CN111191862A - Material scrapping cost management method, computer device and readable storage medium - Google Patents

Material scrapping cost management method, computer device and readable storage medium Download PDF

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CN111191862A
CN111191862A CN201811355390.9A CN201811355390A CN111191862A CN 111191862 A CN111191862 A CN 111191862A CN 201811355390 A CN201811355390 A CN 201811355390A CN 111191862 A CN111191862 A CN 111191862A
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scrapping
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product
cost
average
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张德波
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Hongfujin Precision Electronics Chengdu Co Ltd
Hon Hai Precision Industry Co Ltd
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Hongfujin Precision Electronics Chengdu Co Ltd
Hon Hai Precision Industry Co Ltd
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Abstract

The invention provides a material scrapping cost management method, which comprises the following steps: acquiring and integrating material scrapping information, material unit price information, product shipment information and scrapping target information; calculating the average material rejection cost and the single material rejection rate of a single product; generating image data information according to the product scrapping information, the scrapping target information, the average material scrapping cost of the single product and the single material scrapping rate; and sending the image data information to a preset receiving person. The invention also provides a computer device and a computer readable storage medium. The invention improves the management efficiency of material scrapping cost and saves manpower.

Description

Material scrapping cost management method, computer device and readable storage medium
Technical Field
The invention relates to the field of industrial production, in particular to a material scrapping cost management method, a computer device and a computer readable storage medium.
Background
At present, the average material scrapping cost and the single material scrapping rate of a single product in a factory are calculated by manually screening required data from multiple system multiple windows and combining manually recorded data, and after reports are manually made, the reports are sent to responsible persons through mails. However, the average material rejection cost and the single material rejection rate of a single product relate to large data volume, the calculation is complex, and manpower is wasted. In addition, for the material scrapping cost management, a mechanism of automatic early warning and feedback when exceeding standards is lacked, and the improvement period is longer, so the management efficiency is not high.
Disclosure of Invention
In view of the above, it is desirable to provide a material scrapping cost management method, a computer device and a computer readable storage medium to solve the above problems.
The first aspect of the present invention provides a material scrapping cost management method, including: acquiring and integrating material scrapping information, material unit price information, product shipment information and scrapping target information; calculating the average material rejection cost and the single material rejection rate of a single product; generating image data information according to the product scrapping information, the scrapping target information, the average material scrapping cost of the single product and the single material scrapping rate; and sending the image data information to a preset receiving person.
A second aspect of the present invention provides a computer device for material scrap management, the computer device comprising: a processor adapted to implement instructions; and a storage device adapted to store a plurality of instructions, the instructions adapted to be loaded and executed by the processor: acquiring and integrating material scrapping information, material unit price information, product shipment information and scrapping target information; calculating the average material rejection cost and the single material rejection rate of a single product; generating image data information according to the product scrapping information, the scrapping target information, the average material scrapping cost of the single product and the single material scrapping rate; and sending the image data information to a preset receiving person.
A third aspect of the present invention provides a computer-readable storage medium having a computer program stored thereon, the computer program being loaded by a processor and executing a material scrapping cost management method, the material scrapping cost management method including: acquiring and integrating material scrapping information, material unit price information, product shipment information and scrapping target information; calculating the average material rejection cost and the single material rejection rate of a single product; generating image data information according to the product scrapping information, the scrapping target information, the average material scrapping cost of the single product and the single material scrapping rate; and sending the image data information to a preset receiving person.
The material scrapping cost management method and the computer device can automatically calculate the average material scrapping cost and the single material scrapping rate of a single product, generate image data information and send the image data information to the preset receiving personnel, so that the management efficiency of the material scrapping cost is improved, the labor is saved, the scrapping can be quickly improved, and the production cost is saved.
Drawings
FIG. 1 is a diagram illustrating a hardware architecture of a computer device according to an embodiment of the present invention.
Fig. 2 is a block diagram of a memory in the computer device shown in fig. 1.
Fig. 3 is a schematic block diagram of a material scrap management system according to an embodiment of the present invention.
FIG. 4 is a flowchart of a material scrapping cost management method according to an embodiment of the present invention.
FIG. 5 is a flow chart for calculating the average material scrap cost for a single product.
Description of the main elements
Computer device 1
Material scrapping management system 10
Processor with a memory having a plurality of memory cells 11
Memory device 12
Display unit 13
Input unit 14
Communication unit 15
Database of scrapped materials 121
Material unit price database 122
Product shipment database 123
Target maintenance database 124
Information integration module 101
Information analysis module 102
Exceeding early warning module 103
Visual report module 104
Information feedback module 105
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
So that the manner in which the above recited objects, features and advantages of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments thereof which are illustrated in the appended drawings. In addition, the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention, and the described embodiments are merely a subset of the embodiments of the present invention, rather than a complete embodiment. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a computer device 1 according to an embodiment of the present invention. The computer device 1 includes a processor 11, a memory 12, a display unit 13, an input unit 14, and a communication unit 15. The memory 12, the display unit 13, the input unit 14 and the communication unit 15 are electrically connected to the processor 11 respectively.
The processor 11 may be a Central Processing Unit (CPU), a digital signal processor, or a single chip, and is suitable for implementing each instruction.
The memory 12 is used for storing various data in the computer device 1, such as program codes, and the like, and realizes high-speed and automatic access of programs or data in the operation process of the computer device 1.
The Memory 12 may be, but is not limited to, a Read-Only Memory (ROM), a Random Access Memory (RAM), a Programmable Read-Only Memory (PROM), an Erasable Programmable Read-Only Memory (EPROM), a One-time Programmable Read-Only Memory (OTPROM), an electronically Erasable rewritable Read-Only Memory (EEPROM), a Compact Disc Read-Only Memory (CD-ROM) or other optical Disc storage, magnetic disk storage, magnetic tape storage, or any other medium readable by a computer capable of carrying or storing data.
The display unit 13 is configured to display a processing result of the processor 11.
The input unit 14 is used for inputting various information, and the input unit 14 may include one or more of a keyboard, a mouse, a touch screen, and the like.
The communication unit 15 is used for establishing a communication connection with other electronic devices or computer devices, and the communication unit 15 may be a wired communication unit or a wireless communication unit.
Referring to fig. 2, a plurality of production databases are stored in the memory 12, and the production databases include a scrap database 121, a unit price database 122, a product shipment database 123, and a target maintenance database 124.
The scrapped material database 121 is used for storing scrapped material information, including name of scrapped material, quantity of scrapped material, scrapped material date and responsibility department, and the scrapped material includes material and consumable material. The material scrapping information takes the product model as a root node, the name of the reported waste material is a child node, and the material scrapping date is taken as a label to be stored.
The material unit price database 122 is used for storing unit price information of materials, and stores the product model as a root node and the material name as a child node.
The product shipment database 123 is used for storing product shipment information, including product shipment quantity and product shipment date, and stores the product shipment data as child nodes by using the product model as a root node.
The target maintenance database 124 is used to store scrapping target information, including an average material scrapping cost target and a single material scrapping rate target for a single product. The average material scrapping cost target of a single product takes the product model as a root node and the material scrapping responsibility unit as a child node for storage. The single material rejection rate target takes the product model as a root node and the material name as a child node for storage.
It is understood that in other embodiments, the scrap material database 121, the unit price of material database 122 and the product shipment database 123 may be stored in a system other than the computer device 1, and only the target maintenance database 124 is stored in the memory 12.
A material scrapping management system runs in the computer device 1. The material scrapping management system comprises a functional module consisting of a plurality of program code segments. The program codes of the program segments in the material scrap management system may be stored in the memory 12 and executed by the processor 11 to implement the functions of the material scrap management system.
Referring to fig. 3, the material scrapping management system 10 includes an information integration module 101, an information analysis module 102, a standard exceeding warning module 103, a visual report module 104, and an information feedback module 105.
The information integration module 101 is configured to obtain material scrapping information, material unit price information, product shipment information, and scrapping target information, where the scrapping target information includes an average material scrapping cost target for a single product and a single material scrapping rate target.
The information integration module 101 is further configured to integrate the material scrapping information, the material unit price information, and the product shipment information with the product model as a root node.
The information analysis module 102 is configured to calculate an average material scrapping cost and a single material scrapping rate of a single product through a computational logic model according to the material scrapping information, the material unit price information, and the product shipment information.
The exceeding warning module 103 is configured to compare the calculated average material scrapping cost and the calculated scrapping rate of a single material with corresponding scrapping target information, to determine whether the exceeding is exceeded, and generate exceeding warning information when the exceeding is exceeded.
The visual report module 104 is configured to generate image data information according to the product scrapping information, the average material scrapping cost of a single product, and the single material scrapping rate, and generate early warning data information according to the standard exceeding early warning information.
The information feedback module 105 is configured to send the image data information and the standard-exceeding warning information to a preset receiving staff through the communication unit 15.
Fig. 4 is a flowchart of a material discard cost management method provided by the present invention, please refer to fig. 1 to 4, and the material discard cost management method includes the following steps:
s310: and acquiring and integrating material scrapping information, material unit price information, product shipment information and scrapping target information.
The information integration module 101 acquires material scrapping information, material unit price information, product shipment information and scrapping target information from a plurality of databases respectively according to a factory, a product model and a preset information acquisition rule which are selected in advance, wherein the scrapping target information comprises an average material scrapping cost target and a single material scrapping rate target of a single product.
Specifically, the information integration module 101 acquires material scrapping information from the scrapped material database 121, material unit price information from the material unit price database 122, shipment information of a product from the product shipment database 123, and scrapping management target information from the target maintenance database 124. The information integration module 101 further integrates the material scrapping information, the material unit price information, and the product shipment information with the product model as a root node.
S320: and calculating the average material rejection cost and the single material rejection rate of the single product.
Specifically, the information analysis module 102 calculates the average material rejection cost and the single material rejection rate of an actual single product by using a calculation logic model according to the information acquired by the information integration module 101. The single material rejection rate is the ratio of the number of the single material to the product delivery number. When the rejection rate of a single material is calculated, the quantity of the rejected materials of the single material is divided by the quantity of the delivered products.
Referring to fig. 5, the step of calculating the average material discard cost of a single product specifically includes:
s321: and calculating the scrapping cost of each material according to the quantity of scrapped materials and the unit price of the materials.
The method comprises the steps of obtaining the quantity of scrapped materials by taking the product model, the scrapped material responsibility unit and the scrapped material date as root nodes, multiplying the quantity of the scrapped materials by the corresponding material unit price through a calculation logic model, and calculating the scrapping cost of the materials. Similarly, the rejection costs of a plurality of materials are calculated in turn.
S322: and adding the scrapping costs of the various materials, and calculating the total scrapping cost of the materials.
S323: and dividing the total scrapping cost of the materials by the corresponding product shipment quantity, and calculating the average scrapping cost of the materials of the single product.
Specifically, the product shipment quantity is a product shipment quantity corresponding to the selected product model and the material scrapping date.
S330: the average material scrapping cost and the single material scrapping rate of a single product are respectively compared with corresponding scrapping targets to judge whether the standard is exceeded or not.
Specifically, the standard exceeding early warning module 103 compares the calculated average material scrapping cost of a single product with the average material scrapping cost target of the single product, and compares the single material scrapping rate with the single material scrapping rate target to judge whether the standard exceeding is performed or not. If yes, go to step S340; if not, no feedback is carried out.
S340: and generating overproof early warning information.
Specifically, if at least one of the average material scrapping cost and the single material scrapping rate of a single product exceeds the standard, the standard exceeding early warning module 103 generates standard exceeding early warning information.
S350: and sending the overproof early warning information to a preset receiver through a short message.
Specifically, the information feedback module 105 sends the overproof warning information to the preset receiving personnel. In this embodiment, the memory 12 further stores a responsible person address book, and the information feedback module 105 matches the responsible person in the responsible person address book with the material in the excessive warning information as a condition, and sends the excessive warning information to the responsible person in a short message manner.
It can be understood that the overproof warning information can also be sent to the preset receiving personnel through mails or other communication modes.
S360: and generating early warning data information.
The visual report module 104 generates early warning data information according to a preset early warning template and the overproof early warning information.
In the present embodiment, after step S320, step S370 is further included, and step S370 may be performed simultaneously with step S330.
Step S370: image data information is generated.
Specifically, the visual report module 104 generates image data information according to the product rejection information, the rejection target information, the average material rejection cost of the single product, and the single material rejection rate.
The visual report module 104 can map and draw product scrapping information, scrapping target information, average material scrapping cost of a single product and single material scrapping rate by taking the product type and the responsibility department as labels, and automatically generate image data information according to a preset chart date display rule.
Step S380: and sending the image data information to a preset receiving person through a mail.
Preferably, the information feedback module 105 matches the responsible person corresponding to the product model under the condition of the product model in the image data information, and sends the image data information to the responsible person through a mail.
It can be understood that the image data information can also be sent to the preset receiving personnel through short messages or other communication modes.
It is understood that in other embodiments, steps S330-S360 may be eliminated. The material scrap cost management method is exemplified below.
After the factory area and the product model a are selected, the information integration module 101 obtains the following information.
(1) The method for acquiring the material scrapping information from the scrapped material database 121 specifically comprises the following steps:
scrap material A1, scrap quantity 3800, scrap date 5 month 31 days, responsibility unit MFG 1;
scrap materials A2, 3000 scrap pieces, scrap date of 5 months and 31 days, and responsibility unit MFG 1;
scrap material A3, scrap quantity 4800 pieces, scrap date 5 months 31 days, responsibility unit MFG 2.
(2) Unit price information is obtained from the material unit price database 122, specifically:
material A1 is monovalent 3 yuan; feed A2 was monovalent 4-membered; feed A3 was monovalent 2 yuan.
(3) Obtain the product shipment information from the product shipment database 123, specifically:
the A product is delivered in 100,000 pieces at 31 days in 5 months.
(4) The scrapping target information is obtained from the target maintenance database 124, specifically:
product A average material scrap cost target: 0.3 yuan/piece.
Material a1 rejection rate target: 4.00 percent;
material a2 rejection rate target: 2.00 percent;
material a3 rejection rate target: 5.00 percent.
The information analysis module 102 multiplies the scrappage number of the material a1 with the unit price of the material a1, calculates the scrappage cost of the material a1 to be 11400 yuan, and similarly calculates the scrappage cost of the material a2 to be 12000 yuan and the scrappage cost of the material A3 to be 9600 yuan. Adding the scrapping costs of the materials A1, A2 and A3 to calculate the total scrapping cost of the materials to be 33000 yuan; then, the total material scrapping cost is divided by the shipment quantity of the products, and the average material scrapping cost of each product is calculated to be 0.33 yuan.
The information analysis module 102 divides the reject quantity of the material a1 by the product shipment quantity to obtain a reject rate of the material a1 of 3.80%, and similarly calculates a reject rate of the material a2 of 3.00% and a reject rate of the material A3 of 4.80%.
The excessive early warning module 103 compares the average material scrapping cost and the single material scrapping rate of a single product with corresponding scrapping targets respectively to obtain that the average material scrapping cost of the single product of the product A exceeds the standard and the scrapping rate of the material A2 exceeds the standard. The overproof warning module 103 generates the following overproof warning information:
"average material scrap cost per unit of 5/31A product: 0.33 yuan/piece, target 0.30 yuan/piece, superstandard. "
The scrappage of the material A2 of the 5/31A product is 3.00 percent, the target is 2.00 percent and exceeds the standard. "
The information feedback module 105 sends the overproof early warning information to the responsible person in a form of short message.
The visual report module 104 generates a display image by mapping and drawing the acquired product scrapping information, the calculated average material scrapping cost of a single product and the calculated scrapping rate of a single material, visually presents the display image in a chart form, and generates the exceeding warning information into the warning data information. The information feedback module 105 sends the image data information and the overproof early warning information to the responsible person in a mail or short message mode.
The computer device 1 and the material scrapping cost management method can automatically calculate the average material scrapping cost and the single material scrapping rate of a single product, generate image data information and send the image data information to a preset receiving person, so that the management efficiency of the material scrapping cost is improved, manpower is saved, the material scrapping cost can be quickly improved, scrapping is reduced, and the production cost is saved.
Furthermore, the computer device 1 and the material scrapping cost management method can judge whether the average material scrapping cost and the single material scrapping rate of a single product exceed standards or not, and send out exceeding-standard early warning information to preset receiving personnel when the average material scrapping cost and the single material scrapping rate exceed standards, so that the material scrapping management and control efficiency is further improved.
In addition, functional units in the embodiments of the present invention may be integrated into the same processing unit, or each unit may exist alone physically, or two or more units are integrated into the same unit. The integrated unit can be realized in a form of hardware, or in a form of hardware plus a software functional module.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned. Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. The units or computer means recited in the computer means claims may also be implemented by the same unit or computer means, either in software or in hardware. The terms first, second, etc. are used to denote names, but not any particular order.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1. A material scrapping cost management method is characterized by comprising the following steps:
acquiring and integrating material scrapping information, material unit price information, product shipment information and scrapping target information;
calculating the average material rejection cost and the single material rejection rate of a single product;
generating image data information according to the product scrapping information, the scrapping target information, the average material scrapping cost of the single product and the single material scrapping rate;
and sending the image data information to a preset receiving person.
2. The material scrapping cost management method according to claim 1, wherein the material scrapping information includes a name of scrapped material, a number of scrapped material, a material scrapping date and a department of responsibility, and the scrapping target information includes an average material scrapping cost target per product and a single material scrapping rate target.
3. The material scrapping cost management method according to claim 2, wherein the step of calculating the average material scrapping cost of a single product specifically comprises:
according to the quantity of the scrapped materials and the unit price of the materials, calculating the scrapping cost of each material;
adding the scrapping costs of the various materials, and calculating the total scrapping cost of the materials;
and dividing the total scrapping cost of the materials by the corresponding product shipment quantity, and calculating the average scrapping cost of the materials of a single product.
4. The material scrap cost management method according to claim 1, further comprising the steps of:
respectively comparing the average material scrapping cost and the single material scrapping rate of a single product with corresponding scrapping targets to judge whether the average material scrapping cost and the single material scrapping rate exceed the standards;
when the exceeding standard is judged, exceeding standard early warning information is generated;
and sending the overproof early warning information to a preset receiver.
5. The material scrapping cost management method according to claim 4, wherein when the excessive early warning information is sent to a preset receiving person, the excessive early warning information is sent to a responsible person in an address book of the responsible person in a short message mode by taking the material in the excessive early warning information as a condition to match the responsible person;
and when the image data information is sent to a preset receiving person, matching a responsible person with the product model in the image data information as a condition, and sending the image data information to the responsible person through a mail.
6. A computer device for material scrap management, the computer device comprising:
a processor adapted to implement instructions; and
a storage device adapted to store a plurality of instructions, the instructions adapted to be loaded and executed by the processor to:
acquiring and integrating material scrapping information, material unit price information, product shipment information and scrapping target information;
calculating the average material rejection cost and the single material rejection rate of a single product;
generating image data information according to the product scrapping information, the scrapping target information, the average material scrapping cost of the single product and the single material scrapping rate;
and sending the image data information to a preset receiving person.
7. The computer apparatus of claim 6, wherein the storage device has stored therein:
the scrapped material database is used for storing scrapped material information, the scrapped material information comprises scrapped material names, scrapped material quantity, scrapped material dates and responsibility departments, the scrapped material information takes a product model as a root node, the scrapped material names are sub-nodes, and the scrapped material dates are used as labels for storage;
the material unit price database is used for storing unit price information of the material, wherein the unit price information of the material takes a product model as a root node and the material name as a child node for storage;
the product shipment database is used for storing the product shipment information, the product shipment information comprises the product shipment quantity and the product shipment date, the product shipment information takes the product model as a root node, and the product shipment date as a child node for storage;
and the target maintenance database is used for storing the scrapping target information, the scrapping target information comprises an average material scrapping cost target and a single material scrapping rate target of a single product, the average material scrapping cost target of the single product takes the product model as a root node, a material scrapping responsibility unit as a child node, and the single material scrapping rate target takes the product model as the root node and the material name as the child node.
8. The computer device of claim 7, wherein the step of calculating the average material discard cost for a single product specifically comprises:
according to the quantity of the scrapped materials and the unit price of the materials, calculating the scrapping cost of each material;
adding the scrapping costs of the various materials, and calculating the total scrapping cost of the materials;
and dividing the total scrapping cost of the materials by the corresponding product shipment quantity, and calculating the average scrapping cost of the materials of a single product.
9. The computer apparatus of claim 7, wherein the instructions are adapted to be loaded and executed by the processor to:
respectively comparing the average material scrapping cost and the single material scrapping rate of a single product with corresponding scrapping targets to judge whether the average material scrapping cost and the single material scrapping rate exceed the standards;
when the exceeding standard is judged, exceeding standard early warning information is generated;
and sending the overproof early warning information to a preset receiver.
10. A computer-readable storage medium having a computer program stored thereon, wherein the computer program is loaded by a processor and executes the material scrapping cost management method according to any one of claims 1 to 5.
CN201811355390.9A 2018-11-15 2018-11-15 Material scrapping cost management method, computer device and readable storage medium Pending CN111191862A (en)

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Application publication date: 20200522