TWI761067B - Automatic coring machine for betel nut - Google Patents
Automatic coring machine for betel nut Download PDFInfo
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- TWI761067B TWI761067B TW110104392A TW110104392A TWI761067B TW I761067 B TWI761067 B TW I761067B TW 110104392 A TW110104392 A TW 110104392A TW 110104392 A TW110104392 A TW 110104392A TW I761067 B TWI761067 B TW I761067B
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Abstract
Description
本創作涉及一種自動化機具,特別是涉及一種可快速去除囊芯且能維持外觀完整性的檳榔自動去芯機。 This creation relates to an automatic machine, in particular to an automatic betel nut corer that can quickly remove the capsule core and maintain the integrity of the appearance.
根據醫書記載,指出檳榔具有消化、健胃、驅蟲與去瘴、止瀉的療效,可見得,適量地食用檳榔,確實對身體具有一定的好處。 According to medical records, it is pointed out that betel nut has the effects of digestion, stomach, deworming, miasma, and diarrhea. It can be seen that eating betel nut in moderation does have certain benefits to the body.
然而,一般食用檳榔的方式,區分為湘式熟制吃法與台式的生食吃法,所謂湖南(湘式)熟制吃法,早期是先以灰汁將檳榔煮熟,再以火焙熏乾,可以延持保存期限。目前大都從熱帶地區如海南島、泰國和臺灣進口,食用方式分為乾殼和加工兩類,以後者多。乾殼檳榔是直接咀嚼食用,加工檳榔則是浸泡、焙乾後外殼再上焦糖,甚至有芝麻、桂花、薄荷、奶油等多種口味。臺灣目前最普遍的吃法,一種是將檳榔剖開,中間加上一塊荖花和一些石灰及其他佐料,另一種則是在荖葉上塗石灰再包檳榔而不加荖花,但是,因台式的吃法,必須吐出紅色的汁液,而造成不美觀、不衛生以及環境破壞及污染等問題,一直是民眾所苦惱且不喜歡的原因之一。 However, the general way of eating betel nut is divided into Hunan-style cooked eating method and Taiwan-style raw food eating method. The so-called Hunan (Hunan-style) cooked eating method is to cook betel nut with ash juice in the early stage, and then roast and smoke it dry. , the shelf life can be extended. At present, most of them are imported from tropical regions such as Hainan Island, Thailand and Taiwan, and the edible methods are divided into two categories: dry shell and processing, and the latter is more common. Dried betel nut is chewed and eaten directly, while processed betel nut is soaked, dried and then caramelized on the shell. It even has various flavors such as sesame, sweet-scented osmanthus, mint and cream. The most common way of eating in Taiwan at present is to cut the betel nut open, add a piece of botanical flower and some lime and other condiments in the middle, and the other is to coat the botanical leaf with lime and then wrap the betel nut without adding the botanical flower. The table-top eating method has to spit out red juice, which causes problems such as unsightly, unsanitary, environmental damage and pollution, which has always been one of the reasons why people are distressed and disliked.
針對現有乾殼檳榔而言,雖可避免吐出紅色汁液造成不美觀,但是,乾殼檳榔因未取出內部的果核,加上乾燥之後果核也變得更堅硬,所以在咬食之時,非得要牙口很好的人,才能方便食用,其食用口感相當差。 For the existing dried-shell betel nut, although the red juice can be avoided to cause unsightly appearance, the dried-shell betel nut has not taken out the inner core, and the core also becomes harder after drying, so when biting the food, You have to have people with good teeth to be easy to eat, and its taste is quite poor.
為此,目前中國大陸市售的另一種乾殼檳榔,是以人工將其剖半切開,並挖除中央堅硬且苦澀的果核,爾後再依不同喜好塗抹上各種口味的醬料,以供食用。但是,因利用人工逐一剖切的加工方式,其加工作業速度緩慢,且成本高昂,無法達到大量生產效益,更重要的是,剖切之後的乾殼檳榔,也無法保有原有粒狀檳榔的完整外觀,從而降低了嚼食者的購買意願。 To this end, another type of dry-shell betel nut currently available in mainland China is cut in half manually, and the hard and bitter core in the center is removed. edible. However, due to the use of manual cutting one by one, the processing speed is slow and the cost is high, which cannot achieve mass production benefits. More importantly, the dried shell betel nut after cutting can not retain the original granular betel nut. Complete appearance, thereby reducing the purchase intention of chewers.
本創作檳榔自動去芯機,具有去囊芯的功用,且利用流體沖壓的方式,打在檳榔細嫩的果肉部上,讓囊芯能快速被向外逼出果肉部外部,達到快速去囊芯且製程簡易方便,還能達到量產化的使用功效,同時還能維持粒狀檳榔外觀的完整性。 This creation of betel nut automatic core removal machine has the function of removing the core of the betel nut, and uses the method of fluid punching to hit the delicate pulp of the betel nut, so that the core of the betel nut can be quickly forced out of the outside of the pulp, so as to quickly remove the core of the betel nut. In addition, the manufacturing process is simple and convenient, the use effect of mass production can be achieved, and the integrity of the appearance of the granular betel nut can be maintained at the same time.
因此,本創作所提出之一種檳榔自動去芯機,包含有:一機座;一控制單元,安置在該機座上,包含有一控制模組,用以控制以下各單元所需的電力及運作程序;至少一選料單元,安置在該機座上,並具有一供容裝除去蒂頭之軟化檳榔的選料桶、一接設在選料桶內並向外延伸的選料軌道,及一位於該選料軌道末段的第一感測器,當軟化檳榔沿著該選料軌道位移至該選料軌道的末段,經由該第一感測器判斷該軟化檳榔的一內表皮部是否朝向一設定方位,若軟化檳榔的內表皮部非朝向該設定方位,則被拋回該選料桶再進行篩選;一傳送單元,安置在該機座上,並接續在該選料單元之後,該傳送單元具有至少一傳送台及一設置於該傳送台上的夾料座,用以將承載軟化檳榔傳送至該夾料座上;一去芯單元,安置在該機座上,並接續在該傳送單元之後,該去芯單元具有一加壓流體源,及一噴嘴,當該傳送單元將軟化檳榔轉移至該噴嘴一側,令該噴嘴正對於該軟化檳榔的內表皮部,利用該噴嘴噴出流體讓內表皮部形成有一開口,以使 該軟化檳榔內的一囊芯被向外噴出,以完成軟化檳榔去芯作業。 Therefore, an automatic betel nut coring machine proposed in this creation includes: a machine base; a control unit, which is arranged on the machine base and includes a control module for controlling the power and operation required by the following units program; at least one material selection unit is arranged on the machine base, and has a material selection barrel for accommodating the softened betel nut with the stalk removed, a material selection track connected in the material selection barrel and extending outward, and A first sensor located at the end of the material selection track, when the softened betel nut is displaced along the material selection track to the end of the material selection track, the first sensor determines an inner skin portion of the softened betel nut Whether it faces a set orientation, if the inner surface of the softened betel nut is not facing the set orientation, it will be thrown back to the material selection barrel and then screened; a conveying unit is placed on the machine base and is connected to the material selection unit. , the conveying unit has at least one conveying table and a clamping seat arranged on the conveying table, which is used to transfer the loaded softened betel nut to the clamping seat; a core removing unit is arranged on the machine seat and is connected with After the conveying unit, the coring unit has a source of pressurized fluid and a nozzle. When the conveying unit transfers the softened betel nut to the side of the nozzle, the nozzle is facing the inner skin of the softened betel nut, using the The nozzle sprays fluid to form an opening in the inner skin so that the A capsule core in the softened betel nut is sprayed out to complete the de-cored operation of the softened betel nut.
依照上述本創作的檳榔自動去芯機,其中,更包含一集料單元,安置在該機座上,並位於該選料單元之前,該集料單元具有一供安置複數軟化檳榔的集料槽,及至少一供輸送軟化檳榔的輸送帶。 According to the betel nut automatic coring machine of the above-mentioned present creation, it further comprises a collecting unit, which is arranged on the machine base and is located in front of the material selection unit, and the collecting unit has a collecting trough for arranging a plurality of softened betel nuts. , and at least one conveyor belt for conveying softened betel nut.
依照上述本創作的檳榔自動去芯機,其中,更包含一切除單元,安置在該機座上,並接續在該選料單元之後,該切除單元具有一升降壓缸,及一載設於該升降壓缸上的刀具,經由該傳送台將載設有軟化檳榔的該夾料座轉移至該升降壓缸一側時,藉該升降壓缸上下滑移而帶動該刀具,以切除該軟化檳榔的一蒂尾。 According to the betel nut automatic coring machine of the above-mentioned creation, it further comprises a cutting unit, which is arranged on the machine base and is connected to the material selection unit, the cutting unit has a lifting and pressing cylinder, and a When the tool on the lifting and pressing cylinder transfers the clamping seat carrying the softened betel nut to the side of the lifting and pressing cylinder through the transfer table, the tool is driven by the lifting and pressing cylinder to move up and down to cut the softened betel nut 's tail.
依照上述本創作的檳榔自動去芯機,其中,該傳送單元更具有至少一推桿、一傳送台、一帶動該傳送台位移的驅動馬達,及一升降料台,當該升降料台已承載有該軟化檳榔,則升起該升降料台致使該軟化檳榔被抬升,接著藉該推桿將軟化檳榔推移至該夾料座上,令該夾料座夾住檳榔。 According to the betel nut automatic corer of the present invention, the conveying unit further has at least a push rod, a conveying table, a drive motor for driving the displacement of the conveying table, and a lifting table, when the lifting table has been loaded When there is the softened betel nut, the lifting table is raised so that the softened betel nut is lifted, and then the softened betel nut is pushed to the clamping seat by the push rod, so that the clamping seat can clamp the betel nut.
依照上述本創作的檳榔自動去芯機,其中,更包含一收納單元,安置於該機座,並接續在該去芯單元之後,用以集收已去芯的軟化檳榔。 The betel nut automatic coring machine according to the above-mentioned creation, further comprises a storage unit, which is arranged on the machine base and is connected to the cored unit for collecting the softened betel nut that has been cored.
依照上述本創作的檳榔自動去芯機,其中,該收納單元具有一向下傾斜的出料導板及一位於該出料導板底部的收納槽,經由該傳送台將已去芯的軟化檳榔傳送到該出料導板一側,鬆放該夾料座,以使去芯軟化檳榔掉落至該出料導板,進而滑落至該收納槽內。 According to the above-mentioned automatic betel nut corer of the present invention, wherein the storage unit has a downwardly inclined discharge guide plate and a storage groove at the bottom of the discharge guide plate, and the softened betel nut that has been cored is conveyed through the conveying platform To one side of the discharge guide plate, release the clip seat, so that the cored and softened betel nut falls to the discharge guide plate, and then slides down into the storage groove.
依照上述本創作的檳榔自動去芯機,其中,該選料單元更具有一位於該第一感測器前側的第一氣嘴,及一位於該第一感測器下方的第二氣嘴。 According to the betel nut automatic corer of the present invention, the material selection unit further has a first air nozzle located on the front side of the first sensor, and a second air nozzle located below the first sensor.
依照上述本創作的檳榔自動去芯機,其中,其中,該傳送單 元更具有一位於兩個選料單元之間的滑軌組及一導引軌,該滑軌組具有一滑軌及一滑塊,該推桿是設置在該滑塊的前端,該導引軌是平行位於該滑軌的一側。 The betel nut automatic coring machine according to the above-mentioned present creation, wherein, the transmission sheet is The element has a slide rail group and a guide rail located between the two material selection units, the slide rail group has a slide rail and a slider, the push rod is arranged at the front end of the slider, the guide rail The rail is located parallel to one side of the slide rail.
依照上述本創作的檳榔自動去芯機,其中,該切除單元更具有一第二感測器,當該夾料座將軟化檳榔轉移至該升降壓缸一側,利用該第二感測器偵測該軟化檳榔,以二次確認軟化檳榔的內表皮部是否朝向該設定方位。 According to the above-mentioned automatic betel nut coring machine of the present invention, the cutting unit further has a second sensor, and the second sensor is used to detect when the clamping seat transfers the softened betel nut to the side of the lifting and pressing cylinder. Measure the softened betel nut to double check whether the inner skin of the softened betel nut is facing the set orientation.
依照上述本創作的檳榔自動去芯機,其中,更包含一去蒂頭單元,該去蒂頭單元具有一主架體、多數輪軸、多數皮帶、多數皮帶張持器,及一進料槽道。 The betel nut automatic coring machine according to the above-mentioned invention further comprises a de-stemming head unit having a main frame body, a plurality of axles, a plurality of belts, a plurality of belt tensioners, and a feeding channel.
依照上述本創作的檳榔自動去芯機,其中,更包含一第三感測器,是設置於該選料桶的上方,用以偵測該選料軌道末段的軟化檳榔。 The betel nut automatic coring machine according to the present invention further includes a third sensor disposed above the material selection barrel for detecting the softened betel nut at the end of the material selection track.
依照上述本創作的檳榔自動去芯機,其中,該集料單元更具有一連接在該輸送帶末端的落料盤,該落料盤呈向下傾斜位於該選料桶的上方,經由該輸送帶運送至該落料盤的軟化檳榔,將自動掉落至該選料桶內。 According to the betel nut automatic coring machine of the above-mentioned creation, wherein, the collecting unit further has a blanking tray connected to the end of the conveyor belt, and the blanking tray is inclined downward and is located above the material selection barrel, and through the conveying The softened betel nut transported to the blanking tray will automatically drop into the selection barrel.
依照上述本創作的檳榔自動去芯機,其中,該選料單元更具有一位於該選料桶上方的撥板,該選料桶是一震動式料桶,並具有一相鄰於該選料軌道的螺旋導引部。 According to the betel nut automatic corer of the above-mentioned creation, wherein, the material selection unit further has a dial plate positioned above the material selection barrel, and the material selection barrel is a vibration type material barrel, and has a material adjacent to the material selection barrel. The helical guide of the track.
依照上述本創作的檳榔自動去芯機,其中,該去芯單元的加壓流體源為一空壓機。 The betel nut automatic coring machine according to the above-mentioned invention, wherein the pressurized fluid source of the coring unit is an air compressor.
綜上,本創作檳榔自動去芯機,具有去囊芯的功用,利用流體加壓方式,打在軟化檳榔細嫩的果肉部上,讓囊芯能快速被向外逼出果肉部外部,達到快速去囊芯且製程簡易方便,還能達到量產化的使用功效,同時還能維持粒狀軟化檳榔外觀的完整性。 To sum up, the creation of the betel nut automatic core removal machine has the function of removing the core of the betel nut. It uses fluid pressure to hit the tender pulp of the softened betel nut, so that the core of the betel nut can be quickly forced out of the outside of the pulp, so as to achieve rapid The decapsulated core is simple and convenient to manufacture, and it can also achieve the effect of mass production, while maintaining the integrity of the appearance of the granular softened betel nut.
10:去蒂頭單元 10: Depeding head unit
11:主架體 11: Main frame
12:輪軸 12: Wheel axle
13:皮帶 13: Belt
14:皮帶 14: Belt
15:皮帶張持器 15: Belt tensioner
16:進料槽道 16: Feeding channel
20:機座 20: base
30:控制單元 30: Control unit
31:控制模組 31: Control module
32:偵測模組 32: Detection module
40:集料單元 40: Aggregate unit
41:集料槽 41: Aggregate chute
42:輸送帶 42: Conveyor belt
43:落料盤 43: Blanking tray
50:選料單元 50: Material selection unit
51:選料桶 51: Material selection barrel
511:螺旋導引部 511: Spiral guide
52:選料軌道 52: Material selection track
521:末段 521: last paragraph
53:第一感測器 53: First sensor
54:升降料台 54: Lifting table
541:壓缸 541: Cylinder
542:限位塊 542: Limit block
55:撥板 55: dial
56:第一氣嘴 56: The first air nozzle
57:第二氣嘴 57: Second air nozzle
58:第三感測器 58: Third sensor
60:傳送單元 60: Transmission unit
61:滑軌組 61: Slide rail group
611:滑軌 611: Slide rail
612:滑塊 612: Slider
62:推桿 62: putter
63:導引軌 63: Guide rail
64:傳送台 64: Teleporter
65:驅動馬達 65: drive motor
66:夾料座 66: Clamping seat
661:夾壁 661: Clip Wall
70:切除單元 70: Removal unit
71:升降壓缸 71: Lift and Boost Cylinder
72:刀具 72: Knives
73:第二感測器 73: Second sensor
74:收集桶 74: Collection Bucket
80:去芯單元 80: Core removal unit
81:加壓流體源 81: Pressurized fluid source
82:噴嘴 82: Nozzle
83:外殼 83: Shell
84:外蓋 84: Outer cover
85:廢料槽 85: Waste chute
90:收納單元 90: Storage unit
91:出料導板 91: discharge guide
92:收納槽 92: Storage slot
100:軟化檳榔 100: softened betel nut
101:蒂頭 101: Tee head
102:內表皮部 102: Inner epidermis
103:外皮部 103: Outer skin
104:蒂尾 104: Tee tail
105:囊芯 105: capsule core
106:切除部 106: Resection
107:開口 107: Opening
〔圖1〕是本創作檳榔自動去芯機的一較佳實施例的外觀圖。 [Fig. 1] is an external view of a preferred embodiment of the betel nut automatic coring machine of the present invention.
〔圖2〕是該去蒂頭單元的示意圖。 [ Fig. 2 ] is a schematic view of the depeding head unit.
〔圖3〕是該選料單元的示意圖。 [Figure 3] is a schematic diagram of the material selection unit.
〔圖4〕為將該軟化檳榔推進於該升降料台的示意圖。 [Fig. 4] is a schematic diagram of pushing the softened betel nut on the lift table.
〔圖5〕為載設軟化檳榔的該升降料台向上升起的示意圖。 [Fig. 5] is a schematic view of the lifting table carrying the softened betel nut rising upward.
〔圖6〕為該切除單元的示意圖。 [ Fig. 6 ] is a schematic diagram of the excision unit.
〔圖7〕為該檳榔自動去芯機的頂視圖。 [Fig. 7] is a top view of the betel nut automatic corer.
〔圖8〕為該切除單元切除蒂尾的示意圖。 [Fig. 8] is a schematic diagram of the excision unit excising the pedunculated tail.
〔圖9〕為該去芯單元的示意圖。 [ Fig. 9 ] is a schematic diagram of the core removal unit.
〔圖10〕為該夾料座夾持住該軟化檳榔的示意圖。 [FIG. 10] is a schematic diagram of the clamping base holding the softened betel nut.
〔圖11〕為在該收納單元中,該夾料座的夾壁向外側位移以鬆開軟化檳榔的示意圖。 [ FIG. 11 ] is a schematic diagram of the clamping wall of the clamping base being displaced outward to loosen the softened betel nut in the storage unit.
如〔圖1〕及〔圖2〕所示,本創作檳榔自動去芯機的一較佳實施例,包含有一去蒂頭單元10、一機座20、一控制單元30、一集料單元40、二選料單元50、一傳送單元60、一切除單元70、一去芯單元80,及一收納單元90。
As shown in [Fig. 1] and [Fig. 2], a preferred embodiment of the betel nut automatic coring machine of the present invention includes a stalk
如〔圖2〕,該去蒂頭單元10,可單獨安裝在該機座20的一側,具有一主架體11、多數輪軸12、多數皮帶13、14、多數皮帶張持器15,及一進料槽道16,前述皮帶13、14是繞設在不同輪軸12上,且可受一動力馬達(圖未示)的驅動下,以構成相反轉向的迴圈(如〔圖2〕中實線箭頭及虛線箭號所示),上述皮帶張持器15除可將皮帶13、14張持在一
定的緊度之外,還能依照軟化檳榔100的外形尺寸而進行自動微調皮帶13、14之間的受力間距。當軟化檳榔100受外力作用逐一進入該進料槽道16內,並且推進至兩個皮帶13、14之間,此時軟化檳榔100的蒂頭101被兩個皮帶13、14相對夾制,利用皮帶13、14運轉時轉向相反所產生的剪切力,進而能將蒂頭101快速自該軟化檳榔100本體剝落,此外,剝離蒂頭101後的該軟化檳榔100則顯露出的一內表皮部102(果肉部),如〔圖4〕。又或者,在蒂頭101被剝除後,軟化檳榔100內表皮部同時也形成有一開口107,如〔圖11〕。
As shown in Fig. 2, the
如〔圖1〕該控制單元30,安置在該機座20上,並包含有一控制模組31及一與該控制模組31電連接的偵測模組32,其中該控制模組31為控制以下各單元所需的電力及運作程序,並設有可編程邏輯控制器(Programmable Logic Controller,PLC)以設定該檳榔自動去芯機執行所有運作程序的各項參數,包括有控制馬達運轉,並驅動滑軌作動,還能控制感測器的偵測等,其各種驅動動作及順序,容后詳述。
As shown in FIG. 1 , the
該集料單元40,安置在該機座20的一端,並具有一供安置複數軟化檳榔100的集料槽41、至少一供輸送檳榔100的輸送帶42,及一連接在該輸送帶42末端的落料盤43。附帶說明的是,放置在該集料槽41中的檳榔100已經被該去蒂頭單元10除去了蒂頭101,且預先經過蒸煮而軟化,成為該軟化檳榔100。
The collecting
如〔圖3〕及〔圖4〕,前述選料單元50,分別安置在該機座20上,並接續在該集料單元40的輸送帶42之後,且前述選料單元50各具有至少一位於上述輸送帶42一側的選料桶51、一形成於該選料桶51頂部的螺旋狀選料軌道52、一位於該選料軌道52末段521的第一感測器53(CCD,Charge-coupled Device,電荷耦合元件)、一鄰近於該第一感測器53且可受底部的一壓缸541(如〔圖5〕)的驅動而適時地產生昇降動作
的升降料台54,及一位於該選料桶51上方的撥板55。本實施例中,該選料桶51是一種震動式料桶,並具有一相鄰於該選料軌道52的螺旋導引部511。該升降料台54是可昇降地安裝在一呈馬蹄型的限位塊542中,該撥板55架設在該選料桶51中間,受震動而跳動的軟化檳榔100,受到該撥板55的阻檔,而沿著該選料軌道52前進,以利送料。
As shown in [FIG. 3] and [FIG. 4], the aforementioned
如〔圖1〕,本實施例中,該落料盤43呈向下傾斜位於該選料桶51的上方,經由該輸送帶42運送至該落料盤43的軟化檳榔100,將自動掉落至該選料桶51內。
As shown in FIG. 1 , in this embodiment, the blanking
如〔圖4〕,前述選料單元50,更具有一位於該第一感測器53前側的第一氣嘴56,及一位於該第一感測器53下方的第二氣嘴57。由於該選料桶51是利用動力震動方式讓軟化檳榔100逐一沿著該選料軌道52作位移,所以軟化檳榔100是一個接著一個前進,當軟化檳榔100行進到該選料軌道52的末段521,且來到該第一感測器53的位置處,為了確保一次只能傳送一個軟化檳榔100前往該升降料台54,此時,已有軟化檳榔100前進至該第一感測器53處時,接連在後側的軟化檳榔100(即位於該第一氣嘴56處),將會被該第一氣嘴56所噴出氣體,沿著箭頭4A吹回該選料桶51內,同時,該第一感測器53會對位於該選料軌道52末段521的軟化檳榔100感測其擺置方位,當該第一感測器53偵測到該軟化檳榔100的一外皮部103時,會判斷其內表皮部102是否位於一設定方位(即該內表皮部102是否朝向選料桶51內側,而一蒂尾104是否朝向該升降料台54的方位),其判斷方式是利用CCD來分辨軟化檳榔100的外皮部103是否與設定顏色吻合;若該第一感測器53判定軟化檳榔100的外皮部103並非所設定的顏色,即軟化檳榔100所擺置的方位不正確(亦即軟化檳榔100此時的內表皮部102是朝向該升降料台54),這時該第二氣嘴57立即噴出氣體,將軟化檳榔100吹送拋回至該選料桶51內,如此週而復始,以確保進
入選料軌道52末段521的軟化檳榔100擺置方向的正確性;反之,若軟化檳榔100的排列擺置方位正確(即軟化檳榔100的蒂尾104朝向該升降料台54),軟化檳榔100則因該選料桶51的持續震動作用而向前推進至該升降料台54。另外,當升降料台54上已載有軟化檳榔100,而該第一感測器53處也有軟化檳榔100,這時,該第二氣嘴57亦會沿箭頭4B將此處的軟化檳榔100再吹回該選料桶51內,繼續進行選料。
As shown in FIG. 4 , the aforementioned
其次,如〔圖3〕及〔圖4〕,前述選料單元50更包含至少一第三感測器58,該第三感測器58是設置於該選料桶51的上方,用以偵測該選料軌道52末段521的軟化檳榔100。選料過程中,當軟化檳榔100來到該第一感測器53的位置處,同時已通過該第一感測器53判斷方位正確之後,隨即,該第三感測器58會再由俯視位置來進行第二次偵測該軟化檳榔100是否方位正確,若是正確,才會將其推進至該升降料台54;反之,當該第三感測器58在進行的第二次方位偵測時,假若判定軟化檳榔擺置方位不正確,則亦會進行拋料,其是利用該第二氣嘴57吹回該選料桶51內,藉此,將更能提高該選料單元50對於選料的正確性。
Next, as shown in [FIG. 3] and [FIG. 4], the aforementioned
值得一提的是,由於該軟化檳榔100具有深色的外皮部103及淺色的該內表皮部102,故在本實施例中,是利用軟化檳榔100具備深淺顏色外觀的特色,來設定軟化檳榔選料時的方位。其次,經過去蒂頭101之後的檳榔100,可再經過軟化處理之後,再送至該集料槽41內。此外,去蒂的檳榔青果,其外皮部是深綠色,其內表皮部是淺黃綠色;而軟化(煮軟)後的去蒂檳榔,其外皮部是深褐色,其內表皮部為淺粉色,所以,透過顏色來辨識軟化檳榔外觀,即能作軟化檳榔方位之辨別。
It is worth mentioning that, since the softened
如〔圖1〕及〔圖3〕,該傳送單元60,安置在該機座20上,並接續在前述選料單元50之後,該傳送單元60具有一位於兩個選料單元50之間的滑軌組61、至少一推桿62、至少一導引軌63、一傳送台64、一
帶動該傳送台64旋轉位移的驅動馬達65,及至少一設置於該傳送台64上的夾料座66。該滑軌組61具有一滑軌611及一滑塊612,該推桿62是架置在該滑塊612的前端,該導引軌63是平行位於該滑軌611的一側,且位於該升降料台54和該傳送台64之間。本實施例中,該輸送帶42及落料盤43、該選料單元50、該推桿62及該導引軌63皆設有兩組,各組分別位於該滑軌組61的兩側,以構成兩路的選料作業,而對應於上述兩路選料作業,是在該傳送台64上設置多數個夾料座66,本實施例中設有八個夾料座66,參〔圖7〕。當該升降料台54已承載有該檳榔100,則升起該升降料台54致使該檳榔100被向上抬升而高於該限位塊542,如〔圖5〕所示,接著,藉滑塊612推動該推桿62將軟化檳榔100沿著該導引軌63推移至該夾料座66上,令該夾料座66夾住軟化檳榔,如〔圖10〕。
As shown in [FIG. 1] and [FIG. 3], the conveying
另外,本案該實施例中,該檳榔自動去芯機是一種圓盤式的機具,所以,該傳送台64則是設置於圓盤型;實務上,為滿足大量生產的需求,該傳送台則改為一種履帶長條作業線的佈設方式,這時該去蒂頭單元、該集料單元、該選料單元、該傳送單元、該切除單元、該去芯單元及該收納單元將依序安排在長條的作業線上,以形成一貫化的自動加工作業。 In addition, in this embodiment of the present case, the betel nut automatic coring machine is a disc type machine, so the transfer table 64 is set in a disc type; in practice, in order to meet the needs of mass production, the transfer table is It is changed to a layout method of crawler long operation line. At this time, the stalk removal unit, the collecting unit, the material selection unit, the conveying unit, the cutting unit, the core removal unit and the storage unit will be arranged in sequence. A long operating line to form a consistent automatic processing operation.
如〔圖6〕及〔圖8〕,該切除單元70,安置在該機座20上,並具有一升降壓缸71,及至少一載設於該升降壓缸71上的刀具72。本實施例中,該刀具72設有兩組,分別設置在該升降壓缸71的兩側,上述刀具72是一圓盤式刀具,其是透過馬達驅動而旋轉,以利進行切割作業。而該切除單元70更具有一第二感測器73,當該傳送台64沿著〔圖7〕箭頭A將夾料座66上的檳榔100轉移至該升降壓缸71的一側,利用該第二感測器73偵測該軟化檳榔100外觀,以作二次確認軟化檳榔100的方位是否正確。若方位正確則繼續下一步驟,若方位不正確,則鬆開該夾料座66以
進行拋料,將軟化檳榔100拋到位於該切除單元70下方的一收集桶74,如〔圖1〕。因此,經由該傳送台64將載設有軟化檳榔100的該夾料座66轉移至該升降壓缸71一側時,藉該升降壓缸71帶動該刀具72由上往下位移,以切除該軟化檳榔100的一蒂尾104,使該檳榔100尾部形成有一切除部106,如〔圖8〕。
As shown in [FIG. 6] and [FIG. 8], the cutting
如〔圖9〕,該去芯單元80,安置在該機座20上,並具有一加壓流體源81,及至少一噴嘴82。本實施例中,該加壓流體源81為一空壓機,另外,該加壓流體源81除了可以採用氣體為噴射介質外,也能使用加壓液體(例如:水)。該去芯單元80更具有設置在該機座20的上一外殼83及一外蓋84,以該噴嘴82是裝設在該外殼83上,且對應於該夾料座66上的檳榔100,本實施例中,對應於前述兩路選料作業,因此噴嘴82也是設有兩個。然而,當該傳送台64沿著〔圖7〕箭頭7B將已切除蒂尾104的軟化檳榔100轉移至該噴嘴82一側時,利用該噴嘴82噴出流體,沖破內表皮部102(果肉部)而形成一開口107,以使該軟化檳榔100內部的一囊芯105自開口107被向外噴出(本實施例中,是藉由啟動空壓機,以5~7kg/cm2的加壓空氣連續噴兩次,噴氣時間為0.1~0.2秒,來沖出囊芯105)。此時,該軟化檳榔100的囊芯105會噴落至該去芯單元80下方的一廢料槽85內,見〔圖1〕。而在使用狀態,該外蓋84需蓋合在該外殼83上,以免囊芯105外濺。
As shown in FIG. 9 , the
如〔圖1〕及〔圖11〕,該收納單元90,具有一向下傾斜的出料導板91及一位於該出料導板91底部的收納槽92,用以收納去除蒂尾104及囊芯105的軟化檳榔100。最後,當該傳送台64沿著〔圖7〕箭頭℃將已去尾去芯的軟化檳榔100傳送到該出料導板91一側,此時將鬆放該夾料座66,使一夾壁661沿著〔圖11〕箭頭11A方向位移(去芯後的軟化檳榔100會形成有一開口107),見〔圖11〕,以使去芯軟化檳榔100掉落至
該出料導板91,沿著傾斜的出料導板91而滑落至該收納槽92內,即完成。
As shown in [FIG. 1] and [FIG. 11], the
本實施例中,該滑軌組61、該驅動馬達65、該升降壓缸71及該加壓流體源81皆是受控於該控制模組31,而該第一感測器53、該第二感測器73及該第三感測器58則是受控於該偵測模組32。
In this embodiment, the
據上所述,本創作藉由該去蒂頭單元10、選料單元50、該傳送單元60、該切除單元70及該去芯單元80等各站依序作業,不僅能將軟化檳榔100的蒂頭101、蒂尾104予以去除,所以,在不剖開軟化檳榔100本體的前提下,更可將內部口感不佳的囊芯105快速取出,最重要的是,還能維持粒狀軟化檳榔100外觀的完整性,不但可增加嚼食的口感,也不會有苦澀等雜味。此外,藉由自動機械化的處理,不但作業迅速,還可提高產量。
According to the above, the present invention can not only soften the
以上所述,僅為本創作之數個較佳實施例而已,當不能以此限定本創作實施之範圍,即大凡依本創作申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆應仍屬本創作專利涵蓋之範圍內。 The above descriptions are only a few preferred embodiments of this creation, which should not limit the scope of implementation of this creation. shall remain within the scope of this creative patent.
20:機座 20: base
30:控制單元 30: Control unit
31:控制模組 31: Control module
32:偵測模組 32: Detection module
40:集料單元 40: Aggregate unit
41:集料槽 41: Aggregate chute
42:輸送帶 42: Conveyor belt
43:落料盤 43: Blanking tray
50:選料單元 50: Material selection unit
60:傳送單元 60: Transmission unit
64:傳送台 64: Teleporter
65:驅動馬達 65: drive motor
70:切除單元 70: Removal unit
74:收集桶 74: Collection Bucket
80:去芯單元 80: Core removal unit
85:廢料槽 85: Waste chute
90:收納單元 90: Storage unit
91:出料導板 91: discharge guide
92:收納槽 92: Storage slot
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CN109662282A (en) * | 2019-03-05 | 2019-04-23 | 海南口味王科技发展有限公司 | A kind of betel nut seed coring method |
CN209711433U (en) * | 2019-01-31 | 2019-12-03 | 海南口味王科技发展有限公司 | It is a kind of improve hygienic quality betel nut remove core apparatus |
TWM616244U (en) * | 2021-02-05 | 2021-09-01 | 劉長青 | Automatic coring machine for betel nut |
-
2021
- 2021-02-05 TW TW110104392A patent/TWI761067B/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105595365A (en) * | 2016-03-24 | 2016-05-25 | 长沙赫雷克勒智能装备有限公司 | Areca-nut kernel removing machine |
CN205611708U (en) * | 2016-03-24 | 2016-10-05 | 长沙赫雷克勒智能装备有限公司 | Coring device |
CN209711433U (en) * | 2019-01-31 | 2019-12-03 | 海南口味王科技发展有限公司 | It is a kind of improve hygienic quality betel nut remove core apparatus |
CN109662282A (en) * | 2019-03-05 | 2019-04-23 | 海南口味王科技发展有限公司 | A kind of betel nut seed coring method |
TWM616244U (en) * | 2021-02-05 | 2021-09-01 | 劉長青 | Automatic coring machine for betel nut |
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