CN111320870A - 一种耐磨聚酰亚胺薄膜及其制备方法 - Google Patents

一种耐磨聚酰亚胺薄膜及其制备方法 Download PDF

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CN111320870A
CN111320870A CN202010220308.2A CN202010220308A CN111320870A CN 111320870 A CN111320870 A CN 111320870A CN 202010220308 A CN202010220308 A CN 202010220308A CN 111320870 A CN111320870 A CN 111320870A
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方晓栋
宋丽英
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Abstract

本发明公开了一种耐磨聚酰亚胺薄膜的制备方法,包括如下步骤:在惰性气体氛围中,向芳香型二胺溶液中加入混合填料混匀,然后加入芳香型二酐,进行反应得到中间物料;取中间物料脱泡并涂布于基板表面,亚胺化,脱膜得到耐磨聚酰亚胺薄膜;其中,混合填料为二硫化钼、纳米聚四氟乙烯、改性碳纳米管、硅烷偶联剂。本发明还公开了一种耐磨聚酰亚胺薄膜,按照上述耐磨聚酰亚胺薄膜的制备方法制得。本发明具有良好的耐磨性能,且机械性能良好。

Description

一种耐磨聚酰亚胺薄膜及其制备方法
技术领域
本发明涉及聚酰亚胺薄膜技术领域,尤其涉及一种耐磨聚酰亚胺薄膜及其制备方法。
背景技术
聚酰亚胺是一类具有较高的热稳定性、良好的机械性能以及优异的电子性能的工程聚合物,这些优异的性能归因于聚酰亚胺基团和芳香族结构。同时,再特定的环境中,聚酰亚胺也具有良好的摩擦学特性。但是,随着时代的发展,聚酰亚胺的性能已不能满足人们的需求,且纯聚酰亚胺材料在摩擦磨损过程中具有摩擦系数大,磨损率高的缺点,这些缺点限制了聚酰亚胺在摩擦材料中的应用。
发明内容
基于背景技术存在的技术问题,本发明提出了一种耐磨聚酰亚胺薄膜及其制备方法,本发明具有良好的耐磨性能,且机械性能良好。
本发明提出的一种耐磨聚酰亚胺薄膜的制备方法,包括如下步骤:在惰性气体氛围中,向芳香型二胺溶液中加入混合填料混匀,然后加入芳香型二酐,进行反应得到中间物料;取中间物料脱泡并涂布于基板表面,亚胺化,脱膜得到耐磨聚酰亚胺薄膜;其中,混合填料为二硫化钼、纳米聚四氟乙烯、改性碳纳米管、硅烷偶联剂。
优选地,二硫化钼、纳米聚四氟乙烯、改性碳纳米管、硅烷偶联剂的重量比为2-4:0.4-0.6:1-2:0.05-0.07。
优选地,在耐磨聚酰亚胺薄膜中,混合填料的含量为10-15wt%。
优选地,改性碳纳米管为γ-氨丙基三乙氧基硅烷改性碳纳米管。
优选地,二硫化钼的粒径为1000-2000目。
优选地,芳香型二胺为4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯。
优选地,4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯的摩尔比为5-6:2.5-3.5:0.5-2.5。
优选地,芳香型二酐为3,3',4,4'-联苯四甲酸二酐和六氟二酐。
优选地,3,3',4,4'-联苯四甲酸二酐和六氟二酐的摩尔比为8-9:1-2。
优选地,反应温度为50-70℃,反应时间为5-6h。
优选地,亚胺化的程序为:分别于130-150℃、190-210℃、250-300℃保温30-40min,再于380-400℃保温1-2min。
优选地,中间物料的固含量为20-30wt%。
优选地,芳香型二胺溶液的溶剂为N,N-二甲基乙酰胺。
优选地,芳香型二胺和芳香型二酐的摩尔比为1:0.95-1.05。
本发明还提出了一种耐磨聚酰亚胺薄膜,按照上述耐磨聚酰亚胺薄膜的制备方法制得。
本发明通过选用合适的填料以适宜比例相互配合,使得本发明具有良好的耐磨性,并通过硅烷偶联剂均匀分散在中间物料中,避免了聚酰亚胺薄膜机械性能的降低;选用对苯二胺、4,4’-二氨基-2,2’-双三氟甲基苯与4,4'-二氨基二苯醚以适宜比例相互配合,可以调节聚酰亚胺的机械性能和耐磨性;并与适宜种类芳香型二酐进行反应,可以进一步增加本发明的机械性能和耐磨性;选用合适的亚胺化工艺可以进一步提高本发明的机械性能。
具体实施方式
下面,通过具体实施例对本发明的技术方案进行详细说明。
实施例1
一种耐磨聚酰亚胺薄膜的制备方法,包括如下步骤:在氮气气体氛围中,向芳香型二胺的N,N-二甲基乙酰胺溶液中加入混合填料混匀,然后加入芳香型二酐,于50℃反应6h,用N,N-二甲基乙酰胺溶液调节固含量为20wt%得到中间物料;取中间物料脱泡并涂布于基板表面,分别于150℃、210℃、300℃保温30min,再于400℃保温1min,脱膜得到耐磨聚酰亚胺薄膜;其中,混合填料为粒径为2000目的二硫化钼、纳米聚四氟乙烯、γ-氨丙基三乙氧基硅烷改性碳纳米管、硅烷偶联剂;
二硫化钼、纳米聚四氟乙烯、γ-氨丙基三乙氧基硅烷改性碳纳米管、硅烷偶联剂的重量比为2:0.6:1:0.07;
芳香型二胺为4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯,其中,4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯的摩尔比为6:3.5:0.5;
芳香型二酐为3,3',4,4'-联苯四甲酸二酐和六氟二酐,其中,3,3',4,4'-联苯四甲酸二酐和六氟二酐的摩尔比为8:2;
芳香型二胺和芳香型二酐的摩尔比为1:0.95。
实施例2
一种耐磨聚酰亚胺薄膜的制备方法,包括如下步骤:在氮气气体氛围中,向芳香型二胺的N,N-二甲基乙酰胺溶液中加入混合填料混匀,然后加入芳香型二酐,于70℃反应5h,用N,N-二甲基乙酰胺溶液调节固含量为30wt%得到中间物料;取中间物料脱泡并涂布于基板表面,分别于130℃、190℃、250℃保温40min,再于380℃保温2min,脱膜得到耐磨聚酰亚胺薄膜;其中,混合填料为粒径为1000目的二硫化钼、纳米聚四氟乙烯、γ-氨丙基三乙氧基硅烷改性碳纳米管、硅烷偶联剂;
二硫化钼、纳米聚四氟乙烯、γ-氨丙基三乙氧基硅烷改性碳纳米管、硅烷偶联剂的重量比为4:0.4:2:0.05;
芳香型二胺为4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯,其中,4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯的摩尔比为5:2.5:2.5;
芳香型二酐为3,3',4,4'-联苯四甲酸二酐和六氟二酐,其中,3,3',4,4'-联苯四甲酸二酐和六氟二酐的摩尔比为9:1;
芳香型二胺和芳香型二酐的摩尔比为1:1.05。
实施例3
一种耐磨聚酰亚胺薄膜的制备方法,包括如下步骤:在氮气气体氛围中,向芳香型二胺的N,N-二甲基乙酰胺溶液中加入混合填料混匀,然后加入芳香型二酐,于60℃反应5.5h,用N,N-二甲基乙酰胺溶液调节固含量为25wt%得到中间物料;取中间物料脱泡并涂布于基板表面,分别于140℃、200℃、275℃保温35min,再于390℃保温1min,脱膜得到耐磨聚酰亚胺薄膜;其中,混合填料为粒径为2000目的二硫化钼、纳米聚四氟乙烯、γ-氨丙基三乙氧基硅烷改性碳纳米管、硅烷偶联剂;
二硫化钼、纳米聚四氟乙烯、γ-氨丙基三乙氧基硅烷改性碳纳米管、硅烷偶联剂的重量比为3:0.5:1.5:0.06;
芳香型二胺为4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯,其中,4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯的摩尔比为6:3:1;
芳香型二酐为3,3',4,4'-联苯四甲酸二酐和六氟二酐,其中,3,3',4,4'-联苯四甲酸二酐和六氟二酐的摩尔比为8.5:1.5;
芳香型二胺和芳香型二酐的摩尔比为1:1。
对比例1
无混合填料,其他同实施例3。
对比例2
无混合填料,芳香型二胺为4,4'-二氨基二苯醚,芳香型二酐为3,3',4,4'-联苯四甲酸二酐,其他同实施例3。
检测实施例1-3和对比例1-2制得的聚酰亚胺薄膜的性能,结果如下表所示:
性能 拉伸强度MPa 模量GPa 摩擦系数
实施例1 211 2.9 0.225
实施例2 203 2.8 0.231
实施例3 230 3.0 0.220
对比例1 232 3.0 0.391
对比例2 142 2.1 0.405
由上表可以看出,本发明具有良好的耐磨性,且同时具有良好的机械性能。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。

Claims (10)

1.一种耐磨聚酰亚胺薄膜的制备方法,其特征在于,包括如下步骤:在惰性气体氛围中,向芳香型二胺溶液中加入混合填料混匀,然后加入芳香型二酐,进行反应得到中间物料;取中间物料脱泡并涂布于基板表面,亚胺化,脱膜得到耐磨聚酰亚胺薄膜;其中,混合填料为二硫化钼、纳米聚四氟乙烯、改性碳纳米管、硅烷偶联剂。
2.根据权利要求1所述耐磨聚酰亚胺薄膜的制备方法,其特征在于,二硫化钼、纳米聚四氟乙烯、改性碳纳米管、硅烷偶联剂的重量比为2-4:0.4-0.6:1-2:0.05-0.07。
3.根据权利要求1或2所述耐磨聚酰亚胺薄膜的制备方法,其特征在于,在耐磨聚酰亚胺薄膜中,混合填料的含量为10-15wt%。
4.根据权利要求1-3任一项所述耐磨聚酰亚胺薄膜的制备方法,其特征在于,改性碳纳米管为γ-氨丙基三乙氧基硅烷改性碳纳米管;优选地,二硫化钼的粒径为1000-2000目。
5.根据权利要求1-4任一项所述耐磨聚酰亚胺薄膜的制备方法,其特征在于,芳香型二胺为4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯;优选地,4,4'-二氨基二苯醚、对苯二胺和4,4’-二氨基-2,2’-双三氟甲基苯的摩尔比为5-6:2.5-3.5:0.5-2.5。
6.根据权利要求1-5任一项所述耐磨聚酰亚胺薄膜的制备方法,其特征在于,芳香型二酐为3,3',4,4'-联苯四甲酸二酐和六氟二酐;优选地,3,3',4,4'-联苯四甲酸二酐和六氟二酐的摩尔比为8-9:1-2。
7.根据权利要求1-6任一项所述耐磨聚酰亚胺薄膜的制备方法,其特征在于,反应温度为50-70℃,反应时间为5-6h。
8.根据权利要求1-7任一项所述耐磨聚酰亚胺薄膜的制备方法,其特征在于,亚胺化的程序为:分别于130-150℃、190-210℃、250-300℃保温30-40min,再于380-400℃保温1-2min。
9.根据权利要求1-8任一项所述耐磨聚酰亚胺薄膜的制备方法,其特征在于,中间物料的固含量为20-30wt%;优选地,芳香型二胺溶液的溶剂为N,N-二甲基乙酰胺;优选地,芳香型二胺和芳香型二酐的摩尔比为1:0.95-1.05。
10.一种耐磨聚酰亚胺薄膜,其特征在于,按照权利要求1-9任一项所述耐磨聚酰亚胺薄膜的制备方法制得。
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