CN111534884A - 一种阻燃纤维针织面料的加工方法 - Google Patents

一种阻燃纤维针织面料的加工方法 Download PDF

Info

Publication number
CN111534884A
CN111534884A CN202010236504.9A CN202010236504A CN111534884A CN 111534884 A CN111534884 A CN 111534884A CN 202010236504 A CN202010236504 A CN 202010236504A CN 111534884 A CN111534884 A CN 111534884A
Authority
CN
China
Prior art keywords
flame
retardant
fibers
parts
knitted fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010236504.9A
Other languages
English (en)
Inventor
翁荣金
刘爱莲
张体健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Langsha Knitting Co Ltd
Original Assignee
Langsha Knitting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Langsha Knitting Co Ltd filed Critical Langsha Knitting Co Ltd
Priority to CN202010236504.9A priority Critical patent/CN111534884A/zh
Publication of CN111534884A publication Critical patent/CN111534884A/zh
Pending legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/08—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyacrylonitrile as constituent
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/07—Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/10—Other agents for modifying properties
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/02—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from cellulose, cellulose derivatives, or proteins
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/18—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from other substances
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44—Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/45—Oxides or hydroxides of elements of Groups 3 or 13 of the Periodic Table; Aluminates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/68—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
    • D06M11/72—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with metaphosphoric acids or their salts; with polyphosphoric acids or their salts; with perphosphoric acids or their salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/26—Polymers or copolymers of unsaturated carboxylic acids or derivatives thereof
    • D06M2101/28—Acrylonitrile; Methacrylonitrile
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/40—Fibres of carbon
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/30—Flame or heat resistance, fire retardancy properties

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Knitting Of Fabric (AREA)

Abstract

本发明公开了一种阻燃纤维针织面料的加工方法，包括以下步骤，取料、阻燃纤维的制备a、阻燃纤维的制备b、面料的初制备、阻燃整理液的制备、浸轧、烘干包装。该阻燃纤维针织面料的加工方法，通过先通过阻燃剂和具有阻燃效果的碳纤维、玻璃纤维、胶粘纤维及腈纶进行混合制备阻燃纤维，然后再由阻燃纤维针织成面料，并重新在阻燃剂制备的阻燃整理液中浸轧烘干，从而实现对针织面料的双重阻燃效果，进一步的提高了该面料的阻燃性能，使其适应大部分的使用环境；另外碳纤维、腈纶和胶粘纤维的组合，还提高了面料的强度效果，使其在制备服装时，强度更高，性价比更大，同时玻璃纤维和聚酯纤维的使用，还提高了面料的柔软效果。

Description

一种阻燃纤维针织面料的加工方法
技术领域
本发明属于阻燃纤维针织面料技术领域，具体涉及一种阻燃纤维针织面料的加工方法。
背景技术
随着经济的发展和国家法制的健全，阻燃纺织品的推广应用必将引起全社会的重视。国外对阻燃织物的开发及研究较多，一些工业发达国家早在20世纪70年代中期就制定了纺织品的阻燃法规，而且近年来要求越来越高，规定越来越细。近年来，我国对阻燃纺织品的研究开发逐渐增多，并已取得了相当大的进展。随着城市现代化建设的加快，旅游、交通运输业的发展，以及外销纺织品需求的增加，阻燃纺织品存在着巨大的潜在市场。
目前阻燃纤维制备纺织面料的方法大多为共聚法、共混法、纤维后处理三种方法进行制备，但是这三种方法大多是单独使用，其制备的面料阻燃效果一般，对于一些要求较高的环境使用时，其会造成使用的不适，同时现有的阻燃面料，其大多只具有单一的功能，应对不同环境的使用，其还会造成其他方面的不便，影响使用感官效果，因此需要开发具有多功能的阻燃纤维针织面料。
发明内容
本发明的目的在于提供一种阻燃纤维针织面料的加工方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种阻燃纤维针织面料的加工方法，所述加工方法包括以下步骤：
S1：取料，按照配方中重量份称取碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂；
S2：阻燃纤维的制备a，将S1中各重量份的碳纤维、腈纶、胶粘纤维、玻璃纤维和聚酯纤维混合的一起，并送入混料机内进行混合搅拌，混合完成后送入双螺杆挤出机内，并依次加入阻燃剂、增塑剂和分散剂，进行双螺杆挤出；
S3：阻燃纤维的制备b，将S2中挤出后的混合物料送入纺丝设备内，进行纺丝并纱，得到阻燃纤维；
S4：面料的初制备，将S3得到的阻燃纤维在混纺设备内，进行混纺针织，针织完成后经氧漂增白、脱水、烘干定型，得到半成品的阻燃纤维针织面料；
S5：阻燃整理液的制备，按重量份的阻燃剂和水加入到搅拌机内搅拌，制得阻燃液；
S6：浸轧，将S4得到的半成品的阻燃纤维针织面料送入S5制备的阻燃液中进行浸轧；
S7：烘干包装，将S6浸轧后的阻燃纤维针织面料放入到烘干箱中烘干，烘干完成后将得到成品阻燃纤维针织面料，并进行包装整理。
优选的，S1中，配方中碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂所占的重量份依次为：5-10份、20-30份、15-25份、5-10份、30-50份、10-20份、6-10份、3-8份。
优选的，S1中，阻燃剂为氢氧化镁、氢氧化铝、聚磷酸和二氧化硅，且所占的重量份的比例依次为3-5：1:3.5-6:4-8。
优选的，S1中，增塑剂为为DEHP、邻苯二甲酸二丁酯和邻苯二甲酸二乙酯中的任一种，分散剂为低分子量聚乙烯蜡、无规聚丙烯、硬脂酸镁、硬脂酸钙和季戊四醇硬脂酸酯中的任一种或几种组合。
优选的，S2中，混料机内混料的温度控制在160-200℃，混料时间2-3小时，且双螺杆挤出机的挤出温度控制在145-165℃。
优选的，S2和S5中阻燃剂所占总份数的重量比为1:2-3。
优选的，S7中，在烘干箱内的烘干温度控制在65-85℃，烘干时间控制在3-5分钟。
本发明的技术效果和优点：该阻燃纤维针织面料的加工方法，通过先通过阻燃剂和具有阻燃效果的碳纤维、玻璃纤维、胶粘纤维及腈纶进行混合制备阻燃纤维，然后再由阻燃纤维针织成面料，并重新在阻燃剂制备的阻燃整理液中浸轧烘干，从而实现对针织面料的双重阻燃效果，进一步的提高了该面料的阻燃性能，使其适应大部分的使用环境；另外碳纤维、腈纶和胶粘纤维的组合，还提高了面料的强度效果，使其在制备服装时，强度更高，性价比更大，同时玻璃纤维和聚酯纤维的使用，还提高了面料的柔软效果，使面料在清洗时更加方便，提高清洗的效率，更容易被洗净，能够满足多种使用需求。
具体实施方式
下面将结合本发明的内容，对本发明中的技术方案进行清楚、完整地描述，显然，所描述的内容仅仅是本发明一部分内容，而不是全部的内容。基于本发明中的内容，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他内容，都属于本发明保护的范围。
实施例1
本发明提供了一种阻燃纤维针织面料的加工方法，所述加工方法包括以下步骤：
S1：取料，按照配方中重量份称取碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂；
S2：阻燃纤维的制备a，将S1中各重量份的碳纤维、腈纶、胶粘纤维、玻璃纤维和聚酯纤维混合的一起，并送入混料机内进行混合搅拌，混合完成后送入双螺杆挤出机内，并依次加入阻燃剂、增塑剂和分散剂，进行双螺杆挤出；
S3：阻燃纤维的制备b，将S2中挤出后的混合物料送入纺丝设备内，进行纺丝并纱，得到阻燃纤维；
S4：面料的初制备，将S3得到的阻燃纤维在混纺设备内，进行混纺针织，针织完成后经氧漂增白、脱水、烘干定型，得到半成品的阻燃纤维针织面料；
S5：阻燃整理液的制备，按重量份的阻燃剂和水加入到搅拌机内搅拌，制得阻燃液；
S6：浸轧，将S4得到的半成品的阻燃纤维针织面料送入S5制备的阻燃液中进行浸轧；
S7：烘干包装，将S6浸轧后的阻燃纤维针织面料放入到烘干箱中烘干，烘干完成后将得到成品阻燃纤维针织面料，并进行包装整理。
具体的，S1中，配方中碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂所占的重量份依次为：5份、20份、15份、5份、30份、10份、6份和3份。
具体的，S1中，阻燃剂为氢氧化镁、氢氧化铝、聚磷酸和二氧化硅，且所占的重量份的比例依次为3：1:3.5:4。
具体的，S1中，增塑剂为为DEHP、邻苯二甲酸二丁酯和邻苯二甲酸二乙酯中的任一种，分散剂为低分子量聚乙烯蜡、无规聚丙烯、硬脂酸镁、硬脂酸钙和季戊四醇硬脂酸酯中的任一种或几种组合。
具体的，S2中，混料机内混料的温度控制在160℃，混料时间2小时，且双螺杆挤出机的挤出温度控制在145℃。
具体的，S2和S5中阻燃剂所占总份数的重量比为1:2。
具体的，S7中，在烘干箱内的烘干温度控制在65℃，烘干时间控制在3分钟。
实施例2
一种阻燃纤维针织面料的加工方法，所述加工方法包括以下步骤：
S1：取料，按照配方中重量份称取碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂；
S2：阻燃纤维的制备a，将S1中各重量份的碳纤维、腈纶、胶粘纤维、玻璃纤维和聚酯纤维混合的一起，并送入混料机内进行混合搅拌，混合完成后送入双螺杆挤出机内，并依次加入阻燃剂、增塑剂和分散剂，进行双螺杆挤出；
S3：阻燃纤维的制备b，将S2中挤出后的混合物料送入纺丝设备内，进行纺丝并纱，得到阻燃纤维；
S4：面料的初制备，将S3得到的阻燃纤维在混纺设备内，进行混纺针织，针织完成后经氧漂增白、脱水、烘干定型，得到半成品的阻燃纤维针织面料；
S5：阻燃整理液的制备，按重量份的阻燃剂和水加入到搅拌机内搅拌，制得阻燃液；
S6：浸轧，将S4得到的半成品的阻燃纤维针织面料送入S5制备的阻燃液中进行浸轧；
S7：烘干包装，将S6浸轧后的阻燃纤维针织面料放入到烘干箱中烘干，烘干完成后将得到成品阻燃纤维针织面料，并进行包装整理。
具体的，S1中，配方中碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂所占的重量份依次为：8份、25份、20份、7份、40份、15份、8份和5份。
具体的，S1中，阻燃剂为氢氧化镁、氢氧化铝、聚磷酸和二氧化硅，且所占的重量份的比例依次为4：1:5:6。
具体的，S1中，增塑剂为为DEHP、邻苯二甲酸二丁酯和邻苯二甲酸二乙酯中的任一种，分散剂为低分子量聚乙烯蜡、无规聚丙烯、硬脂酸镁、硬脂酸钙和季戊四醇硬脂酸酯中的任一种或几种组合。
具体的，S2中，混料机内混料的温度控制在180℃，混料时间2.5小时，且双螺杆挤出机的挤出温度控制在150℃。
具体的，S2和S5中阻燃剂所占总份数的重量比为1:2.5。
具体的，S7中，在烘干箱内的烘干温度控制在75℃，烘干时间控制在4分钟。
实施例3
一种阻燃纤维针织面料的加工方法，所述加工方法包括以下步骤：
S1：取料，按照配方中重量份称取碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂；
S2：阻燃纤维的制备a，将S1中各重量份的碳纤维、腈纶、胶粘纤维、玻璃纤维和聚酯纤维混合的一起，并送入混料机内进行混合搅拌，混合完成后送入双螺杆挤出机内，并依次加入阻燃剂、增塑剂和分散剂，进行双螺杆挤出；
S3：阻燃纤维的制备b，将S2中挤出后的混合物料送入纺丝设备内，进行纺丝并纱，得到阻燃纤维；
S4：面料的初制备，将S3得到的阻燃纤维在混纺设备内，进行混纺针织，针织完成后经氧漂增白、脱水、烘干定型，得到半成品的阻燃纤维针织面料；
S5：阻燃整理液的制备，按重量份的阻燃剂和水加入到搅拌机内搅拌，制得阻燃液；
S6：浸轧，将S4得到的半成品的阻燃纤维针织面料送入S5制备的阻燃液中进行浸轧；
S7：烘干包装，将S6浸轧后的阻燃纤维针织面料放入到烘干箱中烘干，烘干完成后将得到成品阻燃纤维针织面料，并进行包装整理。
具体的，S1中，配方中碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂所占的重量份依次为：10份、30份、25份、10份、50份、20份、10份和8份。
具体的，S1中，阻燃剂为氢氧化镁、氢氧化铝、聚磷酸和二氧化硅，且所占的重量份的比例依次为5：1:6:8。
具体的，S1中，增塑剂为为DEHP、邻苯二甲酸二丁酯和邻苯二甲酸二乙酯中的任一种，分散剂为低分子量聚乙烯蜡、无规聚丙烯、硬脂酸镁、硬脂酸钙和季戊四醇硬脂酸酯中的任一种或几种组合。
具体的，S2中，混料机内混料的温度控制在200℃，混料时间3小时，且双螺杆挤出机的挤出温度控制在165℃。
具体的，S2和S5中阻燃剂所占总份数的重量比为1:3。
具体的，S7中，在烘干箱内的烘干温度控制在85℃，烘干时间控制在5分钟。
具体的，该阻燃纤维针织面料的加工方法，当配方中碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂所占的重量份依次为：8份、25份、20份、7份、40份、15份、8份和5份时，实施例2中S2和S5中阻燃剂所占总份数的重量比为1:2.5时，其制备的阻燃纤维针织面料阻燃效果更好，更明显，能够在有双重阻燃的效果，既提高其阻燃的效果，同时还能够提高保证制备阻燃纤维面料的柔软、透气、轻薄，并具有一定的抗菌效果，能够更适应针织面料在生产中的使用。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

1.一种阻燃纤维针织面料的加工方法，其特征在于：所述加工方法包括以下步骤：
S1：取料，按照配方中重量份称取碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂；
S2：阻燃纤维的制备a，将S1中各重量份的碳纤维、腈纶、胶粘纤维、玻璃纤维和聚酯纤维混合的一起，并送入混料机内进行混合搅拌，混合完成后送入双螺杆挤出机内，并依次加入阻燃剂、增塑剂和分散剂，进行双螺杆挤出；
S3：阻燃纤维的制备b，将S2中挤出后的混合物料送入纺丝设备内，进行纺丝并纱，得到阻燃纤维；
S4：面料的初制备，将S3得到的阻燃纤维在混纺设备内，进行混纺针织，针织完成后经氧漂增白、脱水、烘干定型，得到半成品的阻燃纤维针织面料；
S5：阻燃整理液的制备，按重量份的阻燃剂和水加入到搅拌机内搅拌，制得阻燃液；
S6：浸轧，将S4得到的半成品的阻燃纤维针织面料送入S5制备的阻燃液中进行浸轧；
S7：烘干包装，将S6浸轧后的阻燃纤维针织面料放入到烘干箱中烘干，烘干完成后将得到成品阻燃纤维针织面料，并进行包装整理。
2.根据权利要求1所述的一种阻燃纤维针织面料的加工方法，其特征在于：S1中，配方中碳纤维、腈纶、胶粘纤维、玻璃纤维、聚酯纤维、阻燃剂、增塑剂和分散剂所占的重量份依次为：5-10份、20-30份、15-25份、5-10份、30-50份、10-20份、6-10份、3-8份。
3.根据权利要求1所述的一种阻燃纤维针织面料的加工方法，其特征在于：S1中，阻燃剂为氢氧化镁、氢氧化铝、聚磷酸和二氧化硅，且所占的重量份的比例依次为3-5：1:3.5-6:4-8。
4.根据权利要求1所述的一种阻燃纤维针织面料的加工方法，其特征在于：S1中，增塑剂为为DEHP、邻苯二甲酸二丁酯和邻苯二甲酸二乙酯中的任一种，分散剂为低分子量聚乙烯蜡、无规聚丙烯、硬脂酸镁、硬脂酸钙和季戊四醇硬脂酸酯中的任一种或几种组合。
5.根据权利要求1所述的一种阻燃纤维针织面料的加工方法，其特征在于：S2中，混料机内混料的温度控制在160-200℃，混料时间2-3小时，且双螺杆挤出机的挤出温度控制在145-165℃。
6.根据权利要求1所述的一种阻燃纤维针织面料的加工方法，其特征在于：S2和S5中阻燃剂所占总份数的重量比为1:2-3。
7.根据权利要求1所述的一种阻燃纤维针织面料的加工方法，其特征在于：S7中，在烘干箱内的烘干温度控制在65-85℃，烘干时间控制在3-5分钟。
CN202010236504.9A 2020-03-30 2020-03-30 一种阻燃纤维针织面料的加工方法 Pending CN111534884A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010236504.9A CN111534884A (zh) 2020-03-30 2020-03-30 一种阻燃纤维针织面料的加工方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010236504.9A CN111534884A (zh) 2020-03-30 2020-03-30 一种阻燃纤维针织面料的加工方法

Publications (1)

Publication Number Publication Date
CN111534884A true CN111534884A (zh) 2020-08-14

Family

ID=71978433

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010236504.9A Pending CN111534884A (zh) 2020-03-30 2020-03-30 一种阻燃纤维针织面料的加工方法

Country Status (1)

Country Link
CN (1) CN111534884A (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112078204A (zh) * 2020-09-10 2020-12-15 江苏新丝路纺织科技有限公司 一种阻燃面料及其制造工艺
CN113174687A (zh) * 2021-04-20 2021-07-27 石狮雍仓织造有限公司 一种多层阻燃透气针织面料及其制备方法

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112078204A (zh) * 2020-09-10 2020-12-15 江苏新丝路纺织科技有限公司 一种阻燃面料及其制造工艺
CN113174687A (zh) * 2021-04-20 2021-07-27 石狮雍仓织造有限公司 一种多层阻燃透气针织面料及其制备方法

Similar Documents

Publication Publication Date Title
EP2098621B1 (en) Fire retardant antiflux fiber and its production process
CN102505177B (zh) 一种非织造专用混合再生涤纶纤维的制备方法
CN103031637B (zh) sorona/羊毛的半精纺纱线及其生产工艺和应用
CN103046151A (zh) 一种石墨烯共混再生纤维素纤维及其制备方法
CN111534884A (zh) 一种阻燃纤维针织面料的加工方法
CN109537088B (zh) 一种异收缩涤纶低弹丝的制造方法
CN103981592B (zh) 一种阻燃纤维素纤维及制备方法
CN102352539A (zh) 一种硅-氮系环保阻燃粘胶短纤维制造方法
CN104928930B (zh) 一种利用废弃塑料瓶制备超仿棉织物的方法
CN102585451A (zh) 阻燃母粒、阻燃母粒的制备方法及使用阻燃母粒制备阻燃纤维的方法
CN108823667A (zh) 多元素协效阻燃剂及再生阻燃纤维素纤维的制造工艺
CN106283313A (zh) 一种多功能色纱线及多功能针织面料和制备方法
CN105696103B (zh) 地毯丝用共聚型阻燃抗紫外尼龙6纤维及其制备方法
CN107190400B (zh) 一种高强度户外用品用纤维织物
CN111519276A (zh) 一种高收缩聚酰胺纤维及其制备方法和应用
KR101230699B1 (ko) 무기물이 혼합된 폴리에스터 원사와 면사의 혼방원단의 1욕 염색방법
CN206244975U (zh) 一种防水抗静电纱线
CN111826763A (zh) 一种用阳离子改性棉及纳米纤维实现花灰纺纱效果的制备方法
CN101089258A (zh) 制备高强力的纤维素和二氧化硅复合纤维的方法及制备的复合纤维
CN110628191A (zh) 一种涤纶纤维专用的红磷阻燃母粒及其制造方法
CN106977772A (zh) 用于消防作业的防火型纺织材料及其制备方法
CN111058149B (zh) 一种生物质聚酯与聚酰胺混纺面料及其制备方法和制品
CN107034546A (zh) 一种混合纤维纺织材料及其制备方法
CN109056099B (zh) 一种超柔软高弹力色丝纤维生产工艺
KR101402257B1 (ko) 직물용 실 및 이를 이용하여 제직된 직물

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20200814