CN102661019A - Heat preservation and decoration integrated construction method for outer wall of building - Google Patents
Heat preservation and decoration integrated construction method for outer wall of building Download PDFInfo
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Abstract
本发明公开了一种建筑物外墙保温装饰一体化施工方法,1、本层主体结构施工前,沿建筑物楼板外墙走向设置支撑架体;2、将保温装饰板吊起,与下层已施工完成的板块对齐,用拉杆将其固定在支撑架上,并将其调节平整;3、在保温装饰一体化板与支撑架之间进行外墙的施工;4、拆除支撑架体,周转进行上一楼层外墙施工。本发明的优点在于建筑物外墙保温装饰板随主体工程一起施工,因此无须搭建脚手架,可彻底杜绝由于外墙脚手架不安全造成的高空坠落事故的发生。由于使用的保温装饰板可以同时满足A级防火要求和保温要求,并可以替代外墙模板,减少了建筑垃圾排放;外墙装饰可随着主体工程进度一起完成,可大幅度加快工程进度,大大降低了工程造价。
The invention discloses an integrated construction method for thermal insulation and decoration of building exterior walls. 1. Before the construction of the main structure of the floor, a support frame body is arranged along the direction of the exterior wall of the building floor; Align the finished panels, fix them on the support frame with pull rods, and adjust them to be flat; 3. Carry out the construction of the exterior wall between the thermal insulation and decoration integrated board and the support frame; 4. Remove the support frame body and turn it around Exterior wall construction on the previous floor. The invention has the advantage that the thermal insulation and decorative panels of the exterior wall of the building are constructed together with the main project, so no scaffolding needs to be built, and the occurrence of high-altitude falling accidents caused by unsafe scaffolding on the exterior wall can be completely eliminated. Since the thermal insulation decorative panels used can meet the requirements of Class A fire protection and thermal insulation, and can replace the external wall formwork, reducing the discharge of construction waste; the external wall decoration can be completed along with the progress of the main project, which can greatly speed up the project progress and greatly Reduced project cost.
Description
技术领域 technical field
本发明涉及建筑物施工方法,尤其是涉及一种建筑物外墙保温装饰一体化施工方法。 The invention relates to a building construction method, in particular to an integrated construction method for building exterior wall insulation and decoration.
背景技术 Background technique
建筑是节能减排、应对气候变化最重要的领域之一,建筑节能中重要的一项内容就是外墙保温,外墙保温包括外保温、内保温和夹心保温,外保温的效果最理想。聚苯板外墙保温体系施工简单,可是满足不了外墙外保温A级防火要求,目前市场上的外墙保温可满足A级防火要求的大多数为保温砂浆现场湿作业,如无机保温砂浆、玻化微珠、聚苯颗粒等,其施工工艺复杂、材料浪费严重、工期长,时有保温厚度偷工减料的现象发生。市场上已经有保温装饰一体化板的生产,其工程造价相对较高,推广应用受到限制,对于保温产品施工方法的研究相对较少,绝大多数外墙保温施工是在主体结构工程施工完成以后依赖外墙脚手架施工,施工安全风险大。 Building is one of the most important fields for energy saving, emission reduction and climate change response. An important part of building energy saving is external wall insulation. External wall insulation includes external insulation, internal insulation and sandwich insulation. The effect of external insulation is the most ideal. The construction of the polystyrene board external wall insulation system is simple, but it cannot meet the A-level fire protection requirements of the external wall insulation. At present, most of the external wall insulation on the market that can meet the A-level fire protection requirements are thermal insulation mortars that are wet on site, such as inorganic insulation mortar, Vitrified microbeads, polystyrene particles, etc., have complex construction techniques, serious waste of materials, long construction period, and sometimes cut corners in insulation thickness. There is already production of thermal insulation and decoration integrated panels in the market, but its engineering cost is relatively high, and its popularization and application are limited. There are relatively few studies on the construction methods of thermal insulation products. Most of the external wall thermal insulation construction is completed after the main structural engineering is completed. Relying on scaffolding construction on the exterior wall poses a high risk of construction safety.
目前施工的建筑物多为多层建筑或高层建筑,外墙施工时必须搭建脚手架,工人站在脚手架上进行工作。使用脚手架进行高空施工存在很大的安全隐患,特别是扣件钢管脚手架,由于钢管、扣件质量低下,不断发生安全事故;除了产品质量问题以外,施工中应用不当也是重要原因,如脚手架和模架由于失稳而倒塌,就是因为企业在搭接脚手架时未进行安全计算,施工凭经验。另外,不少工地没有对操作工人进行安全技术教育,加上工人素质差、施工现场管理混乱、防护措施不到位等问题,使脚手架事故防不胜防。建筑施工安全五大伤害之一就是高处坠落,其中就包括从外墙脚手架坠落。 Most of the buildings currently under construction are multi-storey buildings or high-rise buildings. Scaffolding must be set up during exterior wall construction, and workers stand on the scaffolding to work. There are great safety hazards in the use of scaffolding for high-altitude construction, especially steel pipe scaffolding with fasteners. Due to the low quality of steel pipes and fasteners, safety accidents continue to occur; in addition to product quality problems, improper application in construction is also an important reason, such as scaffolding and molds. The scaffold collapsed due to instability, because the enterprise did not carry out safety calculations when the scaffold was built, and the construction was based on experience. In addition, many construction sites have not provided safety technical education to operators, coupled with poor quality of workers, chaotic construction site management, inadequate protective measures and other issues, making scaffolding accidents hard to prevent. One of the five major injuries in construction safety is falling from heights, including falling from scaffolding on exterior walls.
同时传统的施工方法还需要使用大量的木胶合模板,在工程完工后,这些破旧模板堆积如山,既浪费资源,又产生大量的建筑垃圾,不经济也不环保。 At the same time, the traditional construction method also needs to use a large number of wood-glued formwork. After the project is completed, these old formwork piles up like a mountain, which not only wastes resources, but also produces a large amount of construction waste, which is not economical nor environmentally friendly.
发明内容 Contents of the invention
本发明的目的在于提供一种建筑物外墙保温装饰一体化施工方法,该方法在主体结构施工的同时进行外墙保温装饰一体化板的施工,从而做到整个施工过程不使用外墙脚手架,同时又满足了建筑物外墙A级防火和保温要求,既经济又环保。 The purpose of the present invention is to provide an integrated construction method for building exterior wall thermal insulation and decoration, the method carries out the construction of the external wall thermal insulation and decoration integrated board at the same time as the construction of the main structure, so that the entire construction process does not use external wall scaffolding, At the same time, it meets the A-class fire protection and thermal insulation requirements of the building's outer wall, which is economical and environmentally friendly.
为实现上述目的,本发明可采取下述技术方案: To achieve the above object, the present invention can take the following technical solutions:
本发明所述的建筑物外墙保温装饰一体化施工方法,它包括下述步骤: The building exterior wall thermal insulation decoration integrated construction method of the present invention, it comprises the following steps:
第一步,本层主体结构施工前,沿建筑物楼板外墙走向设置支撑架体; In the first step, before the construction of the main structure of this floor, the supporting frame is set along the direction of the outer wall of the building floor;
第二步,将保温装饰一体化板吊起,与下层已施工完成的板块对齐,采用拉杆将其固定在支撑架上,并于保温装饰一体化板的内侧将其调节平整;按此方法依次逐块将本层保温装饰一体化板安装完毕; The second step is to hoist the thermal insulation and decoration integrated board, align it with the completed plate of the lower floor, fix it on the support frame with a tie rod, and adjust it on the inner side of the thermal insulation and decoration integrated board; follow this method in turn Install the thermal insulation and decoration integrated board of this layer piece by piece;
第三步,在保温装饰一体化板与支撑架之间进行外墙的施工,按设计要求砌筑墙体;当外墙设计为浇筑混凝土墙体时,在支撑架前安装内模板,保温装饰一体化板兼做外模板,在保温装饰一体化板与内模板之间进行外墙的浇筑施工; The third step is to carry out the construction of the outer wall between the thermal insulation and decoration integrated board and the support frame, and build the wall according to the design requirements; The integrated board is also used as the outer formwork, and the pouring construction of the outer wall is carried out between the thermal insulation and decoration integrated board and the inner formwork;
第四步,拆除支撑架体,周转进行上一楼层外墙施工。 The fourth step is to dismantle the support frame and turn around to carry out the construction of the exterior wall of the previous floor.
所述支撑架体为沿外墙走向排列设置的多根立杆以及自上而下依次水平连接在所述立杆之间的横杆,所述横杆和立杆之间的节点通过连接件连为一体,自所述立杆上部向室内建筑物楼板倾斜延伸设置有斜撑杆。 The support frame body is a plurality of vertical poles arranged along the direction of the outer wall and horizontal bars connected horizontally between the vertical bars from top to bottom in sequence, and the nodes between the horizontal bars and the vertical bars are connected by connecting pieces. As a whole, a diagonal bracing rod is arranged obliquely extending from the upper part of the vertical rod to the floor of the indoor building.
所述保温装饰一体化板依次由外饰面层、保温层和内保护层复合而成,外饰面层为内置钢筋/钢丝网的砂浆层或彩钢板、铝板层;保温层内填充的为玻化微珠砂浆或泡沫混凝土等A级防火保温材料;内保护层为内置钢丝网的水泥砂浆层或金属层;所述保温装饰一体化板的上下板结合面为相互契合的凸凹金属面。 The thermal insulation and decoration integrated board is sequentially composed of an outer finish layer, an insulation layer and an inner protective layer. The outer finish layer is a mortar layer with built-in steel bars/steel mesh or a color steel plate or an aluminum plate layer; the inside of the insulation layer is filled with Class A fire-proof and thermal insulation materials such as vitrified bead mortar or foam concrete; the inner protective layer is a cement mortar layer or a metal layer with a built-in steel mesh;
所述拉杆为两段分体式结构,与端部横筋固连的前段螺杆上设置有锚固钢板,通过内螺纹旋拧在前段螺杆上的后段螺杆与所述支撑架体相连接,在所述后段螺杆外设置有套筒。 The pull rod is a two-section split structure, and the front screw rod fixedly connected with the end cross bar is provided with an anchoring steel plate, and the rear screw rod screwed on the front screw rod is connected with the support frame body through an internal thread. A sleeve is arranged outside the rear screw rod.
为方便施工,本发明还公开了一种专用于本发明施工方法中的吊装机,它包括带有行走轮的底盘以及垂直设置在所述底盘端部的纵向支撑杆,在所述纵向支撑杆的顶部设置有支撑滑轮;放置有配重块的另一端底盘上向纵向支撑杆方向倾斜设置有斜支杆,所述斜支杆的中部与所述纵向支撑杆相连接,其端部设置有起吊滑轮;带有吊钩的钢丝拉绳依次绕过起吊滑轮和支撑滑轮后缠绕在置于底盘中部的卷扬机滚筒上。 For the convenience of construction, the present invention also discloses a hoist specially used in the construction method of the present invention, which includes a chassis with traveling wheels and a longitudinal support bar vertically arranged at the end of the chassis. The top of the top is provided with a support pulley; on the chassis at the other end where the counterweight is placed, an oblique strut is arranged obliquely in the direction of the longitudinal support rod, the middle part of the oblique strut is connected with the longitudinal support rod, and the end is provided with a Lifting pulley; the steel wire stay rope with the hook goes around the lifting pulley and the support pulley in turn and is wound on the hoist drum placed in the middle of the chassis.
所述纵向支撑杆和斜支杆为两段式分体结构。 The longitudinal support bar and the oblique support bar are two-stage split structures.
本发明的优点在于建筑物外墙保温装饰板随主体工程一起施工,因此无须搭建脚手架,保温装饰板可以替代楼层临边防护,做到先防护后施工,可彻底杜绝由于外墙脚手架不安全造成的高空坠落事故的发生。由于使用的外墙保温装饰板可以同时满足A级防火要求和保温要求,并可以替代外墙模板,且不用拆模,既能达到节约模板的目的,又减少了建筑垃圾排放;外墙装饰可随着主体工程进度一起完成,可大幅度加快工程进度,大大降低了工程造价,有利于保温装饰一体化板的推广应用,具有显著的经济效益。 The advantage of the present invention is that the thermal insulation and decorative panels of the exterior walls of the building are constructed together with the main body of the project, so there is no need to build scaffolding, and the thermal insulation and decorative panels can replace the edge protection of the floor. occurrence of high-altitude fall accidents. Since the exterior wall thermal insulation and decorative panels used can meet both the A-class fire protection requirements and thermal insulation requirements, and can replace the exterior wall formwork without removing the formwork, it can not only achieve the purpose of saving formwork, but also reduce the discharge of construction waste; the exterior wall decoration can be With the completion of the progress of the main project, the progress of the project can be greatly accelerated, and the cost of the project can be greatly reduced, which is conducive to the popularization and application of the thermal insulation and decoration integrated board, and has significant economic benefits.
附图说明 Description of drawings
图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图2是图1中支撑架体的结构示意图。 Fig. 2 is a schematic structural view of the support frame in Fig. 1 .
图3是图1中保温装饰一体化板的结构示意图。 Fig. 3 is a structural schematic diagram of the thermal insulation and decoration integrated board in Fig. 1 .
图4是图1中拉杆的分解结构示意图。 Fig. 4 is a schematic diagram of an exploded structure of the tie rod in Fig. 1 .
图5是本发明施工方法中所用吊装机的结构示意图。 Fig. 5 is a structural schematic diagram of the hoisting machine used in the construction method of the present invention.
具体实施方式 Detailed ways
本发明所述的建筑物外墙保温装饰一体化施工方法,它包括下述步骤:如图1所示: The building exterior wall thermal insulation and decoration integrated construction method of the present invention comprises the following steps: as shown in Figure 1:
第一步,本层主体结构施工前,在已施工完成的建筑物楼板1上沿外墙走向设置支撑架体2;
In the first step, before the construction of the main structure of this floor, a supporting frame body 2 is set on the
第二步,将保温装饰一体化板3吊起,与下层已施工完成的板块对齐,采用拉杆5将其固定在支撑架2上,并于保温装饰一体化板的内侧将其调节平整;按此方法依次逐块将本层保温装饰一体化板安装完毕;
In the second step, hoist the thermal insulation and decoration integrated
第三步,在保温装饰一体化板3与支撑架2之间进行外墙6的施工,按设计要求砌筑墙体;当外墙6设计为浇筑混凝土墙体时,在支撑架2前安装内模板4,保温装饰一体化板3兼做外模板,在保温装饰一体化板3与内模板4之间进行外墙6的浇筑施工;
The third step is to carry out the construction of the
第四步,拆除支撑架体2,周转进行上一楼层外墙施工。 The fourth step is to dismantle the supporting frame body 2 and carry out the construction of the outer wall of the previous floor.
支撑架体在施工时需要满足抗风压要求,在相应等级的风压作用下整体或局部最大变形不应超过3mm;最大抗偶然荷载为3KN,可以保证在偶然载荷作用下不致变形。为满足支撑架体的上述施工要求,支撑架体可以设计成沿外墙走向排列设置的多根立杆7以及自上而下依次水平连接在立杆7之间的多根横杆8,横杆8和立杆7之间的节点通过螺栓连接件连为一体,自立杆7上部向室内建筑物楼板1倾斜延伸设置有斜撑杆9。使用时,将立杆7和斜撑杆9的底部与楼板1上预埋的螺栓相连接即可,通过调整立杆7和横杆8的间距,可使整个支撑架体满足不同的抗风压要求,如图2所示。
The support frame needs to meet the wind pressure resistance requirements during construction, and the overall or local maximum deformation under the corresponding level of wind pressure should not exceed 3mm; the maximum accidental load resistance is 3KN, which can ensure that it will not deform under the action of accidental loads. In order to meet the above-mentioned construction requirements of the support frame body, the support frame body can be designed as a plurality of vertical rods 7 arranged along the direction of the outer wall and a plurality of horizontal rods 8 horizontally connected between the vertical rods 7 from top to bottom. 8 and the nodes between the vertical rods 7 are connected as a whole by bolted joints, and a diagonal brace 9 is provided to extend obliquely from the upper part of the vertical rod 7 to the
所用的保温装饰一体化板可以使用市场上已有的板材,其产品性能需要满足JGJ144《外墙外保温工程技术规程》的要求,装饰层质量需满足GB50210《建筑装饰装修工程质量验收规范》的要求,板材抗风压性能需满足GB 50009《建筑结构荷载规范》的要求,兼做模板使用的保温装饰板需能够抵抗混凝土浇筑时的侧压力。也可以使用下述的复合板材,如图3所示:保温装饰一体化板依次由外饰面层10、保温层11和内保护层12复合而成;外饰面层10可以为内置钢筋/钢丝网的砂浆层(满足替代模板时混凝土侧压力要求),外刷乳胶漆或贴面砖,也可以使用彩钢板、铝板或其他装饰材料,该层还同时起抗裂和保护保温层的作用;内置保温层11可以填充无机保温砂浆、玻化微珠砂浆或泡沫混凝土等A级保温材料;内保护层12为内置钢丝网的水泥砂浆层或金属层,既可满足抗风压要求,又能起到防止碰撞的保护作用;保温装饰一体化板的上下结合面为相互契合的凸凹金属面28,该金属面可以使用标准型号的角钢,也可以使用钢板加工成型,外墙板块之间的接缝平整度靠钢板28的加工精度来实现。该保温装饰板的保温层11被置于上下两钢板28和内、外保护层10、12之间,不吸水、不开裂,可以达到最佳的保温装饰效果。同时,该板材的上下结合面为相互契合的凸凹金属面,分格缝位置的上下板材之间的接缝处放置膨胀橡胶止水条29,该止水条29在长期遇水状态下会膨胀,可保证外墙防水效果,在短期遇水状态下体积稳定,可保证施工期间板缝不变化,具有较好的观感效果;施工时,该止水条29和下板缝可通过螺栓固定,也可以粘结固定。当然施工时也可以采用其他方法对上下板材之间的板缝进行处理,只要能满足验收标准要求即可。
The thermal insulation and decoration integrated board used can use existing boards on the market, and its product performance needs to meet the requirements of JGJ144 "Technical Regulations for Exterior Wall External Thermal Insulation Engineering", and the quality of the decorative layer must meet the requirements of GB50210 "Quality Acceptance Specifications for Building Decoration and Decoration Engineering" It is required that the anti-wind pressure performance of the panels must meet the requirements of GB 50009 "Code for Building Structure Loads", and the thermal insulation and decorative panels used as formwork must be able to resist the lateral pressure during concrete pouring. The following composite boards can also be used, as shown in Figure 3: the thermal insulation and decoration integrated board is sequentially composed of an
当把保温装饰一体化板吊放到位后,需要将其先与支撑架体连接固定在一起,所用的固定件为拉杆5,如图4所示。该拉杆为两段分体式结构,与端部横筋13固连的前段螺杆14上设置有锚固钢板15,通过内螺纹旋拧在前段螺杆上的后段螺杆16与支撑架体相连接,在后段螺杆16外设置有套筒17。在安装固定保温装饰一体化板3时,将前段螺杆14和后段螺杆16相连接,将套筒17放在前、后段螺杆连接处。外墙6的施工分两种情况,一种情况是砌体结构外墙,墙体砌筑时将拉杆5直接砌筑在墙体内完成保温装饰一体化板的锚固;另一种情况是钢筋混凝土结构墙体,此种结构墙体施工时外侧安装的保温装饰一体化板3兼做模板使用,内侧模板4施工时支撑架体的横杆8可兼做模板横向支撑龙骨,拉杆5可兼做模板对拉螺栓使用,其施工方法可采用传统的施工方法,不再详述。当外墙6施工完成拆除支撑架体2后,前段螺杆14留置在墙体内,后段螺杆16被取出(可以周转使用),套筒17形成的孔洞内填灌聚氨酯发泡材料进行热桥处理。
After hoisting the thermal insulation and decoration integrated board into place, it needs to be connected and fixed together with the supporting frame body first, and the fixing part used is the
在上述施工过程中,保温装饰一体化板可以先采用塔吊、物料提升机等将其运至楼板上,然后使用小型垂直运输设备进行吊装。为方便施工时运输设备在楼层之间转移,小型垂直运输设备要结构简单,拆卸、组装方便,并且可以直接在楼层内灵活行走,为此可以采用下述专用的吊装机(如图5所示):该吊装机包括带有六个行走轮18的底盘19以及垂直设置在底盘19端部的纵向支撑杆20,在纵向支撑杆20的顶部设置有支撑滑轮21;放置有配重块22的另一端底盘上向纵向支撑杆20方向倾斜设置有斜支杆23,斜支杆23的中部与纵向支撑杆20相连接,其端部设置有起吊滑轮24;带有吊钩25的钢丝拉绳26依次绕过起吊滑轮24和支撑滑轮21后缠绕在置于底盘19中部的卷扬机27滚筒上;行走轮18可以使用带有制动装置的万向轮,保证停放时平稳;纵向支撑杆20和斜支杆23为两段式分体结构,既方便拆卸转移,也便于调节高度,如纵向支撑杆20可以用两段套接在一起的圆管或方管组成,斜支杆23可以采用前端一根矩形钢管插于根部两根矩形钢管之间错接组成,施工时可以从楼层内吊起保温装饰板,也可以从楼层外直接吊运。
In the above construction process, the thermal insulation and decoration integrated board can be transported to the floor by tower crane, material hoist, etc., and then hoisted by small vertical transportation equipment. In order to facilitate the transfer of transportation equipment between floors during construction, the small vertical transportation equipment should be simple in structure, easy to disassemble and assemble, and can walk flexibly directly in the floor. For this purpose, the following special hoisting machine can be used (as shown in Figure 5 ): the hoisting machine includes a
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