CN111374271A - Putian freeze-dried stewed noodle making equipment and making method thereof - Google Patents
Putian freeze-dried stewed noodle making equipment and making method thereof Download PDFInfo
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- CN111374271A CN111374271A CN202010221025.XA CN202010221025A CN111374271A CN 111374271 A CN111374271 A CN 111374271A CN 202010221025 A CN202010221025 A CN 202010221025A CN 111374271 A CN111374271 A CN 111374271A
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 142
- 238000003825 pressing Methods 0.000 claims abstract description 61
- 238000007599 discharging Methods 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 235000015090 marinades Nutrition 0.000 claims description 51
- 238000000926 separation method Methods 0.000 claims description 43
- 239000007788 liquid Substances 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 19
- 239000003921 oil Substances 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 10
- 238000004108 freeze drying Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 7
- 238000012216 screening Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 235000013312 flour Nutrition 0.000 claims description 6
- 230000036544 posture Effects 0.000 claims description 6
- 238000009777 vacuum freeze-drying Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000008157 edible vegetable oil Substances 0.000 claims description 5
- 238000007667 floating Methods 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 2
- 241001131796 Botaurus stellaris Species 0.000 claims 8
- 235000013882 gravy Nutrition 0.000 description 6
- 235000013305 food Nutrition 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 150000002367 halogens Chemical class 0.000 description 4
- 230000006835 compression Effects 0.000 description 2
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- 238000005859 coupling reaction Methods 0.000 description 2
- 235000013372 meat Nutrition 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 244000183278 Nephelium litchi Species 0.000 description 1
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- 241000237502 Ostreidae Species 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
- A23L7/113—Parboiled or instant pasta
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/11—Coating with compositions containing a majority of oils, fats, mono/diglycerides, fatty acids, mineral oils, waxes or paraffins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/15—Apparatus or processes for coating with liquid or semi-liquid products
- A23P20/17—Apparatus or processes for coating with liquid or semi-liquid products by dipping in a bath
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
- Noodles (AREA)
Abstract
The invention relates to the technical field of marinated noodle making equipment, in particular to Putian freeze-dried marinated noodle making equipment and a making method thereof, wherein the Putian freeze-dried marinated noodle making equipment comprises a supply conveyer belt, an annular conveyer belt, a first spiral feeder and a discharging mechanism, the conveying plane of the annular conveyer belt faces downwards, a plurality of material containing jigs are arranged on the conveying plane, a marinating pond is arranged below the front side of the annular conveyer belt, a lower pressing plate which is close to an arc-shaped structure and corresponds to the marinating pond is arranged on the inner side of the annular conveyer belt, each material containing jig can be forced to descend into the marinating pond under the influence of the acting force of the lower pressing plate after advancing to the area of the lower pressing plate, the downstream end of the supply conveyer belt corresponds to the annular conveyer belt, the discharging mechanism is arranged at the downstream end of the supply conveyer belt, the first spiral feeder is arranged beside the annular conveyer belt, the, the invention can automatically prepare the pre-freeze-dried PUTIAN braised noodles in bulk, thereby improving the production efficiency of enterprises.
Description
Technical Field
The invention relates to the technical field of steamed noodle making equipment, in particular to Putian freeze-dried steamed noodle making equipment and a making method thereof.
Background
Pu Tian pot-stewed noodles are a traditional food of Pu Tian in Fujian, which are famous food with Xinghua fried rice flour, fried meat, litchi meat, oyster fried, western Tian Bian food, Sifen, a vegetable cake, braised bean curd and raw fried bread, and are also famous food in Pu Tian, are friends and relatives from Pu Tian to treat all the year round, are famous for Jiangtou pot-stewed noodles, are generally used for important guest reception and are named as genuine Pu Tian pot-stewed noodles.
Since the Pu tian halogen noodles are regional food, in order to enable people all over the country to taste the Pu tian halogen noodles, some manufacturers freeze-dry and package the Pu tian halogen noodles through a vacuum freeze-drying technology, and then sell the Pu tian halogen noodles all over the country.
Most of the conventional Pu Tian freeze-drying braised noodles making equipment is not automatic enough and needs manual work, so that the efficiency is low and large-scale production operation cannot be realized.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a Putian freeze-dried braised noodle manufacturing device and a manufacturing method thereof.
The invention discloses a preparation device of Pu Tian freeze-drying marinated noodles, which comprises a supply conveyer belt, an annular conveyer belt, a marinating pool, a first screw feeder and a discharge mechanism, wherein the annular conveyer belt is erected above the supply conveyer belt, the conveying plane of the annular conveyer belt faces downwards, a plurality of material containing jigs in vertical postures are arranged on the conveying plane, the marinating pool is arranged below the front side of the annular conveyer belt in parallel, a lower pressing plate which is close to an arc-shaped structure is arranged on the inner side of the annular conveyer belt, the lower pressing plate is arranged corresponding to the marinating pool, after each material containing jig advances to the area of the lower pressing plate, the material containing jig can be forced to descend into the marinating pool under the action of the lower pressing plate, the supply conveyer belt is horizontal, the downstream end of the supply conveyer belt corresponds to the annular conveyer belt, the discharge mechanism is arranged at the downstream end of the supply conveyer belt, the first, and the bottom of the discharging end is provided with a separation bin, the bottom of the separation bin is communicated with the inside of the marinade pool through a drainage pipeline, and the downstream end of the feeding conveyer belt is provided with a cutting mechanism.
Further, flourishing material tool includes the fixed block, the piston rod, tool body and connecting block, the fixed block is the rectangular frame structure, the fixed block is vertical, and its top is connected with endless conveyor's transfer plane, the piston rod is in the vertical center department of locating the fixed block, the end of piston rod runs through to the below of fixed block, the tool body is the level, and its one side passes through the end-to-end connection of connecting block and piston rod, the tool body is in endless conveyor's the outside all the time, the cover is equipped with buffer spring on the piston rod, buffer spring's both ends respectively with the bottom of fixed block and the top elastic connection of connecting block, the top of tool body is uncovered structure, and all outer walls thereof are the screening structure, the tip of connecting block and the tip drive fit of.
Further, the connecting block is the level setting all the time, the rear end of tool body is kept away from to the connecting block, be in the outside of fixed block all the time, the holding down plate is the level setting to its concave surface up, what the tip of holding down plate corresponds all the time is the rear end of connecting block, and the connecting block is in the normality under, the level of its rear end is imitative with the level of holding down plate tip, the transition cambered surface that can contact with the lower surface of holding down plate tip is all seted up to the left and right sides of connecting block rear end.
Further, arrange the material mechanism including arranging the silo, open and close motor and two row flitchs, it is vertical to arrange the silo, and both ends are open structure about it, the low reaches end of supply conveyer belt runs through the front side of arranging the silo, all flourishing material tool can advance one by one to arrange the silo under, two row flitch symmetric axes connect in the lower half section of arranging the silo, open and close the motor and install the outside of arranging the silo, and be connected through gear train and two row flitch transmissions, two row flitchs can be in step just reversing through the drive of opening and close the motor, the free end of two row flitchs can be opened or closed the bottom of arranging the silo through opening and close the motor effort.
Further, the separation bin is the level setting, and its top is uncovered structure, be equipped with the solid-liquid separation board that can fine motion in the uncovered of separation bin, the one end small amplitude of solid-liquid separation board is down-dip, the bottom of solid-liquid separation board is provided with vibrating motor, the rear end integrated into one piece that the separation bin corresponds solid-liquid separation board tip is provided with the hopper of narrow down wide, it includes second screw feed ware and row material slide to arrange the material mechanism, the feed end of second screw feed ware and the lower extreme intercommunication of hopper, arrange the one end of material slide and the discharge end intercommunication of second screw feed ware, arrange the discharge end suspension of material slide in endless conveyor's the outside, and all flourishing material tool can advance to arrange the material slide discharge end under one by one through endless conveyor.
Further, the bottom of tool body is provided with the bottom plate that can overturn down, the bottom plate is the screening structure, the one end of bottom plate is passed through the torsional spring and is cooperated with tool body coupling, the outside that endless conveyor was kept away from to the bottom plate is provided with long strip structure's flange, endless conveyor's dorsal part is installed and is the air bar that pushes down of inversion, install the horizontal pole on the output pole of air bar pushes down, the extending direction of horizontal pole parallels with the long limit direction of flange, the bottom of horizontal pole is provided with a plurality of touch-sensitive poles that set up along the long limit direction of flange at the same interval, touch-sensitive pole is vertical and its bottom coupling has the bulb, the length of all touch-sensitive poles shortens the setting gradually along the extending direction of horizontal pole in proper order, and what the shortest one touch-sensitive pole.
Furthermore, the cutting mechanism comprises a cutting air rod arranged in an inverted posture, and a cutting tool is installed on an output rod of the cutting air rod.
Furthermore, a steam box is erected in the middle section of the feeding conveying belt, and an inverted oil liquid spray head is installed above a feeding hole of the steam box.
Further, a heating device is arranged inside the marinating pool.
A preparation method of Pu Tian freeze-dried braised noodles comprises the following steps:
the method comprises the following steps: making the proportioned flour into noodles with the width of 2 mm/thickness of 1mm by a noodle making all-in-one machine; then the noodles are conveyed into a steam box through a supply conveyer belt, and in the process, edible oil is sprayed on the surfaces of the noodles through an oil liquid spray head to prevent subsequent adhesion;
step two: the cooked noodles reach the downstream end of the feeding conveyer belt and are cut off by the cutting mechanism, and the cut off part reaches a certain material containing jig through the transition of the discharging mechanism;
step three: the material containing jig in the step two is driven by the annular conveying belt, is in contact with the lower pressing plate and continuously moves along the arc direction of the lower pressing plate, the material containing jig gradually descends into the marinade pool in the process, at least one third of the material containing jig is finally kept above the marinade to prevent the noodles from floating out, meanwhile, the noodles in the material containing jig slide through the marinade pool, and in the process, the noodles are soaked to be tasty fully;
step four: auxiliary materials and marinade are decocted in advance, then the auxiliary materials and the marinade are separated by the first spiral feeder and the separation bin, the marinade enters the marinade pool, and the auxiliary materials are put into a certain material containing jig filled with noodles in batches under the action of the second spiral feeder;
step five: the material containing jig filled with the noodles and the auxiliary materials is driven by the annular conveying belt, so that after the material containing jig advances to a downward air pressing rod area, the downward air pressing rod works, a bottom plate in the material containing jig is forced to be opened, the noodles and the auxiliary materials can fall into a large jig which is placed in a pre-falling area of the material containing jig and the auxiliary materials in advance, and finally the large jig is manually moved into vacuum freeze-drying equipment, so that the noodles are freeze-dried;
step six: and (4) taking the freeze-dried noodles and the auxiliary materials out of the warehouse, then detecting the noodles through metal, and putting the noodles into a production line for packaging.
Has the advantages that: the invention relates to a preparation device and a preparation method of Putian freeze-dried braised noodles, which are characterized in that proportioned flour is prepared into noodles with the width of 2 mm/the thickness of 1mm through a noodle preparation all-in-one machine; then the noodles are conveyed into a steam box through a supply conveyer belt, in the process, edible oil is sprayed on the surfaces of the noodles through an oil liquid spray head to prevent subsequent bonding, the cooked noodles reach the downstream end of the supply conveyer belt and are cut off through a cutting mechanism, the cut-off parts reach a certain material containing jig through transition of a discharging mechanism, then the material containing jig is driven by an annular conveyer belt and contacts with a lower pressing plate and continuously moves along the arc direction of the lower pressing plate, in the process, the material containing jig gradually descends into a marinade pool, at least one third of the material containing jig is finally kept above the marinade to prevent the noodles from floating out, meanwhile, the noodles in the material containing jig slide through the marinade pool, in the process, the noodles are soaked to be fully tasty, then the auxiliary material and the marinade are boiled in advance, then a first spiral feeder is matched with a separation bin to separate the auxiliary material and the marinade, the thick gravy gets into in the thick gravy pond this moment, the auxiliary material is through the effort of second screw feed ware, and realize being put in batches to certain flourishing material tool that is equipped with noodless, the flourishing material tool that is equipped with noodless and auxiliary material is through the drive of endless conveyor, thereby advance to pushing down the regional back of air stem, the air stem that pushes down this moment can work, and make the bottom plate in the flourishing material tool compelled to open, and then make noodless and auxiliary material can fall into placing in advance in the regional large-scale tool that drops in advance of the two, finally the manual work removes large-scale tool to the vacuum freeze-drying equipment in, thereby realize noodless freeze-drying, the thick gravy of field of pre-freeze-drying can be prepared in automatic and big.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a third schematic perspective view of the present invention;
FIG. 4 is an enlarged view taken at A in FIG. 3;
FIG. 5 is a partial perspective view of the first embodiment of the present invention;
FIG. 6 is a partial perspective view of the second embodiment of the present invention;
FIG. 7 is an enlarged view of FIG. 6 at B;
FIG. 8 is a schematic plan view of the present invention;
FIG. 9 is an enlarged view at C of FIG. 8;
description of reference numerals: the feeding conveyer belt 1, the lower pressing plate 1a, the drainage pipeline 1b and the pressing section 1 c.
The material loading device comprises an annular conveying belt 2, a material containing jig 2a, a fixing block 2a1, a piston rod 2a2, a jig body 2a3, a bottom plate 2a4, a torsion spring 2a5, a convex plate 2a6, a connecting block 2a7, a transition arc surface 2a8 and a buffer spring 2a 9.
A lower air pressing rod 3, a cross rod 3a, a contact rod 3b and a ball head 3 c.
A marinade tank 4.
A first screw feeder 5.
A material discharging bin 6, a starting and stopping motor 6a, a material discharging plate 6b and a gear set 6 c.
A separation bin 7, a solid-liquid separation plate 7a, a vibration motor 7b and a hopper 7 c.
A second screw feeder 8, a discharge chute 8 a.
The device comprises an air intercepting rod 9, an oil spray head 10, a heating device 11 and a steam box 12.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1 to 9, a prata freeze-drying marinated noodle making device comprises a supply conveyor belt 1, an annular conveyor belt 2, a marinade pool 4, a first screw feeder 5 and a discharging mechanism, wherein the annular conveyor belt 2 is erected above the supply conveyor belt 1, a conveying plane of the annular conveyor belt 2 faces downwards, a plurality of material containing jigs 2a in vertical postures are arranged on the conveying plane, the marinade pool 4 is arranged below the front side of the annular conveyor belt 2 in parallel, a lower pressing plate 1a which is close to an arc-shaped structure is arranged on the inner side of the annular conveyor belt 2, the lower pressing plate 1a is arranged corresponding to the marinade pool 4, after each material containing jig 2a moves to the area of the lower pressing plate 1a, the material containing jig can be forced to fall into the marinade pool 4 under the influence of the acting force of the lower pressing plate 1a, the supply conveyor belt 1 is horizontal, the downstream end of the supply conveyor belt 1 corresponds to the annular conveyor belt 2, the discharging mechanism, the first screw feeder 5 is horizontally arranged at the side of the annular conveying belt 2, a separation bin 7 is arranged at the bottom of the discharging end of the first screw feeder, the bottom of the separation bin 7 is communicated with the interior of the marinade tank 4 through a drainage pipeline 1b, and a cutting mechanism is arranged at the downstream end of the conveying belt 1.
The material containing jig 2a comprises a fixed block 2a1, a piston rod 2a2, a jig body 2a3 and a connecting block 2a7, the fixed block 2a1 is of a rectangular frame structure, the fixed block 2a1 is vertical, the top end of the fixed block 2a1 is connected with a conveying plane of the annular conveying belt 2, the piston rod 2a2 is vertically arranged in the center of the fixed block 2a1, the tail end of the piston rod 2a2 penetrates below the fixed block 2a1, the jig body 2a3 is horizontal, one side of the jig body is connected with the tail end of the piston rod 2a2 through the connecting block 2a7, the jig body 2a3 is always positioned outside the annular conveying belt 2, a buffer springs 2a9 are sleeved on the piston rod 2a2, two ends of the buffer springs 2a9 are respectively and elastically connected with the bottom of the fixed block 2a1 and the top of the connecting block 2a7, the top, all outer walls of the connecting block are of a screening structure, and the end part of the connecting block 2a7 is in transmission fit with the end part of the lower pressing plate 1 a; when a certain holding jig 2a with the noodles therein travels to a region close to the end of the lower pressing plate 1a along with the acting force of the annular conveying belt 2, the holding jig 2a is arranged by the connecting block 2a7, that is, the connecting block 2a7 contacts the lower pressing plate 1a to enable the connecting block 2a7 to be abutted, and then the influence of the conveying acting force of the annular conveying belt 2 is continued, so that the connecting block 2a7 is forced to depend on the piston rod 2a2 as guiding force and compress the buffer spring 2a9, and then the jig body 2a3 is driven to descend into the marinade pool 4, so that the noodles in the jig body 2a3 are soaked with the marinade, and the marinade flavor entering is realized, and the jig body 2a3 is of a screening structure, and the marinade cannot be accumulated in the jig body 2a 829 4; after the material containing jig 2a finishes moving along the length of the marinating pool 4, the buffer spring 2a9 in the material containing jig 2a is lifted and reset again by the other end of the lower pressing plate 1a, so that the connecting block 2a7 drives the jig body 2a3 to lift by the reset force of the buffer spring 2a9 to separate from the marinating pool 4.
The connecting block 2a7 is always horizontally arranged, the connecting block 2a7 is far away from the rear end of the jig body 2a3 and is always positioned outside the fixing block 2a1, the lower pressing plate 1a is horizontally arranged, the concave surface of the lower pressing plate is upward, the end part of the lower pressing plate 1a is always corresponding to the rear end of the connecting block 2a7, the connecting block 2a7 is in a normal state, the horizontal height of the rear end of the connecting block is similar to that of the end part of the lower pressing plate 1a, and the left side and the right side of the rear end of the connecting block 2a7 are both provided with transition cambered surfaces 2a8 capable of contacting with the lower surface of the end part of the lower pressing; when the connecting block 2a7 slowly approaches the lower pressing plate 1a along with the acting force of the endless conveyor belt 2, the rear end of the connecting block 2a7 first contacts the end of the lower pressing plate 1a towards a transition arc surface 2a8 of the lower pressing plate 1a, and the acting force of the endless conveyor belt 2 continuously enables the connecting block 2a7 to advance, in the process, the outer edge of the arc top of the lower pressing plate 1a presses the connecting block 2a7, so that the connecting block 2a7 carries the jig body 2a3 to descend, wherein the specific descending stroke is half of the arc length of the lower pressing plate 1a, namely, the specific descending stroke is from the end to the middle area of the lower pressing plate 1a, and even if the jig body 2a3 can advance in the marinating pool 4 for a specific length, namely, the length for soaking; it should be noted that the lower pressing plate 1a is only approximately arc-shaped, not completely arc-shaped, and the section area thereof may be set to be a horizontal pressing section 1c, so that the jig body 2a3 can continuously move in the pressing section 1c, thereby prolonging the soaking time.
The discharging mechanism comprises a discharging bin 6, an opening and closing motor 6a and two discharging plates 6b, the discharging bin 6 is vertical, the upper end and the lower end of the discharging bin are both of an open structure, the downstream end of a supply conveyor belt 1 penetrates through the front side of the discharging bin 6, all the material containing jigs 2a can advance to the position under the discharging bin 6 one by one through an annular conveyor belt 2, the two discharging plates 6b are symmetrically and axially connected in the lower half section of the discharging bin 6, the opening and closing motor 6a is installed outside the discharging bin 6 and is in transmission connection with the two discharging plates 6b through a gear set 6c, the two discharging plates 6b can synchronously rotate forwards and reversely under the driving of the opening and closing motor 6a, and the free ends of the two discharging plates 6b can open or close the bottom of the discharging bin 6 through the acting force of the; the supply conveyor belt 1 is used for conveying the noodles towards a certain material containing jig 2a in the annular conveyor belt 2, and the supply conveyor belt 1 is used as a stainless steel conveyor belt; when the noodles are conveyed to the downstream end of the supply conveyor belt 1, the noodles are cut off by the cutting mechanism, then the cut-off part falls into the discharge bin 6, at the moment, the two discharge plates 6b are in a V-shaped state with upward openings, namely, the cut-off noodles are accumulated in the interior, and then after a certain material containing jig 2a completely advances to the position right below the discharge bin 6, the opening and closing motor 6a drives the two discharge plates 6b to rotate forward and backward through the gear set 6c, and the rotation angle is within the range of 35-45 degrees, so that the noodles in the two discharge plates can fall into the material containing jig 2a right below the discharge bin 6; the gear set 6c is formed by a plurality of bevel gears, and the meshing position between two adjacent bevel gears is set according to the actual rotation angle of the discharge plate 6 b.
The separation bin 7 is horizontally arranged, the top of the separation bin is of an open structure, a solid-liquid separation plate 7a capable of jogging is arranged in an opening of the separation bin 7, one end of the solid-liquid separation plate 7a inclines downwards in a small range, a vibration motor 7b is arranged at the bottom of the solid-liquid separation plate 7a, a hopper 7c with a wide top and a narrow bottom is integrally formed at the rear end of the separation bin 7 corresponding to the inclined end of the solid-liquid separation plate 7a, the discharging mechanism comprises a second spiral feeder 8 and a discharging slideway 8a, the feeding end of the second spiral feeder 8 is communicated with the lower end of the hopper 7c, one end of the discharging slideway 8a is communicated with the discharging end of the second spiral feeder 8, the discharging end of the discharging slideway 8a is suspended outside the annular conveying belt 2, and all the material containing jigs 2a can move to be right below the discharging end of the discharging slideway 8a one; the auxiliary materials and the marinade in the marinade are cooked manually in advance, then the cooked auxiliary materials and the marinade are poured into the first spiral feeder 5 together, the auxiliary materials and the marinade are driven to move towards the separation bin 7 by the acting force of the first spiral feeder 5, the auxiliary materials and the marinade drop onto the solid-liquid separation plate 7a after reaching the discharge end of the first spiral feeder 5, and the marinade at the moment can be separated from the solid-liquid separation plate 7a through the filtering holes in the solid-liquid separation plate 7a and separated from the auxiliary materials; then the auxiliary material continues to be on the solid-liquid separation plate 7a, the solid-liquid separation plate 7a is influenced by the acting force of the vibration motor 7b to generate continuous vibration, the solid-liquid separation plate 7a is obliquely arranged, so that the auxiliary material can flow towards the lower end direction of the auxiliary material to flow into the material port, and finally the auxiliary material is transferred into the second spiral feeder 8 from the hopper 7c, the auxiliary material is an independent part and slowly reaches the material discharge slideway 8a through the acting force of the second spiral feeder 8, and the auxiliary material can flow into a material containing jig 2a corresponding to the material discharge end of the material discharge slideway 8a through the arrangement of the material discharge slideway 8 a; therefore, the auxiliary materials are conveyed into the material containing jig 2a with the noodles stored therein.
The bottom of the jig body 2a3 is provided with a bottom plate 2a4 capable of turning downwards, the bottom plate 2a4 is of a screening structure, one end of the bottom plate 2a4 is in shaft joint fit with the jig body 2a3 through a torsion spring 2a5, the outer side, away from the annular conveying belt 2, of the bottom plate 2a4 is provided with a convex plate 2a6 with a long strip-shaped structure, the back side of the annular conveying belt 2 is provided with an inverted lower air pressing rod 3, the output rod of the lower air pressing rod 3 is provided with a cross rod 3a, the extending direction of the cross rod 3a is parallel to the long side direction of the convex plate 2a6, the bottom of the cross rod 3a is provided with a plurality of abutting rods 3b which are arranged at equal intervals along the long side direction of the convex plate 2a6, the abutting rods 3b are vertical and the bottom ends of the abutting rods are in shaft joint with ball heads 3c, the lengths of all the abutting rods 3b are sequentially and gradually shortened along the extending direction of the cross rod; the arrangement of the bottom plate 2a4 enables the noodles in a certain material containing jig 2a to move forward from the marinating pool 4, and obtains the auxiliary materials to be thrown into the material containing jig 2a, at this time, after the material containing jig 2a moves forward to the position right below the lower air pressing rod 3, the lower air pressing rod 3 starts to work, the output rod of the lower air pressing rod can drive the cross rod 3a to descend, and the output rod is matched with the collision rod 3b, so that the convex plate 2a6 is collided, and the bottom plate 2a4 is driven to turn downwards, the bottom plate 2a4 enables the noodles and the auxiliary materials in the material containing jig 2a to flow out of the material containing jig 2a in the overturning process, and when the lower air pressing rod 3 subsequently resets, the bottom plate 2a4 is reset by virtue of the torsion spring 2a 5; a large jig for receiving the dropped noodles and auxiliary materials is placed in advance under the material containing jig 2 a; the large jig is provided with a plurality of material storage cavities distributed in a matrix manner; all the contact rods 3b are different in length and ordered in length, so that the contact rods 3b with gradually shortened lengths can contact the convex plate 2a6 in the overturning process of the convex plate 2a6 along with the bottom plate 2a4, and the convex plate 2a6 can be overturned to be close to 70-80 degrees with the bottom plate 2a 4.
The cutting mechanism comprises a cutting gas rod 9 arranged in an inverted posture, and a cutting tool is arranged on an output rod of the cutting gas rod 9; when the noodles flow past the supply conveyor to the downstream end, the cutoff air bar 9 is activated and the noodles on the supply conveyor are cut off by the cutting blade.
A steam box 12 is erected at the middle section of the supply conveyer belt 1, and an inverted oil spray head 10 is arranged above a feed inlet of the steam box 12; the acting force of the oil nozzle 10 ensures that the noodles made by the noodle making machine are not bonded in the subsequent cooking process; the steam box 12 is formed by a box body and an internal steam generator, specifically, the box body is covered by a cage to supply a conveyor belt, noodles enter the box body, and the output end of the steam generator is arranged in the box body so as to provide steam required by steaming the noodles; this device is prior art and will not be described in detail here.
A heating device 11 is arranged inside the marinating pool 4; the heating device 11 can be selected as a heating pipe, and is mainly used for heating the marinade in the marinade pool 4, the heating temperature is low, and the marinade is only prevented from being cooled and hardened.
A preparation method of Pu Tian freeze-dried braised noodles comprises the following steps:
the method comprises the following steps: making the proportioned flour into noodles with the width of 2 mm/thickness of 1mm by a noodle making all-in-one machine; then the noodles are conveyed into a steam box 12 through a supply conveyer belt 1, and edible oil is sprayed on the surfaces of the noodles through an oil nozzle 10 in the process so as to prevent subsequent adhesion;
step two: the cooked noodles reach the downstream end of the feeding conveyer belt 1, and are cut off by the cutting mechanism, and the cut off part reaches a certain material containing jig 2a through the transition of the discharging mechanism;
step three: the material containing jig 2a in the step two is driven by the annular conveying belt 2, is in contact with the lower pressing plate 1a and continuously moves along the arc direction of the lower pressing plate 1a, the material containing jig 2a gradually descends into the marinade pool 4 in the process, at least one third of the material containing jig is finally kept above the marinade to prevent the noodles from floating out, meanwhile, the noodles in the material containing jig 2a slide through the marinade pool 4, and in the process, the noodles are soaked to be fully tasty;
step four: auxiliary materials and marinade are decocted in advance, then the auxiliary materials and the marinade are separated by the first spiral feeder 5 matched with the separation bin 7, the marinade enters the marinade pool 4, and the auxiliary materials are put into a certain material containing jig 2a filled with noodles in batches under the action of the second spiral feeder 8;
step five: the material containing jig 2a filled with the noodles and the auxiliary materials is driven by the annular conveying belt 2, so that after the noodle is moved to the area of the lower air pressing rod 3, the lower air pressing rod 3 works, the bottom plate 2a4 in the material containing jig 2a is forced to be opened, the noodles and the auxiliary materials can fall into a large jig which is placed in a pre-falling area of the noodle and the auxiliary materials in advance, and finally the large jig is manually moved into vacuum freeze-drying equipment, so that freeze-drying of the noodles is realized;
step six: and (4) taking the freeze-dried noodles and the auxiliary materials out of the warehouse, then detecting the noodles through metal, and putting the noodles into a production line for packaging.
The working principle is as follows: making the proportioned flour into noodles with the width of 2 mm/thickness of 1mm by a noodle making all-in-one machine; then the noodles are conveyed into a steaming box 12 through a supply conveyer belt 1, in the process, edible oil is sprayed on the surfaces of the noodles through an oil spray head 10 to prevent subsequent bonding, the steamed noodles reach the downstream end of the supply conveyer belt 1 and are cut off through a cutting mechanism, the cut-off parts reach a certain material containing jig 2a through transition of a discharging mechanism, then the material containing jig 2a is driven by an annular conveyer belt 2 and contacts a lower pressing plate 1a, and simultaneously the noodles continuously move along the arc direction of the lower pressing plate 1a, in the process, the material containing jig 2a gradually descends into a marinade pool 4, at least one third of the material containing jig is finally kept above the marinade to prevent the noodles from floating out, meanwhile, the noodles in the material containing jig 2a slide through the marinade pool 4, in the process, the noodles are soaked to be fully tasty, then auxiliary materials and the marinade are boiled in advance, then 5 cooperation separation storehouses 7 of first screw feed ware separate auxiliary material and thick gravy separation, thick gravy gets into thick gravy pond 4 this moment in, the auxiliary material is through the effort of second screw feed ware 8, and realize being put in batches to certain flourishing material tool 2a that is equipped with noodless, the flourishing material tool 2a that is equipped with noodless and auxiliary material is through the drive of endless conveyor belt 2, thereby advance to 3 regional backs of air compression rod, air compression rod 3 can work this moment, and make bottom plate 2a4 in the flourishing material tool 2a compelled to open, and then make noodless and auxiliary material fall into placing in advance in the regional large-scale tool that drops in advance of the two, finally the manual work removes large-scale tool to in the vacuum freeze-drying equipment, thereby realize noodless freeze-drying.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A Pu tian freeze-drying steamed noodle making device is characterized in that: comprises a supply conveyer belt (1), an annular conveyer belt (2), a marinating pool (4), a first screw feeder (5) and a discharge mechanism, wherein the annular conveyer belt (2) is erected above the supply conveyer belt (1), the conveying plane of the annular conveyer belt (2) faces downwards, a plurality of material containing jigs (2a) in vertical postures are arranged on the conveying plane, the marinating pool (4) is arranged below the front side of the annular conveyer belt (2) in parallel, a lower pressing plate (1a) close to an arc-shaped structure is arranged on the inner side of the annular conveyer belt (2), the lower pressing plate (1a) is arranged corresponding to the marinating pool (4), when each material containing jig (2a) moves to the area of the lower pressing plate (1a), the material containing jig can be forced to fall into the marinating pool (4) under the influence of the acting force of the lower pressing plate (1a), the supply conveyer belt (1) is horizontal, and the downstream end of the supply conveyer belt (1) corresponds to the annular, the discharging mechanism is arranged at the downstream end of the feeding conveyer belt (1), the first spiral feeder (5) is horizontally arranged at the side of the annular conveyer belt (2), a separation bin (7) is arranged at the bottom of the discharging end of the first spiral feeder, the bottom of the separation bin (7) is communicated with the interior of the marinade pool (4) through a drainage pipeline (1b), and a cutting mechanism is arranged at the downstream end of the feeding conveyer belt (1).
2. The apparatus for making pu tian freeze-dried noodles with bittern of claim 1, wherein: the material containing jig (2a) comprises a fixed block (2a1), a piston rod (2a2), a jig body (2a3) and a connecting block (2a7), the fixed block (2a1) is of a rectangular frame structure, the fixed block (2a1) is vertical, the top end of the fixed block is connected with a conveying plane of the annular conveying belt (2), the piston rod (2a2) is vertically arranged in the center of the fixed block (2a1), the tail end of the piston rod (2a2) penetrates below the fixed block (2a1), the jig body (2a3) is horizontal, one side of the jig body is connected with the tail end of the piston rod (2a2) through the connecting block (2a7), the jig body (2a3) is always located on the outer side of the annular conveying belt (2), a9) is sleeved on the piston rod (2a2), two ends of the buffer spring (2a9) are respectively connected with the bottom of the fixed block (2a1) and the top 7 of the connecting block (2a7), the top of the jig body (2a3) is of an open structure, all outer walls of the jig body are of a screening structure, and the end part of the connecting block (2a7) is in transmission fit with the end part of the lower pressing plate (1 a).
3. The apparatus for making punta freeze-dried noodles with bittern of claim 2, wherein: connecting block (2a7) is the horizontal setting all the time, the rear end of tool body (2a3) is kept away from to connecting block (2a7), be in the outside of fixed block (2a1) all the time, holding down plate (1a) is the horizontal setting, and its concave surface is up, the tip of holding down plate (1a) corresponds all the time is the rear end of connecting block (2a7), and connecting block (2a7) is in under the normality, the level of its rear end is similar with the level of holding down plate (1a) tip, the transition cambered surface (2a8) that can contact with the lower surface of holding down plate (1a) tip are all seted up to the left and right sides of connecting block (2a7) rear end.
4. The apparatus for making pu tian freeze-dried noodles with bittern of claim 1, wherein: the discharging mechanism comprises a discharging bin (6), an opening and closing motor (6a) and two discharging plates (6b), the discharging bin (6) is vertical, the upper end and the lower end of the discharging bin are both of an open structure, the downstream end of the feeding conveyor belt (1) penetrates through the front side of the discharging bin (6), all the material containing jigs (2a) can advance to the position under the discharging bin (6) one by one through the annular conveyor belt (2), the two discharging plates (6b) are symmetrically and axially connected in the lower half section of the discharging bin (6), the opening and closing motor (6a) is installed outside the discharging bin (6), and is connected with two row flitchs (6b) transmission through gear train (6c), and two row flitchs (6b) can be in step just reversing through the drive of opening and close motor (6a), and the free end of two row flitchs (6b) can be opened or close row storehouse (6) bottom through opening and close motor (6a) effort.
5. The apparatus for making pu tian freeze-dried noodles with bittern of claim 1, wherein: separation chamber (7) are the level setting, and its top is uncovered structure, be equipped with solid-liquid separation board (7a) that can fine motion in the uncovered of separation chamber (7), the small amplitude of one end of solid-liquid separation board (7a) is towards the downward slope, the bottom of solid-liquid separation board (7a) is provided with vibrating motor (7b), rear end integrated into one piece that separation chamber (7) correspond solid-liquid separation board (7a) slope end is provided with wide hopper (7c) down narrow, arrange the material mechanism and include second screw feeder (8) and arrange material slide (8a), the feed end of second screw feeder (8) and the lower extreme intercommunication of hopper (7c), the one end of arranging material slide (8a) and the discharge end intercommunication of second screw feeder (8), the discharge end suspension of arranging material slide (8a) is in the outside of annular conveyor belt (2), and all flourishing material tool (2a) are arranged material tool (2) and can advance to slide (8a) discharge end under one by one step through annular conveyor belt (2).
6. The apparatus for making punta freeze-dried noodles with bittern of claim 2, wherein: the bottom of the jig body (2a3) is provided with a bottom plate (2a4) capable of turning downwards, the bottom plate (2a4) is of a screening structure, one end of the bottom plate (2a4) is in shaft connection fit with the jig body (2a3) through a torsion spring (2a5), the outer side, far away from the annular conveying belt (2), of the bottom plate (2a4) is provided with a convex plate (2a6) with a long strip-shaped structure, the back side of the annular conveying belt (2) is provided with an inverted lower air pressing rod (3), a cross rod (3a) is mounted on an output rod of the lower air pressing rod (3), the extending direction of the cross rod (3a) is parallel to the long edge direction of the convex plate (2a6), the bottom of the cross rod (3a) is provided with a plurality of contact rods (3b) which are arranged at equal intervals along the long edge direction of the convex plate (2a6), the ball heads (3b) are vertical, the bottom ends of the contact rods (3b) are axially connected with a shaft heads and are shortened gradually along the, and the shortest one (3b) is close to the axle-connecting end of the bottom plate (2a 4).
7. The apparatus for making pu tian freeze-dried noodles with bittern of claim 1, wherein: the cutting mechanism comprises a cutting gas rod (9) arranged in an inverted posture, and a cutting tool is installed on an output rod of the cutting gas rod (9).
8. The apparatus for making pu tian freeze-dried noodles with bittern of claim 1, wherein: a steam box (12) is erected in the middle section of the supply conveyor belt (1), and an inverted oil spray head (10) is arranged above a feed inlet of the steam box (12).
9. The apparatus for making pu tian freeze-dried noodles with bittern of claim 1, wherein: a heating device (11) is arranged in the marinating pool (4).
10. A preparation method of Pu Tian freeze-dried stewed noodles is characterized by comprising the following steps: the method comprises the following steps:
the method comprises the following steps: making the proportioned flour into noodles with the width of 2 mm/thickness of 1mm by a noodle making all-in-one machine; then the noodles are conveyed into a steam box (12) through a supply conveyor belt (1), and in the process, edible oil is sprayed on the surfaces of the noodles through an oil nozzle (10) to prevent subsequent adhesion;
step two: the cooked noodles reach the downstream end of the feeding conveyer belt (1), then are cut off by the cutting-off mechanism, and the cut-off part reaches a certain material containing jig (2a) through the transition of the discharging mechanism;
step three: the material containing jig (2a) in the step two is driven by the annular conveying belt (2), is in contact with the lower pressing plate (1a) and continuously moves along the arc direction of the lower pressing plate (1a), the material containing jig (2a) gradually descends into the marinade pool (4) in the process, at least one third of the material containing jig (2a) is finally kept above the marinade to prevent the noodles from floating out, meanwhile, the noodles in the material containing jig (2a) slide through the marinade pool (4), and in the process, the noodles are soaked to be fully tasty;
step four: auxiliary materials and marinade are decocted in advance, then the auxiliary materials and the marinade are separated by the first spiral feeder (5) matched with the separation bin (7), the marinade enters the marinade pool (4), and the auxiliary materials are put into a certain material containing jig (2a) filled with noodles in batches under the action of the second spiral feeder (8);
step five: the material containing jig (2a) filled with the noodles and the auxiliary materials is driven by the annular conveying belt (2), so that after the noodle containing jig advances to the area of the lower air pressing rod (3), the lower air pressing rod (3) can work at the moment, the bottom plate (2a4) in the material containing jig (2a) is forced to be opened, the noodles and the auxiliary materials can fall into a large jig which is placed in the area where the noodles and the auxiliary materials drop in advance, and finally the large jig is manually moved into vacuum freeze-drying equipment, so that the noodles are freeze-dried;
step six: and (4) taking the freeze-dried noodles and the auxiliary materials out of the warehouse, then detecting the noodles through metal, and putting the noodles into a production line for packaging.
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| CN114365864A (en) * | 2022-01-14 | 2022-04-19 | 曾石荣 | Household fermented bean curd making machine |
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| CN111374271B (en) | 2023-11-21 |
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