CN111660639A - 一种医用防护服面料 - Google Patents

一种医用防护服面料 Download PDF

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CN111660639A
CN111660639A CN202010364868.5A CN202010364868A CN111660639A CN 111660639 A CN111660639 A CN 111660639A CN 202010364868 A CN202010364868 A CN 202010364868A CN 111660639 A CN111660639 A CN 111660639A
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agent
water repellent
medical protective
fabric
surface layer
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尹冲
韩硕
高亚云
孙钟辉
王惠一
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Nantong Hymo Industrial Co ltd
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Nantong Hymo Industrial Co ltd
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Abstract

本发明提供了一种医用防护服面料，包括通过粘结点粘合的面层和内层；所述面层由导电纤维与涤纶长丝织造，并经过抗菌、拒水和柔软处理，其厚度为0.2‑0.6μm，所述内层为高分子聚合膜组成，其厚度为5‑15μm；该面料具有优秀的物理性能，强力性能良好，能够重复使用，在多次通过消毒液高温清洗之后，仍然具有优异的防护性能，减少环境污染的同时，降低医护治疗成本。

Description

一种医用防护服面料
技术领域
本发明涉及纺织服装面料领域，具体涉及一种医用防护服面料。
背景技术
当今，人们生活水平不断提高，但传染性病毒(菌)对人们的潜在侵入机会并未减少，因此，配备防护服对保护医患人员的身体健康仍然非常重要。
中国专利CN1820670A公开了一种特种医用防护服面料，从外到内依次包括相互粘结的隔离层、防护织物层和保护层，保护层与防护织物层之间通过粘结点粘合；该发明面料不仅具有较强的透气性，还有防血液渗透、防静电、防水、防油、抗菌、透湿等多项功能。
但包括上述专利在内的现有技术中，目前的防护服材料大多为一次性面料，防护服在使用一次过后必须马上处理丢弃，成本高昂，增加了治疗开销。
发明内容
针对上述问题，本发明提供一种能够重复使用，并有效阻隔病人血液、体液和分泌物渗透，以保护医护人员的安全的医用防护服面料。
为了解决上述问题，本发明采用如下技术方案：
一种医用防护服面料，包括通过粘结点粘合的面层和内层；所述面层由导电纤维与涤纶长丝织造，并经过抗菌、拒水和柔软处理，其厚度为0.2-0.6 μm；所述内层为高分子聚合膜组成，其厚度为5-15μm。
在一些实施例中，所述面层由经纱和纬纱机织而成，所述经纱为涤纶长丝，所述纬纱包括涤纶长丝和导电纤维，所述导电纤维每间隔1-5cm设置一根。
在一些实施例中，所述导电纤维为碳纤维。
在一些实施例中，抗菌处理所采用的抗菌剂为纳米银抗菌剂，拒水处理所采用的抗水剂是C6拒水剂、C8拒水剂或有机硅拒水剂中的任意一种，柔软处理所采用的柔软剂为聚酰胺型柔软剂。
在一些实施例中，所述抗菌剂、拒水剂和柔软剂均采用溶于溶剂的方式制备而成。
在一些实施例中，所述溶剂为水，所述抗菌剂与溶剂的质量比为1％-4％，所述拒水剂与溶剂的质量比为2％-8％，所述柔软剂与溶剂的质量比为1％-5％。
在一些实施例中，所述高分子聚合膜为聚四氟乙烯膜、聚氨酯膜或聚乙烯膜中的任意一种。
在一些实施例中，所述高分子聚合膜具有0.1-15μm的透气微孔。
在一些实施例中，所述面层和内层通过反应性聚氨酯进行点状粘合。
本发明提供的医用防护服面料具有如下优点：
1.面料具有优秀的物理性能，强力性能良好，能够重复使用，在多次通过消毒液高温清洗之后，仍然具有优异的防护性能，减少环境污染的同时，能降低医护治疗成本；
2.抗静电性能良好，能够减少医疗电子设备因静电产生的测试误差，保证病人的诊疗效果；
3.具有良好的拒水性和阻隔性，能够有效避免病人体液、血液和分泌物的渗透，降低医护人员感染风险。
附图说明
图1为本发明提供的一种实施例的横截面结构示意图；
图2为本发明提供的实施例与市售面料的断裂强力试验数据；
图3为本发明提供的实施例与市售面料的电荷面密度试验数据；
图4为本发明提供的实施例与市售面料的拒水等级表。
图1中，1面层、11导电纤维、2内层。
具体实施方式
本发明提供的医用防护服面料，包括通过粘结点粘合的面层1和内层2；所述面层1由导电纤维11与涤纶长丝织造，并经过抗菌、拒水和柔软处理，其厚度为0.2-0.6μm；所述内层2为高分子聚合膜组成，其厚度为5-15μm。
在本发明的优选实施方式中，所述面层1由经纱和纬纱机织而成，所述经纱为涤纶长丝，所述纬纱包括涤纶长丝和导电纤维11，所述导电纤维11每间隔1-5cm设置一根。
所述导电纤维11为碳纤维，其表面还涂有导电涂层。
抗菌处理所采用的抗菌剂为纳米银抗菌剂，拒水处理所采用的抗水剂是 C6拒水剂、C8拒水剂或有机硅拒水剂中的任意一种，柔软处理所采用的柔软剂为聚酰胺型柔软剂。
所述抗菌剂、拒水剂和柔软剂均采用溶于溶剂的方式制备而成，所述溶剂为水，所述抗菌剂与溶剂的质量比为1％-4％，所述拒水剂与溶剂的质量比为 2％-8％，所述柔软剂与溶剂的质量比为1％-5％。
所述高分子聚合膜为聚四氟乙烯膜、聚氨酯膜或聚乙烯膜中的任意一种，具有0.1-15μm的透气微孔。
所述面层1和内层2通过反应性聚氨酯进行点状粘合。
面层1是由经纱和纬纱机织而成的梭织物，与内层高分子聚合膜贴合，使得面料具有优秀的物理性能，强力性能良好，能够重复使用，在经受含氯消毒液洗涤多次后，仍能保持优异的防护性能。
内层2高分子聚合膜的微孔孔径小于水滴直径，可以防止血液或其它体液渗透，另一方面，微孔的孔径大于水蒸汽分子的直径，水蒸汽分子可以自由通过，使面料具有较好的透湿性能。
为了更好的理解本发明，下面结合实施例对本发明作进一步的描述。
实施例1
面层原料选择全涤150T尼丝纺，织造时每隔1cm放置一根导电纤维，织造得到厚度为0.2μm的面层，使用1％的纳米银抗菌整理剂对面料进行抗菌整理，再使用2％的有机硅拒水剂进行拒水处理，之后使用1％的聚酰胺柔软剂进行柔软处理，通过反应性聚氨酯，点状贴合厚度为5μm、孔径为0.1μm的聚四氟乙烯膜，制得面料A。
实施例2
面层原料选择全涤250T尼丝纺，织造时每隔3cm放置一根导电纤维，织造得到厚度为0.4μm的面层，使用2.5％的纳米银抗菌整理剂对面料进行抗菌整理，再使用5％的C8水剂进行拒水处理，之后使用3％的聚酰胺柔软剂进行柔软处理，通过反应性聚氨酯，点状贴合厚度为10μm、孔径为8μm的聚氨酯膜，制得面料B。
实施例3
面层原料选择全涤300T春亚纺，织造时每隔5cm放置一根导电纤维，织造得到厚度为0.6μm的面层，使用4％的纳米银抗菌整理剂对面料进行抗菌整理，再使用8％的C6水剂进行拒水处理，之后使用5％的聚酰胺柔软剂进行柔软处理，通过反应性聚氨酯，点状贴合厚度为15μm、孔径为15μm的聚乙烯膜，制得面料C。
实施例4
从市场上购得标准医用防护服面料，作为对照面料D。
一、面料断裂强力测试
本测试依据的标准是GB/T3923.1-1997织物拉伸性能第1部分：断裂强力的测定，采用的是条样法即试样整个宽度被夹持器夹持的织物拉伸试验。
使用的测试仪器为：4469型INSTRON万能强力仪。
从面料A、B、C、D上裁取多组样品，分别使用含氯消毒液洗涤0、1、4、 7、10、11次后，干燥处理后，按照GB/T3923.1的要求，将每块样品置于强力仪的夹持钳中，开启仪器，等速拉伸直至断脱，记录断裂强力，所得数据见图2。
二、电荷面密度测试
本测试根据GB/T12703-1991纺织品静电测试方法进行电荷面密度的测试，将试样经过摩擦装置摩擦后投入法拉第筒，从而测量样品的电荷面密度。使用的仪器为滚筒式摩擦机，结果显示仪器为DL-1型数字电量表。
从面料A、B、C、D上裁取多组样品，分别使用含氯消毒液洗涤0、1、4、 7、10、11次后，干燥处理后，将样品的缝制成套状，在温度为20℃、相对湿度为38％的环境下放置24小时。将绝缘棒插入缝好的套内，放置于垫板上，双手持缠有标准布的摩擦棒两端，由前端向体侧一方摩擦样品，约1s摩擦一次，连续五次。然后握住绝缘棒的一端，在摩擦装置上使棒与垫板保持平行地由垫板上揭离，并迅速投入摩擦机内，从数字电量表上读取实际测出的电荷量，除以样品摩擦面积，得电荷面密度，所得数据见图3。
三、拒水试验
拒水试验用于衡量织物表面不被水沾湿的能力，GB/T4745-1997是针对该性能的测试方法。其原理是将蒸馏水或去离子水注入漏斗喷淋试样，观察表面沾湿情况，然后按评级样照和评级标准文字评定拒水等级。
从面料A、B、C、D上裁取多组样品，分别使用含氯消毒液洗涤0、1、4、 7、10、11次后，干燥处理后，在空气温度为20℃、相对湿度为65％的条件下放置24小时。夹紧试样，放在支架上，将250mL水迅速平稳地注入漏斗，将试样与夹持器同时取下，敲打两次后观察其湿润程度，确定拒水等级，所得结果见图4。级别越高，材料表面越不容易沾水。
由测试数据可知，虽然市售面料也具有相当的断裂强力、电荷面密度及拒水等级，但是市售面料在洗涤过后，其性能数据大幅下降，难以满足防护服的使用需求；反观本发明提供的实施例，在多次洗涤后仍然保持有较大的断裂强力、更低的电荷面密度和更优的拒水等级，至少可以反复使用十次，大大降低了医疗成本。
本领域的技术人员可以明确，在不脱离本发明的总体精神以及构思的情形下，可以做出对于以上实施例的各种变型。其均落入本发明的保护范围之内。本发明的保护方案以本发明所附的权利要求书为准。

Claims (9)

1.一种医用防护服面料，其特征在于，包括通过粘结点粘合的面层和内层；所述面层由导电纤维与涤纶长丝织造，并经过抗菌、拒水和柔软处理，其厚度为0.2-0.6μm；所述内层为高分子聚合膜组成，其厚度为5-15μm。
2.根据权利要求1所述的医用防护服面料，其特征在于，所述面层由经纱和纬纱机织而成，所述经纱为涤纶长丝，所述纬纱包括涤纶长丝和导电纤维，所述导电纤维每间隔1-5cm设置一根。
3.根据权利要求2所述的医用防护服面料，其特征在于，所述导电纤维为碳纤维。
4.根据权利要求1所述的医用防护服面料，其特征在于，抗菌处理所采用的抗菌剂为纳米银抗菌剂，拒水处理所采用的抗水剂是C6拒水剂、C8拒水剂或有机硅拒水剂中的任意一种，柔软处理所采用的柔软剂为聚酰胺型柔软剂。
5.根据权利要求4所述的医用防护服面料，其特征在于，所述抗菌剂、拒水剂和柔软剂均采用溶于溶剂的方式制备而成。
6.根据权利要求5所述的医用防护服面料，其特征在于，所述溶剂为水，所述抗菌剂与溶剂的质量比为1％-4％，所述拒水剂与溶剂的质量比为2％-8％，所述柔软剂与溶剂的质量比为1％-5％。
7.根据权利要求1所述的医用防护服面料，其特征在于，所述高分子聚合膜为聚四氟乙烯膜、聚氨酯膜或聚乙烯膜中的任意一种。
8.根据权利要求7所述的医用防护服面料，其特征在于，所述高分子聚合膜具有0.1-15μm的透气微孔。
9.根据权利要求1所述的医用防护服面料，其特征在于，所述面层和内层通过反应性聚氨酯进行点状粘合。
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