CN111620689A - 一种不同a位元素的类钙钛矿型高温热敏电阻材料及其制备方法 - Google Patents

一种不同a位元素的类钙钛矿型高温热敏电阻材料及其制备方法 Download PDF

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CN111620689A
CN111620689A CN202010511102.5A CN202010511102A CN111620689A CN 111620689 A CN111620689 A CN 111620689A CN 202010511102 A CN202010511102 A CN 202010511102A CN 111620689 A CN111620689 A CN 111620689A
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张博
常爱民
魏亚鑫
付志龙
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Xinjiang Technical Institute of Physics and Chemistry of CAS
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Abstract

本发明涉及一种不同A位元素的类钙钛矿型高温热敏电阻材料及其制备方法,该材料以碳酸钙、氧化铜、二氧化钛、三氧化二钇、三氧化二镧、氧化锶为原料,经混合研磨、煅烧、冷等静压成型、高温烧结、涂烧电极,即得到不同A位元素的类钙钛矿型高温热敏电阻材料,该材料常数为B 300℃/500℃=5900K‑11000K,温度75℃电阻率为6.01×105Ωcm‑3.2×109Ωcm,该不同A位元素的类钙钛矿型高温热敏电阻材料性能稳定,一致性好,在温度75℃‑600℃范围具有明显的负温度系数特性,适合制造高温热敏电阻器。

Description

一种不同A位元素的类钙钛矿型高温热敏电阻材料及其制备 方法
技术领域
本发明涉及一种不同A位元素的类钙钛矿型高温热敏电阻材料及其制备方法,该热敏电阻材料在温度75℃—600℃范围具有明显的负温度系数特性,是一种适用于制造高温热敏电阻器的新型热敏电阻材料。
背景技术
随着当代科学与信息技术的迅速发展,在电子陶瓷制造业中负温度系数(NTC)热敏电阻陶瓷在温度的检测、控制和补偿方面的应用占据着重要的地位。在不同的测温应用中,高温NTC热敏电阻需要考虑到不同的精度,功耗和成本的问题,所以需要不同的B值,不同阻值变化范围,高温NTC热敏电阻需要在现有基础上,通过掺杂或复合等手段改善已具有NTC特性的材料,并探索具有更优异性能的NTC材料。
传统的尖晶石结构热敏电阻材料在高温下相结构不稳定、热敏性能恶化,无法满足300℃以上高温应用。因此,设计合成新型高温热敏电阻陶瓷材料成为热敏电阻领域新的研究热点。近年来,一类具有巨介电常数(室温下为105)的类钙钛矿(通式ABO3)结构CaCu3Ti4O12(CCTO)材料引起研究学者的极大关注,其在移动电话、全球定位系统、电容器、谐振器、气敏传感器等领域有很大的应用前景。CCTO为体心立方结构,其晶体结构较为稳定。
本发明对氧化物固相法制备的CaCu3Ti4O12热敏电阻材料电学性能进行了初步研究,其材料常数为6000K,有望用于制造高温热敏电阻器。考虑到La2O3、Y2O3、SrO耐高温性能,且La3+、Y3+、Sr2+与Ca2+具有相近的离子半径,替换A位的Ca2+可调节热敏电阻材料电学性能,制造不同电性能参数的高温热敏电阻器。
本发明从CaCu3Ti4O12的半导体特性出发,通过La2O3、Y2O3、SrO替换设计合成了类钙钛矿型ACu3Ti4O12(A=Ca、La2/3、Y2/3或Sr)高温75℃-600℃热敏电阻材料。
发明内容
本发明的目的在于,提供一种不同A位元素的类钙钛矿型高温热敏电阻材料及其制备方法,该材料以碳酸钙、氧化铜、二氧化钛、三氧化二钇、三氧化二镧、氧化锶为原料,经混合研磨、煅烧、冷等静压成型、高温烧结、涂烧电极,即可得到类钙钛矿型高温热敏电阻材料,材料常数为B300℃/500℃=5900K-11000K,温度75℃电阻率为6.01×105Ωcm-3.2×109Ωcm。本发明所述的不同A位元素的类钙钛矿型高温热敏电阻材料性能稳定,一致性好,在温度75℃-600℃范围具有明显的负温度系数特性,适合制造高温热敏电阻器。
本发明所述的一种不同A位元素的类钙钛矿型高温热敏电阻材料,该热敏电阻材料以碳酸钙、氧化铜、二氧化钛、三氧化二钇、三氧化二镧、氧化锶为原料,其化学组成为ACu3Ti4O12,为体心立方的类钙钛矿结构,其中A=Ca、La2/3、Y2/3或Sr制成材料常数为B300℃/500℃=5900K-11000K,温度75℃电阻率为6.01×105Ωcm-3.2×109Ωcm的不同A位元素的类钙钛矿型高温热敏电阻材料。
所述类钙钛矿型高温热敏电阻材料的制备方法,按下列步骤进行:
a、按ACu3Ti4O12的组成,其中A=Ca、La2/3、Y2/3或Sr,分别按碳酸钙、氧化铜和二氧化钛;或三氧化二钇、氧化铜和二氧化钛;或三氧化二镧、氧化铜和二氧化钛;或氧化锶、氧化铜和二氧化钛进行混合,将混合的原料置于玛瑙研钵中研磨5-10小时,得到粉体;
b、将步骤a中研磨好的粉体在温度700℃-1000℃煅烧4-10小时,研磨5-11小时后即得ACu3Ti4O12粉体;
c、将步骤b得到的粉体材料以10-20Kg/cm2的压力进行压块成型,时间为0.5-2分钟,将成型的块体材料进行冷等静压,在压强为300-400MPa下保压1-3分钟,然后于温度900℃-1200℃烧结4-10小时,制得高温热敏陶瓷材料;
d、将步骤c烧结的陶瓷材料正反两面涂覆银浆电极,然后于温度600℃下退火30分钟,即得到温度范围为75℃-600℃,材料常数为B300℃/500℃=5900K-11000K,温度75℃电阻率为6.01×105Ωcm-3.2×109Ωcm的不同A位元素的类钙钛矿型高温热敏电阻材料。
本发明所述的一种不同A位元素的类钙钛矿型高温热敏电阻材料及其制备方法,采用固相法将钙、铜、钛、钇、镧、锶的氧化物按化学组成为ACu3Ti4O12,其中A=Ca、La2/3、Y2/3或Sr,进行混和研磨、煅烧、混合、再研磨即得热敏电阻粉体材料,再将该粉体材料片式冷等静压成型,高温烧结后正反两面涂烧银浆电极,获得热敏电阻圆片,该圆片为不同A位元素的类钙钛矿型高温热敏电阻材料,其材料常数为B300℃/500℃=5900K-11000,温度75℃电阻率为6.01×105Ωcm-3.2×109Ωcm。采用本发明所述方法制备的类钙钛矿型高温热敏电阻材料性能稳定,一致性好,该热敏电阻材料在温度75℃-600℃范围具有明显的负温度系数特性,适合制造高温热敏电阻器。
附图说明
图1为本发明的热敏陶瓷材料的X射线衍射图谱。
具体实施方式
实施例1
a、首先按CaCu3Ti4O12的组成,分别称取分析纯碳酸钙、氧化铜和二氧化钛进行混合,将混合的原料置于玛瑙研钵中研磨5小时,得到粉体;
b、将步骤a中研磨好的粉体在温度800℃煅烧4小时,研磨5小时后即得CaCu3Ti4O12粉体;
c、将步骤b得到的粉体材料以20Kg/cm2的压力进行压块成型,时间为1分钟,将成型的块体材料进行冷等静压,在压强为300MPa下保压2分钟,然后于温度1000℃烧结8小时,制得高温热敏陶瓷材料;
d、将步骤c烧结的陶瓷材料正反两面涂覆银浆电极,然后于温度600℃下退火30分钟,即得到温度范围为75℃-600℃,材料常数为B300℃/500℃=5900K,温度75℃电阻率为6.01×105Ωcm的不同A位元素的类钙钛矿型高温热敏电阻材料。
实施例2
a、按La2/3Cu3Ti4O12的组成,分别称取三氧化二镧、氧化铜和二氧化钛进行混合,将混合的原料置于玛瑙研钵中研磨10小时,得到粉体;
b、将步骤a中研磨好的粉体在温度900℃煅烧6小时,研磨7小时后即得La2/ 3Cu3Ti4O12粉体;
c、将步骤b得到的粉体材料以15Kg/cm2的压力进行压块成型,时间为0.5分钟,将成型的块体材料进行冷等静压,在压强为400MPa下保压1分钟,然后于温度1100℃烧结6小时,制得高温热敏陶瓷材料;
d、将步骤c烧结的陶瓷材料正反两面涂覆银浆电极,然后于温度600℃下退火30分钟,即得到温度范围为75℃-600℃,材料常数为B300℃/500℃=11000K,温度75℃电阻率为2.2×108Ωcm的不同A位元素的类钙钛矿型高温热敏电阻材料。
实施例3
a、按Y2/3Cu3Ti4O12的组成,分别称取三氧化二钇、氧化铜和二氧化钛进行混合,将混合的原料置于玛瑙研钵中研磨7小时,得到粉体;
b、将步骤a中研磨好的粉体在温度1000℃煅烧8小时,研磨11小时后即得Y2/ 3Cu3Ti4O12粉体;
c、将步骤b得到的粉体材料以10Kg/cm2的压力进行压块成型,时间为2分钟,将成型的块体材料进行冷等静压,在压强为350MPa下保压3分钟,然后于温度1200℃烧结4小时,制得高温热敏陶瓷材料;
d、将步骤c烧结的陶瓷材料正反两面涂覆银浆电极,然后于温度600℃下退火30分钟,即得到温度范围为75℃-600℃,材料常数为B300℃/500℃=7100K,温度75℃电阻率为4.60×106Ωcm的不同A位元素的类钙钛矿型高温热敏电阻材料。
实施例4
a、按SrCu3Ti4O12的组成,分别称取氧化锶、氧化铜和二氧化钛进行混合,将混合的原料置于玛瑙研钵中研磨8小时,得到粉体;
b、将步骤a中研磨好的粉体在温度700℃煅烧10小时,研磨9小时后即得SrCu3Ti4O12粉体;
c、将步骤b得到的粉体材料以10Kg/cm2的压力进行压块成型,时间为2分钟,将成型的块体材料进行冷等静压,在压强为350MPa下保压3分钟,然后于温度900℃烧结10小时,制得高温热敏陶瓷材料;
d、将步骤c烧结的陶瓷材料正反两面涂覆银浆电极,然后于温度600℃下退火30分钟,即得到温度范围为75℃-600℃,材料常数为B300℃/500℃=10600K,温度75℃电阻率为3.20×109Ωcm不同A位元素的类钙钛矿型高温热敏电阻材料。

Claims (2)

1.一种不同A位元素的类钙钛矿型高温热敏电阻材料,其特征在于该热敏电阻材料以碳酸钙、氧化铜、二氧化钛、三氧化二钇、三氧化二镧、氧化锶为原料,其化学组成为ACu3Ti4O12,为体心立方的类钙钛矿结构,其中A=Ca、La2/3、Y2/3或Sr制成材料常数为B 300℃/500℃=5900K-11000K,温度75℃电阻率为6.01×105Ωcm-3.2×109Ωcm的不同A位元素的类钙钛矿型高温热敏电阻材料。
2.根据权利要求1所述的类钙钛矿型高温热敏电阻材料的制备方法,其特征在于按下列步骤进行:
a、按ACu3Ti4O12的组成,其中A=Ca、La2/3、Y2/3或Sr,分别按碳酸钙、氧化铜和二氧化钛;或三氧化二钇、氧化铜和二氧化钛;或三氧化二镧、氧化铜和二氧化钛;或氧化锶、氧化铜和二氧化钛进行混合,将混合的原料置于玛瑙研钵中研磨5-10小时,得到粉体;
b、将步骤a中得到的粉体在温度700℃-1000℃煅烧4-10小时,研磨5-11小时后即得ACu3Ti4O12粉体;
c、将步骤b得到的粉体材料以10-20Kg/cm2的压力进行压块成型,时间为0.5-2分钟,将成型的块体材料进行冷等静压,在压强为300-400MPa下保压1-3分钟,然后于温度900℃-1200℃烧结4-10小时,制得高温热敏陶瓷材料;
d、将步骤c烧结的陶瓷材料正反两面涂覆银浆电极,然后于温度600℃下退火30分钟,即得到温度范围为75℃-600℃,材料常数为B 300℃/500℃=5900K-11000K,温度75℃电阻率为6.01×105Ωcm-3.2×109Ωcm的不同A位元素的类钙钛矿型高温热敏电阻材料。
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