CN114651941B - Integrated processing equipment for bean curd prepared food - Google Patents

Integrated processing equipment for bean curd prepared food Download PDF

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Publication number
CN114651941B
CN114651941B CN202210298046.0A CN202210298046A CN114651941B CN 114651941 B CN114651941 B CN 114651941B CN 202210298046 A CN202210298046 A CN 202210298046A CN 114651941 B CN114651941 B CN 114651941B
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Prior art keywords
bean curd
frying
double
station
box
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CN202210298046.0A
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Chinese (zh)
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CN114651941A (en
Inventor
程江华
徐雅芫
万娅琼
钱坤
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Huainan Huiwang Bean Products Equipment Co ltd
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Institute of Agro Products Processing of Anhui Academy of Agricultural Sciences
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Application filed by Institute of Agro Products Processing of Anhui Academy of Agricultural Sciences filed Critical Institute of Agro Products Processing of Anhui Academy of Agricultural Sciences
Priority to CN202210298046.0A priority Critical patent/CN114651941B/en
Publication of CN114651941A publication Critical patent/CN114651941A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/40Pulse curds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/40Pulse curds
    • A23L11/45Soy bean curds, e.g. tofu
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil
    • A23L5/12Processes other than deep-frying or float-frying using cooking oil in direct contact with the food
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B26D3/185Grid like cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/24Feeding, e.g. conveying, single articles by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Nutrition Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Botany (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Forests & Forestry (AREA)
  • Agronomy & Crop Science (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

The invention discloses integrated processing equipment for bean curd prefabricated food, which comprises a platform, wherein a slicing device for cutting a bean curd raw material into bean curd blocks with set sizes, a double-sided frying device for double-sided frying the bean curd blocks, and a packaging device for packaging the fried bean curd blocks are arranged on the platform; the section device includes the section case, and section case top surface is provided with and is latticed perpendicular cutter, erects cutter top surface height and platform surface parallel and level, and section case side is provided with the flat crosscut that is through first driving piece driven, and the crosscut highly stretches into the section incasement along erecting the cutter bottom surface under the drive of first driving piece, and the section incasement still is equipped with the carrier that is used for placing the former material of bean curd, and section bottom of the case portion is provided with the extensible member that is used for driving carrier lift. The integrated processing equipment has the functions of slicing, conveying, frying, packaging and the like, realizes the prefabrication of the fried bean curd food, omits the family frying process, and fills the blank of the prefabricated fried bean curd food in the market.

Description

Integrated processing equipment for bean curd prepared food
Technical Field
The invention relates to the field of food processing equipment, in particular to integrated processing equipment for bean curd prepared food.
Background
The bean product is a food prepared from beans such as soybean, small bean, green bean, pea, broad bean and the like as main raw materials by processing, such as bean curd, bean curd shred, dried bean curd, soybean milk, uncongealed beancurd, dried bean curd sticks, bean sprouts and the like. The bean product contains a large amount of protein and amino acids essential to human body, and also contains minerals required by human body such as calcium, phosphorus, iron, etc., as well as vitamins Bl, B2 and cellulose. Therefore, the bean product can be used as one of protein sources and is an important component for daily balanced diet and nutrition supplement.
Wherein, the bean curd is a traditional Chinese food, has delicious taste and good health, and the most common bean curd baking mode is frying. However, no prepared fried bean curd food is sold directly in the market at present, people need to purchase bean curd and then further process the bean curd at home, the processing process comprises cutting, oil discharging, turning and the like, the processing speed is low, the loss of edible oil is more, oil drops splash and are easy to scald, the fire is not well controlled in the frying process, the bean curd is easy to be burnt, and the taste is reduced.
Therefore, the fried bean curd food can be directly provided on the market in a pre-processing mode, and the family frying process is omitted. At the moment, corresponding processing equipment is needed, and integrated equipment with functions of slicing, frying, packaging and the like, particularly a double-sided frying function is needed, which is not available in the market at present.
Disclosure of Invention
The invention aims to provide bean curd prepared food integrated processing equipment, which omits the bean curd family frying process, makes up the blank of the prepared fried bean curd food for the market, and is beneficial to improving the processing efficiency and the taste and reducing the using amount of edible oil.
The invention realizes the purpose through the following technical scheme:
an integrated processing device for bean curd prefabricated food comprises a platform, wherein a slicing device for cutting a bean curd raw material into bean curd blocks with set sizes, a double-sided frying device for double-sided frying the bean curd blocks and a packaging device for packaging the fried bean curd blocks are arranged on the platform;
wherein, the section device includes the open slice case of top surface, the uncovered department of top surface of slice case is provided with the perpendicular cutter that is latticed, the top surface height and the platform surface parallel and level of perpendicular cutter, the side of slice case are provided with through first driving piece driven be flat crosscut sword, the crosscut sword highly stretches into the slice incasement along perpendicular cutter bottom surface under the drive of first driving piece, and the slice incasement still is equipped with the carrier that is used for placing the former material of bean curd, and the bottom of slice case is provided with the extensible member that is used for driving carrier lift, and the window has been seted up to the side of slice case.
The improved structure of the transverse cutting knife is characterized in that a side box is connected to the side face of the cutting box, a through groove for the transverse cutting knife to penetrate through is reserved at the joint of the side box and the cutting box, the first driving piece comprises a first motor, a first threaded rod arranged at the output end of the first motor, and a knife holder arranged on the first threaded rod in a threaded mode, and the knife holder is connected with the edge of the transverse cutting knife.
In a further development, the carrier comprises a base plate and a movable belt arranged on the base plate.
The double-sided frying device is further improved in that the double-sided frying device comprises a double-tooth rail arranged on the platform, and a feeding station, a first frying station, a second frying station and a discharging station are sequentially formed in the front-back direction of the double-tooth rail, wherein the feeding station is used for being in flush butt joint with the top surface of a vertical cutter of the slicing device, and the first frying station and the second frying station are both provided with frying mechanisms used for frying bean curd on the stations;
the double-rack material conveying device comprises a double-rack parallel mechanism, a first conveying belt and a second conveying belt, wherein the first conveying belt and the second conveying belt are arranged between the double-rack parallel mechanism, a shovel plate is arranged at the front end of the first conveying belt, a fan-shaped cover is arranged at the rear end of the first conveying belt, the front end of the second conveying belt is positioned below the rear end of the first conveying belt, the first conveying belt and the second conveying belt are linked through a driving belt, a first idler wheel and a reversing wheel which are meshed with each other are arranged on the double-rack parallel mechanism, the double-rack parallel mechanism is in rolling connection with the double-rack through the first idler wheel, and the reversing wheel is linked with the first conveying belt or the second conveying belt through the driving belt; when the material moving mechanism moves forwards along the double-tooth rail, the first roller rolls along the double-tooth rail, meanwhile, the first conveying belt and the second conveying belt are driven to rotate through the reversing wheel, the shovel plate at the front end of the first conveying belt shovels along the surfaces of all stations, and the bean curd on the surfaces of all stations is shoveled in sequence, conveyed through the first conveying belt, dropped through the turning surface of the fan-shaped cover and conveyed through the second conveying belt, and then falls to the next station.
The shovel plate is further improved in that two sides of the shovel plate are rotationally connected with a parallel double frame through protruding shafts, the protruding shafts and front end rollers of the first conveying belt are coaxially arranged, an outer shaft sleeve is connected to the outer rings of the protruding shafts in a damping rotation mode, second rollers which are in rolling connection with the double tooth rails are further arranged on the parallel double frame, and the second rollers are connected with the outer shaft sleeve through a driving belt; when the material moving mechanism moves forwards along the double-tooth rail, the second roller rolls along the double-tooth rail, and simultaneously drives the protruding shaft to rotate through the outer shaft sleeve, so that the shovel plate rotates until the edge of the front end faces downwards and is in contact with the surfaces of all stations of the platform; when the material moving mechanism moves backwards along the double-tooth rail, the second idler wheel rolls along the double-tooth rail, and simultaneously the protruding shaft is driven by the outer shaft sleeve to rotate, so that the shovel plate rotates until the edge of the front end faces upwards and is separated from the surfaces of all stations of the platform.
The improved frying machine is characterized in that the frying mechanism comprises a frying box fixed on a platform, the top surface of the frying box is provided with an electric heating plate parallel and level to the platform surface, micropores are formed in the electric heating plate, a movable plate is transversely arranged in the frying box, an oil absorption fiber is filled in a cavity above the movable plate, the frying mechanism further comprises an oil storage box, the oil storage box is communicated with the cavity above the movable plate through an oil pipe, a one-way valve for preventing oil return is arranged on the oil pipe, when the movable plate is moved upwards to the oil supply position, the food oil in the oil absorption fiber is extruded to pass through the micropores of the electric heating plate to reach the station surface, and when the movable plate is moved downwards to the oil supply position, the oil absorption fiber absorbs the redundant food oil on the station surface, and meanwhile absorbs the food oil in a certain amount of the oil storage box through the oil pipe.
The bottom surface of the movable plate is supported by a plurality of elastic pieces, and the movable plate is provided with an extension plate extending out of the side surface of the frying box and positioned on a moving path of the push rod moving along with the material moving mechanism; when the material moving mechanism moves forwards along the double-tooth rails to the first frying station or the second frying station, the station extension plate is pushed by the push rod to move downwards, so that the movable plate moves downwards to the oil suction level, when the material moving mechanism moves forwards along the double-tooth rails to leave the first frying station or the second frying station, the station movable plate moves upwards to the oil supply level under the action of the elastic part, when the material moving mechanism moves backwards along the double-tooth rails, the push rod is blocked by the extension plate to rotate forwards and stagger, and the movable plate keeps the oil supply level.
The further improvement lies in that the rear end of the extension plate is provided with an inclined surface for sliding contact with the push rod, and the front end of the extension plate is provided with a vertical surface for blocking the push rod.
The improved structure is characterized in that a second driving piece is arranged on the platform and used for driving the material moving mechanism to move along the double racks, the second driving piece comprises a second motor and a second threaded rod arranged at the output end of the second motor, and the second threaded rod is arranged in parallel with the double racks and is in threaded connection with the double racks in parallel.
The further improvement is that the discharging station is a rectangular gap, a collecting box is arranged below the rectangular gap, and the collecting box is used for collecting the fried bean curd blocks for the packaging device.
The invention has the beneficial effects that:
(1) the integrated processing equipment has the functions of slicing, conveying, frying, packaging and the like, realizes the prefabrication of the fried bean curd food, omits the family frying process, and fills the blank of the prefabricated fried bean curd food in the market.
(2) The adopted double-sided frying device can realize the automatic double-sided frying production of the bean curd, greatly improve the efficiency, help to control the frying time, the oil quantity and the temperature and improve the taste; the device during operation only needs a second driving piece, can realize that bean curd moves, removes the process that automatic turn-over, the edible oil supply before frying in process, the unnecessary edible oil of frying in back were retrieved by station, and is very convenient, makes the production process link up stably, simplifies equipment simultaneously, reduces equipment cost and energy consumption.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a slicing apparatus;
FIG. 3 is a schematic vertical section of a slice box;
FIG. 4 is an exploded view of the material moving mechanism;
FIG. 5 is an enlarged view of portion A of FIG. 4;
FIG. 6 is an enlarged view of portion B of FIG. 4;
FIG. 7 is a schematic view of the operation of the blade;
FIG. 8 is a schematic cross-sectional view of a portion of a frying pan of the frying mechanism;
in the figure: 1. a platform; 2. a double rack rail; 3. a feeding station; 4. a first frying station; 5. a second frying station; 6. a discharge station; 601. a collection box; 7. a frying mechanism; 701. frying in a box; 702. an electric hot plate; 703. a movable plate; 704. an oil absorbing fiber; 705. an oil storage tank; 706. a one-way valve; 707. an elastic member; 708. an extension plate; 8. a material moving mechanism; 801. parallel double racks; 802. a first conveyor belt; 803. a second conveyor belt; 804. a shovel plate; 805. a fan-shaped cover; 806. a first roller; 807. a reversing wheel; 808. a protruding shaft; 809. an outer sleeve; 810. a second roller; 811. a push rod; 812. a limiting block; 9. a second motor; 10. a second threaded rod; 11. a slicing device; 1101. a slice box; 1102. a vertical cutter; 1103. a transverse cutter; 1104. a telescoping member; 1105. a side box; 1106. a through groove; 1107. a first motor; 1108. a first threaded rod; 1109. a tool apron; 1110. a base plate; 1111. a movable belt; 1112. a window; 1113. a feeding conveyer belt; 12. and (5) packaging devices.
Detailed Description
The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.
Referring to fig. 1 to 8, an integrated processing device for bean curd prepared food comprises a platform 1, wherein a slicing device 11 for cutting a bean curd raw material into bean curd blocks with a set size, a double-sided frying device for double-sided frying of the bean curd blocks, and a packaging device 12 for packaging the fried bean curd blocks are arranged on the platform 1, and the packaging device 12 adopts a structure in the prior art, and is not specifically described in detail herein.
The slicing device 11 comprises a slicing box 1101 with an open top surface, a latticed vertical cutter 1102 is arranged at the open top surface of the slicing box 1101, the thickness of the vertical cutter 1102 in the vertical direction is determined by the thickness of required bean curd sheets and can be generally 0.5-2cm, the height of the top surface of the vertical cutter 1102 is flush with the surface of the platform 1, a flat-plate-shaped transverse cutter 1103 driven by a first driving member is arranged on the side surface of the slicing box 1101, the transverse cutter 1103 extends into the slicing box 1101 along the height of the bottom surface of the vertical cutter 1102 under the driving of the first driving member, a bearing member for placing bean curd raw materials is further arranged in the slicing box 1101, an expansion member 1104 (which can be an air cylinder or an electric expansion rod or the like) for driving the bearing member to ascend and descend is arranged at the bottom of the slicing box 1101, and a window 1112 is formed in the side surface of the slicing box 1101.
In the invention, the side box 1105 is connected to the side surface of the slicing box 1101, a through groove 1106 for the cross cutting knife 1103 to pass through is reserved at the connection part of the side box 1105 and the slicing box 1101, the first driving member comprises a first motor 1107, a first threaded rod 1108 arranged at the output end of the first motor 1107, and a knife holder 1109 arranged on the first threaded rod 1108 in a threaded manner, and the knife holder 1109 is connected with the edge of the cross cutting knife 1103. In addition, the carrier includes bottom plate 1110 and the activity of setting on bottom plate 1110 takes 1111, and activity is taken 1111 can the free rotation and is carried, is convenient for like this to remove the former material of bean curd and places the incasement position, avoids directly moving and causes the bean curd damaged.
The slicing apparatus 11 further comprises a feeding conveyor belt 1113, the feeding conveyor belt 1113 is located at the side of the slicing box 1101, and when the carrying member is lowered to the lowest position by the telescopic member 1104, the feeding conveyor belt 1113 is flush with the movable belt 1111.
When the slicing device 11 works, the bearing part is controlled to be positioned at the lowest position, the bean curd raw material is placed on the feeding conveying belt 1113 and enters the surface of the movable belt 1111 after being conveyed by the feeding conveying belt 1113; then, controlling the bearing piece to ascend to enable the bean curd raw material to pass through the vertical cutter 1102, finishing vertical cutting when the top surface of the bean curd raw material is flush with the top surface of the vertical cutter 1102, stopping ascending, controlling the transverse cutter 1103 to completely extend into the slicing box 1101 and then returning to realize transverse cutting, and at the moment, finishing slicing on the bean curd in the grids of the vertical cutter 1102; and continuously controlling the bearing piece to ascend by a designated height, wherein the height is equal to the thickness of the vertical cutter 1102 in the vertical direction, and the bean curd which is diced at the moment is jacked up by the bean curd below and protrudes out of the surface of the platform 1 to prepare for subsequent conveying and frying. Then, the transverse cutter 1103 is repeatedly extended, returned and lifted, so that the bean curd blocks with set sizes can be periodically provided for the double-sided frying device, and then the double-sided frying device carries out double-sided frying and packaging by the packaging device 12, thus completing the production and processing.
In the invention, the double-sided frying device comprises a double-gear rail 2 arranged on a platform 1, and a feeding station 3, a first frying station 4, a second frying station 5 and a discharging station 6 are sequentially formed along the front and back directions of the double-gear rail 2, wherein the feeding station 3 is used for being in flush butt joint with the top surface of a vertical cutter 1102 of a slicing device 11, the first frying station 4 and the second frying station 5 are both provided with frying mechanisms 7 for frying bean curd on the stations, and the frying mechanisms 7 can adopt conventional electric heating mechanisms;
the double-rack 2 is provided with a material moving mechanism 8, the material moving mechanism 8 comprises a parallel double-rack 801, a first conveying belt 802 and a second conveying belt 803 which are arranged between the parallel double-rack 801, the first conveying belt 802 is positioned in the front end direction, the front end of the first conveying belt 802 is provided with a shovel plate 804, the shovel plate 804 can be in surface contact with the platform 1, the rear end of the first conveying belt 802 is provided with a fan-shaped cover 805, the front end of the second conveying belt 803 is positioned below the rear end of the first conveying belt 802 to form partial overlapping in the height direction, the first conveying belt 802 and the second conveying belt 803 are linked through a conveying belt, the parallel double-rack 801 is provided with a first idler wheel 806 and a reversing wheel 807 which are meshed with each other, the parallel double-rack 801 is in rolling connection with the double-rack 2 through the first idler wheel 806, and the reversing wheel 807 is linked with the first conveying belt 802 or the second conveying belt 803 through the conveying belt; when the material moving mechanism 8 moves forward along the double-tooth rail 2, the first roller 806 rolls along the double-tooth rail 2, and simultaneously drives the first conveyor belt 802 and the second conveyor belt 803 to rotate through the reversing wheel 807, the shovel plate 804 at the front end of the first conveyor belt 802 shovels along the surface of each station, sequentially shovels the bean curd on the surface of each station, and after the bean curd is conveyed through the first conveyor belt 802, falls off through the turnover of the fan-shaped cover 805, and is conveyed through the second conveyor belt 803, falls to the next station.
It should be noted that the height difference between the first conveyor belt 802 and the second conveyor belt 803 and between the second conveyor belt 803 and the surface of the platform 1 is small, and is slightly larger than the thickness of the skin of soya-bean milk, so that the skin of soya-bean milk is not turned over in the dropping process, and the skin of soya-bean milk is prevented from being stacked. In addition, in order to match the conveying process of the bean curd sheets on the conveying belt with the moving process of the material moving mechanism 8 on each station, the front-back width of the material moving mechanism 8, the total conveying path length of the conveying belt and the conveying speed need to be adaptively set, for example, the front-back width of the material moving mechanism 8 is set to be equal to the front-back width of each station, the total conveying path length of the conveying belt of the material moving mechanism 8 is set to be twice the front-back width of each station, and the conveying speed is equal to the moving speed of the material moving mechanism 8.
During operation, the bean curd slices cut by the slicing device 11 are located on the feeding station 3, the material moving mechanism 8 is located at the rear end of the feeding station 3 and moves forward, and during the moving process, the first roller 806 rotates clockwise (referring to the view angle of fig. 3) under the action of the double-toothed rail 2, so that the reversing wheel 807 and the first and second conveyor belts 802 and 803 are driven to rotate counterclockwise; when the shoveling plate 804 shovels the bean curd sheets on the feeding station 3, the bean curd sheets are conveyed backwards by the first conveying belt 802, when the bean curd sheets at the rear end of the first conveying belt 802 are turned over and fall onto the surface of the second conveying belt 803 to be conveyed backwards continuously under the action of the fan-shaped cover 805, and finally fall off from the second conveying belt 803, the material moving mechanism 8 continuously moves forwards in the process of conveying the bean curd sheets backwards, when the shoveling plate 804 reaches the critical line between the feeding station 3 and the first frying station 4, all the bean curd sheets on the feeding station 3 are shoveled, at the moment, the shoveled bean curd sheets just occupy half of the conveying path of the conveying belt in the material moving mechanism 8, when the material moving mechanism 8 continuously moves forwards, the shoveling plate 804 shovels the bean curd sheets on the surface of the first frying station 4 to be conveyed backwards in the same way, when the shoveling plate 804 reaches the critical line between the first frying station 4 and the second frying station 5, the whole fried bean curd sheets on one side of the first frying station 4 are scooped up, the half way of the upper rear end of the conveying belt of the material moving mechanism 8 is the bean curd sheet raw material on the feeding station 3, while the half of the front end is the bean curd slices on one surface which are already fried on the first frying station 4, the material moving mechanism 8 continues to move forwards, the half of the rear end, namely the bean curd slice raw material which is scooped up by the feeding station 3, just begins to fall to the first frying station 4, the scooping plate 804 also gradually scoops up the bean curd slices which are both fried on the two surfaces on the second frying station 5, when the shovel plate 804 reaches the critical line between the second frying station 5 and the discharging station 6, the whole of the bean curd slices fried on both sides of the second frying station 5 are shoveled, the bean curd slice raw material provided by the feeding station 3 is laid on the first frying station 4, the bean curd slices on one side fried in the first frying station 4 are positioned on the rear half of the upper end of the conveyor belt; the material moving mechanism 8 continues to move forwards, the fried bean curd slices on one side gradually fall to the second frying station 5 after being turned over until the second frying station 5 is completely paved, and at the moment, the two fried bean curd slices on the front side and the back side of the second frying station 5 are positioned in the half-way of the upper back end of the conveyor belt; the material moving mechanism 8 continues to move forwards, and the fried bean curd slices on both sides are discharged from the discharging station 6. It can be seen that the material moving mechanism 8 moves forward once, so that the purpose of moving the bean curd slices on all stations to the next station is achieved, in addition, the turning-over is realized in the moving process, and the whole process flow of material loading, double-sided frying and material discharging is completed by matching with the frying mechanism 7.
In the invention, the fan-shaped cover 805 is fixedly arranged between the parallel double racks 801 and is positioned on the coaxial line with the roller at the rear end of the first conveying belt 802, and the width of a gap left between the fan-shaped cover 805 and the surface at the rear end of the first conveying belt 802 is slightly larger than the thickness of the bean curd slices, so that the bean curd slices can fall into the fan-shaped cover 805 in sequence and turn over is completed. In order to improve the conveying effect, the lower edge of the fan-shaped cover 805 is close to a horizontal angle, and the inner surface of the fan-shaped cover 805 can be lubricated to avoid the phenomena of pause, extrusion and damage of the bean curd slices.
In the invention, when the material moving mechanism 8 moves forwards, the shoveling plates 804 need to be shoveled along the surface of the platform 1, which is not beneficial to the resetting of the material moving mechanism 8, and the double-tooth rails 2 need to be arranged annularly, which undoubtedly greatly increases the floor area of the equipment and is not beneficial to driving. To this end, in a preferred embodiment, the present invention further modifies the structure of blade 804 as follows:
two sides of the shovel plate 804 are rotationally connected with the parallel double racks 801 through the protruding shaft 808, the protruding shaft 808 and the front end roller of the first conveyer belt 802 are coaxially arranged, the outer ring of the protruding shaft 808 is connected with an outer shaft sleeve 809 in a damping rotation (capable of rotating but with certain rotational resistance), the parallel double racks 801 are also provided with a second roller 810 which is in rolling connection with the double gear rails 2, and the second roller 810 is connected with the outer shaft sleeve 809 through a conveyer belt; based on the design, the material moving mechanism 8 moves back and forth in a reciprocating manner, when the material moving mechanism 8 moves forward along the double-tooth rail 2, the second idler wheel 810 rolls along the double-tooth rail 2, and simultaneously the outer shaft sleeve 809 drives the protruding shaft 808 to rotate, so that the shovel plate 804 rotates until the edge of the front end faces downwards and contacts with the surfaces of the stations of the platform 1, and shoveling is realized; when the material moving mechanism 8 moves backwards along the double-tooth rail 2, the second roller 810 rolls along the double-tooth rail 2, and simultaneously the protruding shaft 808 is driven to rotate through the outer shaft sleeve 809, so that the shovel plate 804 rotates until the edge of the front end faces upwards and is separated from the surfaces of all stations of the platform 1, and the bean curd sheets are prevented from being disturbed when moving backwards. Moreover, because the protruding shaft 808 is connected with the outer shaft sleeve 809 in a damping rotation manner, when the shovel 804 contacts with the surface of the platform 1 or is attached to the first conveyor belt 802, the shovel 804 does not rotate any more, and the movement of the material moving mechanism 8 is not influenced to drive the second roller 810 to rotate; in addition, when the shovel plate 804 moves forward, a downward pressure is always provided, so that the shovel plate 804 is always tightly attached to the surface of the platform 1, and the shoveling effect is improved.
In the invention, the front end of the shovel plate 804 is in a tip shape, which is beneficial to improving the shoveling effect, and the rear end of the shovel plate 804 is in an arc shape matched with the front end roller of the first conveying belt 802, so that a space for adjusting the shovel plate 804 to rotate up and down can be provided.
In the process of frying by the frying mechanism 7, oil is required to be supplied continuously, sufficient edible oil is generally required to be supplied during frying, and the edible oil is remained after the frying is finished, so that the remaining edible oil can influence the shoveling and conveying of the bean curd sheets, the later-stage packaging and eating taste are also influenced, and the edible oil is wasted. To this end, the present invention provides a further improvement to the frying mechanism 7:
the frying mechanism 7 comprises a frying box 701 fixed on the platform 1, an electric heating plate 702 flush with the surface of the platform 1 is arranged on the top surface of the frying box 701, resistance wires are arranged in the electric heating plate 702, micropores are uniformly distributed, a movable plate 703 is transversely arranged in the frying box 701, oil absorption fibers 704 are filled in a cavity above the movable plate 703, the frying mechanism 7 further comprises an oil storage box 705, the oil storage box 705 is communicated with the cavity above the movable plate 703 through an oil pipe, a one-way valve 706 for preventing oil return is arranged on the oil pipe, when the movable plate 703 is moved upwards to an oil supply position, the oil in the oil absorption fibers 704 is extruded to pass through the micropores of the electric heating plate 702 to reach the surface of a station, when the movable plate 703 is moved downwards to the oil absorption position, the oil absorption fibers 704 suck back redundant oil on the surface of the station, and simultaneously suck a certain amount of oil in the oil storage box through the oil pipe to supplement the 705, and prepare for next oil supply.
In order to simplify the driving of the movable plate 703 and to achieve complete adaptation of the oil supply and oil absorption processes to the moving process of the moving mechanism 8, the matching problem is avoided. The invention preferably comprises the following components: the outer side edge of the front end of the parallel double frame 801 is rotatably connected with a push rod 811 and a limit block 812 for limiting the push rod 811 from rotating backwards, the bottom surface of the movable plate 703 is supported by a plurality of elastic members 707, the movable plate 703 is provided with an extension plate 708 extending out of the side surface of the frying box 701, and the extension plate 708 is positioned on a moving path of the push rod 811 (naturally drooping by the push rod 811 under the action of gravity) moving along with the material moving mechanism 8.
When the material moving mechanism 8 moves forward to the first frying station 4 or the second frying station 5 along the double-tooth rail 2, the first frying station 4 is taken as an example for explanation: when the shovel plate 804 on the material moving mechanism 8 reaches or is about to reach a critical line between the feeding station 3 and the first frying station 4, the push rod 811 contacts with the station extension plate 708, the push rod 811 cannot rotate backwards due to the limiting effect of the limiting block 812, so that the extension plate 708 is pushed to move downwards, the movable plate 703 is further moved downwards to an oil absorption level, and the residual edible oil on the surface of the first frying station 4 is absorbed back into the oil absorption fiber 704, so that when the shovel plate 804 shovels along the surface of the first frying station 4, the fried bean curd slices do not carry a large amount of edible oil, the drying performance in the conveying process is facilitated, the edible oil is saved, and the mouthfeel is improved; in addition, the length of the extension plate 708 is such that when the shovel plate 804 shovels along the surface of the first frying station 4, the movable plate 703 does not move upwards and is always located at the oil suction level; when the material moving mechanism 8 moves forward along the double gear rails 2 away from the first frying station 4, the push rod 811 disengages from the extension plate 708, the movable plate 703 of the station moves upward to the oil supply level through the elastic member 707, and the surface of the first frying station 4 is replenished with new cooking oil to prepare for the next frying. When the material moving mechanism 8 moves backward along the double gear rails 2, the push rod 811 is blocked by the extension plate 708 and can rotate forward and stagger, so that the extension plate 708 is not pushed to move downward, the movable plate 703 keeps the oil supply level, and the frying process is not affected.
In the present invention, the rear end of the extension plate 708 is formed with an inclined surface for sliding contact with the push bar 811, so as to facilitate the downward movement of the extension plate 708, and the front end of the extension plate 708 is formed with a vertical surface for blocking the push bar 811.
In the invention, the platform 1 is provided with a second driving member for driving the material moving mechanism 8 to move along the double-tooth rail 2, and the preferred embodiment has the function of linear reciprocating driving. One of the structures of the second driving piece is as follows: the double-rack-type electric bicycle comprises a second motor 9 and a second threaded rod 10 arranged at the output end of the second motor 9, wherein the second threaded rod 10 is arranged in parallel with the double rack rails 2 and is in threaded connection with the parallel double racks 801. In operation, the second driving member is controlled by the controller to drive the material moving mechanism 8 to move back and forth once at set time intervals, for example, 3 minutes is set, namely, the material is moved once every 3 minutes, and the frying time of each surface of the bean curd block is also 3 minutes.
In the invention, the discharging station 6 is a rectangular gap, and a collecting box 601 is arranged below the rectangular gap. In addition, the double-tooth rails 2 with certain length are still reserved at the front end of the discharging station 6, so that the material moving mechanism 8 can convey all the bean curd blocks to fall. After the material moving mechanism 8 moves the second frying station 5 to the discharging station 6, the bean curd blocks fall into the collection box 601 to be collected, and the collection box 601 is used for collecting the fried bean curd blocks for the packaging device 12.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is specific and detailed, but not to be understood as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.

Claims (9)

1. An integrated processing device for bean curd prefabricated food comprises a platform (1), and is characterized in that a slicing device (11) for cutting a bean curd raw material into bean curd blocks with set sizes, a double-sided frying device for double-sided frying of the bean curd blocks, and a packaging device (12) for packaging the fried bean curd blocks are arranged on the platform (1);
the slicing device (11) comprises a slicing box (1101) with an open top surface, a latticed vertical cutter (1102) is arranged at the open top surface of the slicing box (1101), the height of the top surface of the vertical cutter (1102) is flush with the surface of the platform (1), a flat-plate-shaped transverse cutter (1103) driven by a first driving piece is arranged on the side surface of the slicing box (1101), the transverse cutter (1103) extends into the slicing box (1101) along the height of the bottom surface of the vertical cutter (1102) under the driving of the first driving piece, a bearing piece for placing bean curd raw materials is further arranged in the slicing box (1101), a telescopic piece (1104) for driving the bearing piece to lift is arranged at the bottom of the slicing box (1101), and a window (1112) is formed in the side surface of the slicing box (1101);
the double-sided frying device comprises a double-tooth rail (2) arranged on a platform (1), and a feeding station (3), a first frying station (4), a second frying station (5) and a discharging station (6) are sequentially formed along the front and back directions of the double-tooth rail (2), wherein the feeding station (3) is used for being in flush butt joint with the top surface of a vertical cutter (1102) of a slicing device (11), and both the first frying station (4) and the second frying station (5) are provided with frying mechanisms (7) used for frying bean curd on stations;
the double-gear rail (2) is provided with a material moving mechanism (8), the material moving mechanism (8) comprises parallel double frames (801), and a first conveyor belt (802) and a second conveyor belt (803) arranged between the parallel double frames (801), a shovel plate (804) is arranged at the front end of the first conveying belt (802), a fan-shaped cover (805) is arranged at the rear end of the first conveying belt (802), the front end of the second conveyor belt (803) is positioned below the rear end of the first conveyor belt (802), the first conveying belt (802) and the second conveying belt (803) are linked through a conveying belt, a first idler wheel (806) and a reversing wheel (807) which are meshed with each other are arranged on the parallel double frames (801), the parallel double frames (801) are in rolling connection with the double gear rails (2) through the first idler wheel (806), the reversing wheel (807) is linked with the first conveying belt (802) or the second conveying belt (803) through a conveying belt; when the material moving mechanism (8) moves forwards along the double-tooth rail (2), the first roller (806) rolls along the double-tooth rail (2), meanwhile, the first conveying belt (802) and the second conveying belt (803) are driven to rotate through the reversing wheel (807), the shovel plate (804) at the front end of the first conveying belt (802) shovels along the surfaces of all stations, and bean curd on the surfaces of all stations is sequentially shoveled and conveyed through the first conveying belt (802), the sector cover (805) is turned over and dropped, and the second conveying belt (803) is conveyed and then falls to the next station.
2. A bean curd prepared food integrated processing device according to claim 1, wherein a side box (1105) is connected to the side of the slicing box (1101), a through groove (1106) for a transverse cutter (1103) to pass through is reserved at the joint of the side box (1105) and the slicing box (1101), the first driving member comprises a first motor (1107), a first threaded rod (1108) arranged at the output end of the first motor (1107), and a cutter holder (1109) arranged on the first threaded rod (1108) in a threaded manner, and the cutter holder (1109) is connected with the edge of the transverse cutter (1103).
3. A bean curd preparation integrated processing apparatus according to claim 1, wherein the carrier comprises a base plate (1110) and a movable belt (1111) provided on the base plate (1110).
4. The integrated processing device of the bean curd prepared food according to claim 1, wherein two sides of the shovel plate (804) are rotatably connected with a parallel double rack (801) through protruding shafts (808), the protruding shafts (808) are coaxially arranged with front end rollers of a first conveyor belt (802), an outer shaft sleeve (809) is connected to the outer ring of the protruding shafts (808) in a damping and rotating mode, a second roller (810) in rolling connection with the double gear rails (2) is further arranged on the parallel double rack (801), and the second roller (810) is connected with the outer shaft sleeve (809) through a transmission belt; when the material moving mechanism (8) moves forwards along the double-tooth track (2), the second roller (810) rolls along the double-tooth track (2) and drives the protruding shaft (808) to rotate through the outer shaft sleeve (809) at the same time, so that the shovel plate (804) rotates until the edge of the front end faces downwards and is in surface contact with each station of the platform (1); when the material moving mechanism (8) moves backwards along the double-tooth track (2), the second roller (810) rolls along the double-tooth track (2) and drives the protruding shaft (808) to rotate through the outer shaft sleeve (809) at the same time, so that the shovel plate (804) rotates until the edge of the front end faces upwards and is separated from the surfaces of the stations of the platform (1).
5. The integrated processing device of the bean curd prepared food according to claim 4, wherein the frying mechanism (7) comprises a frying box (701) fixed on the platform (1), the top surface of the frying box (701) is provided with an electric heating plate (702) flush with the surface of the platform (1), micropores are uniformly distributed on the electric heating plate (702), a movable plate (703) is transversely arranged in the frying box (701), a cavity above the movable plate (703) is filled with the oil absorption fiber (704), the frying mechanism (7) further comprises an oil storage box (705), the oil storage box (705) is communicated with the cavity above the movable plate (703) through an oil pipe, a one-way valve (706) for preventing oil return is arranged on the oil pipe, and when the movable plate (703) is moved upwards to an oil supply position, the food oil in the oil absorption fiber (704) is extruded to reach the surface of the station through the micropores of the electric heating plate (702), when the movable plate (703) is moved downwards to the oil suction position, the oil suction fibers (704) suck back the excess edible oil on the surface of the station, and simultaneously suck a certain amount of edible oil in the oil storage tank (705) through the oil pipe.
6. A bean curd prepared food integrated processing device according to claim 5, wherein the outer side of the front end of the parallel double frames (801) is rotatably connected with a push rod (811) and a limit block (812) for limiting the push rod (811) to rotate backwards, the bottom surface of the movable plate (703) is supported by a plurality of elastic members (707), the movable plate (703) is provided with an extension plate (708) extending out of the side surface of the frying box (701), and the extension plate (708) is positioned on the moving path of the push rod (811) moving along with the material moving mechanism (8); when the material transferring mechanism (8) moves forwards to the first frying station (4) or the second frying station (5) along the double-tooth rail (2), the station extending plate (708) is pushed by the push rod (811) to move downwards, so that the movable plate (703) moves downwards to the oil suction level, when the material transferring mechanism (8) moves forwards along the double-tooth rail (2) and leaves the first frying station (4) or the second frying station (5), the station movable plate (703) moves upwards to the oil supply level through the elastic piece (707), when the material transferring mechanism (8) moves backwards along the double-tooth rail (2), the push rod (811) is blocked by the extending plate (708) to rotate forwards and stagger, and the movable plate (703) keeps the oil supply level.
7. A bean curd prepared food integrated processing apparatus according to claim 6, wherein the rear end of the extension plate (708) is formed with an inclined surface for sliding contact with the push rod (811), and the front end of the extension plate (708) is formed with a vertical surface for blocking the push rod (811).
8. A bean curd prepared food integrated processing device according to any one of claims 4 to 7, wherein the platform (1) is provided with a second driving member for driving the material moving mechanism (8) to move along the double rack rails (2), the second driving member comprises a second motor (9) and a second threaded rod (10) arranged at the output end of the second motor (9), and the second threaded rod (10) is arranged in parallel with the double rack rails (2) and is in threaded connection with the parallel double racks (801).
9. A bean curd prepared food integrated processing equipment according to claim 1, characterized in that the discharging station (6) is a rectangular notch, and below the rectangular notch is provided a collecting box (601) for collecting the fried bean curd block for the packing device (12).
CN202210298046.0A 2022-03-25 2022-03-25 Integrated processing equipment for bean curd prepared food Active CN114651941B (en)

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CN116690688B (en) * 2023-08-09 2023-10-13 山东华昌食品科技有限公司 Bean curd automatic cutout machine is used in bean products processing

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JP2005046021A (en) * 2003-07-30 2005-02-24 Taihei Kogyo Co Ltd Method and device for producing fried tofu
CN203985859U (en) * 2014-07-22 2014-12-10 嘉兴茂森环保科技有限公司 A kind of bean curd dicing device
CN205337432U (en) * 2015-12-24 2016-06-29 云南牟定金塔经贸有限责任公司 Bright bean curd uniformly split ware
CN107854006A (en) * 2017-10-30 2018-03-30 湖南城市学院 A kind of Intelligent temperature control type automatic turning decocts device
CN109953663A (en) * 2017-12-14 2019-07-02 湘潭顺航环保科技有限公司 A kind of intelligence fried beancurd device
CN209788355U (en) * 2019-03-12 2019-12-17 焦建武 full-automatic fried bean curd machine
CN111789162A (en) * 2020-07-02 2020-10-20 虞孝坤 Food processing is with fried bean curd machine
CN111802475A (en) * 2020-08-14 2020-10-23 洛克机械(天津)有限公司 Frozen bean curd dicing and blank placing machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005046021A (en) * 2003-07-30 2005-02-24 Taihei Kogyo Co Ltd Method and device for producing fried tofu
CN203985859U (en) * 2014-07-22 2014-12-10 嘉兴茂森环保科技有限公司 A kind of bean curd dicing device
CN205337432U (en) * 2015-12-24 2016-06-29 云南牟定金塔经贸有限责任公司 Bright bean curd uniformly split ware
CN107854006A (en) * 2017-10-30 2018-03-30 湖南城市学院 A kind of Intelligent temperature control type automatic turning decocts device
CN109953663A (en) * 2017-12-14 2019-07-02 湘潭顺航环保科技有限公司 A kind of intelligence fried beancurd device
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CN111789162A (en) * 2020-07-02 2020-10-20 虞孝坤 Food processing is with fried bean curd machine
CN111802475A (en) * 2020-08-14 2020-10-23 洛克机械(天津)有限公司 Frozen bean curd dicing and blank placing machine

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Effective date of registration: 20230914

Address after: 232000 Binhe Road, Maoji Town Economic Development Zone, Maoji Experimental Zone, Huainan City, Anhui Province

Patentee after: Huainan Huiwang Bean Products Equipment Co.,Ltd.

Address before: 230000 No.40, Nongke South Road, Hefei City, Anhui Province

Patentee before: INSTITUTE OF AGRO-PRODUCTS PROCESSING, ANHUI ACADEMY OF AGRICULTURAL SCIENCES

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: An integrated processing equipment for tofu prefabricated food

Effective date of registration: 20230926

Granted publication date: 20220920

Pledgee: Huainan Branch of Bank of China Ltd.

Pledgor: Huainan Huiwang Bean Products Equipment Co.,Ltd.

Registration number: Y2023980059028