CN106616337A - Gnaphalium affine rice crust and preparation process thereof - Google Patents
Gnaphalium affine rice crust and preparation process thereof Download PDFInfo
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- CN106616337A CN106616337A CN201610822739.XA CN201610822739A CN106616337A CN 106616337 A CN106616337 A CN 106616337A CN 201610822739 A CN201610822739 A CN 201610822739A CN 106616337 A CN106616337 A CN 106616337A
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- crispy rice
- rice
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 209
- 235000009566 rice Nutrition 0.000 title claims abstract description 209
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 240000008313 Pseudognaphalium affine Species 0.000 title abstract 7
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 208
- 239000000463 material Substances 0.000 claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 claims abstract description 31
- 235000013305 food Nutrition 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 76
- 238000005520 cutting process Methods 0.000 claims description 27
- 230000003028 elevating effect Effects 0.000 claims description 20
- 238000007493 shaping process Methods 0.000 claims description 20
- 238000001125 extrusion Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 13
- 238000010411 cooking Methods 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 11
- 238000004140 cleaning Methods 0.000 claims description 10
- 239000002304 perfume Substances 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 235000015241 bacon Nutrition 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 3
- 235000015067 sauces Nutrition 0.000 claims description 2
- 235000002566 Capsicum Nutrition 0.000 claims 1
- 240000008574 Capsicum frutescens Species 0.000 claims 1
- 239000001390 capsicum minimum Substances 0.000 claims 1
- 239000000796 flavoring agent Substances 0.000 abstract description 3
- 235000019634 flavors Nutrition 0.000 abstract description 3
- 235000011194 food seasoning agent Nutrition 0.000 abstract 1
- 239000003205 fragrance Substances 0.000 abstract 1
- 238000005360 mashing Methods 0.000 abstract 1
- 235000013372 meat Nutrition 0.000 abstract 1
- 239000000203 mixture Substances 0.000 description 6
- 230000011218 segmentation Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 241001050743 Abelia chinensis Species 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 235000012054 meals Nutrition 0.000 description 3
- 239000013589 supplement Substances 0.000 description 3
- 240000002582 Oryza sativa Indica Group Species 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 235000015203 fruit juice Nutrition 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 240000004160 Capsicum annuum Species 0.000 description 1
- 102000002067 Protein Subunits Human genes 0.000 description 1
- 108010001267 Protein Subunits Proteins 0.000 description 1
- 241000973497 Siphonognathus argyrophanes Species 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 235000019654 spicy taste Nutrition 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- Cereal-Derived Products (AREA)
Abstract
The invention relates to gnaphalium affine rice crust and a preparation process thereof. Tender gnaphalium affine in early spring is picked, cleaned, drained and put in a mashing device, mashed gnaphalium affine is prepared, and 5-8 parts by weight of the mashed gnaphalium affine are taken and steamed in a steam box; 100 parts by weight of glutinous rice are washed, the washed glutinous rice, 2-3 parts by weight of diced preserved meat and water are put in a rice cooker to be cooked, glutinous rice, seasoning and the steamed mashed gnaphalium affine are poured into a stirrer to be stirred and mixed uniformly, a mixed material is prepared and conveyed to forming and baking integrated food production equipment by a material conveying pump for forming and baking treatment, and the rice crust is prepared; the prepared rice crust is taken out, cooled and packaged. The technical scheme can be used for production of the gnaphalium affine rice crust, rapid forming and baking of glutinous rice crust are realized, the production efficiency of the glutinous rice crust is improved, and the prepared rice crust has good color, fragrance and flavor.
Description
Technical field
The present invention relates to food production field, and in particular to a kind of hair perfume crispy rice and its preparation technology.
Background technology
Chinese's love eats crispy rice, because native stove fades away, therefore, the crispy rice sold in the market is mostly in food factory
Production.Crispy rice on the market is divided into indica rice crust and glutinous rice crispy rice according to the difference of raw material, can divide again according to shape is different
For bowl-type crispy rice and block crispy rice, it is divided into ground rice according to the form of constitutive material and is burned bar and grain of rice crispy rice, according to processing mode
It is divided into rice crust fried in oil and baking crispy rice.
Anqing, the glutinous rice crispy rice in Yuexi County area, it is block, baking-type grain of rice crispy rice, its mouthfeel, local flavor pole
It is good, it is deep to be liked by consumers in general, but the mode of its processing at present is predominantly made by hand, and working (machining) efficiency is low, it is difficult to full
The sufficient market demand, therefore often there is the phenomenon of supply shortage on market in Jing, it is therefore necessary to a kind of quick production glutinous rice crispy rice is provided
Scheme.
Analyzed by actual production, the production efficiency of impact glutinous rice crispy rice is mainly the shaping and baking of crispy rice, current city
Also technique for solving these problems scheme is occurred on field, it is main as follows：
Entitled " the spreading out and putting on mechanism of a kind of crispy-rice rice-laying device " (application number：200810154926.0) Chinese patent literature
It is recorded following technical scheme：Including frame, drive mechanism, upper plate, the lower section of upper plate share device equally, to share band below device equally big
The rotating disk of gear, by the little gear engaged with gear wheel of driving mechanisms control, described upper plate has the opening that meal passes through,
Rotating disk and share equally to have between device and place the gap of pallet of filling a bowl with rice.The program is only applicable to produce indica rice crust, after boiling
Glutinous rice viscosity is big, it is impossible to reliably carry out discharging.And the caking property each other of the rice in the program in pallet is low, baking
Crispy rice afterwards is easily broken, and is unfavorable for packing, transport and storing.Further need exist for manual the taking to another one by one by pallet
Toasted in baking box, efficiency is low.
A kind of entitled " integrated full-automatic crispy rice production line " (application number：201220072181.5) Chinese patent text
Offer and be recorded following technical scheme：Including being sequentially connected rice stirring device, shaped device, apparatus for baking, cooling device and bag
Assembling device；Rice stirring device, including mixer, the mixer is provided with can be around the agitator of mixer main shaft upset；Into
Type device, including automatic moulding machine, the automatic moulding machine is provided with feed hopper, forming conveyer, and the feed hopper is defeated with shaping
The idler machining and control control crispy rice that are provided between band for controlling crispy rice molding thickness is sent to be molded the cutting knife of length；Baking dress
Put, including subregion toasts line, the subregion baking line is provided with more than one group of smoke exhaust barrel, is provided with baking in subregion baking line defeated
Band, the baking conveyer belt is sent to realize operation by the drive at its two ends；Cooling device, including cooling line, the cooling line
It is provided with cooling conveyor；Packing device, including automatic packaging machine, automatic number chartered plane and automatic boxing machine.Although program energy
The continuous production of crispy rice is enough realized, but it can not be used for the production of glutinous rice crispy rice, because it is in feed hopper and shaping conveying
Idler machining for controlling crispy rice molding thickness is installed between band and the cutting knife that crispy rice is molded length is controlled, and glutinous rice
Viscosity greatly, therefore easily causes idler machining adhered materials so that glutinous rice cannot shape, and the crispy rice for just having shaped cannot be carried out
Cutting, can cause material sticks on forming conveyer, cannot discharging after drying.In addition, there is no disclosure to specific crispy rice be as
What shaping, for the crispy rice after baking also cannot be collected reliably.
The content of the invention
It is an object of the invention to provide a kind of hair perfume crispy rice and its preparation technology, it can be used for the production of glutinous rice crispy rice,
Improve production efficiency.
For achieving the above object, present invention employs technical scheme below：
A kind of hair perfume crispy rice, it makes raw material includes：The glutinous rice of 100 weight portions, the hair fragrant mud of 5～8 weight portions, 2～3 weights
The bacon fourth of amount part.
A kind of preparation technology of mao of fragrant crispy rice, it is characterised in that：
The tender hair for plucking period in the early spring is fragrant, after cleaning drains the water, is put in breaker and makes a mao fragrant mud, takes 5～8 weight
The hair fragrant mud of part is cooked in steam box；
100 weight portion glutinous rice are cleaned, the bacon fourth of glutinous rice and 2～3 weight portions adds water to be placed in pot for cooking rice and carries out after cleaning
Cook, glutinous rice, flavoring and the above-mentioned hair fragrant mud for cooking are poured in mixer to stir and evenly mix and make mixed material, stir
Mixed material is delivered in shaping baking integral type food manufacturing apparatus and is formed by mixing after terminating by material-handling pump
Baking processes and crispy rice block is obtained, and the taking-up cooling of obtained crispy rice block is packed.
Above-mentioned technical proposal can be used for the production of hair perfume crispy rice, realize glutinous rice crispy rice rapid shaping and baking, improve glutinous rice
The production efficiency of crispy rice, and obtained crispy rice color is good.
Description of the drawings
Fig. 1 is the structural representation of shaping baking integral type food manufacturing apparatus；
Fig. 2 is the structural representation of forming unit；
Fig. 3 is the structural representation of elevating mechanism；
Fig. 4 is the structural representation of support bar；
Fig. 5 is the side view of Fig. 4；
Fig. 6 is the structural representation of pallet；
Fig. 7 is the A-A sectional views in Fig. 6；
Fig. 8 is arrangement schematic diagram of the crispy rice block in pallet.
Specific embodiment
In order that objects and advantages of the present invention become more apparent, the present invention is carried out specifically with reference to embodiments
It is bright.It should be appreciated that following word is only to describe one or more specific embodiments of the invention, not to the present invention
The protection domain of concrete request carries out considered critical.
The preparation technology of a kind of mao of fragrant crispy rice, the tender hair for plucking period in the early spring is fragrant, after cleaning drains the water, is put into breaker
In make a mao fragrant mud, the hair fragrant mud for taking 5～8 weight portions is cooked in steam box；
100 weight portion glutinous rice are cleaned, the bacon fourth of glutinous rice and 2～3 weight portions adds water to be placed in pot for cooking rice and carries out after cleaning
Cook, glutinous rice, flavoring and the above-mentioned hair fragrant mud for cooking are poured in mixer to stir and evenly mix and make mixed material, stir
Mixed material is delivered in shaping baking integral type food manufacturing apparatus and is formed by mixing after terminating by material-handling pump
Baking processes and crispy rice block is obtained, and the taking-up cooling of obtained crispy rice block is packed.
Glutinous rice is different from long-grained nonglutinous rice, and the stickiness after it is boiled is very big, it is therefore desirable to consider the shadow that glutinous rice stickiness is produced to crispy rice
Ring.If glutinous rice is that raw material produces crispy rice, it cannot carry out cutting into before baking oven, crispy rice can be caused during cutting in crispy rice band
Bonding is on the conveyor belt so that the crispy rice after drying is difficult to depart from from conveyer belt, it is impossible to carry out reliable discharging, while baking
Crispy rice after end is not easy to be cut, and the fragility of crispy rice is big, and cutting can cause crispy rice to crush, and yield rate is low.
Therefore, the present invention realizes the shaping and baking of crispy rice using technical scheme as shown in Figure 1.A kind of food production sets
Standby (or referred to as shaping baking integral type food manufacturing apparatus), specifically refer to the equipment for the production of glutinous rice crispy rice, including by thing
Material is squeezed into the forming unit of banded crispy rice band, and the baking unit toasted to crispy rice band, toasts unit
Including baking oven, the conveyer belt A (part 41 in accompanying drawing 1) of the arrangement that postpones successively, conveyer belt B (parts in accompanying drawing 1 are provided with baking oven
42), conveyer belt C (part 43 in accompanying drawing 1), the feed end of conveyer belt A is located at the outside of baking oven, and the delivery end of conveyer belt A is located at
In baking oven, forming unit is arranged on the feed end top of conveyer belt A, sets between the delivery end and conveyer belt B feed ends of conveyer belt A
Supporting table A (part 471 in accompanying drawing 1) is equipped with, is provided with above supporting table A and crispy rice band is cut into into cutting for each crispy rice faciola
Sub-agencies, the width of crispy rice faciola is less than the width of crispy rice band, the length direction of segmentation lines A and the length direction of crispy rice band
Consistent, segmentation lines A are that cutting mechanism takes the line of cut that cutting is formed, delivery end and the conveyer belt C of conveyer belt B in crispy rice bar
Feed end between be provided with supporting table B (part 472 in accompanying drawing 1), be provided with above supporting table B and be cut into crispy rice faciola
The shut-off mechanism of square crispy rice block, the length direction of segmentation lines B is perpendicular with the length direction of crispy rice faciola, and segmentation lines B are
The shut-off mechanism line of cut that cutting is formed on crispy rice faciola, is provided with the outside of conveyer belt C delivery ends and crispy rice block is unloaded
The stock guide 44 of load, stock guide 44 is obliquely arranged and the height along the conveying direction stock guide 44 of conveyer belt C is gradually lowered,
The arrangement high-end corresponding with the delivery end of conveyer belt C of stock guide 44, the bottom downside of stock guide 44 is provided with for collecting pot
The pallet 10 of bar block and the elevating mechanism for supporting and realizing the lifting of pallet 10, elevating mechanism is located in baking oven, and baking oven is leaned on
Aperture A is opened up on the side wall of nearly forming unit side, conveyer belt A is extended in baking oven through aperture A, and baking oven is away from forming unit
Aperture B and aperture C is set on the side wall of side, and aperture B is located at the upside of aperture C, height and the bottom of stock guide 44 of aperture B
Highly it is adapted, the outside of aperture B arranges delivery device；Delivery device promotes the level of pallet 10 on the outside of the B of aperture to move to lifting
In mechanism, pallet 10 the crispy rice block slided on stock guide 44 is carried out access (tiltedly vertical shape is folded against in pallet 10 crispy rice block 1000,
As shown in Figure 8)；The side of elevating mechanism is provided with shedding mechanism, and the height of shedding mechanism 65 matches with the height of aperture C,
Pallet 10 is in two states on elevating mechanism, and one is：The highly consistent work of the height of pallet 10 and aperture B
Position, it two is：Elevating mechanism adjusting tray 10 comes downwards to the height discharging position highly consistent with aperture C of pallet 10；Discharging
Mechanism pushes the pallet 10 in discharging position and baking oven is removed from the C of aperture.
By arranging cutting mechanism and shut-off mechanism in baking oven, such Chinese Abelia band first carries out preliminary baking in baking oven
Roasting so that the moisture content of crispy rice band is reduced, viscosity also weakens；Dry to being cut after half-dried in crispy rice, after so cutting
Crispy rice will not bond cutting knife, blade and conveyer belt, realize the reliable cutting to crispy rice.Meanwhile, the crispy rice block after cutting is received
Collect to pallet 10, baking when carrying out long in baking box, crispy rice block is caused in baking oven by the elevating mechanism of setting, pallet 10
Delay when interior long is toasted so that it is less that the length of baking oven can be arranged, and reduction place takes up room, the length of production line
With the manufacturing cost of baking oven.The glutinous rice crispy rice block also do not dried completely simultaneously is not easy to crush when gliding from stock guide 44, carries
The integrality of high finished product crispy rice.Heating source and temperature sensor are additionally provided with baking oven, baking oven top arranges upper homogenizing plate and goes out
Airduct mouth, the bottom of baking oven arranges lower homogenizing plate and air intake pipe orifice, and air outlet tube mouth is connected with air intake pipe orifice by wind recycle unit
Connect, wind recycle unit realizes hot air circulation and dehumidifying.Pressure roller can be also set in addition in supporting table A, and pressure roller is rotated and is fixed on baking oven
On, drive mechanism H is ordered about pressure roller rotation and crispy rice band is compressed, and pressure roller is located at the front side of cutting mechanism.Baking oven is fixed on
In frame 80.
Because the viscosity of glutinous rice raw material is big, therefore traditional shaping mechanism be not suitable for, and the present invention is using as shown in Figure 2
Technical scheme is implemented, forming unit include conveyer belt A feed ends top arrange housing 20, be provided with housing 20 for
The material cylinder (part 21a in Fig. 2) of molding materials to be extruded is accommodated, the cylinder bottom for expecting cylinder arranges the discharging opening of strip, expects the bottom of cylinder
Portion is additionally provided with extruder head 22, and the arrangement corresponding with discharging opening of extruder head 22 is provided with (section is) strip on extruder head 22
Extrusion, the width of extrusion is consistent with the bandwidth direction of conveyer belt A, expects the piston that pressing materials are provided with cylinder
23, piston head 23 is connected with drive mechanism Z, and drive mechanism Z is ordered about piston head 23 and moved up and down, and expects to be arranged on the side wall of cylinder
There is charging aperture 21b.So by the extruding of piston head 23 so that glutinous rice quickly forms more close banded Chinese Abelia
Band, realizes the rapid shaping of raw material.
Due to adopting extrusion molding, it is therefore desirable to supplement raw material into cylinder body, need to shut down when single cylinder body is produced and supplement
Raw material, the low production efficiency of such crispy rice.Therefore, in the present invention, two material cylinders are provided with housing 20, two material cylinders are designated as respectively
Material cylinder A and material cylinder B, two material cylinders are that the dividing plate of vertical shape arrangement is separated the inner chamber of housing 20, constitute the side of housing 20 of two material cylinders
Charging aperture 21b is respectively provided with wall, slide block A (part 29 in Fig. 1), slide block A and the lateral wall of housing 20 are provided with housing 20
Constitute slide-and-guide in the horizontal direction to be connected, slide block A is connected with drive mechanism Y, and on slide block A joint of conveying material pipe is provided with
(part 28 in Fig. 1), joint of conveying material pipe is connected with the discharging mouth of pipe of material-handling pump, and drive mechanism Y adjusts feed pipe and connects
Head and the connected state of enterprising material mouth 21b of two material cylinders；Be provided with two extrusions on extruder head 22, two extrusions respectively with two material
The corresponding arrangement of discharging opening that cylinder bottom portion is arranged, the bottom of housing 20 is provided with horizontally disposed flashboard 21c, the shape of discharging opening
Consistent with the cross sectional shape of extrusion, flashboard 21c constitutes in the horizontal direction slide-and-guide and is connected with housing 20, flashboard
21c is connected with drive mechanism X, and drive mechanism X adjusts flashboard 21c and moves horizontally the discharging opening opened or close two material cylinders.
When material extrusion molding is carried out, another cylinder body then supplements material to such a cylinder body by material-handling pump, by flashboard 21c
With the conversion that two cylinder body working conditions are realized in the movement of slide block A, so as to realize the continuous production of glutinous rice crispy rice, crispy rice production is improved
Efficiency.
Further scheme is, as shown in figure 3, elevating mechanism is made up of each elevator sub unit, each elevator sub unit along
The conveying direction interval setting of conveyer belt C, elevator sub unit is made up of conveying chain group A positioned opposite and conveying chain group B, is conveyed
Chain group A includes the active that the carrier chain A (Fig. 1, the part 51a in 3) and carrier chain A upper and lower ends of vertical shape arrangement are respectively provided with
Sprocket wheel A (the part 51b in Fig. 3), driven sprocket A (the part 51c in Fig. 3)；Conveying chain group B includes the carrier chain of vertical shape arrangement
It is drive sprocket B (the part 52b in Fig. 3) that B (the part 52a in Fig. 3) and carrier chain B upper and lower ends are respectively provided with, driven
Sprocket wheel B (the part 52c in Fig. 3), on the chain link for constituting carrier chain A and carrier chain B horizontally disposed support bar 53 is provided with, and is held in the palm
Two edge of disk 10 are supported by support bar 53, and the length direction of support bar 53 is consistent with the bandwidth direction of conveyer belt C, support bar
The 53 uniform intervals settings on carrier chain A, the uniform intervals on carrier chain B of support bar 53 are arranged, on carrier chain A and carrier chain B
The corresponding arrangement of support bar 53, stock guide 44 be located at conveying chain group A and conveying chain group B between.Drive sprocket A and drive sprocket
B is connected by Synchronous Transmission component with motor.Synchronous Transmission component can be implemented using following scheme, Synchronous Transmission component
Including drive link A (part 59 in Fig. 1), drive link B, the length direction of drive link A, B is equal with the conveying direction of conveyer belt C
OK, each drive sprocket A is arranged on drive link A, and each drive sprocket B is arranged on drive link B, and biography is additionally provided with drive link A
Movable sprocket A1, arranges drive sprocket A2 and gear B 2 on the output shaft of motor, drive sprocket A1 and drive sprocket A2 passes through
Driving-chain A is connected, and gear B 2 and gear B 1 are meshed connection, and gear B 1 and drive sprocket B2 are coaxially connected by intermediate propeller shaft
Connect, drive sprocket A2 is identical with the linear velocity of drive sprocket B2, drive sprocket B1, drive sprocket B1 are additionally provided with drive link B
It is connected by driving-chain B with drive sprocket B2.Certainly other synchronous drive mechanisms may also be employed to be implemented, it is a kind of
Conventional selection.So, when promoting pallet 10 to enter on elevating mechanism, a row crispy rice of the pallet 10 to landing on stock guide 44
Carry out access.Every time crispy rice falls into push mechanism urges pallet 10 after pallet 10 and moves forward apart from d, apart from d and the thickness of crispy rice
Degree is consistent, and during the built-in panful bar of pallet 10, pallet 10 is then just dropped down onto completely on elevating mechanism, and then elevating mechanism adjusts dress
The descending baking being dehydrated completely of pallet 10 of panful bar.Push new pallet 10 by delivery device simultaneously to enter crispy rice block
Row access.After crispy rice in bottommost pallet 10 on elevating mechanism is completely dried, it is pushed out by shedding mechanism 65,
Then it is cooled down outside baking oven, crispy rice block is taken out from pallet 10 after cooling is packed, take out the support of crispy rice block
Disk 10 carries out reuse, so as to realize the quick collection of crispy rice block and it is follow-up long when be detained drying.
Further scheme is that as shown in Figure 4,5, the suspension end of support bar 53 is provided with roller 532, in roller 532
Heart line is parallel with the center line of support bar 53, and roller 532 is supported to trying to get to the heart of a matter for pallet 10.So pallet 10 translate when with
The friction of support bar 53 is little, and pallet 10 is easier to the accurately dropping place on elevating mechanism.Mounting blocks 531, peace are set on chain link 500
The mounting groove of U flute profiles is offered on dress block 531, one end of support bar 53 is arranged in mounting groove by jointed shaft, support bar 53
Extend to the suspension end on the outside of mounting groove and roller 532 is set, wedge 534 is additionally provided with chain link, wedge 534 is located to be installed
The outside of groove, the height of wedge 534 is gradually reduced along direction A, and direction A is the direction that wedge 534 points to mounting blocks 531.
The setting of the structure, can cause that the width (size of the pallet 10 along conveyer belt C widths) of pallet 10 arranges is less, keeps away
Exempt from the support requirement for needing larger (more than the width of stock guide 44) that arrange the width of pallet 10 to meet support bar 53, lead to
The enforcement of such scheme is crossed, support bar 53 can be caused to extend to the inner side of stock guide 44 and eliminate stock guide 44 to support bar
53 descending stops.Simultaneously the whole width size of baking oven requires also to reduce, and reduces device fabrication cost.Wedge 534 sets
It is to ensure support bar 53 after operation to the downside of stock guide 44 to put, and the recovery that support bar 53 can be voluntarily is to horizontally disposed shape
State, it is ensured that the secure support to pallet 10.
Further, as shown in Fig. 6,7,8, pallet 10 for square groove shape pallet 10, the internal face of the side wall A on pallet 10
11a is arranged to consistent with the incline direction of stock guide 44 skewed, and side wall A is near the side of forming unit side on pallet 10
Wall, the bottom land inner surface 12a of pallet 10 be arranged to skewed and bottom land inner surface height along conveyer belt C conveying direction gradually
Increase, the bottom land of pallet 10 is mesh plate composition.The crispy rice fallen so from stock guide 44 can rely on the inwall of side wall A
Ramp-like on face to fold against, bottom land inner surface setting can prevent backward slump under crispy rice block from ramp-like cannot fold against into skewed, it is ensured that
Crispy rice block reliably gathers materials.The angle of inclination of the 12a of bottom land inner surface is to be provided with indentation on 1～2 ° and inner surface 12a.
Further scheme is that cutting mechanism includes cutter shaft 451, and cutter shaft 451 is rotatably installed in baking oven, cutter shaft 451
Length direction is consistent with the bandwidth direction of conveyer belt B, and what interval setting was circular on cutter shaft 451 carries out cutting to crispy rice band
Segmentation knife 452, cutter shaft 451 is connected with drive mechanism W.Shut-off mechanism includes cutting knife 46 and installs the knife rest of cutting knife 46, cutting knife
46 length direction is consistent with the width of conveyer belt B, and knife rest constitutes slide-and-guide and coordinates company along vertical and baking oven
Connect, knife rest is connected with drive mechanism V, drive mechanism V is ordered about cutting knife 46 and moved up and down.So as to realize the reliable cutting to crispy rice
And cut-out.
Detailed scheme is：Material extrusion direction at extrusion is the side for pointing to baking oven obliquely；After being so molded
Chinese Abelia band reliably can be conveyed by conveyer belt A.The lever 93 of vertical shape arrangement, stock guide are provided with the outside of elevating mechanism
44 bottom is provided with the first photoelectric sensor 91 for detecting the position of pallet 10, is provided with lever 93 for detecting pallet
Second photoelectric sensor 92 of 10 positions, first and second photoelectric sensor it is highly consistent；One can be arranged in frame in addition
Control unit, control unit regulates and controls the running status of each drive mechanism according to the result of first and second photoelectric sensor detection.Lever
93 is to prevent pallet 10 from slipping from elevating mechanism, and control unit can be that the single-chip microcomputer of coding is constituted.Delivery device includes
Feed screw nut component and push rod A (part 64 in Fig. 1), the two ends rotation for constituting the screw mandrel of feed screw nut component is fixed on frame 80
On, screw mandrel 63 is connected with stepper motor 61, and the traveling nut 62 for constituting feed screw nut component is connected with push rod A, push rod A length
Degree direction is consistent with the conveying direction of conveyer belt C, and push rod promotes pallet 10 to be translated.Pallet 10 can so be pushed to be carried out
It is accurate mobile, it is ensured that the reliable splicing to crispy rice block.Pallet charging pipeline 71 is provided between aperture B and delivery device,
The conveying direction of pallet charging pipeline 71 is perpendicular with the conveying direction of conveyer belt C；Realize to the without interruption of pallet 10.Hole
Pallet discharging pipeline 72, the conveying direction of pallet discharging pipeline 72 and the conveying direction of conveyer belt C are provided with the outside of mouth C
It is perpendicular.Crispy rice block and pallet 10 after so drying is cooled down on pallet discharging pipeline 72, while being delivered to next
Operation is packed.First photoelectric sensor 91 is detected after pallet 10 moves into place, the crispy rice BOB(beginning of block) on stock guide 44 to
Move in pallet 10, after the second photoelectric sensor 92 detects pallet 10 in place, delivery device stops promoting pallet 10 to move, and holds in the palm
The built-in panful bar block of disk 10, elevating mechanism regulation is filled the pallet 10 of crispy rice and is moved down.
The soft curtain that keeps out the wind is respectively provided with aperture A, B, C.Each drive mechanism can refer to following scheme and be implemented, drive mechanism
Z is air cylinder driven mechanism.Drive mechanism Y is air cylinder driven mechanism.Drive mechanism X is air cylinder driven mechanism.Drive mechanism W is electricity
Machine drive mechanism.Drive mechanism V is air cylinder driven mechanism.Shedding mechanism is cylinder composition.Carrying out for adjusting part here
The drive mechanism of linear motion may also be employed screw-nut body and be implemented.
The method for being formed to raw material using the said equipment and being dried includes following operating procedure：
The raw material for cooking is stirred into mixing in mixer, flashboard 21c is adjusted and is caused the discharge outlet for expecting cylinder A bottoms in pass
Closed state, then, full of after raw material in material cylinder A, is started and shapes baking one by material-handling pump by feedstock transportation to material cylinder A
Body formula food manufacturing apparatus；
Regulation flashboard 21c causes the discharge outlet for expecting cylinder A bottoms in opening, expects the discharge outlet of cylinder B bottoms in pass
Closed state, mobile slide block A causes the charging aperture 21b for feeding pipe joint with expecting on cylinder B to be connected to be connected so that material-handling pump to
Feed in material cylinder B, starts the material in drive mechanism Z pressing material cylinder A from extrusion molding on extruder head 22, the crispy rice of extrusion molding
Band is delivered in baking oven by the conveyer belt A of lower section and carries out primary baking, and the crispy rice band after primary baking is transported to support
Mechanism is split on platform A and is cut into crispy rice faciola, the crispy rice faciola after cutting is conveyed by conveyer belt B, crispy rice band is delivered to and props up
Mechanism being cut off on support platform B and being cut into crispy rice block, the crispy rice block after cut-out carries out intermediate baking by conveyer belt C conveyings, middle rank dries
Crispy rice after roasting slides to pallet 10 from stock guide 44, and it is flat to the side near forming unit that delivery device pushes pallet 10
Move on elevating mechanism, after each piece of crispy rice block is dropped down onto in pallet 10, delivery device pushes pallet 10 and moves forward apart from d, away from
Consistent with the thickness of crispy rice block from d, in pallet 10 after stacking panful bar block, elevating mechanism orders about the pallet 10 for piling with crispy rice block
Descending to carry out rear class baking, then insert new empty pallet 10 from aperture B carries out access to the crispy rice block slid on stock guide 44；
When the pallet 10 for piling with crispy rice block drops to highly consistent with aperture C, shedding mechanism pushes the pallet 10 and removes from the C of aperture
Baking oven；
If after material is extruded completely in cylinder body A, adjusting flashboard 21c and being translated so that the discharge outlet of material cylinder A bottoms
In closed mode, the discharge outlet of cylinder B bottoms is expected in opening, mobile slide block A causes to feed entering on pipe joint and material cylinder A
Material mouth 21b is connected connection so that material-handling pump starts the material in drive mechanism Z pressing material cylinder B to feed in material cylinder A
From extrusion molding on extruder head 22, the working condition of material cylinder A and material cylinder B is so exchanged repeatedly, to realize the continuous extrusion of material
Shaping；
The crispy rice block in pallet 10 after to removing baking oven is cooled down and then packed.
The length of conveyer belt A, B, C and the baking temperature of baking oven are arranged should be to realize that following purposes are defined, crispy rice bar
Moisture content with crispy rice band when reaching in supporting table A is down to 8～12% or so, and now crispy rice is softer, due to most of moisture content
It is removed, therefore viscosity is substantially reduced, therefore reliable cutting can be carried out；The length of conveyer belt B is less, plays middle transition
The effect of conveying, the moisture content of crispy rice block is down to 6～9% or so when crispy rice block reaches material guiding parts, and now crispy rice is further dehydrated,
But it is also not completely dry, can incline vertical shape with certain intensity and fold against, while should not crush when falling；Crispy rice block drops down onto support
It is baked to completely dry after in disk 10, the moisture content of crispy rice block is down to less than 4%.Those of ordinary skill in the art are being carried out specifically
During operation, can accordingly be adjusted according to corresponding general knowledge and conventional meanses after this programme is understood, be selected appropriate length
Conveyer belt A, B, C and the suitable baking temperature of setting, so as to the rapid shaping for realizing crispy rice is toasted, while the yield rate of crispy rice
It is high.The width of obtained crispy rice block is 13～15cm, and length is 16～20cm.
Baking temperature in general baking oven is arranged between 120～280 DEG C.
Roll-in is carried out to crispy rice band using pressure roller before cutting.
The present invention fails equipment, mechanism, component and the method for operating of detailed description, and those of ordinary skill in the art are optional
Used and implemented with the equipment with identical function commonly used in the art, mechanism, component and method of operating.Or according to raw
Identical device, mechanism, component and the method for operating that general knowledge living is selected is used and implemented.
Embodiment 1：Original flavor hair perfume crispy rice
The tender hair for plucking period in the early spring is fragrant, after cleaning drains the water, is put in fruit juice mixer or mud machine processed and makes a mao fragrant mud, takes 5
The hair fragrant mud of weight portion is cooked in steam box；
100 weight portion glutinous rice are cleaned, the bacon fourth of glutinous rice and 3 weight portions adds water to be placed in pot for cooking rice and boiled after cleaning
Meal, glutinous rice, salt and the above-mentioned hair fragrant mud for cooking are poured in mixer to stir and evenly mix and make mixed material, side stirring mixing
Side is heated, and mixed material is delivered to shaping baking integral type food manufacturing apparatus by stirring mixing after terminating by material-handling pump
In form baking and process crispy rice block is obtained, the taking-up cooling of obtained crispy rice block is packed.
Embodiment 2：Spicy taste hair perfume crispy rice
The tender hair for plucking period in the early spring is fragrant, after cleaning drains the water, is put in fruit juice mixer or mud machine processed and makes a mao fragrant mud, takes 8
The hair fragrant mud of weight portion is cooked in steam box；
100 weight portion glutinous rice are cleaned, the bacon fourth of glutinous rice and 2 weight portions adds water to be placed in pot for cooking rice and boiled after cleaning
Meal, glutinous rice, salt, thick chilli sauce, lard and the above-mentioned hair fragrant mud for cooking are poured into be stirred and evenly mixed in mixer and make mixture
Material, heats in stirring mixing, and mixed material is delivered to shaping baking one by stirring mixing after terminating by material-handling pump
Baking is formed in formula food manufacturing apparatus and processes prepared crispy rice block, the taking-up cooling of obtained crispy rice block is packed i.e.
Can.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, after content described in the present invention is known, under the premise without departing from the principles of the invention, it can also be made some
Equal conversion and replacement, these convert on an equal basis and to substitute also should be regarded as and belong to protection scope of the present invention.
Claims (4)
1. a kind of hair perfume crispy rice, it makes raw material includes：The glutinous rice of 100 weight portions, the hair fragrant mud of 5～8 weight portions, 2～3 weight
The bacon fourth of part.
2. the preparation technology of a kind of mao of fragrant crispy rice, it is characterised in that：
The tender hair for plucking period in the early spring is fragrant, after cleaning drains the water, is put in breaker and makes a mao fragrant mud, takes 5～8 weight portions
Hair fragrant mud is cooked in steam box；
100 weight portion glutinous rice are cleaned, the bacon fourth of glutinous rice and 2～3 weight portions adds water to be placed in pot for cooking rice and cooked after cleaning,
Glutinous rice, flavoring and the above-mentioned hair fragrant mud for cooking are poured in mixer to stir and evenly mix and make mixed material, stirring mixing
Baking is formed during after end mixed material is delivered in shaping baking integral type food manufacturing apparatus by material-handling pump
Roasting process is obtained crispy rice block, and the taking-up cooling of obtained crispy rice block is packed.
3. the preparation technology of hair according to claim 2 perfume crispy rice, it is characterised in that shaping baking integral type food production
Equipment is adopted and with the following method mixed material is made into crispy rice block,
S1：Adjusting flashboard causes the discharging opening for expecting cylinder A bottoms to be closed, and is conveyed mixed material by material-handling pump
To material cylinder A, it is full of in material cylinder A after mixed material, starts shaping baking integral type food manufacturing apparatus；
S2：Regulation flashboard causes the discharge outlet for expecting cylinder A bottoms in opening, expects the discharge outlet of cylinder B bottoms in closing shape
State, mobile slide block A is caused to feed pipe joint to be connected with the charging aperture on material cylinder B and is connected so that material-handling pump is to expecting in cylinder B
Feed, starts the mixed material in drive mechanism Z pressing material cylinder A extrusion molding, crispy rice band of extrusion molding from extruder head
Being delivered in baking oven by the conveyer belt A of lower section carries out primary baking, and the crispy rice band after primary baking is transported in supporting table A
It is split mechanism and is cut into crispy rice faciola, the crispy rice faciola after cutting is conveyed by conveyer belt B, and crispy rice band is delivered to supporting table B
Upper cut-off mechanism is cut into crispy rice block, and the crispy rice block after cut-out carries out intermediate baking by conveyer belt C conveyings, after middle rank baking
Crispy rice slides to pallet from stock guide, and delivery device pushes pallet and moves to elevating mechanism to the side near forming unit
On, after each piece of crispy rice block is dropped down onto in pallet, delivery device pushes pallet and moves forward apart from d, apart from d and the thickness of crispy rice block
It is consistent, in pallet after stacking panful bar block, elevating mechanism order about pile with crispy rice block pallet it is descending carry out rear class baking, then
Insert new empty pallet from aperture B carries out access to the crispy rice block slid on stock guide；Pile with crispy rice block pallet drop to
When aperture C is highly consistent, shedding mechanism pushes the pallet and baking oven removed from the C of aperture；
If after mixed material is extruded completely in cylinder body A, adjusting flashboard and being translated so that the discharge outlet of material cylinder A bottoms in
, in opening, mobile slide block A is caused to feed pipe joint and is expected the charging on cylinder A for closed mode, the discharge outlet of material cylinder B bottoms
Mouth is connected connection so that material-handling pump to feed in material cylinder A, the mixed material in startup drive mechanism Z pressing material cylinder B from
Extrusion molding on extruder head, so exchanges the working condition of material cylinder A and material cylinder B, to realize the continuous extrusion of mixed material repeatedly
Shaping；
S3：The crispy rice block in pallet after to removing baking oven is cooled down and then packed.
4. the preparation technology of hair according to claim 2 perfume crispy rice, it is characterised in that：Flavoring includes salt, lard, capsicum
One kind in sauce.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610822739.XA CN106616337A (en) | 2016-09-14 | 2016-09-14 | Gnaphalium affine rice crust and preparation process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610822739.XA CN106616337A (en) | 2016-09-14 | 2016-09-14 | Gnaphalium affine rice crust and preparation process thereof |
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| Publication Number | Publication Date |
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| CN106616337A true CN106616337A (en) | 2017-05-10 |
Family
ID=58852136
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610822739.XA Withdrawn CN106616337A (en) | 2016-09-14 | 2016-09-14 | Gnaphalium affine rice crust and preparation process thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107334061A (en) * | 2017-07-18 | 2017-11-10 | 霍山延年居石斛科技有限公司 | A kind of stem of noble dendrobium wormwood artemisia crispy rice and preparation method thereof |
| CN107373372A (en) * | 2017-09-04 | 2017-11-24 | 合肥家佳乐食品工业有限公司 | A kind of production method of crispy rice |
| CN108936300A (en) * | 2018-08-17 | 2018-12-07 | 安徽省石台县狮山食品有限公司 | A kind of automatic manufacturing device of crispy rice |
-
2016
- 2016-09-14 CN CN201610822739.XA patent/CN106616337A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107334061A (en) * | 2017-07-18 | 2017-11-10 | 霍山延年居石斛科技有限公司 | A kind of stem of noble dendrobium wormwood artemisia crispy rice and preparation method thereof |
| CN107373372A (en) * | 2017-09-04 | 2017-11-24 | 合肥家佳乐食品工业有限公司 | A kind of production method of crispy rice |
| CN108936300A (en) * | 2018-08-17 | 2018-12-07 | 安徽省石台县狮山食品有限公司 | A kind of automatic manufacturing device of crispy rice |
| CN108936300B (en) * | 2018-08-17 | 2024-01-05 | 安徽省石台县狮山食品有限公司 | Automatic rice crust production device |
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