CN111546574A

CN111546574A - Automatic shaping and arranging device

Info

Publication number: CN111546574A
Application number: CN202010532329.8A
Authority: CN
Inventors: 李冰; 韦春雨; 肖江辉
Original assignee: TK Precision Plastics Shenzhen Ltd
Current assignee: TK Precision Plastics Shenzhen Ltd
Priority date: 2020-06-12
Filing date: 2020-06-12
Publication date: 2020-08-18

Abstract

The invention relates to the technical field of balance, in particular to automatic shaping balance equipment. The method comprises the following steps: the vibration mechanism is used for automatically placing and feeding products in a vibration mode and righting the vertical positions of the products; the product shaping mechanism is used for righting the product which is righted in the vertical direction of the vibration mechanism in the horizontal direction; the product taking and placing mechanism is used for taking and placing the product which is straightened by the product shaping mechanism into the material placing plate; the product stacking mechanism is used for arranging and stacking the material placing discs full of products; a fixing frame. According to the automatic shaping and arranging device, the position of a product in the vertical direction is adjusted through the vibration mechanism, the position of the product in the horizontal direction is adjusted through the product shaping mechanism, the arranged product is placed through the product taking and placing mechanism, and finally the placed product is stacked and arranged through the product stacking mechanism.

Description

Automatic shaping and arranging device

Technical Field

The invention relates to the technical field of balance, in particular to automatic shaping balance equipment.

Background

For an injection molding product (such as a small-sized key) with a rotating shaft product arranged at the center of the lower surface of an injection molding block and a mold drawing process on the side surface of the injection molding block, after the injection molding product is produced by an injection molding machine, an operator generally swings the product into a plastic sucking plate one by one for packaging and delivery. The operator repeatedly gets the product through a day, and the balance is difficult to avoid visual fatigue, and the product is easy to be put backwards, and the conditions are few. Therefore, the product packaging adopts the direction (shaping) and the balance of operators at present. After the operator is full of one tray, the operator is put aside to carry out the packaging action of the next tray, and the operation is circulated; and packaging the packaged products according to the quantity requirement on the PI by other box sealing operators. This also increases the work intensity of the box sealing operator. The shaping and arranging mode has low efficiency, and the problems of customer complaints and the like are easily caused by putting back and few articles. Therefore, an injection molding reshaping mold is needed for product straightening and panning.

Disclosure of Invention

The invention aims to overcome the defects and shortcomings of the prior art and provides automatic shaping and swinging equipment for automatically straightening and swinging a disk.

The purpose of the invention is realized by the following technical scheme:

an automatic reshaping wobble plate device, comprising:

the vibration mechanism is used for automatically placing and feeding products in a vibration mode and righting the vertical positions of the products;

the product shaping mechanism is used for righting the product which is righted in the vertical direction of the vibration mechanism in the horizontal direction;

the product taking and placing mechanism is used for taking and placing the product which is straightened by the product shaping mechanism into the material placing plate;

the product stacking mechanism is used for arranging and stacking the material placing discs full of products;

and the fixing frame is used for fixedly arranging the vibration mechanism, the product shaping mechanism, the product taking and placing mechanism and the product stacking mechanism.

Specifically, the product shaping mechanism includes: put slide rail, push pedal cylinder, apron, slip table cylinder, vibrations mechanism output and the butt joint of putting the slide rail, put the slide rail setting on the mount, the one end that vibrations mechanism output was kept away from to the slide rail of putting is sealed, and the one end that the slide rail of putting is close to vibrations mechanism output switches on, the slip table cylinder sets up in putting slide rail one side, and slip table cylinder tip is equipped with the integer board, fixed mounting has a plurality of plastic poles that the length differs on the integer board, and the plastic pole is by high to low level queue interval setting, push pedal cylinder promotion end and apron fixed connection, the apron sets up in putting the slide rail top.

The device comprises a fixed frame, a swing slide rail, a pushing cylinder, a straightening slide rail and a straightening slide rail, wherein the fixed frame is fixedly arranged on the fixed frame.

Specifically, product pick and place mechanism includes first slide rail, second slide rail, the subassembly that slides, the slide board, snatchs the cylinder, snatchs the tong, first slide rail sets up in second slide rail top, second slide rail fixed mounting is on the mount, be equipped with power conveyor on the second slide rail, power conveyor can be the power roller, and transmission device such as transmission band snatchs the tong and is pointing the cylinder, and the pendulum charging tray carries through the power transmission device of second slide rail, the subassembly that slides is installed on first slide rail, and first slide rail is one of air supporting slide rail, rolling guide, static pressure guide, and the subassembly that slides is at first slide rail translation, slide board fixed mounting snatchs the cylinder and vertically towards fixed mounting at the slide board lower surface down, snatch the tong setting and snatching the cylinder tip.

Specifically, the number of the grabbing cylinders is more than two, and the grabbing cylinder queues are arranged on the lower surface of the sliding plate.

Specifically, product stacking mechanism holds dish and lift cylinder including piling up, it holds a set fixed mounting at second assembly line low reaches end to pile up, lift cylinder fixed mounting is on piling up the mount that holds the second slide rail below on the dish next door, the lower surface of slide plate still fixed mounting has the joint cylinder, joint cylinder tip installs the joint claw, and joint cylinder cooperation joint claw is used for joint pendulum charging tray and piles up the pendulum charging tray in piling up the holding tank.

Specifically, the vibration mechanism comprises a vibration disc and a material feeding groove, the vibration disc is fixedly mounted on the fixing frame, one end of the material feeding groove is fixedly connected with the vibration disc, and the other end of the material feeding groove is in butt joint with the aligning slide rail. Walk one side of silo and be equipped with the defective products box, the opposite side of walking the silo is equipped with the scanner, and whether the scanner is used for scanning the product qualified, and one side of defective products box is equipped with row material manipulator, with controller electric connection, arranges the material manipulator and can pick up unqualified product, directly places in the defective products box.

Specifically, the universal wheel and the adjustable fixing seat are installed at the bottom of the fixing frame.

Compared with the prior art, the invention has the following advantages and beneficial effects:

(1) according to the automatic shaping and arranging device, the position of a product in the vertical direction is adjusted through the vibration mechanism, the position of the product in the horizontal direction is adjusted through the product shaping mechanism, the arranged product is placed through the product taking and placing mechanism, and finally the placed product is stacked and arranged through the product stacking mechanism.

(2) The shaping device can prevent the products from being shaped and bouncing off when the shaping rods are used for shaping the plane of the products by arranging the cover plate, the products are limited to move only on the aligning slide rail, the products can be rotated and shaped one by arranging the shaping rods at intervals from high to low level, a shaped gap can be formed between a first product and a second product after the first product is rotated and shaped, the next shaping rod enters the gap between the first product and the second product to rotate and shape the second product, and finally, the rotation and shaping of all the products on the aligning slide rail in the horizontal direction are completed.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

FIG. 2 is a schematic view of a local vibration mechanism according to the present invention.

Fig. 3 is a schematic view of a partial product reshaping mechanism of the present invention.

Fig. 4 is a schematic diagram of a partial product pick and place mechanism according to the present invention.

FIG. 5 is a schematic view of a partial product stacking mechanism of the present invention.

Detailed Description

The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited thereto.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.

As shown in fig. 1 to 5, an automatic reshaping wobble plate apparatus includes:

the vibration mechanism 1 is used for automatically placing and feeding products in a vibration mode and righting the vertical positions of the products;

the product shaping mechanism 2 is used for righting the product righted in the vertical direction by the vibration mechanism 1 in the horizontal direction;

the product taking and placing mechanism 3 is used for taking and placing the products which are straightened by the product shaping mechanism 2 into the material placing plate 43;

the product stacking mechanism 4 is used for arranging and stacking the material placing discs 43 full of products;

and the fixing frame 5 is used for fixedly arranging the vibration mechanism 1, the product shaping mechanism 2, the product taking and placing mechanism 3 and the product stacking mechanism 4, and the whole mechanism is controlled and connected by a controller.

Specifically, the product shaping mechanism 2 includes: the aligning slide rail 21, the push plate cylinder 22, the cover plate 23, the sliding table cylinder 24 and the output end of the vibration mechanism 1 are butted with the aligning slide rail 21, the rotation shaft of a product can be arranged downwards by the vibration mechanism 1 and conveyed to the aligning slide rail 21, a product sensor used for sensing whether the aligning slide rail 21 is full of products is arranged on the aligning slide rail 21, the sensor senses whether the aligning slide rail 21 is full of products, preferably, the sensor is arranged at the end part of the aligning slide rail 21 close to the vibration mechanism 1, the aligning slide rail 21 is arranged on the fixing frame 5, the aligning slide rail 21 can be directly fixed on the fixing frame 5 or indirectly connected with the fixing frame 5 by connecting the pushing cylinder 25, the pushing cylinder 25 is arranged for completely pushing the aligning slide rail 21 out of the lower part of the cover plate 23, so that the product taking and placing mechanism 3 can more conveniently grab the shaped products without being interfered by the cover plate 23, the one end of shaking mechanism 1 output is kept away from to the alignment slide rail 21 is sealed, and the one end of keeping away from shaking mechanism 1 output seals and to stop removing when can making the product reach alignment slide rail 21 tip, and the product is listed as one row on alignment slide rail 21, and alignment slide rail 21 is close to the one end of shaking mechanism 1 output and switches on, slip table cylinder 24 sets up in alignment slide rail 21 one side, and slip table cylinder 24 tip is equipped with integer board 26, fixed mounting has a plurality of not long section plastic pole 27 on integer board 26, and the plastic pole 27 is by high to low level queue interval setting, can rotate the plastic with the product one by one through the setting of height to low level queue interval of integer pole 27, and the clearance after the plastic can appear between first product and the second product after first plastic pole 27 rotates the plastic with first product, and next plastic pole 27 reentrant clearance between first product and the second product rotates the plastic, reciprocating rotation shaping is carried out, finally, rotation shaping in the horizontal direction is carried out on all products on the aligning slide rail 21, the shaped side edges of the products are attached to the shaping rods 27, one shaping rod 27 corresponds to one product in rotation shaping, the number of the shaping rods 27 is consistent with that of the products on the aligning slide rail 21, the pushing end of the push plate cylinder 22 is fixedly connected with the cover plate 23, the cover plate 23 is arranged above the aligning slide rail 21, the cover plate 23 is arranged, the products can be prevented from being shaped and bouncing off when the shaping rods 27 are used for shaping the planes of the products, the products can only be limited to move on the aligning slide rail 21, and the push plate cylinder 22 is used for moving the cover plate 23 into the upper portion of the products and moving the cover plate 23 out of the upper portion of the products.

Specifically, the product taking and placing mechanism 3 includes a first slide rail 31, a second slide rail 32, a sliding assembly 33, a sliding plate 34, a grabbing cylinder 35, and a grabbing gripper 36, the first slide rail 31 is disposed above the second slide rail 32, the second slide rail 32 is fixedly mounted on the fixed frame 5, the first slide rail 31 is fixed on the fixed frame 5 through an extending frame, the second slide rail 32 is provided with a power transmission device, the power transmission device may be a power roller, a transmission belt, or other transmission mechanism, the first slide rail 31 and the second slide rail 32 are both double-rail slide rails, no obstacle is located between the rails of the double-rail slide rails, the material placing tray 43 is transmitted through the power transmission device of the second slide rail 32, the sliding assembly 33 is mounted on the first slide rail 31, the first slide rail 31 is one of an air-floating slide rail, a rolling guide rail, and a static-pressure guide rail, the sliding assembly 33 is translated on the first slide rail 31, the sliding plate 34 is fixedly mounted on the, snatch cylinder 35 vertical towards fixed mounting 34 lower surfaces down, snatch tong 36 sets up and snatching cylinder 35 tip, snatch tong 36 and for pointing the cylinder, snatch cylinder 35 and snatch the product of tong 36 after just setting up the rotatory plastic on the slide rail 21 through snatching the cylinder 35 cooperation and snatch, cooperate the subassembly 33 that slides to transport to the pendulum charging tray 43 of lift cylinder top. In order to facilitate grabbing of the products after being straightened on the straightening slide rail 21 at a time, preferably, the number of the grabbing cylinders 35 is more than two, the grabbing cylinders 35 are arranged on the lower surface of the sliding plate 34 in a queue, the number of the grabbing cylinders 35 is consistent with the number of the products placed on the straightening slide rail 21, and when the sliding plate 34 moves to the position right above the straightening slide rail 21, the grabbing grippers 36 correspond to the position right above the products on the straightening slide rail 21.

Specifically, the product stacking mechanism 4 includes a stacking accommodating tray 41 and a lifting cylinder 42, the stacking accommodating tray 41 is fixedly mounted at the downstream end of the second production line and can support the material placing tray 43, the material placing tray 43 is prevented from being pushed out of the second slide rail 32 by the power transmission device, the lifting cylinder 42 is fixedly mounted on a fixing frame 5 below the second slide rail 32 beside the stacking accommodating tray 41, the lifting cylinder 42 can lift the material placing tray 43 fully stacked with the products onto the first slide rail 31, a clamping cylinder 37 is further fixedly mounted on the lower surface of the sliding plate 34, a clamping claw is mounted at the end of the clamping cylinder 37, the clamping cylinder 37 is matched with the clamping claw to clamp the material placing tray 43 and stack the material placing tray 43 in the stacking accommodating groove, the shape of the clamping claw is not limited, the clamping claw is required to firmly grab and stack the material placing tray 43 onto the stacking accommodating tray 41, and the grabbing function can be realized by clamping structure clamping material placing tray 43 of other forms, for example, the side wall of the material placing disc 43 is provided with a clamping strip, the clamping jaw is a clamping groove for accommodating the clamping strip, the clamping cylinder 37 is matched with the sliding component 33, the clamping groove is moved to the clamping position to clamp the clamping strip, and the clamping jaw can grasp the material placing disc 43.

Specifically, vibrations mechanism 1 includes vibrations dish 11 and walks silo 12, and vibrations dish 11 fixed mounting is on mount 5, walk silo 12 one end and vibrations dish 11 fixed connection, walk the silo 12 other end and put forward slide rail 21 butt joint cooperation, vibrations dish 11 structure and the screw of putting forward, vibrations dish 11 is standard structure spare for arrange the product in order out. Preferably, the one side of walking silo 12 is equipped with the defective products box, and the opposite side of walking silo 12 is equipped with the scanner, and whether the scanner is used for scanning the product qualified, and one side of defective products box is equipped with row material manipulator, with controller electric connection, arranges the material manipulator and can pick up unqualified product, directly places in the defective products box.

Specifically, universal wheels and adjustable fixing seats are installed at the bottom of the fixing frame 5.

The specific implementation process of the invention is as follows:

step 1) the vibration disc 11 conveys the product to the aligning slide rail 21 through the material feeding groove 12, when the aligning slide rail 21 is fully arranged with the product, the push plate cylinder 22 pushes the cover plate 23 to the position right above the aligning slide rail 21,

step 2) then the sliding table air cylinder 24 pushes the shaping rod 27 to shape the product, after the product is shaped, the sliding table air cylinder 24 contracts to separate the shaping rod 27 from the product, the pushing air cylinder moves the cover plate 23 out of the position right above the aligning slide rail 21,

step 3) the sliding component 33 moves on the first sliding rail 31 to enable the grabbing clamp 36 to be right above the product, the grabbing cylinder 35 moves downwards, the grabbing clamp 36 clamps the product, then the grabbing cylinder 35 moves upwards, the sliding component 33 moves the grabbed product to be right above the material placing plate 43 above the lifting cylinder 42, the grabbing cylinder 35 moves downwards, the grabbing clamp 36 places the product on the material placing plate 43, meanwhile, the vibration mechanism 1 and the product shaping mechanism 2 repeat the steps 1) and 2), the product taking and placing mechanism 3 moves the placed product to the material placing plate 43 in a reciprocating mode,

and 4) after the material placing disc 43 is fully placed with the products, the lifting cylinder 42 pushes the material placing disc 43 fully placed with the products to rise to the first production line, the sliding component 33 moves to the position above the material placing disc 43 fully placed with the products, the clamping cylinder 37 cooperates with the clamping claws to grab the material placing disc 43, the lifting cylinder 42 moves back to the original position, the second slide rail 32 moves the next empty material placing disc 43 to the position right above the lifting cylinder 42, the sliding component 33 moves to the position right above the stacking accommodating groove, the clamping cylinder 37 moves downwards to stack the material placing disc 43 onto the stacking accommodating groove, the clamping claws are loosened, the clamping cylinder 37 moves upwards, and stacking of the material placing disc 43 is completed.

The above-mentioned embodiments only express the embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. An automatic reshaping wobble plate device, comprising:

2. The automatic reshaping pendulum device of claim 1, wherein the product reshaping mechanism comprises: put slide rail, push pedal cylinder, apron, slip table cylinder, vibrations mechanism output and the butt joint of putting the slide rail, put the slide rail setting on the mount, the one end that vibrations mechanism output was kept away from to the slide rail of putting is sealed, and the one end that the slide rail of putting is close to vibrations mechanism output switches on, the slip table cylinder sets up in putting slide rail one side, and slip table cylinder tip is equipped with the integer board, fixed mounting has a plurality of plastic poles that the length differs on the integer board, and the plastic pole is by high to low level queue interval setting, push pedal cylinder promotion end and apron fixed connection, the apron sets up in putting the slide rail top.

3. The automatic reshaping pendulum plate device of claim 2, further comprising a pushing cylinder, wherein the pushing cylinder is fixedly mounted on the fixing frame, and the straightening slide rail is fixedly mounted at the end of the pushing cylinder.

4. The automatic reshaping and arranging device of claim 1, wherein the product taking and arranging mechanism comprises a first slide rail, a second slide rail, a sliding assembly, a sliding plate, a grabbing cylinder and a grabbing gripper, the first slide rail is arranged above the second slide rail, the second slide rail is fixedly arranged on a fixed frame, the second slide rail is provided with a power conveying device, the arranging plate is conveyed by a power transmission device of the second slide rail, the sliding assembly is arranged on the first slide rail, the sliding plate is fixedly arranged on the sliding assembly, the grabbing cylinder is vertically downwards fixedly arranged on the lower surface of the sliding plate, and the grabbing gripper is arranged at the end part of the grabbing cylinder.

5. The automatic reshaping pendulous device of claim 4, wherein the number of the grabbing cylinders is more than two, and the grabbing cylinder arrays are arranged on the lower surface of the sliding plate.

6. The automatic reshaping swing disc device according to claim 4 or 5, wherein the product stacking mechanism comprises a stacking accommodating disc and a lifting cylinder, the stacking accommodating disc is fixedly arranged at the downstream end of the second production line, the lifting cylinder is fixedly arranged on a fixing frame below a second sliding rail beside the stacking accommodating disc, a clamping cylinder is fixedly arranged on the lower surface of the sliding plate, a clamping claw is arranged at the end part of the clamping cylinder, and the clamping cylinder is matched with the clamping claw to clamp the swing disc and stack the swing disc in the stacking accommodating groove.

7. The automatic reshaping pendulum plate device of claim 1, wherein the vibration mechanism comprises a vibration plate and a feeding groove, the vibration plate is fixedly mounted on the fixing frame, one end of the feeding groove is fixedly connected with the vibration plate, and the other end of the feeding groove is in butt fit with the centering slide rail.

8. The automatic reshaping pendulum plate device of claim 1, wherein a universal wheel and an adjustable fixing seat are mounted at the bottom of the fixing frame.