CN110977468A - Water cooling system assembly line of reactive compensation equipment - Google Patents
Water cooling system assembly line of reactive compensation equipment Download PDFInfo
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- CN110977468A CN110977468A CN202010003760.3A CN202010003760A CN110977468A CN 110977468 A CN110977468 A CN 110977468A CN 202010003760 A CN202010003760 A CN 202010003760A CN 110977468 A CN110977468 A CN 110977468A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to a water cooling system assembly line of reactive compensation equipment, which comprises a material frame and six transfer stations which are arranged on one side of the material frame in sequence, wherein each transfer station is provided with a full-intelligent transfer platform, and two sides of each transfer station are respectively provided with an assembly station, and the six transfer stations are respectively a base mounting hole back thread station for removing a coating on the inner wall of a base mounting hole, a water pump inlet and outlet pipeline mounting station for connecting a water pump inlet and outlet pipeline, a main pipeline mounting station for connecting a system main pipeline, a tank body mounting station for mounting a tank body, a water replenishing ion branch mounting and transferring station for connecting a water replenishing branch and an ion branch, and an instrument and meter mounting station for mounting an instrument and meter, the assembly station comprises a working pedal, the working pedal is provided with an assembly workbench and a power distribution cabinet, and one side of the assembly workbench is provided with an industrial computer. The invention can not only improve the assembly efficiency and the assembly quality, but also shorten the assembly period.
Description
Technical Field
The invention relates to an assembly line, in particular to a water cooling system assembly line of reactive compensation equipment.
Background
In the prior art, a water cooling system used in static reactive power compensation equipment and dynamic reactive power compensation equipment finishes the acquisition of all materials at one time according to engineering orders, the types of materials in an assembly station area are various, the materials need to be screened twice manually in the installation process, and the workload is high. Such disadvantages are: firstly, a plurality of tools are used in the assembly process, manual identification is needed, and the work of operators is repeated and wasted; secondly, the product has compact structure and narrow assembly space, and operators cannot assemble a plurality of components at the same time; thirdly, the assembly period of the product is long, and the production rhythm of the next procedure is influenced; fourthly, the difficulty of assembly quality management is large: the materials are concentrated, the variety is large, the problems of neglected loading and wrong loading are easy to occur, and the traceability of the problems is poor; fifth, operator skill requirements are high: the assembly parts are multiple, the structure is complex, and the assembly requirement standards needing to be mastered are multiple; sixthly, the layout of the workshop is not beautiful: materials are fully arranged around the assembly station area, so that the occupied space is large, and more assembly tools are needed, which is not beneficial to 6s management; seventh, the labor intensity of the operator is large: the large materials also need to be carried twice manually.
Disclosure of Invention
The purpose of the invention is: the water cooling system assembly line of the reactive power compensation equipment can improve assembly efficiency and assembly quality and shorten assembly period.
In order to achieve the purpose, the technical scheme of the invention is as follows: the utility model provides a water cooling system assembly line of reactive compensation equipment which innovation point lies in: comprises a material frame and six transfer stations which are arranged on one side of the material frame and are sequentially arranged, wherein a full-intelligent transfer platform is arranged on each transfer station, assembling stations are respectively arranged on two sides of each transfer station,
the six transfer stations are respectively a base mounting hole back thread station for removing a coating on the inner wall of the base mounting hole, a water pump inlet and outlet pipeline mounting station for connecting a water pump inlet and outlet pipeline, a main pipeline mounting station for connecting a system main pipeline, a tank body mounting station for mounting a tank body, a water replenishing ion branch mounting and transferring station for connecting a water replenishing branch and an ion branch, and an instrument and meter mounting station for mounting instruments and meters,
the assembly station comprises a working pedal, the working pedal is provided with an assembly workbench and a power distribution cabinet, and one side of the assembly workbench is provided with an industrial computer.
In the technical scheme, the total of seven assembly stations, and one side of the work foot platform of the assembly stations at the head and the tail ends is provided with the foot platform protection plate connected with the work foot platform in an articulated manner, two sides of the rest assembly stations are provided with the foot platform protection plate connected with the work foot platform in an articulated manner, and the two side edges of each transfer station are respectively laminated with the corresponding foot platform protection plate.
In the technical scheme, the material rack is provided with a plurality of material trays.
In the above technical scheme, the working tread table is further provided with a guard rail.
The invention has the positive effects that: after the water cooling system of the reactive compensation equipment is adopted to assemble the production line, because the water cooling system comprises a material frame and six transfer stations which are arranged on one side of the material frame in sequence, each transfer station is provided with a full intelligent transfer platform, and the two sides of each transfer station are respectively provided with an assembly station,
the six transfer stations are respectively a base mounting hole back thread station for removing a coating on the inner wall of the base mounting hole, a water pump inlet and outlet pipeline mounting station for connecting a water pump inlet and outlet pipeline, a main pipeline mounting station for connecting a system main pipeline, a tank body mounting station for mounting a tank body, a water replenishing ion branch mounting and transferring station for connecting a water replenishing branch and an ion branch, and an instrument and meter mounting station for mounting instruments and meters,
the assembly station comprises a working pedal, the working pedal is provided with an assembly working platform and a power distribution cabinet, one side of the assembly working platform is provided with an industrial computer,
the full-intelligent transfer platform on each transfer station sequentially transfers to the next station, and the full-intelligent transfer platform on the last station transfers to the first base mounting hole back to the thread station, so that a multi-station flow transfer assembly line is formed. The specific process is as follows: sequentially placing components matched with stations on the material frame in order, removing a coating on the inner wall of a base mounting hole on a back thread station of the base mounting hole, then transferring a full intelligent transfer platform on the station to a water pump inlet and outlet pipeline mounting station, wherein the water pump inlet and outlet pipeline mounting station is used for connecting a water pump with a base, connecting the water pump with a water pump inlet and outlet pipeline and connecting a pipeline support with the base, then entering a main pipeline mounting station, the main pipeline mounting station is used for connecting an inlet and outlet valve pipeline with a water pump inlet and outlet pipeline, connecting an inlet and outlet air cooling pipeline with an inlet and outlet valve pipeline, connecting the pipeline support with the base, then entering a tank body mounting station, the tank body mounting station is used for connecting a buffer tank, a water supplementing tank and an ion tank with the base, then entering a water supplementing ion branch mounting station, and the water supplementing ion branch mounting station is used for connecting a pipeline support of a water supplementing branch and an ion, the invention replaces the disordered installation in the prior art, and the assembly line of the invention is divided into six circulation stations, thereby not only shortening the production period of products, but also greatly reducing the error rate, and improving the production quality, efficiency and production capacity.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
reference numbers in the figures: 1-base mounting hole back thread station, 2-water pump inlet and outlet pipeline mounting station, 3-main pipeline mounting station, 4-tank body mounting station, 5-water supplementing ion branch mounting station, 6-instrument and meter mounting station, 7-material rack, 71-material tray, 8-assembly station, 81-working foot rest, 82-assembly workbench, 83-power distribution cabinet, 84-industrial computer, 85-foot rest protection plate, 86-protective fence and 9-full intelligent transfer platform.
Detailed Description
The invention is further illustrated, but not limited, by the following examples in connection with the accompanying drawings.
As shown in figure 1, the assembly line of the water cooling system of the reactive compensation equipment comprises a material frame 7 and six transfer stations which are arranged on one side of the material frame 7 and are sequentially arranged, wherein each transfer station is provided with a full-intelligent transfer platform 9, the two sides of each transfer station are respectively provided with an assembly station 8,
the six transfer stations are respectively a base mounting hole back thread station 1 for removing a coating on the inner wall of a base mounting hole, a water pump inlet and outlet pipeline mounting station 2 for connecting a water pump inlet and outlet pipeline, a main pipeline mounting station 3 for connecting a system main pipeline, a tank body mounting station 4 for mounting a tank body, a water replenishing ion branch mounting station 5 for connecting a water replenishing branch and an ion branch, and an instrument and meter mounting station 6 for mounting an instrument and meter,
the assembly station 8 comprises a working pedal 81, an assembly workbench 82 and a power distribution cabinet 83 are arranged on the working pedal 81, and an industrial computer 84 is arranged on one side of the assembly workbench 82.
As shown in fig. 1, in order to ensure the two sides and the assembly stations of the fully intelligent transfer platform 9 on each station, the assembly stations 8 have seven total, one side edge of the working foot platforms 81 of the assembly stations 8 at the head and tail ends is provided with a foot platform protection plate 85 in hinged connection with the working foot platforms, two side edges of the rest assembly stations 8 are provided with foot platform protection plates 85 in hinged connection with the working foot platforms, and the edges of the two sides of each transfer station are respectively attached with the corresponding foot platform protection plates 85.
As shown in fig. 1, in order to facilitate the classified placement of the materials and prevent the materials from falling from the material rack 7, a plurality of material trays 71 are provided on the material rack 7.
As shown in fig. 1, the worktable 81 is further provided with a guard rail 86 for safer operation.
The water cooling system of the reactive compensation equipment comprises a base, a water pump inlet and outlet pipeline, an inlet and outlet valve pipeline, an inlet and outlet air cooling pipeline, a water replenishing ion branch, a tank body, instruments and meters and the like. Wherein the water pump is connected with the base, the water pump inlet and outlet pipeline is connected with the water pump, and the inlet and outlet pipeline support is connected with the base; the outlet pipeline of the water pump is connected with the air inlet cooling pipeline and the air outlet cooling pipeline through a three-way valve and a butterfly valve; the valve inlet pipeline is connected with the air outlet cooling pipeline through a butterfly valve, and the main pipeline support is connected with the base; the ion tank, the buffer tank and the water replenishing tank are connected with the base; the water replenishing branch is connected with the water replenishing tank, the ion branch is connected with the ion tank buffer tank, the ion branch is connected with the inlet valve pipeline, the ion path is connected with the outlet valve pipeline, and the water replenishing ion branch support is connected with the base; various instruments are respectively connected with the main pipeline, the ion branch, the buffer tank and the water replenishing pipe, and the instruments comprise a temperature transmitter, a conductivity electrode, a pressure transmitter, a direct-reading pressure meter, a flow transmitter, an electromagnetic valve, a safety valve and the like.
The full-intelligent transfer platform on each transfer station sequentially transfers to the next station, and the full-intelligent transfer platform on the last station transfers to the first base mounting hole thread returning station, so that a multi-station circulation assembly line is formed. The specific process is as follows: the material tray 71 on the material rack 7 is orderly placed with parts matched with the stations in sequence, a workpiece is placed on the fully intelligent transfer platform 9 on the screw thread returning station 1 of the base mounting hole to remove a coating on the inner wall of the base mounting hole, then the fully intelligent transfer platform on the station is transferred to the water pump inlet and outlet pipeline mounting station 2, the water pump inlet and outlet pipeline mounting station 2 is used for connecting a water pump with the base, the water pump is connected with the water pump inlet and outlet pipeline and the pipeline support is connected with the base, and then enters the main pipeline mounting station, the main pipeline mounting station 3 is used for connecting the inlet and outlet valve pipeline with the water pump inlet and outlet pipeline, the inlet and outlet air cooling pipeline is connected with the inlet and outlet valve pipeline and the pipeline support is connected with the base, and then enters the tank body mounting station 4, the tank body mounting station 4 is used for connecting a buffer tank, a water supplementing tank and an, and then entering a water supplementing ion branch mounting station 5, wherein the water supplementing ion branch mounting station 5 is used for connecting a pipeline support of a water supplementing branch and an ion branch with the base, is connected with the tank body and the main pipeline, and finally enters an instrument mounting station 6, and the instrument mounting station 6 is used for connecting a plurality of instruments with the main pipeline and the tank body respectively to form multi-station flow assembly and complete the assembly of the water cooling system 10 of the reactive compensation equipment. The invention replaces the disordered installation in the prior art, and the assembly line of the invention is divided into six circulation stations, thereby not only shortening the production period of the product, but also greatly reducing the error rate and improving the production quality, efficiency and production capacity.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (4)
1. The utility model provides a water cooling system assembly line of reactive compensation equipment which characterized in that: comprises a material frame (7) and six transfer stations which are arranged on one side of the material frame (7) and are sequentially arranged, wherein each transfer station is provided with a full-intelligent transfer platform (9), and two sides of each transfer station are respectively provided with an assembly station (8),
the six transfer stations are respectively a base mounting hole back thread station (1) for removing a coating on the inner wall of a base mounting hole, a water pump inlet and outlet pipeline mounting station (2) for connecting a water pump inlet and outlet pipeline, a main pipeline mounting station (3) for connecting a system main pipeline, a tank body mounting station (4) for mounting a tank body, a water replenishing ion branch mounting station (5) for connecting a water replenishing branch and an ion branch and an instrument and meter mounting station (6) for mounting an instrument and meter,
assembly station (8) are equipped with assembly workstation (82) and switch board (83) on step platform (81) including work, one side of assembly workstation (82) is equipped with industrial computer (84).
2. The water cooling system assembly line of the reactive power compensation equipment of claim 1, characterized in that: the assembly station (8) have seven altogether, and one side of the work of the assembly station (8) at head and tail both ends is stepped on platform (81) is equipped with rather than articulated platform guard plate (85) of stepping on of being connected, and two sides of surplus assembly station (8) all are equipped with rather than articulated platform guard plate (85) of stepping on of being connected, and the both sides edge of every transfer station is laminated corresponding platform guard plate (85) of stepping on respectively.
3. The water cooling system assembly line of the reactive power compensation equipment of claim 1, characterized in that: the material rack (7) is provided with a plurality of material trays (71).
4. The water cooling system assembly line of the reactive power compensation equipment of claim 1, characterized in that: the working pedal platform (81) is also provided with a protective guard (86).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010003760.3A CN110977468A (en) | 2020-01-03 | 2020-01-03 | Water cooling system assembly line of reactive compensation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010003760.3A CN110977468A (en) | 2020-01-03 | 2020-01-03 | Water cooling system assembly line of reactive compensation equipment |
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| Publication Number | Publication Date |
|---|---|
| CN110977468A true CN110977468A (en) | 2020-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010003760.3A Pending CN110977468A (en) | 2020-01-03 | 2020-01-03 | Water cooling system assembly line of reactive compensation equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112478588A (en) * | 2020-11-25 | 2021-03-12 | 上海群力橡塑制品有限公司 | Pipeline assembly fixture assembly line |
-
2020
- 2020-01-03 CN CN202010003760.3A patent/CN110977468A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112478588A (en) * | 2020-11-25 | 2021-03-12 | 上海群力橡塑制品有限公司 | Pipeline assembly fixture assembly line |
| CN112478588B (en) * | 2020-11-25 | 2022-04-29 | 上海群力橡塑制品有限公司 | Pipeline assembly fixture assembly line |
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