CN111532757A - Grid-inserting, pot-stacking, furnace-feeding and load-transferring integrated machine and discharging, pot-dividing and load-transferring integrated machine - Google Patents
Grid-inserting, pot-stacking, furnace-feeding and load-transferring integrated machine and discharging, pot-dividing and load-transferring integrated machine Download PDFInfo
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- CN111532757A CN111532757A CN202010457982.2A CN202010457982A CN111532757A CN 111532757 A CN111532757 A CN 111532757A CN 202010457982 A CN202010457982 A CN 202010457982A CN 111532757 A CN111532757 A CN 111532757A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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Abstract
The invention relates to an inserting grid, stacking and feeding integrated machine and an discharging grid and separating integrated machine, which comprise an XYZ three-direction movement module, a front-back conveying line and a left-right conveying line which are arranged in tandem, wherein one or more grid placing stations are arranged on the front-back conveying line in the left-right direction, a manipulator is arranged on the XYZ three-direction movement module, saggars are transferred between the front-back conveying line and the left-right conveying line by using the manipulator, grid inserting stations and bowl stacking stations are sequentially arranged on the left-right conveying line of the inserting grid, stacking and feeding integrated machine according to the conveying direction, and pot separating stations are arranged on the left-right conveying line of the discharging grid, stacking and feeding integrated machine. The sagger feeding and stacking integrated machine integrates the transplanting and stacking/dividing operations, and the grid inserting, stacking and feeding integrated machine also integrates the grid inserting operation, can replace the combination of a plurality of devices at the inlet and the outlet of a kiln, can shorten the sagger transplanting distance and turn transplanting times, can better ensure that sagger materials enter the furnace as soon as possible after being inserted into grids to avoid collapse when entering the furnace, and has regular feeding.
Description
Technical Field
The invention relates to equipment with functions of transferring and stacking/dividing bowls, which is mainly used on a powder circulation line and relates to the field of material transferring, stacking and dividing.
Background
In a kiln circulation line, independent grid inserting equipment, independent pot stacking equipment and independent pot transferring equipment are usually required to be arranged in front of a kiln, independent pot separating equipment and independent pot transferring equipment are usually required to be arranged behind the kiln, on one hand, the equipment is more, the occupied area is larger, the connection problem among multiple devices is also considered, on the other hand, a moving route of the saggars to enter and exit from the kiln is longer, and particularly when the saggars enter the kiln, materials in the saggars are prone to collapse in a long-distance transferring process, the saggars are not neat before entering the kiln, and the burning effect of the materials after entering the kiln is easily influenced.
Disclosure of Invention
The invention aims to provide an integrated machine for inserting grids, stacking bowls, entering a furnace and transferring and an integrated machine for discharging, separating bowls and transferring, which can replace various devices in front of and behind a furnace, reduce the length of a transferring path and the occupied area of the devices, and particularly, the integrated machine for inserting grids, stacking bowls, entering the furnace and transferring can better ensure that saggars enter the furnace as soon as possible after being inserted into the grids, reduce the occurrence of collapse and ensure the orderliness of entering the furnace.
The main technical scheme of the invention is as follows:
a grid-inserting, bowl-stacking, furnace-feeding and transfer-loading integrated machine comprises a rack, a left-right conveying line, a front-back conveying line, a grid mechanism, an XYZ three-direction movement module, a jacking mechanism, a first lifting limiting device and a second lifting limiting device, wherein the left-right conveying line, the front-back conveying line, the left-right conveying line and the left-right conveying line are arranged in tandem on the rack, the conveying direction of the left-right conveying line is leftward or rightward, the conveying direction of the front-back conveying line is forward, the left-right width of the front-back conveying line is the width capable of accommodating one or more saggars, each area capable of accommodating one saggar corresponds to a position for placing the saggars, the grid mechanism and the jacking mechanism are respectively positioned above and below the left end part of the left-right conveying line and are opposite up and down, the space below the grid mechanism and above the left-right conveying line corresponds to one grid-inserting position, the jacking, the jacking cylinder is installed on the rack, the upper part of the bracket is provided with a plurality of sections which are arranged in a dispersed manner, the sections are arranged between two different pairs of adjacent rollers of the left-right conveying line in a dispersed manner, the top surface of the bracket is not higher than the top surfaces of the rollers of the left-right conveying line when the bracket is at the lowest point of the stroke, the first lifting limiting device comprises a first baffle plate and a first limiting cylinder which drives the first baffle plate to lift, the second lifting limiting device comprises a second baffle plate and a second limiting cylinder which drives the second baffle plate to lift, the first limiting cylinder and the second limiting cylinder are both installed on the rack, the first baffle plate and the second baffle plate are respectively arranged between two different pairs of adjacent rollers of the left-right conveying line, the first baffle plate is positioned at the right of the grid inserting station, and the second baffle plate is positioned at the right of the first baffle plate, the top surfaces of the first baffle and the second baffle are not higher than the top surfaces of the rollers of the left-right conveying lines when the first baffle and the second baffle are positioned at the lowest points of the strokes, and the XYZ three-direction movement module is provided with a manipulator.
Insert check and fold alms bowl and advance stove and move and carry all-in-one and can also include location roller components, location roller components include two sets of gyro wheels in front and back and two supports in front and back, the axis of gyro wheel extends from top to bottom, and two sets of gyro wheels in front and back are installed respectively on two supports in front and back, the support is fixed in the frame, two sets of gyro wheels in front and back are located respectively insert the place ahead and the rear of check station, and be located control to the top of transfer chain, relative symmetrical arrangement around the net mechanism, location roller components is located first lift stop device's left side.
A discharging, pot separating and transferring integrated machine comprises a rack, a left and right conveying line, a front and back conveying line and an XYZ three-direction movement module, wherein the left and right conveying line, the front and back conveying line and the left and right conveying line are arranged in tandem, the conveying direction of the left and right conveying line is towards the left or the right, the conveying direction of the front and back conveying line is towards the back, a lifting limiting device is arranged behind the front and back conveying line and comprises a baffle plate and a limiting cylinder for driving the baffle plate to lift, the limiting cylinder is arranged on the rack, the top surface of the baffle plate is not higher than the top surface of a rolling rod of the front and back conveying line when the baffle plate is at the lowest point of stroke, the left and right width of the front and back conveying line is the width capable of accommodating one or more saggars, each area capable of accommodating one saggars corresponds to one position for placing the saggars, and the XYZ three-direction movement module is provided with manipulators through a manipulator fixing plate.
The grid inserting, stacking, pot feeding and transferring integrated machine and the discharging, pot dividing and transferring integrated machine can be optimized on the basis of the technical scheme in the following aspects:
the XYZ three-direction movement module can comprise a front and back movement module, a left and right movement module and an up and down movement module, the front and back movement module is provided with two sets, the two sets are respectively installed on the left and right sides of the top of the frame and extend forwards and backwards, the left and right ends of the left and right movement module are respectively connected with the left and right sets of the front and back movement module, the left and right movement module slides forwards and backwards under the driving of the front and back movement module, the up and down movement module is installed on the left and right movement module and slides leftwards and rightwards under the driving of the left and right movement module, and the manipulator is installed on the up and down movement module and slides upwards and downwards under the driving of the up and down movement.
The horizontal translation area range formed by combining the forward and backward movement module and the left and right movement module preferably covers the forward and backward conveying line and the left and right conveying line area which is right front and back with the forward and backward conveying line.
The outside of every set of back and forth motion module, left and right sides to motion module and up-and-down motion module all preferredly is equipped with confined protection casing, the protection casing inner space keeps the atmospheric pressure condition that is higher than ambient pressure through aerifing.
The manipulator can be including snatching cylinder, front jaw piece and back jaw piece, it arranges to extend to snatch the cylinder back to front, the upper portion of front jaw piece and back jaw piece is fixed respectively on snatching the cylinder and the jar pole of cylinder, two face parallels of front jaw piece and back jaw piece are relative, respectively towards rear and the place ahead.
The bottoms of the front claw piece and the rear claw piece can be respectively provided with a horizontal folding edge towards the rear and the front.
The invention has the beneficial effects that:
the grid inserting, pot stacking and furnace entering and transferring integrated machine integrates grid inserting, pot stacking and transferring, the discharging and pot separating and transferring integrated machine integrates pot separating and transferring, and the two integrated machines can replace the combination of a plurality of devices with different functions in front of and behind the kiln respectively, so that the occupied area and the cost are reduced, the moving distance and the corner transferring times of sagger materials on a circulating line in the discharging process are greatly reduced, particularly for the sagger materials before entering the kiln, the transferring route is shortened, the jolt of the sagger is reduced, the occurrence of collapse of the sagger materials before entering the kiln is reduced, and the sagger materials can be better guaranteed to enter the kiln in an orderly state after being inserted into the grid.
Drawings
FIG. 1 is a schematic perspective view of an embodiment of the integrated machine for inserting, stacking, feeding into a furnace and transferring of the invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a left side view of FIG. 1;
FIG. 5 is a schematic perspective view of an embodiment of the discharging, pot-separating and load-transferring all-in-one machine of the invention;
FIG. 6 is a front view of FIG. 5;
FIG. 7 is a top view of FIG. 5;
fig. 8 is a left side view of fig. 5.
Reference numerals:
1-a frame; 2-a motor base; 3-a servo motor; 4-rolling a rod; 5-a roller bracket; 6-a jacking mechanism; 7-footing; 8-positioning the roller assembly; 9-a grid mechanism; 10-a dust cover; 11-horizontal fixing plate; a 12-X direction module; 13-manipulator fixing plate; 14-Y direction module left side fixing plate; 15-Z direction module; a 16-Z servo motor; 17-a manipulator; 18-a first elevation limiting device; 19-a second lifting and limiting device; a 20-Y direction module; a 21-Y direction servo motor; a 22-Y direction module right side fixing plate; 23-a diverter; a 24-X direction servo motor; 25-sprocket guard; 26-rolling a roller; 27-a motor base; 28-a motor; 29-sprocket guard; 32-lifting and limiting device.
Detailed Description
The invention discloses an integrated machine for inserting grids, stacking bowls, feeding into a furnace and transferring, which comprises a rack 1, a left-right conveying line A, a front-back conveying line B, a grid mechanism 9, an XYZ three-direction movement module, a jacking mechanism 6, a first lifting limiting device 18 and a second lifting limiting device 19, wherein the left-right conveying line A, the front-back conveying line B, the grid mechanism 9, the XYZ three-direction movement module, the jacking mechanism and the first lifting limiting device are arranged on the rack. The front and rear conveying lines and the left and right conveying lines are arranged in tandem. The conveying direction of the left-right conveying line is leftward or rightward (rightward in the embodiment), the conveying direction of the front-back conveying line is forward (namely the direction pointing to a reader under the view angle of fig. 2), the left-right width of the front-back conveying line is the width capable of accommodating one or more saggars, each region capable of accommodating one saggar corresponds to one saggar placing station, and a plurality of saggar placing stations are preferably arranged. In the embodiment, four pot placing stations are arranged left and right.
The grid mechanism and the jacking mechanism are respectively positioned above and below the starting point position (for the embodiment, the position close to the left end part of the left-right conveying line) of the left-right conveying line, the grid mechanism and the jacking mechanism are opposite up and down, and the space below the grid mechanism and above the left-right conveying line corresponds to one grid inserting station.
Jacking mechanism includes the bracket and drives bracket up-and-down linear motion's jacking cylinder, the jacking cylinder is installed in the frame, the upper portion of bracket sets up a plurality of districts that disperse the distribution, and these districts disperse to setting about to between the different two adjacent running rollers of transfer chain. And when the bracket is at the lowest point of the stroke, the top surface of the bracket is not higher than the top surfaces of the rollers of the left-right conveying lines. Jacking cylinder is out of work when, controls and can normally transport the casket-like bowl from a left side right side to the transfer chain, and when jacking cylinder action, the bracket rises to its top surface about surpassing to the running roller top surface of transfer chain, and the casket-like bowl is held up until setting for the height by each district section of dispersion on the bracket, and a plurality of fritters are separated into with a monoblock powdery material in the casket-like bowl to jacking mechanism and the cooperation of net mechanism to eliminate the inside inhomogeneous problem of being heated of material in firing the in-process.
The first lifting limiting device comprises a first baffle and a first limiting cylinder for driving the first baffle to lift, and the second lifting limiting device comprises a second baffle and a second limiting cylinder for driving the second baffle to lift. The first limiting cylinder and the second limiting cylinder are both mounted on the rack. The first baffle and the second baffle are respectively arranged between two different pairs of adjacent rollers of the left-right conveying line. In this embodiment the first baffle is located insert right-hand side of check station, the second baffle is located first baffle right-hand side, according to the direction of delivery of right-hand side transfer chain, first baffle is located inserts the low reaches of check station promptly, and the second baffle is located the low reaches of first baffle. A sagger space is arranged between the first baffle and the second baffle at an interval, and the sagger space is a sagger stacking station. And when the first baffle and the second baffle are positioned at the lowest points of the stroke, the top surfaces of the first baffle and the second baffle are not higher than the top surfaces of the rollers of the left-right conveying line.
When the sagger needs to be stopped to be conveyed, the first lifting limiting device and the second lifting limiting device work, the corresponding baffle plates are driven by the corresponding limiting cylinders to rise to the position that the top surfaces of the corresponding baffle plates are higher than the top surfaces of the rollers of the left-right conveying lines by a certain distance, the sagger is stopped, when the sagger needs to be conveyed continuously, the corresponding baffle plates are driven by the corresponding limiting cylinders to fall to the position that the top surfaces of the corresponding baffle plates are not higher than the top surfaces of the rollers of the left-right conveying lines, and the sagger continues to move forwards under the driving of the.
The surface of the starting point of the conveying line is preferably provided with a rubber material layer towards the left and right directions of the first baffle and the second baffle, so that the sagger is intercepted, and meanwhile, the impact and the damage to the outer surface of the sagger can be avoided.
And the XYZ three-direction motion module is provided with a manipulator 17 for taking and placing the saggar. The manipulator is driven by the XYZ three-direction motion module to perform space translation. At the saggar stacking station, the manipulator grabs a saggar and lifts to a set height (the height of the saggar should be higher than the height of the saggar), when waiting for the next saggar to enter and stop at the saggar stacking station, the manipulator drives the previous saggar to descend until the previous saggar is stacked on the next saggar, and the manipulator loosens the previous saggar, so that the saggar is stacked. And the manipulator acts again to grab the stacked multilayer saggars and moves to a certain saggar placing station under the drive of the XYZ three-direction motion module, so that the stacked multilayer saggars are transferred. And the sagger transferring between the front and rear conveying lines and the left and right conveying lines is completely completed by using a manipulator.
The bowl stacking station is preferably aligned with the first bowl placing station from the end (left end in this embodiment) of the front-back conveyor line near the starting point of the left-right conveyor line.
The jacking mechanism can further comprise a jacking guide sleeve and a jacking guide rod, the jacking guide sleeve is installed on the rack, the jacking guide rod is fixedly connected with the bracket, and the jacking guide sleeve is connected with the jacking guide rod in a vertically sliding mode, so that the vertical moving direction of the bracket is ensured.
The grid structure can be a honeycomb grid structure formed by mutually staggering a plurality of vertical plates. And when the grids are inserted, the grid mechanism is inserted into the powdery material in the saggar. The dust cover 10 can be arranged right above the grid mechanism, the dust cover is connected with a dust removal device, and the dust removal device is installed on the rack. The horizontal dimension of dust cover all is greater than in all directions net mechanism consequently can cover whole net mechanism to effectively shelter from the dust of raising when inserting the check, and effectively remove dust through dust collector.
The XYZ three-direction motion module includes a forward and backward motion module (i.e., the X-direction module 12), a leftward and rightward motion module (i.e., the Y-direction module 20), and an upward and downward motion module (i.e., the Z-direction module 15). In this embodiment, there are two sets of the forward and backward movement modules, which are respectively installed on the left and right sides of the top of the rack and extend forward and backward. The left end and the right end of the left and right movement modules are respectively connected with the left and right sets of the front and back movement modules. The front and back movement module is installed on the top surface of the frame through a horizontal fixing plate 11, and the left end and the right end of the left and right movement module are respectively connected to the left and right sets of front and back movement modules through a Y-direction module left fixing plate 14 and a Y-direction module right fixing plate 22. The left and right movement modules slide back and forth under the driving of the front and back movement modules. The up-and-down movement module is arranged on the left-and-right movement module and slides left and right under the driving of the left-and-right movement module. The manipulator is installed on the up-and-down movement module through a manipulator fixing plate 13, and is driven by the up-and-down movement module to slide up and down. The power of the front and back movement module, the left and right movement module and the up and down movement module is respectively provided by an X-direction servo motor 24, a Y-direction servo motor 21 and a Z-direction servo motor 16.
The frame is multilayer frame construction, the transfer chain is all installed at the middle level to the transfer chain about with to, the top layer is installed to the module that moves to the back and forth and control to the movement module. The frame is supported on the ground by four feet 7.
The translation area range combined by the forward and backward movement module and the leftward and rightward movement module covers the forward and backward conveying line and the leftward and rightward conveying line area right in front and at back of the forward and backward conveying line.
The outside of every cover of preceding backward motion module, left and right sides to motion module and up-and-down motion module all preferred is equipped with confined protection casing, the protection casing inner space is preferred keeps being higher than the atmospheric pressure condition of environment atmospheric pressure through aerifing, can prevent effectively that outside dust, impurity etc. from getting into each motion module, guarantees the good operational environment of each motion module.
The two sets of X-direction modules can be driven by the same X-direction servo motor 24. The X-direction servo motor 24 transmits power to one set of the X-direction modules through the first steering gear 23, the first steering gear is also connected with the second steering gear through the connecting shaft, and the second steering gear transmits power to the other X-direction module.
The top surface of the bracket can be provided with a shock pad, so that the influence of vibration on the powdery material in the saggar is reduced. At the moment, when the bracket is at the lowest point of the stroke, the top surface of the shock pad is not higher than the top surface of the roller of the left-right conveying line.
The front and back conveying lines adopt an operation mode that a servo motor 3 drives a plurality of groups of rolling rods 4 to synchronously rotate through chain transmission. The servo motor 3 is arranged at the lower part of the frame through the motor base 2, the chain transmission mechanism is arranged in the chain wheel protective cover 29, and the chain wheel protective cover 29 is arranged at one end of the rolling rod. When the left and right widths of the front and rear conveying lines are wider, one or a plurality of roller supports 5 at intervals can be arranged in the middle to support the rollers so as to reduce the deflection of the axes of the rollers. The left-right conveying line adopts an operation mode that a motor 28 drives a plurality of groups of rollers 26 to synchronously rotate through chain transmission. The motor 28 is mounted at the lower part of the frame through a motor base 27, the chain transmission mechanism is arranged in a chain wheel protection cover 25, and the chain wheel protection cover 25 is arranged at one end of the roller.
The grid-inserting, pot-stacking, furnace-feeding and transfer integrated machine further preferably comprises a positioning roller assembly 8, the positioning roller assembly comprises a front set of rollers, a rear set of rollers and a front support and a rear support, the axes of the rollers extend up and down, and the front set of rollers and the rear set of rollers are respectively arranged on the front support and the rear support. The support is fixed on the rack, and the front and rear groups of rollers are respectively positioned in front of and behind the grid inserting station and above the left and right conveying lines and are symmetrically arranged front and back relative to the grid mechanism. And the rollers in each group of rollers are horizontally and linearly arranged in the left-right direction. The positioning roller assembly is positioned on the left side of the first lifting limiting device. The positioning roller assembly has the functions of guiding and finely adjusting the direction of the sagger, so that the sagger can be accurately positioned in the grid inserting station process.
The manipulator is including snatching cylinder, fore paw piece and back paw piece, it arranges on manipulator fixed plate 13 to extend to snatch the cylinder back to the front, the upper portion of fore paw piece and back paw piece is fixed respectively snatch on the cylinder and the jar pole of cylinder, the two face parallels of fore paw piece and back paw piece are relative, respectively towards rear and the place ahead, the bottom of fore paw piece and back paw piece is equipped with the horizontal hem in orientation rear and the place ahead respectively. When the grabbing cylinder acts, the front-back distance between the front claw piece and the rear claw piece is changed, and the sagger is grabbed and released. The horizontal folded edge is used for supporting the bottom of the sagger when the sagger is grabbed.
The upper rubber pad and the lower rubber pad are respectively arranged on the mutually opposite plate surfaces of the front claw piece and the rear claw piece, and the upper rubber pad and the lower rubber pad respectively correspond to the upper sagger and the lower sagger which are overlapped, so that the damage to the surface of the sagger can be avoided, and the impact vibration to the sagger can be reduced.
The working process of the integrated machine for inserting grids, stacking bowls, feeding into the furnace and transferring is briefly described as follows:
firstly, the whole machine is electrified and ventilated, and the touch screen controls the PLC to reset at each station. Motor 28 circular telegram work drives the operation of left right direction transfer chain A, and the saggar of good material is adorned to the preceding station is transmitted to left right side on the transfer chain A under the effect of guide positioning around the location roller subassembly, the saggar with insert the route placed in the middle around the check mechanism relatively by left right side removal, is blocked by the first lift stop device 18 that raises when coming to the first station and inserting the check station, and the photoelectric sensor of both sides senses the saggar around the saggar simultaneously, and transfer signal gives PLC, and PLC gives the instruction and gives the relay, and the jacking cylinder of climbing mechanism 6 stretches out afterwards, and the jacking bracket upwards lifts the saggar, accomplishes with the cooperation of net mechanism and inserts the check. Then the jacking mechanism 6 and the first lifting limiting device 18 simultaneously descend and return, the sagger returns to the left and right direction conveying line A again and continues to move rightwards, the first lifting limiting device 18 is lifted again after 5 seconds, at the moment, the first station finishes one grid inserting work, and meanwhile, the sagger enters a preparation state of the next grid inserting work.
The sagger inserted with the grids moves rightwards until the second lifting limiting device 19 rises to block the sagger, and the sagger reaches a second station, namely a sagger stacking station. Photoelectric sensors on the front side and the rear side of the second station sense the saggars, transmit signals to the PLC, the PLC sends out instructions, the Z-direction servo motor 16 is matched with the manipulator 17 to grab the first saggar, after the next saggar reaches the second station, the photoelectric PLC sends out instructions, the servo motor 16 is matched with the manipulator 17, the first saggar is placed on the next saggar, and accordingly the saggar stacking is completed.
After stacking, the servo motor 16 and the manipulator 17 are matched to lift two saggers stacked up and down to a set height, and then the two saggers are moved to a position of a sagger placing station on the front-back conveying line B by using an XYZ three-direction movement module to realize the sagger transferring, and a specific moving route can be set in various ways. In this embodiment, the Y-direction servo motor starts to operate, the Y-direction module 20 moves to move the stacked saggars to a set position continuously, for example, to move the stacked saggars to a distance of 3 saggars, then the X-direction servo motor 24 starts to operate, the X-direction module 12 moves to move the stacked saggars forward to a position above the front and rear conveying lines B, the position is opposite to the fourth left-start saggar placing station, then the Z-direction servo motor 16 drives the Z-direction module 15 to drive the manipulator to move downward, the stacked saggars are placed on the fourth left-start saggar placing station, finally, the manipulator 17 is released, and the Z-direction servo motor 16 drives the Z-direction module 15 to drive the manipulator to move upward to a set height, so that the first. Then the XYZ three-direction movement module drives the manipulator to return to the bowl stacking station.
In the case that four sagger placing stations exist in the embodiment, the subsequent mechanical arm and the XYZ three-direction movement module repeat the sagger placing action three times, only Y-direction displacement is different among the times, and finally after the double-layer four-row saggers are completely placed in position, the PLC controls the servo motor 3 to work, and the rolling rods 4 move to send the four-row saggers into the furnace in order. And then the reciprocating cycle works.
The invention also discloses a discharging, pot-dividing and transferring integrated machine which comprises a rack 1, a left-right conveying line A, a front-back conveying line B and an XYZ three-direction movement module, wherein the left-right conveying line A, the front-back conveying line B and the XYZ three-direction movement module are arranged on the rack, as shown in figures 5-8. The front and rear conveying lines and the left and right conveying lines are arranged in tandem. The conveying direction of the left-right conveying line is towards the left or the right, and the conveying direction of the front-back conveying line is towards the back. And a lifting limiting device 32 is arranged behind the front-rear conveying line and comprises a baffle and a limiting cylinder for driving the baffle to lift, the limiting cylinder is arranged on the rack, and the top surface of the baffle is not higher than the top surface of a rolling rod of the front-rear conveying line when the baffle is at the lowest point of the stroke.
The left and right width of preceding back transfer chain is for holding the width of one or more saggars, and every region that can hold a saggar corresponds to one puts the alms bowl station. In the embodiment shown in fig. 5-8, there are four bowl-placing stations. The number of the pot placing stations is determined according to the width of the kiln, and preferably, the number of the pot placing stations is equal according to the number of saggars capable of being accommodated in the width direction of the kiln. Correspondingly, the lifting limiting device has one or more, preferably one-to-one correspondence with the pot placing stations.
And the XYZ three-direction movement module is provided with a manipulator. The manipulator is driven by the XYZ three-direction motion module to perform space translation. And each station on the left and right conveying lines, which is opposite to the front and the back of the pot placing station, can be a pot separating station. The pot separating process comprises the following steps: the mechanical arm picks up a pair of saggars stacked in an upper layer and a lower layer from the saggar placing station and transfers the saggars to a certain saggar separating station, then the mechanical arm picks the saggars in the upper layer and lifts the saggars to a set height (only the saggars in the upper layer are required to be separated from the top surface of the saggars in the lower layer), the left and right conveying lines work, the saggars in the lower layer are conveyed from the saggar separating station, then the mechanical arm places the saggars in the upper layer onto the saggar separating station, the saggars in the lower layer are conveyed from the saggar separating station by the left and right conveying lines, and.
The front side plate surface of the baffle is preferably provided with a rubber material layer, so that the sagger can be intercepted, and the impact and damage to the outer surface of the sagger can be avoided.
Regarding the specific arrangement of the XYZ three-direction motion module and the manipulator, the discharging, dividing and transferring all-in-one machine may be the same as the inserting, stacking and feeding all-in-one machine, and reference may be made to fig. 1 to 4, which is not described herein again.
The left, right, front and back in this document are for expressing the relative positional relationship of the relevant structures, and are not intended to limit the absolute orientation thereof.
Claims (17)
1. The utility model provides an insert check and fold alms bowl and advance stove and move all-in-one that carries which characterized in that: the automatic conveying device comprises a rack, a left and right conveying line, a front and back conveying line, a grid mechanism, an XYZ three-direction movement module, a jacking mechanism, a first lifting limiting device and a second lifting limiting device, wherein the left and right conveying line, the front and back conveying line, the left and right conveying line and the left and right conveying line are arranged in tandem, the conveying direction of the left and right conveying line is left or right, the conveying direction of the front and back conveying line is forward, the left and right width of the front and back conveying line is the width capable of accommodating one or more saggars, each area capable of accommodating one saggar corresponds to one saggar placing station, the grid mechanism and the jacking mechanism are respectively positioned above and below the left end part of the left and right conveying line and are opposite up and down, a space below the grid mechanism and above the left and right conveying line corresponds to one grid inserting station, and the jacking mechanism, the jacking cylinder is installed on the rack, the upper part of the bracket is provided with a plurality of sections which are arranged in a dispersed manner, the sections are arranged between two different pairs of adjacent rollers of the left-right conveying line in a dispersed manner, the top surface of the bracket is not higher than the top surfaces of the rollers of the left-right conveying line when the bracket is at the lowest point of the stroke, the first lifting limiting device comprises a first baffle plate and a first limiting cylinder which drives the first baffle plate to lift, the second lifting limiting device comprises a second baffle plate and a second limiting cylinder which drives the second baffle plate to lift, the first limiting cylinder and the second limiting cylinder are both installed on the rack, the first baffle plate and the second baffle plate are respectively arranged between two different pairs of adjacent rollers of the left-right conveying line, the first baffle plate is positioned at the right of the grid inserting station, and the second baffle plate is positioned at the right of the first baffle plate, the top surfaces of the first baffle and the second baffle are not higher than the top surfaces of the rollers of the left-right conveying lines when the first baffle and the second baffle are positioned at the lowest points of the strokes, and the XYZ three-direction movement module is provided with a manipulator.
2. The grid-inserting, bowl-stacking, furnace-feeding and transfer integrated machine according to claim 1, wherein: the jacking mechanism further comprises a jacking guide sleeve and a jacking guide rod, the jacking guide sleeve is mounted on the rack, the jacking guide rod is fixedly connected with the bracket, and the jacking guide sleeve is connected with the jacking guide rod in a vertically sliding mode.
3. The grid-inserting, bowl-stacking, furnace-feeding and transfer integrated machine according to claim 1, wherein: the grid is a honeycomb grid structure formed by mutually staggering a plurality of vertical plates.
4. The grid-inserting, bowl-stacking, furnace-feeding and transfer integrated machine according to claim 1, wherein: the XYZ three-direction movement module comprises a front and back movement module, a left and right movement module and an up and down movement module, the front and back movement module is provided with two sets and is respectively installed on the left and right sides of the top of the rack and extends front and back, the left and right ends of the left and right movement module are respectively connected with the left and right sets of the front and back movement module, the left and right movement module slides front and back under the driving of the front and back movement module, the up and down movement module is installed on the left and right movement module and slides left and right under the driving of the left and right movement module, and the manipulator is installed on the up and down movement module and slides up and down under the driving of the up and down movement module.
5. The grid-inserting, bowl-stacking, furnace-feeding and transfer integrated machine according to claim 4, wherein: the translation area range combined by the forward and backward movement module and the leftward and rightward movement module covers the forward and backward conveying line and the leftward and rightward conveying line area right in front and at back of the forward and backward conveying line.
6. The grid-inserting, bowl-stacking, furnace-feeding and transfer integrated machine according to claim 4, wherein: the outside of every set of forward and backward motion module, left and right sides to motion module and up-and-down motion module all is equipped with confined protection casing, the protection casing inner space keeps the atmospheric pressure condition that is higher than ambient pressure through aerifing.
7. The grid-inserting, bowl-stacking, furnace-feeding and transfer-loading all-in-one machine as claimed in claim 1, 2, 3, 4, 5 or 6, wherein: and the bowl stacking station is aligned with the first bowl placing station from the end, close to the starting point of the left and right conveying lines, of the front and back conveying lines in the front and back direction.
8. The grid-inserting, bowl-stacking, furnace-feeding and transfer-loading all-in-one machine as claimed in claim 1, 2, 3, 4, 5 or 6, wherein: still include location roller assembly, location roller assembly is including two sets of gyro wheels in front and back and two supports in front and back, the axis of gyro wheel extends from top to bottom, and two sets of gyro wheels in front and back are installed respectively on two supports in front and back, the support is fixed in the frame, two sets of gyro wheels in front and back are located respectively insert the place ahead and the rear of check station, and are located control to the top of transfer chain, relative grid mechanism front and back symmetrical arrangement, location roller assembly is located first lift stop device's left side.
9. The all-in-one machine for inserting grids, stacking bowls, feeding into a furnace and transferring as claimed in claim 1, 2, 3, 4, 5, 6, 7 or 8, wherein: the manipulator is including snatching cylinder, front jaw piece and back jaw piece, it arranges to extend to snatch the cylinder back to front, the upper portion of front jaw piece and back jaw piece is fixed respectively on the cylinder and the jar pole of snatching the cylinder, two face parallels of front jaw piece and back jaw piece are relative, respectively towards rear and the place ahead, the bottom of front jaw piece and back jaw piece is equipped with the horizontal hem towards rear and the place ahead respectively.
10. The grid-inserting, bowl-stacking, furnace-feeding and transfer integrated machine according to claim 9, wherein: rubber pads are respectively arranged on the mutually opposite plate surfaces of the front claw piece and the rear claw piece.
11. The utility model provides a go out stove divides alms bowl to move and carries all-in-one which characterized in that: the automatic conveying device comprises a rack, a left and right conveying line, a front and back conveying line and an XYZ three-direction movement module, wherein the left and right conveying line, the front and back conveying line and the left and right conveying line are arranged in tandem, the conveying direction of the left and right conveying line is leftward or rightward, the conveying direction of the front and back conveying line is backward, a lifting limiting device is arranged behind the front and back conveying line and comprises a baffle plate and a limiting cylinder for driving the baffle plate to lift, the limiting cylinder is arranged on the rack, the top surface of the baffle plate is not higher than the top surface of a rolling rod of the front and back conveying line when the baffle plate is at the lowest point of stroke, the left and right width of the front and back conveying line is the width capable of accommodating one or more saggars, each area capable of accommodating one saggars corresponds to one saggar placing station, and one or more lifting limiting devices correspond to the sag, and the XYZ three-direction movement module is provided with a manipulator.
12. The discharging, pot-separating and transfer integrated machine according to claim 11, wherein: the XYZ three-direction movement module comprises a front and back movement module, a left and right movement module and an up and down movement module, the front and back movement module is provided with two sets and is respectively installed on the left and right sides of the top of the rack and extends front and back, the left and right ends of the left and right movement module are respectively connected with the left and right sets of the front and back movement module, the left and right movement module slides front and back under the driving of the front and back movement module, the up and down movement module is installed on the left and right movement module and slides left and right under the driving of the left and right movement module, and the manipulator is installed on the up and down movement module and slides up and down under the driving of the up and down movement module.
13. A tapping, pot-dividing and load-transferring integrated machine as claimed in claim 12, wherein: the translation area range combined by the forward and backward movement module and the leftward and rightward movement module covers the forward and backward conveying line and the leftward and rightward conveying line area right in front and at back of the forward and backward conveying line.
14. A tapping, pot-dividing and load-transferring integrated machine as claimed in claim 12, wherein: the outside of every set of forward and backward motion module, left and right sides to motion module and up-and-down motion module all is equipped with confined protection casing, the protection casing inner space keeps the atmospheric pressure condition that is higher than ambient pressure through aerifing.
15. A tapping, pot-dividing and transfer integrated machine as claimed in claim 11, 12, 13 or 14, wherein: the manipulator is including snatching cylinder, front jaw piece and back jaw piece, it arranges to extend to snatch the cylinder back to front, the upper portion of front jaw piece and back jaw piece is fixed respectively on the cylinder and the jar pole of snatching the cylinder, two face parallels of front jaw piece and back jaw piece are relative, respectively towards rear and the place ahead, the bottom of front jaw piece and back jaw piece is equipped with the horizontal hem towards rear and the place ahead respectively.
16. A tapping, pot-dividing and load-transferring integrated machine as claimed in claim 15, wherein: rubber pads are respectively arranged on the mutually opposite plate surfaces of the front claw piece and the rear claw piece.
17. An all-in-one tapping, pot-separating and transferring machine as claimed in claim 11, 12, 13, 14, 15 or 16, wherein a rubber material layer is arranged on the front side plate surface of the baffle plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010457982.2A CN111532757A (en) | 2020-05-26 | 2020-05-26 | Grid-inserting, pot-stacking, furnace-feeding and load-transferring integrated machine and discharging, pot-dividing and load-transferring integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010457982.2A CN111532757A (en) | 2020-05-26 | 2020-05-26 | Grid-inserting, pot-stacking, furnace-feeding and load-transferring integrated machine and discharging, pot-dividing and load-transferring integrated machine |
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| CN111532757A true CN111532757A (en) | 2020-08-14 |
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| CN202010457982.2A Pending CN111532757A (en) | 2020-05-26 | 2020-05-26 | Grid-inserting, pot-stacking, furnace-feeding and load-transferring integrated machine and discharging, pot-dividing and load-transferring integrated machine |
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Application publication date: 20200814 |