CN1664827A - Dynamic quality management system and method - Google Patents
Dynamic quality management system and method Download PDFInfo
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- CN1664827A CN1664827A CN 200410026483 CN200410026483A CN1664827A CN 1664827 A CN1664827 A CN 1664827A CN 200410026483 CN200410026483 CN 200410026483 CN 200410026483 A CN200410026483 A CN 200410026483A CN 1664827 A CN1664827 A CN 1664827A
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Abstract
This invention discloses a dynamic quality managing system and its method linked to a product on-site managing device for collecting information of workstation on product line via a network. The system includes a server for circularly displaying product state and quality in every station via a dynamic information updating window and presenting cautionary information when present perfect rate lower than standard value comprising a station information acquiring module an information displaying module, an alerting module and a graph generating module; a data base and multiple user end computers. The invention can improve the efficiency of quality managing work.
Description
[technical field]
The invention relates to a kind of quality control system and method, particularly about a kind of dynamic quality management system and method.
[background technology]
The competition of modern enterprise is more and more fierce, in order to guarantee the market competition status of enterprise, how to increase work efficiency to have become a big focus of enterprise.Along with the raising of computer hardware performance and the reduction of price, the application of computing machine in the qualitative control activity obtained popularizing, and promotes the speed and the quality of qualitative control operation greatly.Yet in traditional quality control system, the supvr only produces form by one usually and understands production and the quality status that respectively produces line in the long period section, and can not monitor production and the quality status that produces line dynamically.
As United States Patent (USP) trademark office on Dec 11st, 2003 disclosed publication number be 20030229464 patent application cases, its name is called " Quality Control Method andSystem on Production Line for Fabricating Products ".This application case is predicted the alteration trend of product quality characteristic by adding up the in-situ data of collecting in the processing procedure control system, gives the alarm automatically when the average yield of product is lower than predefined standard value.The shortcoming of this patented technology is: can not understand the output and the quality status that produce in the line day part dynamically.
For solving above-mentioned shortcoming, a kind of dynamic quality management system and method need be provided, need provide a kind of especially and can dynamically show the output of producing each worker station of line and the system and method for quality status, thereby promote the work efficiency of qualitative control operation and cut operating costs.
[summary of the invention]
Fundamental purpose of the present invention is to provide a kind of dynamic quality management system and method, and it can upgrade window by a multidate information and show output quantity and the quality status that each worker stands current circularly.
Another object of the present invention is to provide a kind of dynamic quality management system and method, it ejects information warning automatically in the time of can being lower than standard value at the current yield at worker station.
The present invention discloses a kind of dynamic quality management system.This system links to each other by a network and a production field management (Shop Floor Control is hereinafter to be referred as SFC) device, and wherein this dynamic quality management system comprises: a server, a database, network and a plurality of client computer.A plurality of client computers link to each other with server by network, and database connects by one and links to each other with server.Client computer provides interactive user the interface for the user, and the user obtains relevant information by this interface access server.Standard value, the worker that database is used to store each worker station stand the order that shows, and the SFC device from the production information at each worker station of day part of on-site collection.This production information comprises: each line is output quantity, defective products quantity, the defective products record sheet at each worker station not.Wherein the SFC device sends to the dynamic quality management system with the information the new database more automatically every preset time from the production information at each worker of on-site collection station and with this production information.This defective products record sheet has write down the details of each bad product, and it comprises: product ID, item number, test duration, test code, test worker station, test employee, servicing time, maintenance reason, maintenance mans station, poor prognostic cause, maintenance employee etc.Above-mentioned standard value is each worker required minimum qualification rate that reaches of product of standing.Server comprises a worker stand information acquisition module, a worker stand information display module, an alarm module and a chart generating module, its mutual collaborative work is used for dynamically showing worker stand current output quantity and current yield, and ejects information warning when the product yield at worker station is lower than standard value.
The present invention also provides a kind of dynamic quality management method, and this method comprises the steps: (a) visit SFC device obtaining each worker current production information of standing, and writes down this and obtain each worker and stand time of production information; (b) with a multidate information upgrade window form show circularly the line of current shown worker under standing not, worker's station name, output quantity and current yield; (c) judge whether the current yield at each worker station is lower than the standard value at this worker station; (d) if being lower than standard value, current yield ejects information warning; (e) judge whether to have surpassed the schedule time according to this time of obtaining the production information at worker station; (f) if surpassed the schedule time then visited the SFC device again with the up-to-date production information of obtaining each worker station and information in the new database more.
Utilize system and method for the present invention, but the output and the quality status at current each the worker station of keeper's remote monitoring, thus promote work efficiency.
[description of drawings]
Fig. 1 is the hardware structure figure of dynamic quality management system of the present invention.
Fig. 2 is the module map of the server of dynamic quality management system of the present invention.
Fig. 3 is that the multidate information of dynamic quality management system of the present invention upgrades the window synoptic diagram.
Fig. 4 is the operation process chart of dynamic quality management method of the present invention.
[embodiment]
As shown in Figure 1, be the hardware structure figure of dynamic quality management system of the present invention.Dynamic quality management system 9 is by a network 4 and a production field management (Shop Floor Control; Hereinafter to be referred as SFC) device 6 links to each other, and wherein this dynamic quality management system 9 comprises: a server 1, a database 2, connect 3, network 4 and a plurality of client computer 5.A plurality of client computers 5 link to each other with server 1 by network 4, and database 2 links to each other with server 1 by connection 3.Wherein, network 4 is a kind of electric networks, and it can be intranet (Intranet), Internet (Internet) or other type network; Client computer 5 provides interactive user the interface for the user, and the user obtains relevant information by this interface access server 1.Standard value, the worker that database 2 is used to store each worker station stand the order that shows, and SFC device 6 from the production information at each worker station of day part of on-site collection.This production information comprises: each line is output quantity, defective products quantity, the defective products record sheet at each worker station not.Wherein SFC device 6 sends to dynamic quality management system 9 with the information the new database 2 more automatically every 5 minutes (this time period can be set according to on-the-spot actual demand, and present embodiment adopted 5 minutes for convenience of description) from the production information at each worker station of on-site collection and with this production information.This defective products record sheet has write down the details of each bad product, and it comprises: product ID, item number, test duration, test code, test worker station, test employee, servicing time, maintenance reason, maintenance mans station, poor prognostic cause, maintenance employee etc.Above-mentioned standard value is each worker required minimum qualification rate that reaches of product of standing, and there is its corresponding standard value at each worker station.Server 1 comprises a plurality of software function modules (as shown in Figure 2), and its mutual collaborative work is used for dynamically showing each worker stand current output quantity and current yield, and ejects information warning when the product yield at worker station is lower than standard value.Wherein information warning comprises the standard value of standing this worker current output quantity, defective products quantity, current yield and this worker station should reach.
As shown in Figure 2, be the functional block diagram of the server of dynamic quality management system of the present invention.This server 1 comprises: a worker stand information acquisition module 10, a worker stand information display module 11, an alarm module 12, an and chart generating module 13.Wherein, worker's information acquisition module 10 of standing is used for every 5 minutes visit SFC devices 6 to obtain each worker up-to-date production information of standing, the time that more information in the new database 2, and record is obtained production information at every turn.Stand information display module 11 of worker is upgraded output quantity and the current yield that window 8 (as shown in Figure 3) shows that dynamically each worker stands by a multidate information.Alarm module 12 judges that according to the current yield at each worker station whether it is lower than the standard value at this worker station, ejects information warning if current yield is lower than standard value.Chart generating module 13 is used for generating corresponding maintenance record analysis diagram according to the defective products record sheet.This maintenance record analysis diagram has write down the bad product quantity that respectively keeps in repair under the reason.
As shown in Figure 3, be the synoptic diagram of the multidate information renewal window of dynamic quality management system of the present invention.It is one to be used for showing circularly the stand window of the production information that constantly changes of each worker that multidate information upgrades window 8.As the current worker station information that shows among the figure be: line is other: PTH02; Worker station: FCT; Output quantity: 850; Current yield: 99%.User by selecting " master menu ", " first worker station ", " last worker station ", " next worker station ", and buttons such as " withdrawing from " can operate accordingly.When the user double-clicks " master menu " button, but selection wire is not or check the maintenance record analysis diagram.
As shown in Figure 4, be the operation process chart of dynamic quality management method of the present invention.The worker stands information acquisition module 10 visit SFC devices 6 to obtain the production information at each worker station, current scene, and write down the time that this obtains the production information at each worker station, this production information comprises: each line is output quantity, defective products quantity, the defective products record sheet (step S401) at each worker station not; The worker stand information display module 11 with a multidate information upgrade window 8 form round-robin show the line of current shown worker under standing not, worker's station name, output quantity and current yield (step S402); Alarm module 12 judges whether the current yield at each worker station is lower than standard value (step S403); If current yield is lower than the standard value at this worker station then ejects an information warning (step S404); Worker's information acquisition module 10 of standing judges whether to have passed through 5 minutes (step S405) according to the time that this obtains the production information at worker station; If crossed 5 minutes then flow process is returned step S401 and visited SFC device 6 again with the up-to-date production information of obtaining each worker station and the information in the new database 2 more.If do not surpass 5 minutes then the production information at current each worker station of continuation demonstration.
Claims (9)
1. dynamic quality management system, this system links to each other with a production field management device by a network, it is characterized in that the dynamic quality management system comprises:
One database, standard value, the worker who is used to store each worker station stand the order that shows, and the production scene management devices from the production information at each worker station of day part of on-site collection;
One server comprises:
The one worker information acquisition module of standing is used for periodically visiting the production scene management devices obtaining each worker up-to-date production information of standing, and the information in the new database more;
The one worker information display module of standing is used for upgrading output quantity and the current yield that the window form circulation shows current worker station with a multidate information;
One alarm module is used for judging according to the current yield at each worker station whether it is lower than standard value, if current yield ejects information warning when being lower than the standard value at this worker station.
2. dynamic quality management system as claimed in claim 1, it is characterized in that, wherein server also comprises a chart generating module, generates corresponding maintenance record analysis diagram according to the defective products record sheet, and this maintenance record analysis diagram has write down the defective products quantity of respectively keeping in repair reason.
3. dynamic quality management system as claimed in claim 1 is characterized in that, wherein also comprises a plurality of client computers, and it links to each other with server by network.
4. dynamic quality management system as claimed in claim 1 is characterized in that, wherein multidate information upgrades the production information that window is used for showing circularly each worker station of continuous variation.
5. a dynamic quality management method is characterized in that, this method comprises the steps:
Obtain the production information at worker station, and write down the time that this obtains the production information at each worker station;
Upgrade output quantity and the current yield that window shows the worker station with multidate information;
Judge according to the current yield at each worker station whether it is lower than the standard value at this worker station;
Judge whether to surpass the schedule time;
If surpassed the schedule time, then visit the production scene management devices again to obtain each worker stand up-to-date production information and the information in the new database more.
6. dynamic quality management method as claimed in claim 5 is characterized in that, the production information at wherein said worker station comprises: each line is output quantity, defective products quantity, the defective products record sheet at each worker station not.
7. dynamic quality management method as claimed in claim 5 is characterized in that, wherein said standard value is the minimum qualification rate that the product at other each worker station of each line need reach.
8. dynamic quality management method as claimed in claim 5 is characterized in that, judges wherein whether current yield is lower than standard value and also comprises step: if current yield is lower than standard value, then eject an information warning.
9. dynamic quality management method as claimed in claim 5, it is characterized in that, judge whether that wherein surpassing the schedule time also comprises step: end the current schedule time that do not surpass if obtain the time of the production information at worker station, then continue to upgrade the production information that window shows current each worker station at multidate information.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200410026483 CN1664827A (en) | 2004-03-06 | 2004-03-06 | Dynamic quality management system and method |
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| CN 200410026483 CN1664827A (en) | 2004-03-06 | 2004-03-06 | Dynamic quality management system and method |
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| CN1664827A true CN1664827A (en) | 2005-09-07 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7962229B2 (en) | 2005-09-30 | 2011-06-14 | Rockwell Automation Technologies, Inc. | Hybrid user interface having base presentation information with variably prominent supplemental information |
| CN105786831A (en) * | 2014-12-22 | 2016-07-20 | 富泰华工业（深圳）有限公司 | Data analysis system and method |
| CN111047125A (en) * | 2018-10-11 | 2020-04-21 | 鸿富锦精密电子（成都）有限公司 | Product failure analysis device, method and computer readable storage medium |
| CN111191862A (en) * | 2018-11-15 | 2020-05-22 | 鸿富锦精密电子（成都）有限公司 | Material scrapping cost management method, computer device and readable storage medium |
| CN111199326A (en) * | 2018-11-19 | 2020-05-26 | 鸿富锦精密电子（成都）有限公司 | Product yield monitoring method and device and computer readable storage medium |
| CN111260173A (en) * | 2018-12-03 | 2020-06-09 | 鸿富锦精密电子（成都）有限公司 | Production monitoring method and device and computer readable storage medium |
-
2004
- 2004-03-06 CN CN 200410026483 patent/CN1664827A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7962229B2 (en) | 2005-09-30 | 2011-06-14 | Rockwell Automation Technologies, Inc. | Hybrid user interface having base presentation information with variably prominent supplemental information |
| CN105786831A (en) * | 2014-12-22 | 2016-07-20 | 富泰华工业（深圳）有限公司 | Data analysis system and method |
| CN111047125A (en) * | 2018-10-11 | 2020-04-21 | 鸿富锦精密电子（成都）有限公司 | Product failure analysis device, method and computer readable storage medium |
| CN111047125B (en) * | 2018-10-11 | 2023-11-14 | 鸿富锦精密电子（成都）有限公司 | Product failure analysis apparatus, method, and computer-readable storage medium |
| CN111191862A (en) * | 2018-11-15 | 2020-05-22 | 鸿富锦精密电子（成都）有限公司 | Material scrapping cost management method, computer device and readable storage medium |
| CN111199326A (en) * | 2018-11-19 | 2020-05-26 | 鸿富锦精密电子（成都）有限公司 | Product yield monitoring method and device and computer readable storage medium |
| CN111260173A (en) * | 2018-12-03 | 2020-06-09 | 鸿富锦精密电子（成都）有限公司 | Production monitoring method and device and computer readable storage medium |
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