CN111344146A - 衣服多层衬里缝制方法 - Google Patents

衣服多层衬里缝制方法 Download PDF

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CN111344146A
CN111344146A CN201780093944.XA CN201780093944A CN111344146A CN 111344146 A CN111344146 A CN 111344146A CN 201780093944 A CN201780093944 A CN 201780093944A CN 111344146 A CN111344146 A CN 111344146A
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layer
layers
liner
thread
sewing
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CN111344146B (zh
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E·S·尤厄尔
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Ec Garment Import And Export Business Brand Co ltd
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Abstract

本发明涉及一种具有吸收性的、抗菌的、防水的和水蒸气扩散功能的透气的、可重复使用的和防漏的衣服多层衬里的缝制方法。所述衬里旨在防止体液例如汗水、血液、阴道分泌物、月经流体、尿液、母乳或术后流体渗漏。所述衬里具有吸收性的、抗菌的、防水的和水蒸气扩散功能。衬里可被缝制或粘贴到衣服片上，衣服片包括：男人和女人内衣、短裤、西短裤、裙子、裤子、胸罩、衬衫、T恤衫、连衣裤、塑身衣、连衣裙、男人和女人睡衣。缝制方法形成液体的通道并在衬里上形成非直线的U形结构，以防侧漏。所述衬里还在其侧边具有减少数目的层，这是由于它的层之一在宽度上比其它层更小，使得表层对于穿戴者来说更薄。

Description

衣服多层衬里缝制方法
技术领域
本发明涉及具有吸收性的、抗菌的、防水的和水蒸气扩散功能的透气的、可重复使用的和防漏的衣服多层衬里的缝制方法。
背景技术
具有功能性的服装为消费者提供解决方案并且能够有助于幸福和健康。目前，对于与体液(例如汗水、血液、阴道分泌物、月经流体、尿液、母乳或术后流体)的释放相关的问题有许多解决方案。
不过，对于释放体液的许多这些解决方案并未反映实际的解决方案，因为它们需要日常应用和再应用。而且，使用后的处置对于消费者可能涉及其它技术问题。
因此，用于解决释放体液的问题的可洗的和可重复使用的产品是消费者所想要的。此外，所述产品的高耐用性也是想要的因素。
本发明涉及透气的、可重复使用的和防漏的衣服多层衬里的缝制方法。所述衬里主要旨在防止体液(例如汗水、血液、阴道分泌物、月经流体、尿液、母乳或术后流体)渗漏。衬里被缝制至衣服片，旨在提高消费者的生活质量和幸福。可以应用衬里的所述衣服包括：男人和女人内衣、短裤、西短裤、裙子、裤子、胸罩、衬衫、T恤衫、连衣裤、塑身衣、连衣裙、男人和女人睡衣和其它。
所述用于衣服的多层衬里具有最少四层，其中至少一层具有抗菌功能，这是确保穿戴者的健康和幸福的关键。
除对环境有积极贡献之外，所述衬里是可重复使用的事实确保本发明对穿戴者来说是经济的和卫生的解决方案。
用于衣服的多层衬里的透气性对于穿戴者在使用期间保持温度稳定性和片舒适性(piece comfort)是必要的。而且，衬里具有抗菌功能，使用洗衣机时具有可多达60次洗涤的耐用性。为了在多次洗涤之后保留其抗菌特征，必须在没有织物软化剂或漂白剂的情况下对衬里进行清洁，以便它确保其功能。
包括所述衬里的所述许多层与本发明的缝制工艺组合起来对于衬里的抗漏功能是关键，因为它们解决防水表层的技术问题，所述防水表层常常在它们满时会在侧边上渗漏。
本发明的目的的缝制工艺/方法引导液体并在衬里上形成非直线的U形结构，以便它防侧漏。所述衬里还减少其侧边的缝合针脚上的层的数目，因为吸收层在宽度上比其它层略小，为穿戴者提供了更为舒适的边缘并允许穿戴者感觉更薄的衬里。
美国专利申请号US 20140039432公开了多层衣服衬里的许多实施例。它的实施例中的一个公开了一种衬里，包括具有吸收和排水功能的第一层；第二抗菌层；第三聚氨酯防水和透气层，和衣服的第四外部织物层。尽管本文的附图建议了接缝结构，通过本文的教导来评估层是否通过缝合线用粗缝针脚(内层)、手套针脚(内层与中间层)和三线包缝线迹(内层与中间层和外层)进行顺序粘合是不可能的。
发明内容
本发明涉及透气的、可重复使用的和防漏的衣服多层衬里的缝制方法/工艺。所述衬里旨在防止体液(例如汗水、血液、阴道分泌物、月经流体、尿液、母乳或术后流体)渗漏。所述衬里具有吸收性的、抗菌的、防水的和水蒸气扩散的功能。
作为本发明的目的的缝制方法/工艺引导液体并在衬里上形成非直线的U形结构，使得其防侧漏。所述衬里还减少了在其侧边上的缝线针脚的数目，因为吸收层在宽度上比其它层略小，为穿戴者提供了更为舒适的边缘并允许穿戴者感觉更薄的衬里。
附图说明
将结合附图所示的实施例进一步对本发明进行描述。
图1是示意图，示出了用于衣服的由层A、B、C、D1和D2组成的多层衬里。
图2示出了通过特定的缝制工艺/方法连接的层D1、D2、B和C。
具体实施方式
本发明涉及衣服多层衬里的缝制方法/工艺，所述多层衬里可用于衣服件中，一般优选是男人和女人内衣。
本发明的多层衬里在洗衣机中抵抗多达60次洗涤——小心处理的话，它符合ISO规定20743，抵挡施加500ml流体时达12小时的防水测试，并且对空气是可渗透的。
为了缝制衬里，需要裁剪层A、B、C、D1和D2。B、C和D1的尺寸应当被裁剪地同衬里一样，并且彼此之间尺寸相同。层A的宽度应当被裁剪地同衬里一样，如在图1中由与前侧和后侧(3和1)相关的宽度所演示，并且与衬里腿开口(2和4)的边相关的长度按照衣服设计。
层D2依次应当在与衬里腿开口(2和4)的边相关的长度上比与层B、C和D1的衬里腿开口(2和4)的边相关的长度短至少0.5到1.5cm。通过该变化，衬里的总体积在边缘上减小，为穿戴者提供更多的舒适性。层D2在与衣服件的前侧和后侧(3和1)相关的宽度上与层B、C和D1相等。
通过下列步骤实施缝制方法：
步骤1：通过使用链式针缝法(ISO 101)、锯齿状锁针法(ISO 304)或双回针缝法(ISO 401)在边2和4上距离边缘D1 1-3cm处缝制层D1和D2；
步骤2：在边1和3上缝制层B、C、D2和D1：
其中出于美观目的，层A)可以通过使用暗针、三线程锁缝针(ISO 504)、锯齿状锁针法(ISO 304)或平缝(ISO 607)缝制在其它内衣服层；
其中层B)可以通过使用衬料上额外的线边迹，使用三线程锁缝针(ISO504)、二线程锁缝针(ISO 503)或四线程假安全缝线迹(ISO 512)进行缝制。
步骤3：将层A、B、C和D1缝制在具有织带的衬里腿开口的侧边上，或使用暗针、或三线程锁缝针(ISO 504)、或锯齿状锁缝针(ISO 304)、或底绷缝线迹(ISO 406)进行缝制。这些层可以通过缝制有配饰(如松紧带、花边或其它装饰)而额外连接。
衬里的组成层与本发明的缝制方法组合起来是衬里的防漏功能的关键，因为它们解决防水表层过去常常在它们满时侧漏的技术问题。一旦所述的衬里由织物组成，并且在衬料上制成为平面形状，缝制方法引导液体并在衬里上形成非直线的U形结构，以便它防侧漏。本发明的衬里还在它的边缘上具有减少的层数，这是由于层D2在长度上比其它层更短，使得表层对于穿戴者来说更为舒适。图2示出了其中层D1、D2、B和C对应于缝制方法的步骤2的衬里。
所有缝合线应当用60到90规格的针制成，以便产生小孔并降低衬里渗漏的每一个可能性。所有缝合线使用涤纶线120-160或得到了抗菌和防漏处理的涤纶线。涤纶降低衬里缝合线上的毛细管作用至件侧边，处理过的缝线改进了衬里的总体性能。
多层衬里包括五层，外部饰面材料的第一层A优选选自包括下列的组材料：棉、莫代尔、竹、粘胶、涤纶、微纤维、尼龙，包括组合有弹力纤维、莱卡和氨纶。
天然或合成材料的第二层B选自包括棉、涤纶、竹、粘胶、金属丝、莫代尔和尼龙的组，其重量在60和350g/m2之间，并且可以具有手提箱、机织物、绒头织物、毛巾布或微纤维结构。用抗菌产品对第二层B进行化学处理，尤其是用含有银离子例如Silpure(ThomsonResearch associates的产品)的产品。
第三层C是0.015-0.020mm的透气的热塑性聚氨酯层，其使用没有有害化学产品(如现有技术)被施加。
第三层C借助于层压工艺通过施加热量被固定至第二层B。其它层借助于特定缝制工艺/方法被结合。
防水层C和抗菌层B的组合促进了较大的抗菌有效性，这是由于该层在多层衬里的下面部分，使得大多数被吸收的液体不会接触抗菌织物。此外，除多层衬里的总体积更小而导致对穿戴者更为舒适的事实之外，所述组合对层朝向身体的功能性提供了更多的灵活性。
第四层D1是衬里的内层，可以由51％的具有90-300gsm的莫代尔、粘胶、竹、碳或棉组成。层D1可以按特殊的标准被编织或纺织，产生有：(1)对液体更大的孔或通道，促进通过毛细管作用液体机械通道到达下一层，并且包括比水更高粘性和/或更小极化的液体，以及具有(2)3D纹理，提供与身体接触的更大的表面积——允许比类似重量和旦尼尔的单网衫织物或双网衫织物干得更快并触感更干。
第五层D2是吸收层，由至少90％的涤纶或微纤维制成，库帛丝(coolplus)纤维体现有快速吸收技术、快速干燥以及100-300gsm的冷却特性。库帛丝纤维不同于更常用的获得快速吸收和干燥的服装的技术，因为所述技术使用化学产品以获得快速吸收和干燥的功能，所述化学产品由于洗涤从织物中排除出去。提及本发明与库帛丝纤维相关的优点是重要的，库帛丝纤维体现在织物中并且不会随时间脱落，有助于衬里上的温度控制。取决于用于衣服的多层衬里的目的，该层可以在衬里上有较大的数量。
本领域技术人员将重视本文提供的知识，并且可以在所提供的实施例中以及其它包括在所附权利要求书的范围内的变形中重现本发明。
权利要求书(按照条约第19条的修改)
1.一种具有至少四层的衣服多层衬里缝制方法，所述至少四层中的至少一层具有抗菌功能，包括下列步骤：
—层B、C和D1被裁剪成与衬里相同的尺寸；
—通过使用链式针缝法(ISO 101)、锯齿状锁针法(ISO304)或三线程锁缝针(ISO 401)在距离边缘D1 1-3cm处缝制层D1和D2；
—在侧边1和3上缝制层B、C和D1：
其中出于美观目的，层A可以通过使用暗针、三线程锁缝针(ISO 504)、锯齿状锁针法(ISO 304)或平缝(ISO 607)被缝制在其它内衣服层；
其中层B可以通过使用衬料上额外的线边迹，使用三线程锁缝针(ISO 504)、二线程锁缝针(ISO 503)或四线程假安全缝线迹(ISO 512)进行缝制；和
—通过使用织带将层A、B、C和D1缝制在衬里腿开口的侧边2和4上，或使用暗针或三线程锁缝针(ISO 504)或锯齿状锁针法(ISO 304)或底绷缝线迹(ISO406)进行缝制；
—层A、B、C和D1通过缝有配饰如松紧带、花边或其它装饰而连接。
2.根据权利要求1所述的方法，其中层D2在对应于腿(2和4)的开口侧边在长度上比对应于层B、C和D1的衬里腿(2和4)的开口侧边的长度小0.1-0.3cm。
3.根据权利要求1所述的方法，其中缝合线通过使用从规格60到规格90的针制成。
4.根据权利要求1所述的方法，其中缝合线通过使用涤纶线120至160或通过抗菌和抗漏处理的涤纶线制成。
5.根据权利要求1所述的方法，其中层A的饰面材料优选选自包括下列的组：棉、莫代尔、竹、粘胶、涤纶、微纤维、尼龙，包括与弹力纤维、莱卡和氨纶的组合。
6.根据权利要求1所述的方法，其中天然或合成材料组成的层B选自包括棉、涤纶、竹、粘胶、金属丝、莫代尔和尼龙的组。
7.根据权利要求1所述的方法，其中天然或合成材料组成的层B具有分支的、织物、绒头织物、毛巾布或微纤维结构。
8.根据权利要求7所述的方法，其中层D1被编织或针织，并且可以由51％的具有90-300gsm2的莫代尔、粘胶、竹、碳或棉组成。
9.根据权利要求7所述的方法，其中层D2由至少90％的涤纶或微纤维组成，其中库帛丝纤维具有100-300gsm2。
10.根据权利要求1所述的方法，其中天然或合成材料组成的层B的重量在60和350g/m2之间。
11.根据权利要求1所述的方法，其中透气的热塑性聚氨酯的层B是0.015-0.020mm厚度，并且在没有使用化学产品的情况下被施加。
12.根据权利要求1所述的方法，其中第二层D或D1用抗菌产品进行化学处理，尤其是用含有锌的产品。
13.一种具有至少四层的衣服多层衬里缝制方法，其中至少一层具有抗菌功能，其中层D1、D2和D3通过侧边U形缝合线连接。
14.一种具有至少四层的衣服多层衬里缝制方法，其中至少一层具有抗菌功能，其中可以实施在衣服例如胸罩中，并且具有至少四层A、B、C和D；透气的热塑性聚氨酯的层C是0.015-0.020mm厚度，并且在没有使用化学产品的情况下被施加；所述层D用抗菌产品进行化学处理，尤其是用含有锌的产品；层B和C被缝制到层D，并且层D被缝制到层A。
15.根据权利要求14所述的具有至少四层的衣服多层衬里缝制方法，其中至少一层具有抗菌功能，其中层D可以与一个或两个层D1和D2相关。

Claims (14)

1.一种衣服多层衬里缝制方法，包括下列步骤：
—通过使用链式针缝法(ISO 101)、锯齿状锁针法(ISO304)或三线程锁缝针(ISO401)在距离边缘D1 1-3cm处缝制层D1和D2；
—在侧边1和3上缝制层B、C和D1：
其中出于美观目的，层A可以通过使用暗针、三线程锁缝针(ISO 504)、锯齿状锁针法(ISO 304)或平缝(ISO 607)被缝制在其它内衣服层；
其中层B可以通过使用衬料上额外的线边迹，使用三线程锁缝针(ISO 504)、二线程锁缝针(ISO 503)或四线程假安全缝线迹(ISO 512)进行缝制；和
—通过使用织带将层A、B、C和D1缝制在衬里腿开口的侧边2和4上，或使用暗针或三线程锁缝针(ISO 504)或锯齿状锁针法(ISO 304)或底绷缝线迹(ISO406)进行缝制。
2.根据权利要求1所述的方法，其中层A、B、C和D1通过缝有配饰如松紧带、花边或其它装饰而连接。
3.根据权利要求1和2中任一项所述的衣服多层衬里缝制方法，其中层B、C和D1被裁剪成衬里尺寸。
4.根据权利要求1所述的方法，其中层D2在对应于腿(2和4)的开口侧边在长度上比对应于层B、C和D1的衬里腿(2和4)的开口侧边的长度小0.5-1.5cm。
5.根据权利要求1所述的方法，其中缝合线通过使用从规格60到规格90的针制成。
6.根据权利要求1所述的方法，其中缝合线通过使用涤纶线120至160或通过抗菌和抗漏处理的涤纶线制成。
7.根据权利要求1所述的方法，其中层A的饰面材料优选选自包括下列的组：棉、莫代尔、竹、粘胶、涤纶、微纤维、尼龙，包括与弹力纤维、莱卡和氨纶的组合。
8.根据权利要求1所述的方法，其中天然或合成材料组成的层B选自包括棉、涤纶、竹、粘胶、金属丝、莫代尔和尼龙的组。
9.根据权利要求1所述的方法，其中天然或合成材料组成的层B的重量在60和350g/m2之间。
10.根据权利要求1所述的方法，其中天然或合成材料组成的层B具有手提箱、织物、绒头织物、毛巾布或微纤维结构。
11.根据权利要求1所述的方法，其中第二层B用抗菌产品进行化学处理，尤其是用含有银离子例如Silpure(Thomson Research associates的产品)的产品。
12.根据权利要求1所述的方法，其中透气的热塑性聚氨酯的层C是0.015-0.020mm厚度，并且在没有使用化学产品的情况下被施加。
13.根据权利要求8所述的方法，其中层D1被编织或针织，并且可以由51％的具有90-300gsm的莫代尔、粘胶、竹、碳或棉组成。
14.根据权利要求8所述的方法，其中层D2由至少90％的涤纶或微纤维组成，库帛丝纤维具有100-300gsm。
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