CN206336964U - A kind of support top formula lifting pipeline apparatus and system - Google Patents
A kind of support top formula lifting pipeline apparatus and system Download PDFInfo
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- CN206336964U CN206336964U CN201720002294.0U CN201720002294U CN206336964U CN 206336964 U CN206336964 U CN 206336964U CN 201720002294 U CN201720002294 U CN 201720002294U CN 206336964 U CN206336964 U CN 206336964U
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Abstract
本实用新型提供一种支顶式管道吊装装置及系统,包括竖直设置的支撑杆、分别设置于所述支撑杆上下两端并与其连接的支撑座和底座、以及设置于所述支撑座上的吊装葫芦,在所述支撑座和底座之间设置有用于调节支撑杆上下运动的高度调节机构,通过所述高度调节机构带动所述支撑杆向上移动时可以使得所述支撑座紧压在楼板上,所述吊装葫芦牵引绳的一端用于与待提升的管道连接且为管道提供向上的拉力,而牵引绳的另一端用于接受人或机械施加的向下拉力。所述吊装装置可轻松实现对各类高空管道的安装,大大提高了施工效率,且其结构简单、操作方便,使用的材料随处可见、成本低廉,可现做现用。
The utility model provides a top-supporting pipeline hoisting device and system, comprising a vertically arranged support rod, a support base and a base respectively arranged at the upper and lower ends of the support rod and connected thereto, and a support base arranged on the support base. The hoisting hoist is equipped with a height adjustment mechanism for adjusting the up and down movement of the support rod between the support base and the base. When the height adjustment mechanism drives the support rod to move upwards, the support base can be pressed tightly against the floor Above, one end of the traction rope of the lifting hoist is used to connect with the pipeline to be lifted and provide upward pulling force for the pipeline, while the other end of the traction rope is used to accept the downward pulling force exerted by people or machinery. The hoisting device can easily realize the installation of various high-altitude pipelines, greatly improving the construction efficiency, and its structure is simple, easy to operate, the materials used can be seen everywhere, the cost is low, and it can be made and used now.
Description
技术领域technical field
本实用新型涉及管道安装技术领域,具体地,涉及一种支顶式管道吊装装置及系统。The utility model relates to the technical field of pipeline installation, in particular to a top-supporting pipeline hoisting device and system.
背景技术Background technique
对于在室内的较高位置处安装通风管道或中小管径的水管等,传统的安装方法包括以下两种:For the installation of ventilation ducts or water pipes with small and medium diameters at a higher position indoors, the traditional installation methods include the following two:
一、在楼板上预埋膨胀螺栓,并利用膨胀螺栓作为吊点对管道进行起吊,因此需要在楼板上预埋大量的膨胀螺栓,在吊装完成后还需要将螺栓一一清除,这样不仅对楼板损害大、施工效率低,而且由于安装膨胀螺栓时需要大量高空作业,还存在较多安全隐患。1. Pre-embed expansion bolts on the floor, and use the expansion bolts as lifting points to lift the pipeline. Therefore, it is necessary to embed a large number of expansion bolts on the floor. After the hoisting is completed, the bolts need to be removed one by one. This will not only affect the floor The damage is large, the construction efficiency is low, and because a large number of high-altitude operations are required when installing expansion bolts, there are still many potential safety hazards.
二、安装工人站在可升降的移动平台上,并通过绳索提拉管道到预定位置,由于工人在作业时始终低着头且高空中难以借力,容易导致作业平台受到偏心力而移动,增大了安全隐患,而且重复向上提升的劳动强度大,工作效率也不高。2. The installation workers stand on the movable platform that can be lifted and pull the pipeline to the predetermined position through the rope. Since the workers always keep their heads down and it is difficult to take advantage of the high altitude when working, it is easy to cause the working platform to move due to eccentric force, increasing the It increases the potential safety hazard, and the labor intensity of repeated upward promotion is high, and the work efficiency is not high.
由于存在上述问题,因此施工人员需要一种可以安全、便捷、省力的吊装装置以实现对各类高空管道的安装。Due to the above problems, construction personnel need a safe, convenient and labor-saving hoisting device to realize the installation of various high-altitude pipelines.
实用新型内容Utility model content
本实用新型的目的在于提供一种结构简单、作业速度快、使用方便且安全的管道吊装装置,以解决背景技术中提出的问题。The purpose of the utility model is to provide a pipeline hoisting device with simple structure, fast operation speed, convenient use and safety, so as to solve the problems raised in the background technology.
为实现上述目的,本实用新型提供了一种支顶式管道吊装装置,包括竖直设置的支撑杆、分别设置于所述支撑杆上下两端并与其连接的支撑座和底座、以及设置于所述支撑座上的吊装葫芦,在所述支撑座和底座之间设置有用于调节支撑杆上下运动的高度调节机构,通过所述高度调节机构带动所述支撑杆向上移动时可以使得所述支撑座紧压在楼板上,所述吊装葫芦牵引绳的一端用于与待提升的管道连接且为管道提供向上的拉力,而牵引绳的另一端用于接受人或机械施加的向下拉力。In order to achieve the above purpose, the utility model provides a top-supporting pipeline hoisting device, which includes a vertically arranged support rod, a support seat and a base that are respectively arranged at the upper and lower ends of the support rod and connected thereto, and arranged on the The lifting hoist on the support base is provided with a height adjustment mechanism for adjusting the up and down movement of the support rod between the support base and the base. When the height adjustment mechanism drives the support rod to move upwards, the support base can Pressed tightly on the floor, one end of the traction rope of the lifting hoist is used to connect with the pipeline to be lifted and provide upward pulling force for the pipeline, while the other end of the traction rope is used to accept the downward pulling force exerted by people or machinery.
优选地,所述高度调节机构设置在所述底座与支撑杆的连接处。Preferably, the height adjustment mechanism is arranged at the connection between the base and the support rod.
优选地,所述高度调节机构包括竖直设置于所述底座上的支顶丝杆以及设置于所述支顶丝杆上的调节螺母,在所述支撑杆的底部开设有用于容置所述支顶丝杆的腔体,所述支撑杆套设于所述支顶丝杆上并由所述调节螺母限位。Preferably, the height adjustment mechanism includes a jacking screw vertically arranged on the base and an adjusting nut arranged on the jacking screw, and a hole is opened at the bottom of the supporting rod for accommodating the The cavity of the jacking screw, the supporting rod is sleeved on the jacking screw and limited by the adjusting nut.
优选地,在所述调节螺母上对称设置有用于传递扭力的旋转调节杆,或在所述调节螺 母的表面上设置有增大摩擦力的花纹。Preferably, the adjusting nut is symmetrically provided with a rotating adjusting rod for transmitting torque, or the surface of the adjusting nut is provided with patterns for increasing friction.
优选地,所述支撑座和底座均为处于水平面内的十字架结构。更优选地,所述支撑杆与支撑座和底座的连接点均位于十字架的交叉点。Preferably, both the support base and the base are cross structures in a horizontal plane. More preferably, the connection points of the support rods, the support seat and the base are all located at the intersection of the cross.
优选地,所述支撑座和底座均由两个相互垂直的槽钢焊接制成,所述支撑杆为钢管。Preferably, both the support base and the base are welded by two mutually perpendicular channel steels, and the support rods are steel pipes.
一种支顶式管道吊装系统,包括两个配合使用的支顶式管道吊装装置。A top support type pipeline hoisting system includes two cooperating top support type pipeline hoisting devices.
本实用新型提供的技术方案具有如下有益效果:The technical solution provided by the utility model has the following beneficial effects:
1、所述吊装装置结构简单且可靠,当支撑座与楼板紧压时整个装置形成了一个稳定的受力支撑体系,而十字形结构的支撑座和底座增大了装置与楼板和地面的接触面积,进一步提高了装置的稳定性;1. The structure of the hoisting device is simple and reliable. When the support seat and the floor are tightly pressed, the whole device forms a stable force-bearing support system, and the support seat and base of the cross-shaped structure increase the contact between the device and the floor and the ground The area further improves the stability of the device;
2、由于所述吊装装置的材质均为施工现场随处可见的普通用材,成本低廉且可根据需要现做现用,具有很好的实用性和推广性;2. Since the materials of the lifting device are all common materials that can be seen everywhere in the construction site, the cost is low and can be made and used according to the needs, which has good practicability and popularization;
3、所述吊装装置操作简便,其通过设置定滑轮(即吊装葫芦)使得安装人员可在平地上轻松完成对各类高空管道的提升作业,减轻了作业量,大大提高了施工效率,而且降低了安全隐患。3. The hoisting device is easy to operate. By setting the fixed pulley (ie hoisting hoist), the installer can easily complete the lifting operation of various high-altitude pipelines on the flat ground, which reduces the workload, greatly improves the construction efficiency, and reduces safety hazard.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention , for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative work, wherein:
图1是本实用新型优选实施例的主视图;Fig. 1 is the front view of the preferred embodiment of the utility model;
图2是图1所示实施例中支撑座的主视图;Fig. 2 is the front view of the support seat in the embodiment shown in Fig. 1;
图3是图1所示实施例中底座的主视图;Fig. 3 is the front view of base in the embodiment shown in Fig. 1;
图4是图1所示实施例配合使用时的示意图。Fig. 4 is a schematic diagram of the embodiment shown in Fig. 1 when used together.
图中:1支撑座,2支撑杆,3底座,4吊装葫芦,51支顶丝杆,52调节螺母。In the figure: 1 support base, 2 support rods, 3 base, 4 hoisting hoist, 51 jacking screws, 52 adjusting nuts.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
参见图1、图2和图3,一种支顶式管道吊装装置,包括支撑座1、支撑杆2、底座3和吊装葫芦4。所述支撑杆2竖直设置,所述支撑座1和底座3均为处于水平面内的十字架结构,且所述支撑杆2的上端与所述支撑座1的十字交叉位置焊接固定,在所述底座3的十字交叉位置焊接有一个竖直设置的支顶丝杆51,且在所述支顶丝杆51上套设有调节螺母52,在所述支撑杆2的底部开设有用于容置所述支顶丝杆51的腔体,所述支撑杆2套设于所述支顶丝杆51上并由所述调节螺母52限位。Referring to FIG. 1 , FIG. 2 and FIG. 3 , a top-supporting pipeline hoisting device includes a support base 1 , a support rod 2 , a base 3 and a hoisting hoist 4 . The support rod 2 is vertically arranged, the support base 1 and the base 3 are both cross structures in the horizontal plane, and the upper end of the support rod 2 is welded and fixed to the cross position of the support base 1, and the A vertical jack screw 51 is welded at the cross position of the base 3, and an adjusting nut 52 is sleeved on the jack screw 51, and an opening for accommodating the jack screw 51 is provided at the bottom of the support bar 2. The cavity of the jack screw 51, the support rod 2 is sleeved on the jack screw 51 and limited by the adjusting nut 52.
在所述支撑座1的横梁上焊接有一个圆钢吊环,用于固定连接所述吊装葫芦4。所述吊装葫芦4牵引绳的一端用于与待提升的管道连接且为管道提供向上的拉力,而牵引绳的另一端用于接受人或机械施加的向下拉力。A round steel lifting ring is welded on the crossbeam of the support base 1 for fixedly connecting the hoisting hoist 4 . One end of the traction rope of the lifting hoist 4 is used to connect with the pipeline to be lifted and provide upward pulling force for the pipeline, while the other end of the traction rope is used to accept the downward pulling force exerted by people or machinery.
在本实施例中,在所述调节螺母52上对称设置有用于传递扭力的旋转调节杆。In this embodiment, the adjusting nut 52 is symmetrically provided with a rotating adjusting rod for transmitting torque.
在本实施例中,所述支撑座1和底座3均由两个相互垂直的槽钢焊接制成,所述支撑杆2为钢管。In this embodiment, the supporting seat 1 and the base 3 are made by welding two mutually perpendicular channel steels, and the supporting rod 2 is a steel pipe.
在本实施例中,所述牵引绳与管道的连接处为不会对管道造成损伤的编制带。In this embodiment, the connection between the traction rope and the pipeline is a braided belt that will not cause damage to the pipeline.
参见图4,在对管道进行吊装作业时,两个支顶式管道吊装装置配合使用。将所述吊装装置组装好并旋转调节螺母52,通过带动支撑杆2向上移动使得支撑座1紧压在楼板上并提供一个向上的支撑力,此时形成了一个稳定的受力支撑体系,然后将吊装葫芦4(即定滑轮)挂在圆钢吊环上。将两个吊装葫芦4的牵引绳分别固定连接在预制管道的两端,然后通过人工同时拉扯两根牵引绳的另一端将预制管道提升至安装高度,最后安装支吊架横档并将管道固定安装在支吊架横档上,从而实现对管道的快速吊装。Referring to Fig. 4, when the pipeline is hoisted, two top-supporting pipeline hoisting devices are used together. Assemble the hoisting device and rotate the adjusting nut 52. By driving the support rod 2 to move upwards, the support base 1 is tightly pressed against the floor and provides an upward support force. At this time, a stable stressed support system is formed, and then Hang the hoisting hoist 4 (i.e. the fixed pulley) on the round steel ring. Fix and connect the traction ropes of the two lifting hoists 4 to the two ends of the prefabricated pipeline respectively, then manually pull the other ends of the two traction ropes to lift the prefabricated pipeline to the installation height, and finally install the hanger crosspiece and fix the pipeline Installed on the crosspiece of the support and hanger, so as to realize the rapid hoisting of the pipeline.
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利保护范围,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。在本实用新型的精神和原则之内,凡是利用本实用新型说明书及附图内容所作的任何改进或等同替换,直接或间接运用在其它相关的技术领域,均应包括在本实用新型的专利保护范围内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the patent protection scope of the utility model. For those skilled in the art, the utility model can have various modifications and changes. Within the spirit and principle of the utility model, any improvement or equivalent replacement made by using the specification and drawings of the utility model, which is directly or indirectly used in other related technical fields, shall be included in the patent protection of the utility model. within range.
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| CN201720002294.0U CN206336964U (en) | 2017-01-03 | 2017-01-03 | A kind of support top formula lifting pipeline apparatus and system |
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| CN201720002294.0U CN206336964U (en) | 2017-01-03 | 2017-01-03 | A kind of support top formula lifting pipeline apparatus and system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773784A (en) * | 2018-07-17 | 2018-11-09 | 北京市第三建筑工程有限公司 | lifter |
| CN112744734A (en) * | 2021-01-15 | 2021-05-04 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Corrugated plate hoisting system and process for reinforcing tunnel lining |
| CN112919361A (en) * | 2021-02-08 | 2021-06-08 | 河北建设集团股份有限公司 | Pipeline vertical hoisting device |
| CN115164396A (en) * | 2022-07-19 | 2022-10-11 | 广东申安建设科技有限公司 | Laboratory air duct installation structure and installation method thereof |
| CN115465775A (en) * | 2022-09-28 | 2022-12-13 | 中建三局第三建设工程有限责任公司 | Hydraulic hoisting equipment for pipeline in pipe well |
-
2017
- 2017-01-03 CN CN201720002294.0U patent/CN206336964U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773784A (en) * | 2018-07-17 | 2018-11-09 | 北京市第三建筑工程有限公司 | lifter |
| CN112744734A (en) * | 2021-01-15 | 2021-05-04 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Corrugated plate hoisting system and process for reinforcing tunnel lining |
| CN112919361A (en) * | 2021-02-08 | 2021-06-08 | 河北建设集团股份有限公司 | Pipeline vertical hoisting device |
| CN115164396A (en) * | 2022-07-19 | 2022-10-11 | 广东申安建设科技有限公司 | Laboratory air duct installation structure and installation method thereof |
| CN115164396B (en) * | 2022-07-19 | 2024-10-18 | 广东申安建设科技有限公司 | Laboratory air duct mounting structure and mounting method thereof |
| CN115465775A (en) * | 2022-09-28 | 2022-12-13 | 中建三局第三建设工程有限责任公司 | Hydraulic hoisting equipment for pipeline in pipe well |
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Address after: 410004 No. 158 Zhongyi Road, Yuhua District, Changsha, Hunan Patentee after: CHINA CONSTRUCTION FIFTH ENGINEERING INSTALLATION Co.,Ltd. Address before: 410004 20, Zhongjian mansion, 158 Zhongyi Road, Changsha, Hunan. Patentee before: CCFEB INDUSTRIAL EQUIPMENT INSTALLATION Co.,Ltd. |
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