workstation and sixth workstation arrange in proper order according to the order from one end to the other end and are fixed in the opposite side of drive belt. The invention ensures that the device is convenient to finish convenient multi-section processing on the pipe body by the production of the multi-section assembly line production assembly pipe body, and greatly improves the integral processing efficiency and the automatic assembly performance.
Description
Technical Field
The invention relates to the technical field of automatic pipeline assembly, in particular to a pipeline assembly tool assembly line.
Background
The assembly line, also known as assembly line, the industrial production mode means that every production unit is only concentrated in the work of handling a certain fragment to improve work efficiency and output, can divide into according to the transport mode of assembly line roughly: the belt assembly line, the board chain line, doubly fast chain, plug-in components line, the net belt line, hang seven kinds of assembly lines of line and cylinder assembly line, generally including draw the piece, load-bearing member, drive arrangement, rise tight device, change to device and supporting piece etc. and constitute, also need corresponding assembly line for the assembly to the pipeline for being convenient for, however, current pipeline is changeed and is joined in marriage the assembly line and receive overall design's influence, lack the assembly fixture of a plurality of special deals with, the assembly effect is relatively poor in holistic use, efficiency is lower.
SUMMARY OF THE PATENT FOR INVENTION
The invention aims to provide a pipeline assembly tool assembly line, which solves the existing problems: the existing pipeline transfer assembly line is influenced by overall design, a plurality of special assembly tools are lacked, the assembly effect is poor in the integral using process, and the efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: a pipeline assembly tool assembly line comprises a transmission belt, station alarm buttons, infrared sensors, a first workbench, a second workbench, a third workbench, a fourth workbench, a fifth workbench and a sixth workbench, wherein a plurality of station alarm buttons are fixed on one side of the transmission belt, a plurality of infrared sensors are fixed at the top end of one side of the transmission belt, and the first workbench, the second workbench, the third workbench, the fourth workbench, the fifth workbench and the sixth workbench are sequentially arranged and fixed on the other side of the transmission belt from one end to the other end;
the pipe bending precision calibrating tool is positioned on the upper surface of one end of the first workbench and used for conveniently measuring, positioning and clamping one end of the pipe body in a stress manner, and the angle measuring structure and the angle stress adjusting structure are matched to finish angle measurement and clamping pushing calibration of the pipe body;
the pipe rubber sleeve assembling tool is positioned on the upper surface of one end of the second workbench and used for completing rapid automatic rubber sleeve extrusion assembly of the pipe body under derivation, and machining efficiency of the sleeved rubber sleeve is improved;
the pipe clamp assembling tool is positioned on the upper surface of one end of the third workbench and used for completing automatic matched installation of a clamp outside a water pipe in a cold area, and use convenience and assembling efficiency are improved;
the multi-pipe assembling tool is located on the upper surface of one end of the fourth workbench and the upper surface of one end of the fifth workbench, and is used for conveniently assembling a plurality of pipes with calibrated angles and added rubber sleeves and hoops.
Preferably, the structure of first workstation, second workstation, third workstation, fourth workstation, fifth workstation and sixth workstation is the same completely, first workstation includes table frame, drawer, supplementary rack, magazine, paper insertion formula billboard, fan and light, the inside sliding connection of table frame bottom has the drawer, the inboard upper end of drawer is fixed with supplementary rack and paper insertion formula billboard in proper order from the bottom up, two magazines have been placed to one side of supplementary rack, the surface and the light fixed connection of magazine, the inboard top of magazine still is fixed with the fan, fan and light electric connection.
Preferably, the pipe bending precision calibration tool comprises a second assembling base, a guiding transmission guide rail, a third hydraulic piston cylinder, a matched locking positioning structure, an oblique positioning plate, a fourth hydraulic piston cylinder, an angle measuring plate, an extension support plate, a fifth hydraulic piston cylinder and a contact stress plate, wherein the guiding transmission guide rail is welded at the top end of the second assembling base, the third hydraulic piston cylinder is fixed at one end of the second assembling base through a screw, the matched locking positioning structure is fixed at the output end of the third hydraulic piston cylinder, the oblique positioning plate is fixed on the upper surface of the other end of the second assembling base, the fourth hydraulic piston cylinder is fixed at one side of a second workbench through a screw, the extension support plate is fixed at the top end of the angle measuring plate, and the extension support plate is fixed at one side of the extension support plate and is fixedly connected with the fifth hydraulic piston cylinder through a screw, and contact stress plates are fixed at the output end of the fifth hydraulic piston cylinder and the output end of the fourth hydraulic piston cylinder.
Preferably, the matched locking and positioning structure comprises a displacement synchronous lapping plate, a tool lapping shell, a positioning soft sleeve plate, a thread pushing rod, a rotating knob, a first power push plate locking ring, a spring and a second power push plate locking ring, the displacement synchronous lapping plate is in sliding connection with a guide conduction rail, two sides of the top end of the extending lapping plate are fixedly connected with the tool lapping shell, two sides of a fifth hydraulic piston cylinder are fixedly connected with the positioning soft sleeve plate, four ends of the tool lapping shell are connected with the thread pushing rod through threads, the top end of the thread pushing rod is in welded connection with the rotating knob, the bottom end of the thread pushing rod is fixedly connected with the first power push plate locking ring, and the inner side of the first power push plate locking ring is connected with the second power push plate locking ring through the spring.
Preferably, the pipe rubber sleeve assembling tool comprises a third assembling base, a positioning and mounting block, a sixth hydraulic piston cylinder, a continuous guide sliding rail, a stress adjustment push plate, a matching multi-position lapping plate, an overhead positioning rib plate, a T-shaped positioning plate, a second cylinder, a contact clamping plate and an upper sleeve hand push block, wherein two sides of the top end of the third assembling base are fixedly connected with the continuous guide sliding rail through screws, the top end of the continuous guide sliding rail is fixedly connected with the matching multi-position lapping plate through screws, the top end of the third assembling base is also fixedly provided with the positioning and mounting block, one side of the positioning and mounting block is fixedly connected with the sixth hydraulic piston cylinder through screws, the output end of the sixth hydraulic piston cylinder is fixedly connected with the stress adjustment push plate, one end of the stress adjustment push plate is fixedly connected with the matching multi-position lapping plate through screws, one side of the top end of the matching lapping plate is fixedly provided with the T-shaped positioning plate, the device comprises a matching multi-position carrying plate and is characterized in that an overhead positioning rib plate is fixed to the other side of the top end of the matching multi-position carrying plate, second air cylinders are fixed to one side of the top end and one side of the bottom end of the overhead positioning rib plate, one end of a T-shaped positioning plate is also fixed with the second air cylinders through screws, the output end of each second air cylinder is fixedly connected with a contact clamping plate, and an upper sleeve hand push block is fixed to one end of the matching multi-position carrying plate.
Preferably, the pipe clamp assembling tool comprises a first assembling base, a push-pull disc, an oblique linkage pull rod, a first hydraulic piston rod, a lifting carrying frame, a clamping and positioning top seat, a clamping and positioning base, a second hydraulic piston rod, a rotating mandrel, a fastening upper clamping rod, a fastening lower clamping rod, an adjusting inner installing block, a toggle handle, a guide slide rail, a linkage conduction rod, a displacement clamping block and an end positioning base, wherein the top end of one end of the first assembling base is rotatably connected with the push-pull disc, the oblique linkage pull rod is fixed on one side of the top end of the push-pull disc, one end of the oblique linkage pull rod is fixedly connected with the lifting carrying frame, the top end of the lifting carrying frame is fixedly connected with the first hydraulic piston rod, the output end of the first hydraulic piston rod is fixedly connected with the clamping and positioning top seat, one side of the lifting carrying frame is fixedly connected with the clamping and positioning base, the top end of the other end of the first assembling base is, the clamping and positioning base is connected with the guide slide rail in a sliding way, a second hydraulic piston rod is fixed at the bottom end of the clamping and positioning base, the output end of the second hydraulic piston rod is fixedly connected with a fastening upper clamping rod, one side of the clamping and positioning base is fixedly connected with a rotating mandrel, the fastening upper clamping rod and the fastening lower clamping rod are rotationally connected with the rotating mandrel, one side of the upper surface of the first assembling base is fixed with an adjusting built-in block, an end positioning base is fixed on the other side of the upper surface of the first assembling base, an extending sliding guide rail is welded at one end of the end positioning base, the interior of the adjusting interior block is rotatably connected with a linkage conducting rod, the inner side of the linkage conducting rod is rotatably connected with a toggle handle, the other end of the linkage conducting rod is rotatably connected with the displacement clamping block, and the bottom end of the displacement clamping block is slidably connected with the extension sliding guide rail.
Preferably, the multi-pipe assembling tool comprises a control switch, a carrying bottom plate, a cylinder carrying frame, a first cylinder, a table tool main body, a pipe support, assembling clamping grooves and a limiting error-proofing clamp, wherein one side of the top end of the control switch is fixedly connected with the table tool main body through screws, a plurality of assembling clamping grooves are formed in the top end of the table tool main body, the limiting error-proofing clamp is fixed to two sides of each assembling clamping groove, the carrying bottom plate is welded to the other side of the upper surface of the control switch, the first cylinders are fixed to two ends of the carrying bottom plate, one side of the top end of the carrying bottom plate is fixedly connected with the cylinder carrying frame through screws, and the pipe support is fixed to two ends of the upper surface of the control switch.
Compared with the prior art, the invention has the beneficial effects that:
the device is convenient to complete convenient multi-section processing treatment on the pipe body through multi-section assembly line production and assembly pipe body production, and the overall processing efficiency and automatic assembly performance are greatly improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention patent, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a side view of the present invention in its entirety;
FIG. 3 is a front view of the present invention as a whole;
FIG. 4 is a schematic view of a partial structure of the multi-pipe assembling tool of the present invention;
FIG. 5 is a schematic view of a partial structure of the pipe clamp assembly fixture of the present invention;
FIG. 6 is a schematic view of a partial structure of the pipe bending precision calibration tool of the present invention;
FIG. 7 is an exploded view of a partial structure of the pipe bending accuracy calibration fixture of the present invention;
fig. 8 is a schematic view of a partial structure of the pipe rubber sleeve assembling tool of the present invention.
In the figure: 1. a transmission belt; 2. a station alarm button; 3. an infrared sensor; 4. a first table; 5. a second table; 6. a third working table; 7. a fourth table; 8. a fifth worktable; 9. a sixth work table; 10. a pipe bending precision calibration tool; 11. assembling a pipe rubber sleeve; 12. a pipe clamp assembling tool; 13. assembling a plurality of pipes; 14. a table frame; 15. a drawer; 16. an auxiliary placing rack; 17. a magazine; 18. a paper-inserting type billboard; 19. a fan; 20. an illuminating lamp; 21. a control switch; 22. a mounting base plate; 23. a cylinder carrying frame; 24. a first cylinder; 25. a table main body; 26. a pipe support; 27. assembling a clamping groove; 28. a limiting error-proofing clamp; 29. a first fitting base; 30. a push-pull disc; 31. an oblique linkage pull rod; 32. a first hydraulic piston rod; 33. lifting the carrying frame; 34. clamping and positioning the top seat; 35. clamping and positioning the base; 36. a second hydraulic piston rod; 37. rotating the mandrel; 38. fastening the upper clamping rod; 39. fastening the lower clamping rod; 40. adjusting the built-in block; 41. the handle is pulled; 42. a guide slide rail; 43. a linkage conduction rod; 44. displacing the clamping block; 45. an end positioning base; 46. a second fitting base; 47. leading to a transfer rail; 48. a third hydraulic piston cylinder; 49. the locking positioning structure is matched; 50. an oblique positioning plate; 51. a fourth hydraulic piston cylinder; 52. an angle measuring plate; 53. extending the carrying plate; 54. a fifth hydraulic piston cylinder; 55. a contact stress plate; 56. synchronously carrying plates in a displacement manner; 57. the tool carries a shell; 58. positioning the soft sleeve plate; 59. a threaded push rod; 60. rotating the knob; 61. a first power push plate locking ring; 62. a spring; 63. a second power push plate locking ring; 64. a third fitting base; 65. positioning the mounting block; 66. a sixth hydraulic piston cylinder; 67. continuously guiding the slide rail; 68. a stress adjustment push plate; 69. a multi-position carrying plate is matched; 70. an overhead positioning rib plate; 71. a T-shaped positioning plate; 72. a second cylinder; 73. contacting the clamping chuck plate; 74. and (4) sleeving a hand push block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-8, a pipeline assembly line comprises a transmission belt 1, a station alarm button 2, an infrared sensor 3, a first workbench 4, a second workbench 5, a third workbench 6, a fourth workbench 7, a fifth workbench 8 and a sixth workbench 9, wherein the first workbench 4, the second workbench 5, the third workbench 6, the fourth workbench 7, the fifth workbench 8 and the sixth workbench 9 have the same structure, the first workbench 4 comprises a table frame 14, a drawer 15, an auxiliary placing frame 16, a material box 17, a paper insertion type board 18, a fan 19 and an illuminating lamp 20, the drawer 15 is slidably connected to the inner portion of the bottom end of the table frame 14, the auxiliary placing frame 16 and the paper insertion type board 18 are sequentially fixed on the upper end of the inner side of the drawer 15 from bottom to top, two material boxes 17 are placed on one side of the auxiliary placing frame 16, the outer surface of each material box 17 is fixedly connected with the illuminating lamp 20, a fan 19 is further fixed at the top end of the inner side of the material box 17, the fan 19 is electrically connected with an illuminating lamp 20, a plurality of station alarm buttons 2 are fixed at one side of the transmission belt 1, a plurality of infrared sensors 3 are fixed at the top end of one side of the transmission belt 1, and a first workbench 4, a second workbench 5, a third workbench 6, a fourth workbench 7, a fifth workbench 8 and a sixth workbench 9 are sequentially arranged and fixed at the other side of the transmission belt 1 from one end to the other end;
the pipe bending precision calibrating device comprises a pipe bending precision calibrating tool 10, wherein the pipe bending precision calibrating tool 10 is positioned on the upper surface of one end of a first workbench 4, the pipe bending precision calibrating tool 10 comprises a second assembling base 46, a guide transmission guide rail 47, a third hydraulic piston cylinder 48, a matching locking positioning structure 49, an oblique positioning plate 50, a fourth hydraulic piston cylinder 51, an angle measuring plate 52, an extension carrying plate 53, a fifth hydraulic piston cylinder 54 and a contact stress plate 55, the guide transmission guide rail 47 is welded at the top end of the second assembling base 46, the third hydraulic piston cylinder 48 is fixed at one end of the second assembling base 46 through screws, the matching locking positioning structure 49 is fixed at the output end of the third hydraulic piston cylinder 48, the oblique positioning plate 50 is fixed on the upper surface of the other end of the second assembling base 46, the fourth hydraulic piston cylinder 51 is fixed at one side of the second workbench 5 through screws, and one side of the second assembling base 46 is fixedly connected with the angle measuring plate 52, an extension support plate 53 is fixed at the top end of the angle measurement plate 52, one side of the extension support plate 53 is fixedly connected with a fifth hydraulic piston cylinder 54 through a screw, and a contact stress plate 55 is fixed at the output end of the fifth hydraulic piston cylinder 54 and the output end of the fourth hydraulic piston cylinder 51;
the matched locking and positioning structure 49 comprises a displacement synchronous lapping plate 56, a tool carrying shell 57, a positioning soft sleeve plate 58, a thread pushing rod 59, a rotating knob 60, a first power push plate locking ring 61, a spring 62 and a second power push plate locking ring 63, wherein the displacement synchronous lapping plate 56 is in sliding connection with the guide rail 47, two sides of the top end of the extending lapping plate 53 are fixedly connected with the tool carrying shell 57, two sides of the fifth hydraulic piston cylinder 54 are fixedly connected with the positioning soft sleeve plate 58, four ends of the tool carrying shell 57 are connected with the thread pushing rod 59 through threads, the top end of the thread pushing rod 59 is welded with the rotating knob 60, the bottom end of the thread pushing rod 59 is fixedly connected with the first power push plate locking ring 61, the inner side of the first power push plate locking ring 61 is connected with the second power push plate locking ring 63 through the spring 62, and the pipe bending precision calibration tool 10 is used for conveniently measuring, positioning and clamping one end of a pipe body under force, the angle measurement and the clamping pushing calibration of the pipe body are completed by matching with the angle measurement structure and the angle stress adjusting structure;
the pipe rubber sleeve assembling tool 11 is positioned on the upper surface of one end of the second workbench 5, the pipe rubber sleeve assembling tool 11 comprises a third assembling base 64, a positioning and mounting block 65, a sixth hydraulic piston cylinder 66, a continuous guide slide rail 67, a stress adjusting push plate 68, a matching multi-position lapping plate 69, an elevated positioning rib plate 70, a T-shaped positioning plate 71, a second cylinder 72, a contact clamping plate 73 and an upper sleeve hand push block 74, two sides of the top end of the third assembling base 64 are fixedly connected with the continuous guide slide rail 67 through screws, the top end of the continuous guide slide rail 67 is fixedly connected with the matching multi-position lapping plate 69 through screws, the top end of the third assembling base 64 is also fixedly provided with a positioning and mounting block 65, one side of the positioning and mounting block 65 is fixedly connected with the sixth hydraulic piston cylinder 66 through screws, and the output end of the sixth hydraulic piston cylinder 66 is fixedly connected with the stress adjusting push plate 68, one end of the stress adjusting push plate 68 is fixedly connected with the coordination multi-position carrying plate 69 through a screw, one side of the top end of the coordination multi-position carrying plate 69 is fixedly provided with a T-shaped positioning plate 71, the other side of the top end of the coordination multi-position carrying plate 69 is fixedly provided with an elevated positioning rib plate 70, one side of the top end and one side of the bottom end of the elevated positioning rib plate 70 are respectively fixedly provided with a second air cylinder 72, one end of the T-shaped positioning plate 71 is also fixedly provided with the second air cylinder 72 through a screw, the output end of the second air cylinder 72 is fixedly connected with a contact clamping plate 73, one end of the coordination multi-position carrying plate 69 is fixedly provided with an upper sleeve hand push block 74, and the pipe rubber sleeve assembling tool 11 is used for completing fast automatic rubber sleeve extruding and assembling of a pipe body under derivation;
the pipe clamp assembling tool 12 comprises a first assembling base 29, a push-pull disc 30, an oblique linkage pull rod 31, a first hydraulic piston rod 32, a lifting assembling frame 33, a clamping and positioning top seat 34, a clamping and positioning base 35, a second hydraulic piston rod 36, a rotating mandrel 37, a fastening upper clamping rod 38, a fastening lower clamping rod 39, an adjusting inner block 40, a toggle handle 41, a guide slide rail 42, a linkage conductive rod 43, a displacement clamping block 44 and an end positioning base 45, wherein the top end of one end of the first assembling base 29 is rotatably connected with the push-pull disc 30, one side of the top end of the push-pull disc 30 is fixedly provided with the oblique linkage pull rod 31, one end of the oblique linkage pull rod 31 is fixedly connected with the lifting assembling frame 33, the top end of the lifting assembling frame 33 is fixedly connected with the first hydraulic piston rod 32, the output end of the first hydraulic piston rod 32 is fixedly provided with the clamping and positioning top seat 34, one side of the lifting assembling frame 33 is fixedly connected with, a guide slide rail 42 is fixed at the top end of the other end of the first assembly base 29, the clamping and positioning base 35 is connected with the guide slide rail 42 in a sliding manner, a second hydraulic piston rod 36 is fixed at the bottom end of the clamping and positioning base 35, a fastening upper clamping rod 38 is fixedly connected with the output end of the second hydraulic piston rod 36, a rotating mandrel 37 is fixedly connected with one side of the clamping and positioning base 35, the fastening upper clamping rod 38 and the fastening lower clamping rod 39 are both rotatably connected with the rotating mandrel 37, an adjusting inner mounting block 40 is fixed at one side of the upper surface of the first assembly base 29, an end positioning base 45 is fixed at the other side of the upper surface of the first assembly base 29, an extending sliding guide rail is welded at one end of the end positioning base 45, a linkage conducting rod 43 is rotatably connected inside the adjusting inner mounting block 40, the inner side of the linkage conducting rod 43 is rotatably connected with a toggle handle 41, and the other end of, the bottom end of the displacement clamping block 44 is connected with the extension sliding guide rail in a sliding mode, and the pipe clamp assembly tool 12 is used for completing automatic matched installation of a clamp outside a cold area water pipe, so that the use convenience and the assembly efficiency are improved;
the multi-pipe assembling device comprises a control switch 21, a carrying bottom plate 22, a cylinder carrying frame 23, a first cylinder 24, a table main body 25, a pipe support 26, an assembling clamping groove 27 and a limiting anti-error clamp 28, wherein one side of the top end of the control switch 21 is fixedly connected with the table main body 25 through screws, the top end of the table main body 25 is provided with a plurality of assembling clamping grooves 27, the two sides of each assembling clamping groove 27 are respectively fixed with the limiting anti-error clamp 28, the other side of the upper surface of the control switch 21 is welded with the carrying bottom plate 22, the two ends of the carrying bottom plate 22 are respectively fixed with the first cylinder 24, one side of the top end of the carrying bottom plate 22 is fixedly connected with the cylinder carrying frame 23 through screws, the two ends of the upper surface of the control switch 21 are respectively fixed with the pipe support 26, the multi-tube assembling tool 13 is used for completing convenient and fast installation of matching of a plurality of tube bodies with calibrated angles and added rubber sleeves and hoops.
The working principle is as follows: by placing the pipe body at one end of the transmission belt 1, the pipe body is conveniently and sequentially transmitted by using the transmission belt 1, when the pipe body is transmitted to the first workbench 4, the pipe body is placed to the pipe bending precision calibration tool 10 by picking up the pipe body, one end of the pipe body which is not bent enters the inside of the tool carrying shell 57 through the guide of the positioning soft sleeve plate 58, the screw thread push rod 59 pushes the first power push plate locking ring 61, the spring 62 and the second power push plate locking ring 63 to synchronously displace under the screw thread guide of the tool carrying shell 57 by rotating the rotating knob 60, the derivation clamping of external force contact is completed by using the second power push plate locking ring 63 to contact the pipe body, the adjustment is completed under the guide of the guide rail 47 by using the third hydraulic piston cylinder 48 to push the matching locking positioning structure 49, the pipe body reaches a proper position, and the bending part of the pipe body is in a position parallel to the angle measuring plate 52, the projection of the observation tube body at the angle measuring plate 52 corresponds to the scale arranged at the angle measuring plate 52, the judgment of the angle is completed, the angle of the tube body at the moment is determined, the contact stress plate 55 is pushed to be close to the bent tube body by the advance set advance through the fourth hydraulic piston cylinder 51 and the fifth hydraulic piston cylinder 54, the stress offset is completed, and the adjustment of the angle is formed;
the tube body with the angle calibrated is placed into the transmission belt 1 again, the tube body is driven and conducted to the second workbench 5 through the transmission belt 1, the tube body is taken up and placed at the tube rubber sleeve assembling tool 11, the contact clamping plate 73 is driven to contact the tube body through automatic derivation of the second air cylinder 72 in three directions, rapid positioning and installation of the tube body are completed, external force pressurization is utilized to form positioning of the tube body, the output of the sixth hydraulic piston cylinder 66 is matched with the stress adjusting push plate 68 to push and match the multi-position lapping plate 69 to complete sliding at the continuous guide slide rail 67, the rubber sleeve is fixed through the upper sleeve hand push block 74, the tube body is automatically inserted into the rubber sleeve under the driving displacement, and installation of the rubber sleeve is completed;
the pipe body provided with the rubber sleeve reaches a third workbench 6 through conduction of a transmission belt 1, the pipe body is taken up to be placed at a pipe clamp assembly tool 12, clamping and positioning are completed by placing the pipe body between a displacement clamping block 44 and an end positioning base 45, the bending part of the pipe body is derived and fixed on the inner side of a lifting carrying frame 33 through a first hydraulic piston rod 32, clamping on the pipe body is completed, the clamp is placed on the outer side of the pipe body, output power is completed by controlling a second hydraulic piston rod 36, the fastening upper clamping rod 38 is pushed to rotate by means of a rotating mandrel 37 to complete derivation stress on the clamp, and the clamp is pushed down by matching with following movement of the rotating mandrel 37, so that clamping is completed through bidirectional stress on the clamp;
the pipe body that accomplishes the clamp installation is installed the inside of multi-tube fitting frock 13 in proper order through fourth workstation 7 and fifth workstation 8 through the conduction of drive belt 1, is transmitted to sixth workstation 9 department by drive belt 1 together with multi-tube fitting frock 13 at last, accomplishes last manpower and looks the detection.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides a pipeline assembly fixture assembly line, includes drive belt (1), station alarm button (2), infrared sensor (3), first workstation (4), second workstation (5), third workstation (6), fourth workstation (7), fifth workstation (8) and sixth workstation (9), its characterized in that: a plurality of station alarm buttons (2) are fixed on one side of the transmission belt (1), a plurality of infrared sensors (3) are fixed at the top end of one side of the transmission belt (1), and the first workbench (4), the second workbench (5), the third workbench (6), the fourth workbench (7), the fifth workbench (8) and the sixth workbench (9) are sequentially arranged and fixed on the other side of the transmission belt (1) from one end to the other end;
the pipe bending precision calibrating device is characterized by further comprising a pipe bending precision calibrating tool (10), wherein the pipe bending precision calibrating tool (10) is located on the upper surface of one end of the first workbench (4), the pipe bending precision calibrating tool (10) is used for conveniently measuring, positioning and clamping one end of a pipe body in a stress mode, and the angle measuring and clamping pushing calibration of the pipe body is completed by matching with an angle measuring structure and an angle stress adjusting structure;
the pipe rubber sleeve assembling tool (11) is located on the upper surface of one end of the second workbench (5), and the pipe rubber sleeve assembling tool (11) is used for completing rapid automatic rubber sleeve extrusion assembly of a pipe body under derivation, so that the machining efficiency of sleeving a rubber sleeve is improved;
the pipe clamp assembling device is characterized by further comprising a pipe clamp assembling tool (12), wherein the pipe clamp assembling tool (12) is located on the upper surface of one end of the third workbench (6), and the pipe clamp assembling tool (12) is used for completing automatic matched installation of a clamp outside a water pipe in a cold area, so that the use convenience and the assembling efficiency are improved;
the multi-pipe assembling device is characterized by further comprising a multi-pipe assembling tool (13), wherein the multi-pipe assembling tool (13) is located on the upper surface of one end of the fourth workbench (7) and the upper surface of one end of the fifth workbench (8), and the multi-pipe assembling tool (13) is used for conveniently assembling a plurality of pipes which are calibrated in angle and provided with rubber sleeves and clamping hoops.
2. The pipeline assembly tooling assembly line of claim 1, wherein: the first workbench (4), the second workbench (5), the third workbench (6), the fourth workbench (7), the fifth workbench (8) and the sixth workbench (9) have the same structure, the first workbench (4) comprises a desk frame (14), a drawer (15), an auxiliary placing frame (16), a material box (17), a paper inserting type billboard (18), a fan (19) and a lighting lamp (20), a drawer (15) is connected in the bottom end of the table frame (14) in a sliding way, an auxiliary placing frame (16) and a paper inserting type billboard (18) are sequentially fixed at the upper end of the inner side of the drawer (15) from bottom to top, two material boxes (17) are arranged on one side of the auxiliary placing rack (16), the outer surfaces of the material boxes (17) are fixedly connected with an illuminating lamp (20), the top end of the inner side of the material box (17) is also fixedly provided with a fan (19), and the fan (19) is electrically connected with an illuminating lamp (20).
3. The pipeline assembly tooling assembly line of claim 1, wherein: the pipe bending precision calibration tool (10) comprises a second assembling base (46), a guide transmission guide rail (47), a third hydraulic piston cylinder (48), a matching locking and positioning structure (49), an inclined positioning plate (50), a fourth hydraulic piston cylinder (51), an angle measuring plate (52), an extension lapping plate (53), a fifth hydraulic piston cylinder (54) and a contact stress plate (55), wherein the guide transmission guide rail (47) is welded at the top end of the second assembling base (46), the third hydraulic piston cylinder (48) is fixed at one end of the second assembling base (46) through a screw, the matching locking and positioning structure (49) is fixed at the output end of the third hydraulic piston cylinder (48), the inclined positioning plate (50) is fixed on the upper surface of the other end of the second assembling base (46), and the fourth hydraulic piston cylinder (51) is fixed at one side of the second workbench (5) through a screw, one side of the second assembling base (46) is fixedly connected with an angle measuring plate (52), an extending and supporting plate (53) is fixed at the top end of the angle measuring plate (52), one side of the extending and supporting plate (53) is fixedly connected with a fifth hydraulic piston cylinder (54) through a screw, and contact stress plates (55) are fixed at the output end of the fifth hydraulic piston cylinder (54) and the output end of the fourth hydraulic piston cylinder (51).
4. The pipeline assembly tooling assembly line of claim 3, wherein: the matched locking and positioning structure (49) comprises a displacement synchronous lapping plate (56), a tool lapping shell (57), a positioning soft sleeve plate (58), a thread push rod (59), a rotating knob (60), a first power push plate locking ring (61), a spring (62) and a second power push plate locking ring (63), the displacement synchronous lapping plate (56) is in sliding connection with a guide rail (47), two sides of the top end of the extending lapping plate (53) are fixedly connected with the tool lapping shell (57), two sides of the fifth hydraulic piston cylinder (54) are fixedly connected with the positioning soft sleeve plate (58), four ends of the tool lapping shell (57) are connected with the thread push rod (59) through threads, the top end of the thread push rod (59) is welded with the rotating knob (60), and the bottom end of the thread push rod (59) is fixedly connected with the first power push plate locking ring (61), the inner side of the first power push plate locking ring (61) is connected with a second power push plate locking ring (63) through a spring (62).
5. The pipeline assembly tooling assembly line of claim 1, wherein: the pipe rubber sleeve assembling tool (11) comprises a third assembling base (64), a positioning and mounting block (65), a sixth hydraulic piston cylinder (66), a continuous guide sliding rail (67), a stress adjusting push plate (68), a matching multi-position carrying plate (69), an overhead positioning rib plate (70), a T-shaped positioning plate (71), a second cylinder (72), a contact clamping plate (73) and an upper sleeve hand push block (74), wherein both sides of the top end of the third assembling base (64) are fixedly connected with the continuous guide sliding rail (67) through screws, the top end of the continuous guide sliding rail (67) is fixedly connected with the matching multi-position carrying plate (69) through screws, the top end of the third assembling base (64) is further fixedly provided with the positioning and mounting block (65), one side of the positioning and mounting block (65) is fixedly connected with the sixth hydraulic piston cylinder (66) through screws, and the output end of the sixth hydraulic piston cylinder (66) is fixedly connected with the stress adjusting push plate (68), the one end of push pedal (68) is adjusted in atress and is passed through screw fixed connection with the board (69) of joining in marriage multiposition and take, one side on the board (69) top of joining in marriage is fixed with T type locating plate (71), the opposite side on the board (69) top of joining in marriage is fixed with overhead location floor (70), one side on overhead location floor (70) top and one side of bottom all are fixed with second cylinder (72), the one end of T type locating plate (71) also is fixed with second cylinder (72) through the screw, the output fixedly connected with contact of second cylinder (72) presss from both sides tight cardboard (73), the one end of joining in marriage multiposition and taking board (69) is fixed with upper cover hand push block (74).
6. The pipeline assembly tooling assembly line of claim 1, wherein: the pipe clamp assembling tool (12) comprises a first assembling base (29), a push-pull disc (30), an oblique linkage pull rod (31), a first hydraulic piston rod (32), a lifting carrying frame (33), a clamping positioning top seat (34), a clamping positioning base (35), a second hydraulic piston rod (36), a rotating mandrel (37), a fastening upper clamping rod (38), a fastening lower clamping rod (39), an adjusting inner installing block (40), a toggle handle (41), a guide sliding rail (42), a linkage conducting rod (43), a displacement clamping block (44) and an end positioning base (45), wherein the top end of one end of the first assembling base (29) is rotatably connected with the push-pull disc (30), the oblique linkage pull rod (31) is fixed on one side of the top end of the push-pull disc (30), one end of the oblique linkage pull rod (31) is fixedly connected with the lifting carrying frame (33), and the top end of the lifting carrying frame (33) is fixedly connected with the first hydraulic piston rod (32), the output end of the first hydraulic piston rod (32) is fixed with a clamping and positioning top seat (34), one side of the lifting and carrying frame (33) is fixedly connected with a clamping and positioning base seat (35), the top end of the other end of the first assembling base seat (29) is fixed with a guide slide rail (42), the clamping and positioning base seat (35) is slidably connected with the guide slide rail (42), the bottom end of the clamping and positioning base seat (35) is fixed with a second hydraulic piston rod (36), the output end of the second hydraulic piston rod (36) is fixedly connected with a fastening upper clamping rod (38), one side of the clamping and positioning base seat (35) is fixedly connected with a rotating mandrel (37), the fastening upper clamping rod (38) and the fastening lower clamping rod (39) are rotatably connected with the rotating mandrel (37), an adjusting inner block (40) is fixed on one side of the upper surface of the first assembling base seat (29), and an end positioning base seat (45) is fixed on the other side of the upper surface of the first assembling base seat (29), the welding of the one end of tip location base (45) has the sliding guide that extends, the inside rotation of adjusting built-in piece (40) is connected with linkage conduction pole (43), the inboard and the stir handle (41) of linkage conduction pole (43) rotate to be connected, the other end and the displacement of linkage conduction pole (43) press from both sides tight piece (44) and rotate to be connected, the bottom and the sliding guide sliding connection that extends of displacement clamp piece (44).
7. The pipeline assembly tooling assembly line of claim 1, wherein: the multi-pipe assembling tool (13) comprises a control switch (21), a carrying bottom plate (22), a cylinder carrying frame (23), a first cylinder (24), a table main body (25), a pipe support (26), an assembling clamping groove (27) and a limiting mistake-proofing clamp (28), one side of the top end of the control switch (21) is fixedly connected with the table main body (25) through a screw, the top end of the table main body (25) is provided with a plurality of assembling clamping grooves (27), both sides of the assembling clamping groove (27) are fixed with a limiting mistake-proofing clamp (28), a carrying bottom plate (22) is welded on the other side of the upper surface of the control switch (21), the two ends of the carrying bottom plate (22) are both fixed with first cylinders (24), one side of the top end of the carrying bottom plate (22) is fixedly connected with a cylinder carrying frame (23) through screws, both ends of the upper surface of the control switch (21) are fixed with pipe brackets (26).
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| CN112478588B (en) | 2022-04-29 |
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Denomination of invention: A pipeline assembly tooling assembly line Granted publication date: 20220429 Pledgee: Chongming Sub branch of Shanghai Rural Commercial Bank Co.,Ltd. Pledgor: SHANGHAI QUNLI RUBBER AND PLASTIC PRODUCTS Co.,Ltd. Registration number: Y2024310000750 |
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