CN111344146B - 衣服多层衬里缝制方法 - Google Patents

衣服多层衬里缝制方法 Download PDF

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CN111344146B
CN111344146B CN201780093944.XA CN201780093944A CN111344146B CN 111344146 B CN111344146 B CN 111344146B CN 201780093944 A CN201780093944 A CN 201780093944A CN 111344146 B CN111344146 B CN 111344146B
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sewing
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liner
lining
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CN111344146A (zh
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E·S·尤厄尔
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Ec Garment Import And Export Business Brand Co ltd
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Abstract

本发明涉及一种具有吸收性的、抗菌的、防水的和水蒸气扩散功能的透气的、可重复使用的和防漏的衣服多层衬里的缝制方法。所述衬里旨在防止体液例如汗水、血液、阴道分泌物、月经流体、尿液、母乳或术后流体渗漏。所述衬里具有吸收性的、抗菌的、防水的和水蒸气扩散功能。衬里可被缝制或粘贴到衣服片上，衣服片包括：男人和女人内衣、短裤、西短裤、裙子、裤子、胸罩、衬衫、T恤衫、连衣裤、塑身衣、连衣裙、男人和女人睡衣。缝制方法形成液体的通道并在衬里上形成非直线的U形结构，以防侧漏。所述衬里还在其侧边具有减少数目的层，这是由于它的层之一在宽度上比其它层更小，使得表层对于使用者来说更薄。

Description

衣服多层衬里缝制方法
技术领域
本发明涉及具有吸收性的、抗菌的、防水的和水蒸气扩散功能的透气的、可重复使用的和防漏的衣服多层衬里的缝制方法。
背景技术
功能性服装为消费者提供解决方案并且能够有助于幸福和健康。目前，对于与体液(例如汗水、血液、阴道分泌物、月经流体、尿液、母乳或术后流体)的释放相关的问题有若干解决方案。
不过，对于释放体液的许多这些解决方案并未反映实际的解决方案，因为它们需要日常应用和再应用。而且，使用后的处置对于消费者可能涉及其它技术问题。
美国专利申请US 20140039432公开了多层衣服衬里的许多实施例。在所述美国文献的一个实施例中公开了一种衬里，包括具有吸收和排水功能的第一层；第二抗菌层；第三聚氨酯防水和透气层，和衣服的第四外部织物层。尽管该文献中的附图建议了接缝的结构，通过所述文献的教导来估算层是否通过缝合线用粗缝针脚(内层)、手套针脚(内层与中间层)和三线包缝线迹(内层与中间层和外层)进行顺序粘合是不可能的。
与现有技术不同的是，本发明的缝制工艺引导液体并在衬里形成非直线的U形结构，以防侧漏。所述衬里还减少其侧边的缝合点处的层的数目，因为吸收层在宽度上比其它层略小，为使用者提供了更为舒适的边缘并允许使用者感觉更薄的衬里。
这样，旨在解决释放体液的问题的可洗的和可重复使用的产品是消费者所想要的。此外，所述产品的高耐用性也是想要的因素。
本发明涉及一种缝制透气的、可重复使用的和防漏的衣服多层衬里的方法。所述衬里的目的是防止体液(例如汗水、血液、阴道分泌物、月经流体、尿液、母乳或术后流体)渗漏。衬里被缝制至衣服，以便提高消费者的生活质量和幸福指数。可以应用衬里的所述衣服包括：女人和男人内衣、短裤、西短裤、裙子、裤子、T恤衫、衬衫、胸罩、连身工作服、塑身衣、连衣裙、男人和女人睡衣和其它。
所述衣服多层衬里具有至少四层，其中至少一层具有抗菌功能，这是确保使用者的健康和幸福的关键。
因为所述衬里是可重复使用的，其保证本发明对使用者来说是经济的和卫生的解决方案。此外，对环境有积极贡献。
服装多层衬里的透气性对于使用者在使用期间保持稳定温度和衣服的舒适性是必要的。此外，衬里具有抗菌功能，其持续性为多达60次使用洗衣机的洗涤。为了保留若干次洗涤之后的其抗菌特征，必须在没有织物软化剂或漂白剂的情况下对衬里进行清洗，由此得以保证其功能。
形成所述衬里的若干层与本发明的缝制工艺组合起来对于衬里的抗漏功能是根本，因为它们解决防水表层的技术问题，所述防水表层常常在它们满时会从侧边渗漏。
本发明是由申请人设计、测试和整合的，以便克服现有技术的不足，获得上述和下文解释的目的和优势。
发明内容
本发明涉及透气的、可重复使用的和防漏的衣服多层衬里的缝制方法/工艺。所述衬里旨在防止体液(例如汗水、血液、阴道分泌物、月经流体、尿液、母乳或术后流体)渗漏。所述衬里具有吸收性的、抗菌的、防水的和水蒸气扩散的功能。
作为本发明的目的的缝制方法/工艺引导液体并在衬里上形成非直线的U形结构，使得其通过侧边渗漏。所述衬里还减少了在其侧边上的缝线针脚的数目，因为吸收层在宽度上比其它层略小，为使用者提供了更为舒适的边缘并允许使用者感觉更薄的衬里。
附图说明
本发明的这些特征和其他特征将从下面一些实施例的描述中变得明显，这些实施例结合附图作为非限制性示例给出，其中：
图1是示意图，示出了衣服多层衬里包括层A、B、C、D1和D2。
图2示出了通过特定的缝制工艺/方法连接的层D1、D2、B和C。
为了便于理解，尽可能使用相同的附图标记来识别附图中相同的元件。应当理解，一个实施例的元件和特征可以在无需进一步阐明的情况下方便地结合入其他实施例。
具体实施方式
现在我们将详细地讨论本发明的各个实施例，其中一个或多个示例在附图中示出。每个示例通过说明本发明的方式提供，不应被理解为对本发明的限制。例如，作为一个实施例的一部分所呈现或描述的特征可以在其他实施例中采用(或与其他实施例相结合)以产生另一个实施例。应当理解，本发明应包括所有这些改动和变形。
本发明涉及衣服多层衬里的缝制方法/工艺，所述衣服多层衬里可用于衣服，一般优选是男人的和女人的内衣。
本发明的多层衬里在洗衣机中抵抗多达60次洗涤——小心处理的话，它符合ISO规定20743，并且抵挡施加500ml流体时达12小时的防水测试，并且对空气是可渗透的。
为了缝制衬里，需要裁剪层A、B、C、D1和D2。层B、C和D1的尺寸应当被裁剪地同衬里一样，并且彼此之间尺寸相同。层A的宽度应当被裁剪地同衬里一样，如在图1中由与前侧和后侧(3和1)相关的宽度所演示，并且与衬里腿开口(2和4)的边相关的长度按照衣服设计。
层D2具有的衬里腿(2和4)的开口侧的长度应当比层B、C和D1的衬里腿(2和4)的开口侧的长度短至少0.5到1.5cm。通过该变化，衬里的总体体积在边缘处减小，为使用者提供更多的舒适性。层D2在与衣服件的前侧和后侧(3和1)相关的宽度上与层B、C和D1相等。
通过下列步骤实施缝制方法：
步骤1：通过使用链式针缝法(ISO 101)、锯齿状锁针法(ISO 304)或双回针缝法(ISO 401)在边2和4上距离D1的边缘1-3cm处缝制层D1和D2；
步骤2：在边1和3上缝制层B、C、D2和D1：
其中出于美观目的，层A)可以通过使用暗针、三线程锁缝针(ISO 504)、锯齿状锁针法(ISO 304)或平缝(ISO 607)缝制在其它内衣服层；
其中层B)可以通过使用衬料上额外的线边迹，使用三线程锁缝针(ISO 504)、二线程锁缝针(ISO 503)或四线程假安全缝线迹(ISO 512)进行缝制。
步骤3：将层A、B、C和D1缝制在具有织带的衬里腿开口的侧边上，或使用暗针、或三线程锁缝针(ISO 504)、或锯齿状锁缝针(ISO 304)、或底绷缝线迹(ISO 406)进行缝制。这些层可以通过缝制有配饰(如松紧带、花边或其它装饰)而额外连接。
衬里的组成层与本发明的缝制方法组合起来是衬里的防漏功能的关键，因为它们解决防水表层过去常常在它们满时侧漏的技术问题。一旦所述的衬里由织物组成，并且在衬料上制成为平面形状，缝制方法引导液体并在衬里上形成非直线的U形结构，以便它防侧漏。本发明的衬里还在它的边缘上具有减少的层数，这是由于实际上层D2在长度上比其它层更短，使得表层对于使用者来说更为舒适。图2示出了其中层D1、D2、B和C对应于缝制方法的步骤2的衬里。
所有缝合线应当用60到90规格的针制成，以便产生小孔并降低衬里渗漏的每一个可能性。所有缝合线使用涤纶纱线120-160或得到了抗菌和防漏处理的涤纶纱线。涤纶降低衬里缝合线上的毛细管作用至件侧边，处理过的纱线改进了衬里的总体性能。
多层衬里包括至少四层，外部饰面材料的第一层A优选选自包括下列的组材料：棉、莫代尔、竹、粘胶、涤纶、微纤维、尼龙，包括组合有弹力纤维、莱卡和氨纶。
天然或合成材料的第二层B选自包括棉、涤纶、竹、粘胶、金属丝、莫代尔和尼龙的组，其重量在60和350g/m2之间，并且可以具有网状结构或编织的、机织物、绒头织物、或微纤维结构。用抗菌产品对第二层B进行化学处理，尤其是用含有银离子例如Silpure(Thomson Research associates的产品)的产品。
第三层C由0.015-0.020mm的透气的热塑性聚氨酯制成，其被施加至层B而不使用有害化学产品(不同于现有技术中存在的施加方法)。
第三层C借助于加热工艺(其可以是层压工艺)通过施加热量被固定至第二层B。其它层借助于特定缝制工艺/方法被结合。
防水层C和抗菌层B的组合促进了较大的抗菌有效性，这是由于该层在多层衬里的下面部分，使得大多数被吸收的液体不会接触抗菌织物。此外，除多层衬里的总体积更小而导致对使用者更为舒适的事实之外，所述组合对层朝向身体的功能性提供了更多的灵活性。
第四层D1是衬里的最内层，可以由51％的具有90-300gsm的莫代尔、粘胶、竹、碳或棉组成。层D1可以按特殊的标准被编织或纺织，产生有：(1)对液体更大的孔或通道，促进通过毛细管作用液体机械通道到达下一层，并且包括比水更高粘性和/或更小极化的液体，以及具有(2)3D纹理，提供与身体接触的更大的表面积——允许比类似重量和旦尼尔的单网衫织物或双网衫织物干得更快并触感更干。
第五层D2是吸收层，由至少90％的涤纶或微纤维制成，具有库帛丝(coolplus)纤维结合有快速吸收技术、快速干燥以及冷却特性(100-300gsm)。库帛丝纤维不同于更常用的获得快速吸收和干燥服装的技术，因为所述技术使用化学产品以获得快速吸收和干燥的功能，所述化学产品由于洗涤从织物中排除出去。提及本发明与库帛丝纤维相关的优点是重要的，库帛丝纤维结合在织物中并且不会随时间出来，有助于衬里上的温度调节。取决于用于衣服的多层衬里的目的，该层可以在衬里上有较大的量。
本领域技术人员将重视本文提供的知识，并且可以在所提供的实施例中以及其它包括在所附权利要求书的范围内的变形中重现本发明。

Claims (13)

1.一种具有至少四层的衣服多层衬里的缝制方法，其中至少一层具有抗菌功能，其中，该至少四层衬里包括第一层、第二层、第三层和第四层，
所述第一层为外部饰面材料的层A；
所述第二层为天然或合成材料的层B，并能够利用抗菌产品进行处理；
所述第三层为层C，包括透气的热塑性聚氨酯防水层；以及，
所述第四层为层D1和层D2，层D1定位为与使用者皮肤接触，层D2为吸收层，
所述缝制方法采用下列裁剪各层的步骤：
—在衬里腿开口（2、4）处，层B、层C和层D1被裁剪为与衬里相同的长度；
—层D2被裁剪为与衬里腿开口（2、4）的侧边相关的长度比层D1的与衬里腿开口（2、4）的侧边相关的长度短至少0.5到1.5cm；
—将层C热层压至层B；
并且，所述缝制方法采用下列缝制各层的步骤：
—使用链式针缝法“ISO 101”、锯齿状锁针法“ISO 304”或双回针缝法“ISO 401”在距离D1的衬里腿开口（2、4）1-3cm处沿衬里腿开口（2、4）缝制层D1和D2；
—在横断所述衬里腿开口（2、4）的边（1、3）上缝制层B、层C和层D1：
出于美观目的，层A通过使用暗针、三线程锁缝针“ISO 504”、锯齿状锁针法“ISO 304”或平缝“ISO 607”被缝制在其它内衣服层；
层B通过使用衬料上额外的线边迹，使用三线程锁缝针“ISO 504”、二线程锁缝针“ISO503”或四线程假安全缝线迹“ISO 512”进行缝制；和
—通过使用织带将层A、层B、层C和层D1缝制在衬里腿开口（2、4）上，或使用暗针或三线程锁缝针“ISO 504”或锯齿状锁针法“ISO 304”或底绷缝线迹“ISO 406”进行缝制；
—通过缝有配饰，连接层A、层B、层C和层D1，所述配饰包括松紧带、花边或其它装饰。
2.根据权利要求1所述的缝制方法，其中，在距离D1的衬里腿开口（2、4）1-3cm处沿衬里腿开口（2、4）缝制层D1和D2的步骤以及在横断所述衬里腿开口（2、4）的边（1、3）上缝制层B、层C和层D1的步骤形成非直线的U形结构。
3.根据权利要求1所述的缝制方法，其中缝合线由从规格60到规格90的针制成。
4.根据权利要求1所述的缝制方法，其中缝合线通过针使用接受过抗菌和抗漏处理的涤纶纱线制成。
5.根据权利要求1所述的缝制方法，其中层B的抗菌处理可基于银离子。
6.根据权利要求1所述的缝制方法，其中层A的饰面材料选自包括棉、莫代尔、竹、粘胶、涤纶、微纤维、尼龙的组。
7.根据权利要求6所述的缝制方法，其中层A的饰面材料为棉、莫代尔、竹、粘胶、涤纶、微纤维或尼龙，或者，层A的饰面材料为棉、莫代尔、竹、粘胶、涤纶、微纤维或尼龙与弹力纤维、莱卡和氨纶的组合。
8.根据权利要求1所述的缝制方法，其中天然或合成材料形成的层B选自包括棉、涤纶、竹、粘胶、金属丝、莫代尔和尼龙的组。
9.根据权利要求1所述的缝制方法，其中天然或合成材料形成的层B具有网状结构或绒头织物或微纤维结构。
10.根据权利要求1所述的缝制方法，其中层D1被编织或针织，并且由51%的具有90-300g/m2的莫代尔、粘胶、竹、碳或棉组成。
11. 根据权利要求1所述的缝制方法，其中层D2由至少90%的涤纶或微纤维组成，其中具有100-300 g/m2的库帛丝纤维。
12. 根据权利要求1所述的缝制方法，其中天然或合成材料形成的层B具有的重量在60和350 g/m2之间。
13.根据权利要求1所述的缝制方法，其中透气的热塑性聚氨酯的层C具有0.015-0.020mm的厚度，并且在没有使用化学产品的情况下被施加到层B。
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US11932002B2 (en) 2024-03-19
US20210206144A1 (en) 2021-07-08
CN111344146A (zh) 2020-06-26
AR112744A1 (es) 2019-12-04
EP3677425A1 (en) 2020-07-08
UY37858A (es) 2019-03-29
WO2019041005A1 (pt) 2019-03-07
BR112020003714A2 (pt) 2020-09-01
EP3677425A4 (en) 2021-03-17

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