CN111188497A

CN111188497A - A kind of autoclaved aerated concrete wall panel installation construction machine and using method

Info

Publication number: CN111188497A
Application number: CN201911278182.8A
Authority: CN
Inventors: 王柯沣; 袁楠; 丁宏
Original assignee: MCC Tiangong Group Tianjin Corp Ltd
Current assignee: MCC Tiangong Group Tianjin Corp Ltd
Priority date: 2019-12-12
Filing date: 2019-12-12
Publication date: 2020-05-22

Abstract

The invention relates to the technical field of wall panel installation, and discloses a construction tool for installing autoclaved aerated concrete wall panels, comprising an installation frame, a scaffold, a support frame and a support rod. The bottom of the scaffold is fixed to the left side of the top of the installation frame Connection, fixed connection, the bottom of the support frame and the mounting frame are fixedly connected to the right side of the top of the mounting frame, the bottom of the support rod is hinged with the support frame through the buckle, and the top of the support rod is hinged with the top of the scaffold, The autoclaved aerated concrete wall panel installation construction tool and its use method can complete the lifting and hoisting of the wall panel through two tools, and complete the moving work through the solid directional wheel and the solid universal wheel, which is convenient and quick to solve the problem. Due to the excessive weight of the veneer, workers cannot rely on manual construction, and it avoids the need for higher rental hoisting machinery, and can be flexibly constructed on the floor, which ultimately achieves the purpose of improving the installation efficiency of workers and saving installation costs.

Description

Autoclaved aerated concrete wallboard mounting construction machine tool and using method thereof

Technical Field

The invention relates to the technical field of wallboard installation, in particular to an autoclaved aerated concrete wallboard installation construction machine tool and a using method thereof.

Background

Wallboard refers to a building material, and is a house structure of a bearing system consisting of walls and floor slabs. The bearing wall of the wallboard structure can be made of bricks, building blocks, prefabricated or cast-in-place concrete, and the wallboard structure is mainly used for houses, apartments, office buildings, schools and other public buildings. The floor slab is made of precast reinforced concrete or prestressed concrete hollow slab, trough plate and solid slab; prefabricating and casting a superposed floor slab in situ; a full cast-in-place floor slab.

In order to ensure the stability of the building, plates with large volume and mass are used in the construction process, the mass of the plates with large size is inevitably heavy, and the plates with the specification on the market are difficult to carry and install without special equipment, but the special equipment has high use cost and is difficult to popularize and use.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an autoclaved aerated concrete wallboard mounting construction machine and a using method thereof, which have the advantages of more convenience in use, lower use cost and the like, and solve the problems that special equipment is very high in use cost and difficult to popularize and use.

(II) technical scheme

In order to realize the purposes of more convenient use and lower use cost, the invention provides the following technical scheme: the bottom of the scaffold is fixedly connected with the left side of the top of the mounting frame, the support frame is fixedly connected with the bottom of the mounting frame and the right side of the top of the mounting frame, the bottom of the support rod is hinged with the support frame through a buckle, and the top of the support rod is hinged with the top of the scaffold;

solid directional wheel is installed in the left side of mounting bracket bottom, solid universal wheel is installed on the right side of mounting bracket bottom, the internally mounted of mounting bracket has hoisting equipment, hoisting equipment's output fixedly connected with pulling cable wire, the leading wheel is installed at the top of scaffold frame, leading wheel and fixedly connected with couple are walked around to the top of pulling cable wire.

Preferably, the mounting frame comprises a hollow frame, two reinforcing steel plates and four reinforcing ribs, the two reinforcing steel plates and the four reinforcing ribs are mounted in the frame, the reinforcing steel plates are mounted in the frame, the four reinforcing ribs are mounted at four corners of the frame, and the hoisting equipment is mounted in the frame.

Preferably, the scaffold frame includes with frame top fixed connection's two scaffold pipes and many violently manage, many violently the pipe is evenly installed between two symmetric distribution's scaffold pipe, and fixedly connected with is located the installation pipe of violently managing the below between two scaffold pipes, the top at the installation pipe is installed to the leading wheel, the top and the installation pipe of bracing piece are articulated, and fixedly connected with is located the diaphragm of violently managing the below between two scaffold pipes.

Preferably, the support frame includes two dead levers with frame top fixed connection, two dead lever symmetric distributions, and installs the limiting plate between two dead levers, the bottom and the dead lever of bracing piece are articulated.

Preferably, the four corners at the top of the frame are provided with jacks, the bottoms of the two scaffold tubes are inserted into the two left jacks respectively, and the bottoms of the two fixed rods are inserted into the two right jacks respectively.

Preferably, the bottom of the scaffold tube is provided with a plurality of uniformly distributed positioning holes, the bottom of the fixing rod is provided with a plurality of uniformly distributed bolt holes, and the frame is in threaded connection with positioning bolts which respectively penetrate through the positioning holes and the bolt holes.

The invention provides a use method of an autoclaved aerated concrete wallboard installation construction machine tool, which comprises the following steps:

a, mobile equipment: before construction, the frame is communicated with the hoisting equipment to move to a construction position, then the solid directional wheels and the solid universal wheels are fixed, namely the position of the equipment can be fixed, and then the scaffold and the support frame are respectively connected with the frame, so that the whole equipment can be installed;

b, plate lifting: during construction, firstly, the machine is used for hanging a drilling plate clamp (vertical hoisting clamp) with an opening of 700mm at a hook, 1 ton of drilling plate clamp is hoisted, jaws are placed on two sides of a plate, at the moment, an electric hoisting jaw automatically clamps the plate, the plate can be separated from the next layer of plate along with hoisting, two scaffold pipes are placed below the end part and the middle part of the lifted plate, hoisting equipment is matched with a pulling steel rope to drop the hook, then a carrying vehicle is moved to the side of the machine, and at the moment, the plate can slide to a carrying vehicle through the scaffold pipes;

c, hoisting: the method comprises the steps that a carrying vehicle is used for conveying a plate to an installation position, the other machine is ready, a steel wire rope or a nylon belt is used for covering 1/3-3/4 positions of a wallboard and hooked by a hook, a hoisting device is controlled to wind and pull the steel wire rope, the plate can be hoisted, an installer pushes the machine to move forwards along with the hoisting tension until the wallboard is finally and completely hoisted and is separated by 2-3 cm away from the ground, three workers are matched with each other to gradually push the plate to the installation position, then the plate is pushed obliquely, the lower opening of the plate enters a fixed U-shaped clamp (the U-shaped clamp is a fitting for installing an autoclaved aerated concrete wallboard), then the hoisting device is controlled to enable the hook and the plate to slowly fall, and then the wallboard is pushed to the final installation position by the worker to be simply fixed, and then the hook and;

d, mounting the plate: special bonding mortar is smeared on the upper part, the side face and the top of the wallboard, the upper part of the wallboard is fixed by a hook bolt or a U-shaped clamp for correcting the board, and finally the wallboard is installed in a single board mode.

(III) advantageous effects

Compared with the prior art, the invention provides an autoclaved aerated concrete wallboard installation and construction machine and a using method thereof, and the autoclaved aerated concrete wallboard installation and construction machine has the following beneficial effects:

1. this evaporate and press aerated concrete wallboard installation construction machines and application method thereof, all can separate with the mounting bracket through support frame and scaffold frame, and so the removal of whole equipment is more convenient, and hoist equipment can receive and release the pulling cable wire, and the pulling cable wire can stimulate the couple and remove at the in-process of receiving and releasing, can carry out lifting or hoist and mount to panel after fixing when the couple removes for the removal and the installation of panel are more convenient, and simple structure, and use and processing cost are lower.

2. According to the autoclaved aerated concrete wall panel installation construction machine and the using method thereof, the lengths of the scaffold tubes and the fixing rods in the insertion holes can be adjusted according to the heights of the plates, so that the total heights of the scaffold tubes and the fixing rods can be adjusted, then the positioning bolts are screwed into the corresponding positioning holes and the corresponding bolt holes, the scaffold tubes and the fixing rods can be fixed, and the strength and the stability of connection between the scaffold tubes and the fixing rods and the frame are ensured.

3. According to the autoclaved aerated concrete wallboard installation and construction machine tool and the using method thereof, the lifting and hoisting work of the wallboard can be completed through the two machines, and the moving work is completed through the solid directional wheels and the solid universal wheels, so that the difficult problem that workers with overlarge veneer weight cannot construct by manpower is conveniently and quickly solved, the hoisting machinery with higher rental expense is avoided, the construction can be flexibly performed in floors, and the purposes of improving the installation efficiency of the workers and saving the installation cost are finally achieved.

Drawings

FIG. 1 is a schematic structural view of an installation and construction machine for an autoclaved aerated concrete wallboard, which is provided by the invention;

FIG. 2 is a schematic view of another perspective structure of an installation and construction machine for an autoclaved aerated concrete wall panel, which is provided by the invention;

FIG. 3 is a schematic view of another perspective structure of an installation and construction machine for an autoclaved aerated concrete wall panel, which is provided by the invention;

FIG. 4 is a schematic view of a partial structure of an installation and construction machine for an autoclaved aerated concrete wall panel provided by the invention.

In the figure: 1. a mounting frame; 2. a scaffold; 3. a support frame; 4. a support bar; 5. a solid orienting wheel; 6. A solid universal wheel; 7. a hoisting device; 8. pulling the steel cable; 9. a guide wheel; 10. hooking; 11. a frame; 12. reinforcing a steel plate; 13. reinforcing ribs; 14. a scaffold tube; 15. a transverse tube; 16. installing a pipe; 17. A transverse plate; 18. positioning holes; 19. positioning the bolt; 20. a jack; 21. fixing the rod; 22. a limiting plate; 23. bolt holes.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, an autoclaved aerated concrete wall panel installation construction machine comprises an installation frame 1, a scaffold 2, a support frame 3 and a support rod 4, wherein the bottom of the scaffold 2 is fixedly connected with the left side of the top of the installation frame 1, the bottom of the support frame 3 and the bottom of the installation frame 1 are fixedly connected with the right side of the top of the installation frame 1, the bottom of the support rod 4 is hinged with the support frame 3 through a buckle, the top of the support rod 4 is hinged with the top of the scaffold 2, and the support frame 3 and the scaffold 2 can be separated from the installation frame 1, so that the whole equipment is more convenient to move, simple in structure and convenient to; it should be noted that the fixed connection is a plug connection, or a welding or riveting, wherein a welding is preferred.

Solid directional wheel 5 is installed in the left side of mounting bracket 1 bottom, solid universal wheel 6 is installed on the right side of mounting bracket 1 bottom, the internally mounted of mounting bracket 1 has hoisting equipment 7, hoisting equipment 7's output fixedly connected with pulling cable wire 8, leading wheel 9 is installed at the top of scaffold frame 2, leading wheel 9 and fixedly connected with couple 10 are walked around at the top of pulling cable wire 8, can make things convenient for the removal of whole equipment through solid directional wheel 5 cooperation solid universal wheel 6, and hoisting equipment 7 can receive and release pulling cable wire 8, pulling cable wire 8 can stimulate couple 10 removal by the in-process of receiving and releasing, can carry out lifting or hoist and mount to panel after fixing when couple 10 remove, make the removal and the installation of panel more convenient, and simple structure, use and processing cost are lower. It should be noted that the fixed connection is a plug connection, or a welding or riveting, wherein a welding is preferred.

Mounting bracket 1 can provide the outrigger to whole equipment, mounting bracket 1 includes a hollow frame 11 and installs two reinforcing steel plate 12 and four strengthening rib 13 in frame 11, reinforcing steel plate 12 installs the inside in frame 11 top, and four strengthening rib 13 install respectively in the inside four corners in frame 11 top, hoisting equipment 7 is installed in frame 11, can receive and release pulling cable 8 after hoisting equipment 7 circular telegram, can drive 10 removals of couple like this, provide power for the removal of panel, reinforcing steel plate 12 and strengthening rib 13 can guarantee the intensity of frame 11, make frame 11 more firm.

Scaffold frame 2 can provide the lifting height for couple 10, scaffold frame 2 includes two scaffold tubes 14 and many violently pipes 15 with 11 top fixed connection of frame, many violently manage 15 and evenly install between two symmetric distribution's scaffold tube 14, fixedly connected with is located the installation pipe 16 of violently managing 15 below between two scaffold tubes 14, leading wheel 9 is installed at the top of installation pipe 16, the top of bracing piece 4 is articulated with installation pipe 16, fixedly connected with is located the diaphragm 17 of violently managing 15 below between two scaffold tubes 14, scaffold tube 14 cooperates a plurality of firm that violently manage 15 and can guarantee scaffold frame 2, the top leading wheel 9 of installation pipe 16 can lead to pulling cable 8, can go up couple 10 lifting to higher height, conveniently lift to the panel of bigger size, can more effectually lift by crane and shift panel. It should be noted that the fixed connection is a plug connection, or a welding or riveting, wherein a welding is preferred.

Support frame 3 cooperation bracing piece 4 can support scaffold 2, support frame 3 include with 11 top fixed connection's of frame two dead levers 21, two dead lever 21 symmetric distributions, and install limiting plate 22 between two dead levers 21, the bottom of bracing piece 4 is articulated with dead lever 21, dead lever 21 cooperation limiting plate 22 can carry out the outrigger to bracing piece 4, bracing piece 4 can provide the support to scaffold 2's top, increase scaffold 2's bulk strength, avoid scaffold 2 because panel is overweight and buckle impaired. It should be noted that the fixed connection is a plug connection, or a welding or riveting, wherein a welding is preferred.

Because the sizes of the plates are different, the height of the whole scaffold 2 can be adjusted according to the requirements of the plates, four corners of the top of the frame 11 are respectively provided with jacks 20, the bottoms of the two scaffold tubes 14 are respectively inserted into the two jacks 20 on the left side, the bottoms of the two fixing rods 21 are respectively inserted into the two jacks 20 on the right side, the bottoms of the scaffold tubes 14 are provided with a plurality of uniformly distributed positioning holes 18, the bottoms of the fixing rods 21 are provided with a plurality of uniformly distributed bolt holes 23, the frame 11 is in threaded connection with positioning bolts 19 respectively penetrating through the positioning holes 18 and the bolt holes 23, the lengths of the scaffold tubes 14 and the fixing rods 21 in the jacks 20 can be adjusted according to the heights of the plates, further the total heights of the scaffold tubes 14 and the fixing rods 21 can be adjusted, then the positioning bolts 19 are screwed into the corresponding positioning holes 18 and bolt holes 23, and the, to secure the strength and stability of the connection of the scaffold tube 14 and the fixing rod 21 to the frame 11.

a, mobile equipment: before construction, the frame 11 is communicated with the hoisting device 7 to be moved to a construction position, then the solid directional wheels 5 and the solid universal wheels 6 are fixed, namely the position of the device can be fixed, and then the scaffold 2 and the support frame 3 are respectively connected with the frame 11, so that the whole device can be installed;

b, plate lifting: during construction, firstly, the machine is used for hanging a drilling plate clamp (vertical hoisting clamp) with an opening of 700mm at a

hook

10, 1 ton of drilling plate clamp is hoisted, jaws are placed on two sides of a plate, at the moment, an electric hoisting jaw automatically clamps the plate, the plate can be separated from the next layer of plate along with hoisting, two scaffold tubes 14 are placed below the end part and the middle part of the lifted plate, a hoisting device 7 is matched with a pulling steel cable 8 to drop the hook 10, then a carrying vehicle is moved to the side of the machine, and at the moment, the plate can slide to a carrying vehicle through the scaffold tubes 14;

c, hoisting: the method comprises the steps that a carrying vehicle is used for conveying a plate to an installation position, the other machine is ready, a steel wire rope or a nylon belt is used for covering 1/3-3/4 positions of a wallboard and is hooked by a hook 10, a hoisting device 7 is controlled to wind and pull a steel wire rope 8, the plate can be hoisted, an installer pushes the machine to move forwards along with hoisting tension until the wallboard is finally and completely hoisted and is separated from the ground by 2-3 cm, three workers are mutually matched to gradually push the plate to the installation position, then the plate is pushed obliquely, the lower opening of the plate enters a fixed U-shaped clamp (the U-shaped clamp is an accessory for installing the autoclaved aerated concrete wallboard), then the hoisting device 7 is controlled to slowly drop the hook 10 and the plate, the wallboard is pushed to the final installation position by the worker and is simply fixed, and then the hook 10 and the steel wire rope are separated;

The invention has the beneficial effects that: can accomplish board and the hoist and mount work of rising of wallboard through two machines to accomplish through solid directive wheel 5 and solid universal wheel 6 and remove work, convenient and fast's the too big workman of veneer weight can't lean on the difficult problem of manpower construction, and avoided renting the higher hoisting machinery of expense, and can construct in a flexible way in the floor, finally reached the purpose that improves workman installation effectiveness and practice thrift installation cost.

Wherein, the frame body of the frame 11 adopts 6.3# channel steel (63 × 40 × 4.8);

the outer diameter of the scaffold tube 14 is 48mm, and the wall thickness is 3.5 mm;

the solid directional wheel 5 and the solid universal wheel 6 have the size d equal to 150 mm;

an electric winch in the winch device 7 is lifted by 20m for 220v1 tons with a hand-held switch, and is provided with a 304 pulling steel cable 8 with the diameter of 8mm and a 1T safety hook;

the pulley of the guide wheel 9 is a 150V-shaped cast iron pulley with a bracket;

the counterweight requirement is as follows: according to the weight of the plate, 100 kg-200 kg of the plate can completely meet the requirements of plate hoisting with the height of 4.2m, the width of 0.6m and the thickness of 0.3 m;

the counterweight is 35kg +200kg of winch, the suspension distance is 0.5m, and according to the lever principle, 1.5 × 235 ═ 352 > 400 × 0.5 × 1.7 ═ 340, note: 1.7 is a safety factor, all of which are available from the manufacturer or through a private subscription.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An autoclaved aerated concrete wall panel installation construction machine, comprising a mounting frame (1), a scaffold (2), a support frame (3) and a support rod (4), it is characterized in that: the The bottom is fixedly connected to the left side of the top of the mounting frame (1), the support frame (3) is fixedly connected to the bottom of the mounting frame (1) and the right side of the top of the mounting frame (1), and the support rod (4) is The bottom is hinged with the support frame (3) through the buckle, and the top of the support rod (4) is hinged with the top of the scaffold (2);

A solid directional wheel (5) is installed on the left side of the bottom of the installation frame (1), a solid universal wheel (6) is installed on the right side of the bottom of the installation frame (1), and the inside of the installation frame (1) A hoisting device (7) is installed, the output end of the hoisting device (7) is fixedly connected with a pulling wire (8), a guide wheel (9) is installed on the top of the scaffold (2), and the pulling steel The top of the cable (8) goes around the guide wheel (9) and is fixedly connected with a hook (10).

2. An autoclaved aerated concrete wall panel installation construction tool according to claim 1, characterized in that: the mounting frame (1) comprises a hollow frame (11) and a frame (11) installed in the frame (11). Two reinforcing steel plates (12) and four reinforcing ribs (13), the reinforcing steel plates (12) are installed in the interior above the frame (11), and the four reinforcing ribs (13) are respectively installed on the frame (11) In the upper inner four corners, the hoisting device (7) is installed in the frame (11).

3. The autoclaved aerated concrete wall panel installation construction tool according to claim 1, wherein the scaffolding (2) comprises two scaffolding pipes (14) fixedly connected with the top of the frame (11) and a plurality of transverse pipes (15), the plurality of said transverse pipes (15) are evenly installed between two symmetrically distributed scaffolding pipes (14), and between the two scaffolding pipes (14) are fixedly connected The installation pipe (16) below the pipe (15), the guide wheel (9) is installed on the top of the installation pipe (16), the top of the support rod (4) is hinged with the installation pipe (16), and two feet A transverse plate (17) located below the transverse pipe (15) is fixedly connected between the pipes (14).

4. A construction tool for installing autoclaved aerated concrete wall panels according to claim 3, characterized in that: the support frame (3) comprises two fixing rods (21) fixedly connected with the top of the frame (11) , the two fixed rods (21) are symmetrically distributed, and a limiting plate (22) is installed between the two fixed rods (21), and the bottom of the support rod (4) is hinged with the fixed rod (21).

5. A kind of autoclaved aerated concrete wall panel installation construction tool according to claim 4, characterized in that: the four corners of the top of the frame (11) are provided with sockets (20), two scaffold pipes ( The bottoms of 14) are respectively inserted into the two sockets (20) on the left side, and the bottoms of the two fixing rods (21) are respectively inserted into the two sockets (20) on the right side.

6. An autoclaved aerated concrete wall panel installation construction tool according to claim 5, characterized in that: the bottom of the scaffolding pipe (14) is provided with a plurality of evenly distributed positioning holes (18), so The bottom of the fixing rod (21) is provided with a plurality of evenly distributed bolt holes (23), and the frame (11) is threadedly connected with positioning bolts (19) penetrating the positioning holes (18) and the bolt holes (23) respectively. .

7. A method of using autoclaved aerated concrete wall panel installation construction equipment, characterized in that, comprising the following steps:

A Moving equipment: Before construction, connect the frame (11) to the hoisting equipment (7) and move it to the construction position, and then fix the solid directional wheel (5) and the solid universal wheel (6), the position of the equipment can be Fix it, and then connect the scaffolding (2) and the supporting frame (3) to the frame (11) respectively, so that the entire equipment can be installed;

B Lifting the plate: During construction, first use this machine to hang the opening 700mm at the hook (10), lift 1 ton of drilling plate clamps (vertical lifting clamps), and place the jaws on both sides of the plate. At this time, the electric coil The lifting jaws automatically clamp the plate. As the plate is lifted, it will be separated from the next layer of plate. Two scaffolding pipes (14) are placed under the end and the middle of the lifted plate, and the hoisting device (7) cooperates to pull it. The wire rope (8) can drop the hook (10), and then the transport vehicle can be moved to the side of the implement, at this time, the plate can be slid onto the transport vehicle through the scaffold pipe (14);

C Hoisting: Use a truck to transport the board to the installation site, another machine is ready, cover 1/3 to 3/4 of the wall board with steel wire rope or nylon tape and hook it with hook (10), control the hoisting equipment (7) Rewinding and pulling the wire rope (8) can lift the board. The installer uses the lifting force to push the machine forward until the wall board is finally completely lifted and 2-3 cm off the ground. The three workers cooperate with each other. Push the board gradually to the installation position, then push the board obliquely, so that the lower mouth first enters the fixed U-shaped card (Note: The U-shaped card is an accessory for installing autoclaved aerated concrete wall panels), and then control the winch. (7) Slowly drop the hook (10) and the plate, and then the worker pushes the wall plate to the final installation position and simply fixes it, and then separates the hook (10) and the wire rope;

D Installation of panels: apply special bonding mortar on the upper, side and top of the wall panel, fix the upper part with hook bolts or U-shaped clips for panel correction, and finally install it as a single panel.