CN215160450U - Quick installation device of pipeline - Google Patents
Quick installation device of pipeline Download PDFInfo
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- CN215160450U CN215160450U CN202120593579.2U CN202120593579U CN215160450U CN 215160450 U CN215160450 U CN 215160450U CN 202120593579 U CN202120593579 U CN 202120593579U CN 215160450 U CN215160450 U CN 215160450U
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- 238000009434 installation Methods 0.000 title claims abstract description 58
- 238000010276 construction Methods 0.000 abstract description 20
- 238000000034 method Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 3
- 230000009194 climbing Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The application relates to the technical field of pipeline installation construction, in particular to a pipeline quick installation device which comprises a main frame, two support columns arranged on the main frame, a crane boom arranged on the support columns, pulleys arranged on the crane boom at intervals, two electric winches arranged on the main frame, a lifting rope with one end detachably connected with the electric winches, a lifting ring connected with the other end of the lifting rope and an electric control box detachably connected with the main frame; the lifting rope is wound around the two pulleys and laid along the crane boom; the electric control box is electrically connected with the electric winch. The construction efficiency of pipeline installation can be improved, and the pipeline installation is more time-saving and labor-saving.
Description
Technical Field
The application relates to the technical field of pipeline installation construction, in particular to a quick pipeline installation device.
Background
At present, in the process of pipeline installation and construction, the number of pipelines needing to be installed and connected is large, and the construction period is short. Among the correlation technique, the mode of setting up the scaffold installation is usually adopted, then removes the pipeline installation position by the manpower, carries out the piping erection again, because the scaffold need be dismantled and reassemble to different construction sites, and the manpower removes the process of pipeline installation position to waste time and energy, causes dragging of construction progress and construction cost's increase easily. Therefore, a device for quickly installing a pipeline is needed.
SUMMERY OF THE UTILITY MODEL
In order to improve the efficiency of construction of piping erection, make piping erection more labour saving and time saving, this application provides a quick installation device of pipeline.
The application provides a quick installation device of pipeline adopts following technical scheme:
a pipeline quick installation device comprises a main frame, two support columns arranged on the main frame, a crane boom arranged on the support columns, pulleys arranged on the crane boom at intervals, two electric winches arranged on the main frame, a lifting rope with one end detachably connected with the electric winches, a lifting ring connected with the other end of the lifting rope and an electric control box detachably connected with the main frame;
the lifting rope is wound around the two pulleys and laid along the crane boom;
the electric control box is electrically connected with the electric winch.
Through adopting above-mentioned technical scheme, during the piping erection construction, will place earlier rings chucking for the pipeline subaerial, then utilize two electric hoist engine of electric cabinet control to rotate simultaneously, will hang the rope book and withdraw on the electric hoist engine, make the pipeline hung to the mounted position fast, then by the staff completion piping erection of climbing to the mounted position with convenient operation tools of ascending a height such as ladder, very big time and manpower and materials that the piping erection used have been saved have improved the installation effectiveness.
Optionally, a counterweight is arranged on the main frame.
Through adopting above-mentioned technical scheme, the setting up of balancing weight makes the pipeline more stable by the in-process that lifts, and difficult emergence is rocked or is emptyd, reduces the influence that causes the piping erection.
Optionally, a plurality of travelling wheels are arranged on the bottom surface of the main frame.
Through adopting above-mentioned technical scheme, the setting up of walking wheel makes whole quick installation device of pipeline remove more convenient, removes behind the suitable position, is applicable to continuous pipeline erection construction operation, labour saving and time saving.
Optionally, the walking wheel is an edge brake caster.
By adopting the technical scheme, when the pipeline quick installation device moves to the position for hoisting the pipeline, the brake pedal of the side brake caster can be stepped, so that the whole pipeline quick installation device is stably arranged at the pipeline hoisting position and is not moved.
Optionally, the crane further comprises a support rod arranged on the main frame and used for supporting the crane boom.
Through adopting above-mentioned technical scheme, the setting up of bracing piece can provide the support for the jib loading boom, improves the structural stability of quick installation device of whole pipeline.
Optionally, the supporting column includes an upright whose bottom end is fixedly connected with the main frame, and a first hydraulic cylinder fixedly connected with the top end of the upright;
the supporting rod comprises a rod body and a second hydraulic cylinder, wherein the bottom end of the rod body is fixedly connected with the main frame, and the second hydraulic cylinder is fixedly connected with the rod body;
the first hydraulic cylinder and the second hydraulic cylinder are both electrically connected with the control signal output end of the electric cabinet.
Through adopting above-mentioned technical scheme, when the height is lifted by crane in needs adjustment, start first pneumatic cylinder and second pneumatic cylinder and electric hoist engine release lifting rope, make the jib loading boom height rise, accomplish the operation of lifting by crane of pipeline again, make this application can be applicable to the piping erection of higher position.
Optionally, a connecting rod is connected between the two upright posts.
Through adopting above-mentioned technical scheme, the joint strength between two stands can be strengthened in the setting of connecting rod, improves structural stability, makes this application bearing capacity better.
Optionally, a rope passing groove for placing a lifting rope is formed in the crane boom along the length direction.
Through adopting above-mentioned technical scheme, cross the grooving and can supply the lifting rope to follow and pass through, avoid the lifting rope to rock because of taking place and lead to breaking away from with the pulley, influence lifting by crane of pipeline.
Optionally, the two electric winches can rotate simultaneously or only one electric winch rotates under the control of the electric cabinet.
Through adopting above-mentioned technical scheme, when two electric winches rotated simultaneously, can realize hoisting the process that steadily rises with the pipeline, when only an electric winch rotated, enabled the pipeline and taken place the slope to satisfy the demand of the installation angle of difference in the piping erection process, make the piping erection more convenient, more labour saving and time saving.
Optionally, the lifting ring is an adjustable anchor ear.
Through adopting above-mentioned technical scheme, the staple bolt can be adjusted according to the difference of pipeline pipe diameter with adjustable, makes this application can be applicable to the pipeline of more sizes and lifts by crane the installation.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the lifting ring can clamp a pipeline placed on the ground, then a worker controls two electric winches to rotate simultaneously by using the electric cabinet, the lifting rope roll is retracted onto the electric winches, the pipeline is quickly lifted to the installation position, then the pipeline is installed by the worker climbing to the installation position by using a tool which is convenient to ascend, such as a ladder, and the like, so that the time and manpower and material resources for lifting the pipeline are greatly saved;
2. the setting up of walking wheel in this application makes whole pipeline quick installation device remove more convenient, removes behind the suitable position, is applicable to continuous pipeline erection construction operation, labour saving and time saving.
Drawings
Fig. 1 is a schematic overall structure diagram of a quick pipeline installation device disclosed in an embodiment of the present application.
Fig. 2 is a schematic overall structure diagram of another quick installation device for pipelines, disclosed in the embodiment of the present application.
Fig. 3 is a partially enlarged view of a portion a in fig. 2.
Description of reference numerals: 11. a main frame; 111. a balancing weight; 112. a traveling wheel; 113. a frame body; 114. a load-bearing floor; 21. a support pillar; 211. a column; 212. a first hydraulic cylinder; 213. a connecting rod; 31. a cargo boom; 311. rope passing grooves; 41. a pulley; 51. an electric hoist; 61. a lifting rope; 71. a hoisting ring; 81. an electric cabinet; 91. a support bar; 911. a rod body; 912. and a second hydraulic cylinder.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
It should be understood that in the pipeline installation work progress, because pipeline model kind is many, in large quantity, the time limit for a project is tight, adopt the mode of setting up the scaffold installation usually to electromechanical pipeline installation, the scaffold is bulky, and the structure is complicated, need dismantle and reassemble to the construction site of difference, and whole pipeline installation process needs to set up the scaffold earlier, then relies on the manpower to deliver to the eminence with the pipeline, carries out the adjustment and the installation of pipeline by the manual work on the scaffold again. The pipeline construction consumes a large amount of manpower, material resources and construction time, potential safety hazards exist, delay in construction progress is brought to projects, and construction cost is increased. Therefore, the pipeline quick installation device disclosed by the embodiment of the application is used for improving the situation.
The embodiment of the application discloses quick installation device of pipeline. Referring to fig. 1, the quick pipeline installation device comprises a main frame 11, a support column 21, a crane boom 31, a pulley 41, an electric winch 51, a lifting rope 61, a lifting ring 71 and an electric cabinet 81. Wherein, two support columns 21 interval settings are on main frame 11, jib loading boom 31 sets up on support column 21, pulley 41 interval settings are on jib loading boom 31, electric hoist engine 51 sets up on main frame 11, the one end of lifting rope 61 can be dismantled with electric hoist engine 51 and be connected, lifting rope 61 winds on pulley 41, rings 71 are connected with the other end of lifting rope, electric cabinet 81 can be dismantled with main frame 11 and be connected, and electric cabinet 81 passes through wire electric connection with electric hoist engine 51.
The main frame 11 can be formed by welding metal rods, the main frame 11 is composed of a frame body 113 and a bearing bottom plate 114 welded on the frame body, wherein the upper portion of the frame body 113 and one side of a lifting pipeline are opened, the bottom of the frame body 113 and the rest side surfaces are rectangular frames welded with each other, the electric cabinet 81 is installed on the side surface of one side, far away from the lifting pipeline, of the frame body 113, and in order to install the electric cabinet 81 on the side surface, a rectangular plate is connected with the electric cabinet 81 through bolts in some possible implementation modes of the electric cabinet. The load floor 114 is used to mount the support post 21 and the electric hoist 51.
Referring to fig. 1, two support columns 21 are vertically and spaced on the upper surface of the load-bearing bottom plate 114 of the main frame 11, the bottom ends of the support columns 21 are connected with the load-bearing bottom plate 114 by welding or bolting, and the top ends of the support columns 21 are used for installing the crane arm 31.
The lifting arm 31 is a metal rod, the lifting arm 31 is fixedly connected with the top end of the supporting column 21 through a bolt, the lifting arm 31 plays a role of providing supporting force for the lifting rope 61, in some possible embodiments, in order to improve the lifting height of the pipeline, the lifting arm 31 can be obliquely arranged, and the lifting arm 31 is upwards inclined along the direction close to the installation position of the pipeline. The number of the pulleys 41 is two, and the pulleys 41 are installed at both ends of the boom 31, the shaft of the pulley 41 is inserted into the boom 31, and the pulling direction can be changed after the hoist rope 61 is wound around the pulley 41.
Referring to fig. 1, two electric winches 51 are fixedly mounted on the load-bearing bottom plate 114 of the main frame 11 by bolts, and the two electric winches 51 can be mounted on the load-bearing bottom plate 114 at a distance from the supporting columns 21 and correspond to the positions of the two supporting columns 21. When the pipeline is lifted, the electric winch 51 can play a role of a counterweight, and the phenomenon that the whole pipeline quick installation device is inclined in the process of lifting the pipeline is avoided.
One end of the lifting rope 61 is fixedly connected through a safety rope clamp on a winding drum of the electric winch 51, so that the lifting rope 61 is detachably connected with the electric winch 51, and the other end of the lifting rope 61 sequentially rounds the pulley 41 and then is connected with the lifting ring 71.
The hanging ring 71 is used for fixing and clamping the outer wall of the pipeline, one end of the lifting rope 61 is tied on the hanging ring 71, when the lifting rope 61 is wound, the hanging ring 71 rises, and otherwise, the hanging ring 71 descends.
The electric cabinet 81 comprises a box body connected with the frame body 113 of the main frame 11 through bolts, a controller installed in the box body and a control button arranged on the box body. The control signal output end of the controller of the electric cabinet 81 is electrically connected with the electric hoist 51 through a wire. When the control button is pressed, the electric hoist 51 is rotated to complete the pipe lifting process.
When the pipeline is installed, the whole pipeline quick installation device is firstly moved to a construction position, then the electric cabinet 81 is used for controlling the electric winch 51 to rotate, so that the lifting rope 61 is released, the lifting ring 71 falls to the position where the pipeline is placed, then the pipeline is fixed by a hanging ring 71, the electric cabinet 81 is used for controlling the electric hoist 51 to rotate reversely, so that the lifting rope 61 is reeled, the hanging ring 71 moves upwards under the driving action of the lifting rope 61, and will hoist the pipeline, the crane arm 31 and the support column 21 to play the role of bearing and supporting in the whole process, then the constructor who uses the ladder and other tools to locate at the pipeline installation position in advance installs the pipeline which is hung to the proper height, when the height of the pipeline needs to be adjusted finely, the hoisting height of the pipeline is controlled by using the electric control box 81 under the command of a constructor by another worker, the operation is simple and convenient, and the pipeline installation is more time-saving and labor-saving.
Further, referring to fig. 1, a weight 111 is disposed on the main frame 11, the weight 111 is disposed on an upper surface of a bearing bottom plate 114 of the main frame 11, and according to a lever principle, the weight 111 can be disposed on the bearing bottom plate 114 at a position far from the supporting column 21. The quick installation device of whole pipeline is more stable when balancing weight 111 makes the pipeline lift by crane the operation, and difficult emergence is rocked or is emptyd even.
In this application possible implementation, referring to fig. 1, four walking wheels 112 are further disposed at the positions of four corners on the bottom surface of the main frame 11, the walking wheels 112 may be connected to the main frame 11 by bolts, and the walking wheels 112 enable the whole pipeline quick installation device to move more conveniently and quickly, and save time and labor.
Further, walking wheel 112 adopts the limit brake truckle, and under the general condition, the limit brake truckle is overweight formula limit brake truckle, when whole pipeline quick installation device removed to the construction position, steps on the brake pedal of limit brake truckle, can restrict the roll of limit brake truckle.
In order to make the load-bearing capacity of the boom 31 stronger and improve the structural stability of the whole pipeline quick installation device, referring to fig. 1, two support rods 91 are arranged on the main frame 11, the support rods 91 are used for supporting the boom 31, the bottom ends of the support rods 91 and the upper surface of the load-bearing bottom plate 114 of the main frame 11 can be welded above, and the top ends of the support rods 91 are fixedly connected with the boom 31 through bolts.
Referring to fig. 2, a possible embodiment of the present application is different from the above embodiment in that the supporting column 21 is composed of two parts, namely, a vertical column 211 and a first hydraulic cylinder 212, and the supporting rod 91 is composed of two parts, namely, a rod body 911 and a second hydraulic cylinder 912.
The bottom end of the upright post 211 is welded on the bearing bottom plate 114 of the main frame 11, the first hydraulic cylinder 212 can be fixedly mounted at the top end of the upright post 211 in a bolt connection mode, the telescopic end of the first hydraulic cylinder 212 is fixedly connected with the boom 31 in a bolt connection mode, and the first hydraulic cylinder 212 is electrically connected with the control signal output end of the electric cabinet 81 through a wire to control the oil station to work, so that the first hydraulic cylinder 212 works. The operator can control the extension and contraction of the first hydraulic cylinder 212 in the vertical direction using the electric cabinet 81. The bottom end of the rod body 911 is welded on the bearing bottom plate 114 of the main frame 11, the bottom end of the second hydraulic cylinder 912 and the top end of the rod body 911 can be fixedly connected in a bolt connection mode, the telescopic end of the second hydraulic cylinder 912 and the cargo boom 31 can be fixedly connected in a bolt connection mode, and the second hydraulic cylinder 912 and the control signal output end of the electric cabinet 81 are electrically connected. Generally, a multi-stage hydraulic cylinder may be used for both the first hydraulic cylinder 212 and the second hydraulic cylinder 912.
Further, referring to fig. 2, a connecting rod 213 is fixedly connected between the two vertical columns 211, two ends of the connecting rod 213 are respectively welded to the two vertical columns 211, the number of the connecting rods 213 may be two, and the connecting rods 213 connect the two vertical columns 211 into a whole, so as to improve connectivity and structural stability.
In a possible embodiment of the present application, referring to fig. 3, the boom 31 is further provided with a rope passing groove 311 along the length direction, and the rope passing groove 311 is used for the lifting rope 61 to pass through, so as to improve the stability of the lifting rope 61, so that the lifting rope 61 is not easy to shake in the pipeline lifting process, and then is separated from the pulley 41, thereby affecting pipeline installation.
It can be understood that in the process of installing the pipeline, the angle of the pipeline can be adjusted according to construction requirements, and under some working conditions, the pipeline needs to be arranged in an inclined mode. In order to adjust the installation angle of the pipeline conveniently, the two electric winches 51 can rotate simultaneously or only one electric winch 51 rotates under the control of the electric cabinet 81, in the pipeline lifting process, the electric cabinet 81 can be used for sending control signals to the two electric winches 51 simultaneously, so that the electric winches 51 rotate, the pipeline is lifted to the pipeline installation position, then the electric cabinet 81 is used for controlling one electric winch 51 to rotate, one lifting ring 71 moves downwards or upwards, the adjustment of the installation angle is completed, the pipeline lifting device is convenient and rapid to use, manual adjustment is not needed, and time and labor are saved.
In order to enable the quick pipeline installation device disclosed in the embodiment of the application to be suitable for hoisting pipelines with more sizes, the lifting ring 71 adopts an adjustable hoop, and the inner diameter of the lifting ring 71 can be changed by screwing an adjusting bolt on the lifting ring 71, so that the pipelines with different pipe diameters can be fixed and clamped.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a quick installation device of pipeline which characterized in that: the lifting device comprises a main frame (11), two supporting columns (21) arranged on the main frame (11), a lifting arm (31) arranged on the supporting columns (21), pulleys (41) arranged on the lifting arm (31) at intervals, two electric winches (51) arranged on the main frame (11), a lifting rope (61) with one end detachably connected with the electric winches (51), a lifting ring (71) connected with the other end of the lifting rope (61) and an electric control box (81) detachably connected with the main frame (11);
the lifting rope (61) winds around the two pulleys (41) and is laid along the lifting arm (31);
the electric control box (81) is electrically connected with the electric winch (51).
2. A quick pipe installation device as claimed in claim 1, wherein: the main frame (11) is provided with a balancing weight (111).
3. A quick pipe installation device as claimed in claim 1, wherein: the bottom surface of the main frame (11) is provided with a plurality of travelling wheels (112).
4. A quick pipe installation device as claimed in claim 3, wherein: the travelling wheels (112) are side brake casters.
5. A quick pipe installation device as claimed in claim 1, wherein: the crane further comprises a supporting rod (91) which is arranged on the main frame (11) and used for supporting the crane arm (31).
6. The quick pipe installation device of claim 5, wherein: the supporting column (21) comprises a vertical column (211) with the bottom end fixedly connected with the main frame (11) and a first hydraulic cylinder (212) fixedly connected with the top end of the vertical column (211);
the supporting rod (91) comprises a rod body (911) and a second hydraulic cylinder (912), wherein the bottom end of the rod body is fixedly connected with the main frame (11), and the second hydraulic cylinder (911) is fixedly connected with the rod body;
the first hydraulic cylinder (212) and the second hydraulic cylinder (912) are electrically connected with a control signal output end of the electric control box (81).
7. The quick pipe installation device of claim 6, wherein: a connecting rod (213) is connected between the two upright posts (211).
8. A quick pipe installation device as claimed in claim 1, wherein: a rope passing groove (311) for placing a lifting rope (61) is formed in the lifting arm (31) along the length direction.
9. A quick pipe installation device as claimed in claim 1, wherein: the two electric winches (51) can rotate simultaneously or only one electric winch (51) can rotate under the control of the electric cabinet (81).
10. A quick pipe installation device as claimed in claim 1, wherein: the lifting ring (71) is an adjustable anchor ear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120593579.2U CN215160450U (en) | 2021-03-23 | 2021-03-23 | Quick installation device of pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120593579.2U CN215160450U (en) | 2021-03-23 | 2021-03-23 | Quick installation device of pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215160450U true CN215160450U (en) | 2021-12-14 |
Family
ID=79352288
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120593579.2U Expired - Fee Related CN215160450U (en) | 2021-03-23 | 2021-03-23 | Quick installation device of pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215160450U (en) |
-
2021
- 2021-03-23 CN CN202120593579.2U patent/CN215160450U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211214 |